KEY DESIGN bes ‘eF ENGINEERING pment 7 Piping Calculation per ASME B31.3-2008 Drawing Description Sample P&ID Drawing Name KEY-026 P&ID These are Sample Calculations, For Demonstration Purposes only. Prepared by: Michael Rodgers, P.Eng Date: July 9, 2010 Project: KEY-026Sample Calculations piping 831.3-2008.xis Table of Contents Table of Contents Piping Calculations: Summary Item 1: 1/2" SCH.80 Item 2: 1" SCH.80 Item 3: 2" SCH.80 Item 4: 3" SCH.40 Item 5: 4" SCH.40 Item 6: Tube 0.5"x0 035" Item 8: 1" x 2” Threadolet Item 9: 1" x 3" Threadolet Sample Calculations For Demonstration only Page 2 of 13 Sheet # BSe©ort m® HAWNpiping 831.3-2008.xIs, Page 3 of Sample Calculations Piping Calculations: Summary Material | 316 Stainless Pressure Internat 90 psig 65 psig) 50°F 150 None 700% Visual Corrosion Allowance Test Pi Discussion & Conclusio Tube: 4/2" Tubing, The imitin is 2,576 PSI for the 1/2", given a Corrosion Allowance of 0.00". This is greater than the sure of 90 PSI ‘Acceptable MAWP is 1,531 PSI for the 4.0°-Sché0, given essure of 90 PSI ‘Acceptable Pipe: 2" to 4” Pipe: For piping in this size range, the limit a Corrosion Allowance of 0.00". This is greater than the design Fittings: Buttweld All elbows, tees, bushi fittings are ASME B16.9 co rating of pip been calculated and is d for the province of installation CRN-tegister Olets are 106 on the following sheets as a Branch connection, per Figure 328.5 4D(1). All connections are acce at 150F and no additional reinforcement is required bey specified on the drawing notes. Flanges All Flanges are 816.5 RFWN & bear a CRN from ABSA for Al @ 150F is 255 PSI, which is greater than the diSample Calculations piping 831.3-2008.xis Page 4 of 13 Pipe and Shell Calculation, B31.3, Rev.43, Ret: ASME 831.5, 2008 Editon, para 304.1 Item: fem 712" Sch 80 Design Temperature: 1S0F. Material= ASTZTPSIG, Do O.4fin, Outside Diameter 0.147|in, Nominal wall thickness Qfin, Corrosion allowance 90] psi, Design Pressure 20000]psi, Allowable stress at temperature 0.80]Longitudinal Efficiency 0.125] Undertolerance Allowance, as a decimal 1.00] Weld joint Reduction Factor (para 202.3.5(e)) (0.4|Coetficient, Table 304.1.1 Calculation of Variab| uU 0.018375 0.128625| 0.291375] 0.58275 304.1.2: Straight Pipe under Internal Pressure, Minimum Required Thickness Those values con include cottosion alewanee andl any ether mechanical allowances: PD. se P tae 90°0.84i(2(20000'0 8'1+90"0.4)) ae Taz 0,002 in Pld + 2c) ' Yy] P___t3b= 90"(0.58275+ 2°0}/(2(20000°0 8°1-90"(1-0.4)) [srw Pt b= 0.00210 Check: Is MAX(t3a,t3b)<=nt? Yes MAX(0.002, 0.001)}<= 0.128 Therefore thickness is Acceptable 304.1.2 Check for applicability Corstions below are checked to ensute thal the calculations pert ee rmed above are applicable ry and the pressure ange, Adilional verficaton would otherwise be required, the Diameter tmin<(Doi6) Geometry is Acceptable Pressure Pi(S*E)<0.285 Pressure Range is Acceptable Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis Page Sof 13 Pipe and Shell Calculation, B31.3, Rev.43, Ret: ASME 831.5, 2008 Editon, para 304.1 Item: fem2 1 Sch 80 Design Temperature’ TOF Material= ASTZ PSIG, Do 1.315]in, Outside Diameter 0.479)in, Nominal wall thickness Ojin, Corrosion allowance 90] psi, Design Pressure 20000]psi, Allowable stress at temperature 0.80]Longitudinal Efficiency 0.125] Undertolerance Allowance, as a decimal 1.00] Weld joint Reduction Factor (para 202.3.5(e)) (0.4|Coetficient, Table 304.1.1 Calculation of Variab| uU 0.022375] 0.156625| 0.500875] 7.00775} 304.1.2: Straight Pipe under Internal Pressure, Minimum Required Thickness Those values con include cottosion alewanee andl any ether mechanical allowances: PD. se P es 8_tBae 90°1.3151(2(20000°0 8'1+90°0.4)) ae Taz 0,004 in Pld + 2c) ' Yy] P___t3b= 90°(1.00175+ 2°0}/(2(20000°0 8°1-90"(1-0.4)) [srw Pt b= 0.00310 Check: Is MAX(t3a,t3b)<=nt? Yes MAX(0.003, 0.002}<= 0.156 Therefore thickness is Acceptable ‘304-1.2 Check for applicability Condtons belo ae checked o ensure tha the caleultons per oe the rmed above are applicable ry and the pressure ange, Adilional verficaton would otherwise be required, Diameter tmin<(Doi6) Geometry is Acceptable Pressure Pi(S*E)<0.285 Pressure Range is Acceptable Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis Page 6 of 12 Pipe and Shell Calculation, B31.3, Rev.43, Ref: ASME 631.5, 2008 Editon, para 304.1 Item: ems 2 Sch 80 Design Temperature’ TOF Material= ASTZ PSIG, Do 2.375]in, Outside Diameter 0.218]in, Nominal wall thickness Ojin, Corrosion allowance 90] psi, Design Pressure 20000]psi, Allowable stress at temperature 0.80]Longitudinal Efficiency 0.125] Undertolerance Allowance, as a decimal 1.00] Weld joint Reduction Factor (para 202.3.5(e)) (0.4|Coetficient, Table 304.1.1 Calculation of Variab| uU 0.02725] 0.19074| 0.99675] 7.9935} 304.1.2: Straight Pipe under Internal Pressure, Minimum Required Thickness Those values con include cottosion alewanee andl any ether mechanical allowances: PD. se P a 8_tBae 90°2.9751(2(20000°0 8'1+90"0.4)) ae Taz 0.007 in Pld + 20 = 5[eFw pt — yy] b__t3b= 90°(1.9935+ 2°0}/(2(20000°0.8"1-90"(1-0.4)) (b= 0.006 Check: Is MAX(t3a,t3b)<=nt? Yes MAX(0.008, 0.008}<= 0.19 Therefore thickness is Acceptable 304.1.2 Check for applicability CCorstions below are checked to ensute thal the calculations performed above are apoicab geometry and the pressure range. Adelional verficaion would athenvise be required t the Diameter tmin<(Doi6) Geometry is Acceptable Pressure Pi(S*E)<0.285 Pressure Range is Acceptable Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis Page 7 of 13 Pipe and Shell Calculation, B31.3, Rev.43, Ref: ASME 631.5, 2008 Editon, para 304.1 Item: flem& 3 Schay Design Temperature: TOF Material= ASTZ PSIG, Do 3.5fin, Outside Diameter 0.216]in, Nominal wall thickness Ojin, Corrosion allowance 90] psi, Design Pressure 20000]psi, Allowable stress at temperature 0.80]Longitudinal Efficiency 0.125] Undertolerance Allowance, as a decimal 1.00] Weld joint Reduction Factor (para 202.3.5(e)) (0.4|Coetficient, Table 304.1.1 Calculation of Variab| u 0.027] 0189] +561 3129] 304.1.2: Straight Pipe under Internal Pressure, Minimum Required Thickness Those values con include cottosion alewanee andl any ether mechanical allowances: PD. sePP es 8_tBae 90°3,51(2(20000°0.81+900.4)) ae Taz 0.010in Pld + 20 VI] b__t3b= 90°(3.122+ 2°0)/(2(20000*0.8°1-90"(1-0.4)) [srw Pt b= 0.0051 Check: Is MAX(t3a,t3b)<=nt? Yes MAX(0.009, 0.008)<= 0.189 Therefore thickness is Acceptable 304.1.2 Check for applicability CCorstions below are checked to ensute thal the calculations performed above are apoicab geometry and the pressure range. Adelional verficaion would athenvise be required t the Diameter tmin<(Doi6) Geometry is Acceptable Pressure Pi(S*E)<0.285 Pressure Range is Acceptable Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis Page 8 of 13 Pipe and Shell Calculation, B31.3, Rev.43, Ret: ASME 631.5, 2008 Editon, para 304.1 Item: lems 4 Sch ay Design Temperature’ TOF Material= ASTZ PSIG, Do 4-5]in, Outside Diameter 0.237|in, Nominal wall thickness Olin, Corrosion allowance 90] psi, Design Pressure 20000]psi, Allowable stress at temperature 0.80]Longitudinal Efficiency 0.125] Undertolerance Allowance, as a decimal 1.00] Weld joint Reduction Factor (para 202.3.5(e)) (0.4|Coetficient, Table 304.1.1 Calculation of Variab| uU 0.029625] 0.207375| 2.047625] 4.08525 304.1.2: Straight Pipe under Internal Pressure, Minimum Required Thickness Those values con include cottosion alewanee andl any ether mechanical allowances: PD. sePP 28_tBae 90°4.5(2(20000°0.81+900.4)) ae Tas ___0.015in Pld + 2c) ' 7] P__t3b= 90°(4.08525+ 2°0}/(2(20000°0.8°1-90"(1-0.4)) [srw Pt Ths O.012in Check: Is MAX(t3a.t3b)<=nt? Yes MAX(0.012, 0.01 }<= 0.207 Therefore thickness is Acceptable ‘304-1.2 Check for applicability Condtons belo ae checked o ensure tha the caleultons per oe rmed above are applicable ry and the pressure ange, Adilional verficaton would otherwise be required, the Diameter tmin<(Doi6) Geometry is Acceptable Pressure Pi(S*E)<0.285 Pressure Range is Acceptable Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis Page Sof 13 Pipe and Shell Calculation, B31.3, Rev.43, Ret: ASME 831.5, 2008 Editon, para 304.1 Item: — [fem _12°%0,035" tube Design Temperature’ T50F Material= A269 TP3IG, Do O.5fin, Outside Diameter 0.035]in, Nominal wall thickness Ojin, Corrosion allowance 90] psi, Design Pressure 20000]psi, Allowable stress at temperature .00]Longitudinal Etficiency 0.125] Undertolerance Allowance, as a decimal 1.00] Weld joint Reduction Factor (para 202.3.5(e)) (0.4|Coetficient, Table 304.1.1 Calculation of Variab| uU 0.004375] 0.030625| 0.219375] 0.43875] 304.1.2: Straight Pipe under Internal Pressure, Minimum Required Thickness Those values con include cottosion alewanee andl any ether mechanical allowances: PD. sePP 8 tae 90°0,5/(2(20000'1"1+90°0.4)) ae Taz 0.001 in Pld + 2c) ' 7] P___t3b= 90°(0.43875+ 2°0)/(2(20000'1"1-90"(1-0.4)) [srw Pt b= 0.001 Check: Is MAX(t3a,t3b)<=nt? Yes MAX(0.001, 0.001}<= 0.03 Therefore thickness is Acceptable ‘304-1.2 Check for applicability Condtons belo ae checked o ensure tha the caleultons per oe rmed above are applicable ry and the pressure ange, Adilional verficaton would otherwise be required, the Diameter tmin<(Doi6) Geometry is Acceptable Pressure Pi(S*E)<0.285 Pressure Range is Acceptable Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis Page 10 of 13 Branch Reinforcement, B31.3, ver.3.3 ASME 831.3 2008 Edion, para 204 3, tem: r TET eT For HeaderiRun: Material A312 TP316, pS System design sreseure in, outside diameter of headestun in, al thickness psi, allowable stress Jeficiency of header at branch lundertolerance, as a decimal ty Table 304." 1 in, corrosion allowance Fig 328 5.4D(1) Jont strength reduction factor 7 318 in, outside Glameter of branch in, val thickness llowable stress ney of nazzle shell lundertolerance. as a dé Table 304.71 in, cortesion allowance nozzie angle al Filet weld size alors onthe aplcabity of hese equations: 30432 treugh 304.34 are minum requraent, vali ofr arch conn {thea of he brancn morse is fhe un Calculation of Variables T head (0.791 in, actual thickness with undertolerance removed T branch n, actual thickness with undertolerance removes nt of reinforcement zone outside of run pipe effective length removed from ppe at branch naif width of reinforcement zone n, minimam weld throat requirement p, Minimum weld leg requirement 24(20000"7"1+90"0 4) 105 In, required header thickness, for pressure *(20000°1"1+20"0 4) 0.003 in, required branch thickness, for otesure Area calculations: *1,0017(2-SIN(GO/180"2. 14) 9 n, Reinforcement ar 1)". 18075-0.0083-0) SIN(GOTAO"S 14 Ea Ren! ice avalble branch peel Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis 52 [Bsa in Rein. Area due tox and other reinforcement In order for the joint to be acceptable 2a Required, AL <= Aiea Avalable, AD+A+Ad 0,005 <=(0.186+0.121+0.0350.3417) ACCEPTABLE, NO ADDITIONAL REINFORCEMENT REQUIRED Sample Calculations For Demonstration only Page 11 of 13Sample Calculations piping 831.3-2008.xis Page 12 of 13 Branch Reinforcement, B31.3, ver.3.3 ASME 831.3 2008 Edion, para 204 3, tem: r Tee For HeaderiRun: Material A312 TP316, ‘SO]ps, System design pressure Zin, outside diameter of headectun [——D7Afin, all thickness ZO. psi allowable stress efficiency of header at branch [DFBfundertoierance, a8 2 decimal ty Table 304." 1 in, corrosion allowance Fig 328 5.4D(1) Jont strength reduction factor 7 318 in, outside Glameter of branch in, val thickness llowable stress ney of nazzle shell lundertolerance. as a dé Table 304.71 in, cortesion allowance nozzie angle al Filet weld size alors onthe aplcabity of hese equations: 30432 treugh 304.34 are minum requraent, vali ofr arch conn {thea of he brancn morse is fhe un Caleulation of Variables T head (0189 in, actual thickness with undertolerance removed T branch n, actual thickness with undertolerance removes nt of reinforcement zone outside of run pipe effective length removed from ppe at branch 4.001 in, naif width of reinforcement zone 0.125 in, minimum weld throat requirement (0.177 in, Minimum weld leg requirement Required Pipe Thicknesses: 5y(2°120000"1"1 + 108 in, *equired header thickness, for pressure *(20000"1"1+90"0 4) 0.003 in, required branch thickness, for otesure Area calculations: "10.188-0.0079-0 [Saisa'n, Rei Area av: d= FO SGPED 187-0 003-0}SIN(GONTAO"S 14) [Disa Reint Area available in branch pipe val Sample Calculations For Demonstration onlySample Calculations piping 831.3-2008.xis 52 [Bsa in Rein. Area due tox and other reinforcement In order for the joint to be acceptable 2a Required, Al <= Area Avalable, AD+A3+Ad 0,008 <=(0.181+0.121+0.035=0.3373) ACCEPTABLE, NO ADDITIONAL REINFORCEMENT REQUIRED Sample Calculations For Demonstration only Page 13 of 13