Submitted by
VINOD KUMAR VERMA
Roll no. 1612470155
i
Certificate of supervisor
ii
Certificate by mentor
Date/fnukad: ……………..
Date:
CERTIFICATE
iii
Declaration
at the Institute of Co- operative & Corporate Management Research and Training, Lucknow
here by declare that all the information, facts and figures used in this research project titled
that this project report has been prepared by me and the same has never been submitted by
the undersigned either in part or in full to any other University or Institute or published
earlier.
I confirm that this project report is my own original work and that I have not copied anything
iv
Acknowledgement
I would like to thank Mr. ATUL MISHRA (Marketing Manager of Polyplex ltd.)
I owe my project to respected Director Sir Mr. Rajeev Yadav. I express my thanks to
the principle Of ICCMRT LUCKNOW, Dr. Jabir Ali for extending his support and
valuable guidance.
I would also like to thank my college mentor Mr. Anjum Zia Rizvi (Assist. Prof.),
ICCMRT.
Who has also helped me a lot in this project and gave me her proper guidance.
Finally, I would like to express my sincere thanks to all those who helped me
Roll- 1612470155
v
Preface
getting practical knowledge in this globalization world. Now a days only theoretical
knowledge is not enough to success in life but most important we must have practical
practices
Main purpose of this training is to have awareness about industrial environment and
of MBA program. I consider myself privilege that I got a chance to work with
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Table of content
1 Front page I
2 Certificate by supervisor II
4 Declaration IV
5 Acknowledgement V
6 Preface VI
Research design
Sampling technique
vii
13 Findings 75-76
15 Conclusion 80-82
17 Bibliography 85-86
viii
INTRODUCTION
ix
Introduction
Outlook to 2023”, India’s PE demand is likely to increase by 129%, far surpassing Asia’s
projected growth rate of 81% and China’s 87% for the period.
Polyethylene, also called polythene, is the world’s most widely used plastic, primarily used to
make films used in packaging and plastic bags. Polyethylene consumes more than half of the
Demand for high density polyethylene (HDPE), used in the manufacturing of such things as
plastic sheeting for ducting and appliance hoods, is expected to climb to more than 4 million
mt by 2023, while demand for linear low density polyethylene (LLDPE), used in the making
of such things as industrial containers, is projected to approach 3 million mt over the period.
Demand for low density polyethylene (LDPE), used in the making of such things as kitchen
“If projections are correct, India will be the second largest importer of polyethylene by 2023,
behind China,” said Jim Foster, editorial director of petrochemical analysis at Platts.
India’s expected polyethylene deficit will be 3.4 million mt by 2023, behind China’s likely 12
million mt shortfall and ahead of deficits forecasted for Africa and Europe. And while
China’s demand is still clearly outpacing India’s, the latter is proving to be an influential
customer in the growing polyethylene markets, during a decade outlook period where global
1
In the Report’s tracking of three ethylene cracker projects in India, all are expected to use
naphtha as a feedstock. The first, Reliance’s Jamnagar refinery expansion, is on track to come
online with 950,000 mt of ethylene in the fourth quarter of 2015. The one-million-mt ONGC
Naheij OPAL unit in Dahej and the 220,000 mt BPCL Kochi Petrochemical Complex, are
both in progress of securing license partners and could be facing start-ups in 2015 and 2018,
respectively.
Coal-to-olefins (CTO) may have a greater impact than shale gas, if China moves forward as
planned. Not only is China adding ethylene production capacity, it is adding more than 14
million metric tons of additional polyethylene capacity between 2014 and 2021, much of
The Report, in its look at new ethylene and polyethylene production developments
worldwide, said that new Asian capacity – most of which is in China – will hit the global
markets ahead of the new production planned for North America. The largest capacity gains
in the Americas are projected to occur in 2017 and 2020, when new shale-based production
comes on-stream.
“Each of those two years will see increases of little more than two-million metric tons,” said
Foster, “but in 2015 and 2016 alone, Asian PE capacity could climb more than seven million
metric tons.”
An Introduction to Plastics
Plastics are used on a daily basis throughout the world. The word plastic is a common term
that is used for many materials of a synthetic or semi-synthetic nature. The term was derived
from the Greek plastikos, which means “fit for molding.” Plastics are a wide variety of
combinations of properties when viewed as a whole. They are used for shellac, cellulose,
rubber, and asphalt. We also synthetically manufacture items such as clothing, packaging,
automobiles, electronics, aircrafts, medical supplies, and recreational items. The list could go
2
on and on and it is obvious that much of what we have today would not be possible without
plastics.
One way plastics changed the world was in cost. It was so much cheaper to manufacture than
other materials and the various ways it could be used was staggering. For instance, the use of
polymers, which are substances with a higher molecule mass and which have a large number
of repeating units, is common today. There are synthetic polymers, which are produced on a
large scale and have many properties and uses. And there are naturally occurring polymers,
which include starches, cellulose, proteins, and latex. Polymers are molecules (monomers)
that join together like a chain with one or more monomers. The polymers are changed
depending on the incorporation of these monomers. If the atoms in the monomers are
combined with the polymer, it is called an addition polymer. When some of the atoms of the
monomers are released into small molecules, as in liquid, then the polymer is called a
condensation polymer. A double bond between carbon atoms is most common in addition
polymers.
In the early part of the twentieth century, a big boom occurred in polymer chemistry when
polymer materials such as nylon and Kevlar came on the scene. Much of the work done with
polymers focuses improvement while using existing technologies, but chemists do have
opportunities ahead. There is a need for the development of new applications for polymers,
always looking for less expensive materials that can replace what is used now. Chemists have
to be more aware of what the market yearns for, such as products with a green emphasis,
polymers that break down or are environmentally friendly. Concerns such as these have
brought new activity to the science arena and there are always new discoveries to be made.
properties. Conformation and configuration are terms used to describe the geometric structure
3
of polymer. Configuration speaks to the order that is determined by chemical bonds and
conformation speaks to the order that comes from the rotation of the molecules about the
single bonds. Stereoregularity is the configuration of polymer chains. Three very different
structures can be obtained: Isotactic, which is an arrangement of substituents that are all on
the same side of the chain. A syndiotactic chain is made up of alternating groups, and atactic
In conformation, if two atoms are joined with a single bond, then rotation around that bond is
possible. It does not require breaking the bond, unlike a double bond. That an atom can rotate
this way relative to the atoms that it joins is called an adjustment of the torsional angle. If the
two atoms have other groups or atoms attached to them, then configurations that vary in
torsional angle are called conformations. Different conformations show varying distances
between the groups rotating around the bond. These distances decide the type and amount of
interaction between atoms that are adjacent. There are many possible generalized
There are other ways that a polymer structure can vary such as with a branched polymer,
which is formed when there are side chains that come out from the main chain. There can be
variations on how the branches stem off. One is called star-branching and another with a high
degree of branching of the polymers are dendrimers. When more than one type of monomer
is involved in the synthesis reaction it is called copolymers. The three types of copolymers
are: A random copolymer, which contains a main chain with multiple monomers, a block
copolymer, which contains blocks of monomers that are of the same type, and a graft
copolymer, which has a main chain polymer of one type of monomer with branches of other
monomers.
4
Although hard plastics like Bakelite were used as early as 1909, it wasn’t really big until
later. In the early 1920’s, German chemist Hermann Staudinger first challenged the doubts of
other chemists, on the existence of molecules having molecular weights greater than a
thousand. He proposed that there were macromolecules composed of at least 10,000 atoms.
While his studies focused on rubber, it soon was recognized that polymeric macromolecules
made up many important natural materials. This was followed by the creation of synthetic
analogs with a variety of properties such as fiber materials, flexible films, paints and tough
light solids. Plastics molecules are also “polar” in nature, which means that they act like
magnets. Just as a compass arrow points to magnetic north, when in the presence of a field or
voltage these molecules will align themselves with each other. Because of this discovery,
A thermo softening plastic or a thermoplastic is a polymer that when heated turns to liquid or
when frozen will turn very glass like. Thermoplastics in general are usually high molecular
weight polymers. Unlike Bakelite, which is a thermoset and once hardened stays that way,
these polymers can be melted and remolded, making them a great product for recycling. The
melting point will depend on the strength of the intermolecular forces. If hydrogen bonding is
An interesting idea is that of induction heating, which has great potential for plastic reflow.
Because of the rapid controlled application of heat, it would be useful for bonding plastics
such as PVC or attaching plastics to other surfaces. However, since plastics to not conduct
current, it is necessary to create a charge, such as when one rubs a balloon on their head and
creates an electrostatic charge. Similarly, the same thought process is put into the idea of
induction forces with plastic. When speaking of dispersion forces it is assumed that attraction
forces arise from between surfaces with spherical curvature. The radius depends on how
5
much deformation of the plastic there is during compression. Then there are hydrogen bonds,
which is usually oxygen, fluorine or nitrogen. This gives the hydrogen a partial positive
create the bond. The bonds can happen between molecules, or in varying parts of a single
molecule.
Because of their geometry, some polymers pack together tightly when the material is hard,
this is called crystalline. Used in making items such as nylon, acetyl, polypropylene and
shrink as they cool and re-harden. Usually, these polymers exhibit a sharp melting point, so
when they are heated it takes a very low temperature to melt or become liquid, acting much
Amorphous materials, such as acrylics, ABS and polycarbonate, are those that do not
crystallize upon becoming solid. Instead, they demonstrate a softening that happens gradually
as the temperature is increased. Since they do not flow as easy, materials such as these are
The properties of plastic can also be altered. This can occur by modifying the polymers from
compatible as there is always some sort of trade off when an additive is used. Chemists
attempt to keep all of the other material properties as high as possible while still reaching the
desired improvement, like a resistance to burning. Other additives may be used to improve
6
strength with additives such as carbon, mica, glass and aramids, which may be in the form of
mats, spheres, flakes, or other things such as filaments. Reinforcements in plastics allow them
to be used for loads and at higher temperatures, with greater stability dimensionally. This
permits for more freedom in design and significant advances in technology in both the
Newtonian linear viscosity in the liquid state is one of the simplest models for the
deformation behavior of an ideal material in a liquid state. While the behavior of many real
materials does approximate to this idealized model, that of polymers markedly deviates. This
Plastics have become a staple product in the world; the only real concern is how they will
affect the environment. Latest news speaks of plastics that release toxins; there are litter
concerns and the effect on landfills and waterways. While costs had been low, there has been
a steady rise due to the cost of the fuels needed for its production. The solution is still
unknown, but science is working on the problem and has found some promising alternatives
such as fructose and oil shale. Only time will tell what the future of plastics will be, but it is
Introduction
Over the years, India has made significant progress in the industrial world with healthy
economic growth. On purchase power parity basis, it is one of the top five global
economics and is expected to be the third largest by the turn of this decade. Plastics are
one of the fastest growing industries in India. Indian Plastics Industry is expanding at a
7
phenomenal pace. Major international companies from various sectors such as
have set-up large manufacturing bases in India. Therefore, demand for plastics is rapidly
increasing and soon India will emerge as one of the fastest growing markets in the world.
The next two decades are expected to offer unprecedented opportunities for the plastic
industry in India. This would necessitate industry initiatives to foster investments, expand
the market, upgrade quality standards, enhance global participation, encourage Indian
industry, to adopt and adapt to world class technology and manufacturing practices.
Meaning of Plastic
The word plastic has originally been derived from the Greek word ‘Plastikos’ which
means ‘fit for moulding’. Now - a - days the use of plastic is so common that the current
age can be called as Plastic age. Plastic have replaced a number of traditionally used
materials like metals, ceramic etc. Recently, plastic has attained a great importance in
every walk of our life, due to their certain unique properties. Therefore, plastics are
widely used in manufacturing a large variety of articles like bowls, polythene bags,
buckets, pipes, wrappers, insulators and electronics etc. are basically dependent on
plastics.
Plastics are basically, synthetic organic materials of high molecular weight, which can be
moulded into any desired shape by the application of heat and pressure in the presence of
a catalyst.
8
1.2.1 Definition of Plastic
corrosion resistance, high strength-to-weight ratios and low melting points. Most plastics
petrochemical plants which produce gasoline, chemical feedstock for finished products,
and a variety of chemicals, products, and services for virtually every manufacturing
industry in the world. In addition, the industry includes plastic resin manufacturers,
manufacturers who utilize plastics to create common consumer products. Much of the
plastics business lies in producing commodity plastics and chemical products which are
intermediate or final products from plastics resins, using such processes as compression
moulding, extrusion moulding, injection moulding, blow moulding and casting. The
production process in most of these industries is such that a wide variety of products can
be produced. The plastics resins used by these establishments may be new or recycled.
9
Growth of Plastic Industry
Global Scenario
Last few years have been tumultuous for plastics and petrochemical sector due to steep
rise in oil prices, which has adversely affected the global economies. However,
considering the feed stock advantage and abundance of oil reserves newer petrochemical
complexes are being established in Middle-east countries i.e. Oman, Saudi Arabia, UAE,
etc. It is projected that, Ethylene capacity in Middle-East would reach to about 35 million
tons per annum and Polypropylene (PP) capacity to touch about 7 million tonnes per
annum. The US Petrochemical sector may lose Export competitiveness as most of the
Ethylene capacities in USA are Ethane based, which are not cost competitive and are
Petrochemical Complexes would be imperative as they are based on old and expensive
technology and are not cost competitive with the Middle-East companies having the
biggest advantage of raw material at their door- step. China, Middle-East and India would
be the major global players, where expansion and augmentation of existing petrochemical
Worldwide Plastics Industry witnessed a steady growth in the last decade which is
Asia has been world’s largest plastics consumer for several years, accounting for about
30% of the global consumption excluding Japan, which has share of about 6.5%. Next to
Asia is North America with 26% share, then Western Europe with 23% share in the global
market.
10
The key growth segment remains “Packaging” which accounted for over 35% of the
global consumption. Amongst the individual Plastics Materials, Polyolefin accounted for
53% of the total consumption, (PE with 33.5%, PP with 19.5%) followed by PVC
– 16.5%, PS-8.5%, PET & PU - 5.5%, Styrene copolymers (ABS, SAN, etc) – 3.5%
other engineering & high performance & specialty plastics, blends, alloys, thermosetting
plastics – 13%.
In recent years, significant aspect of plastics material growth globally has been the
innovation of newer application areas for plastics such as increasing plastics applications
in automotive field, rail, transport, defense & aerospace, medical and healthcare,
Plastics have become the key drivers of innovations & application development.
Polymer-Electronics is one such area which has opened up new avenues for plastics;
from low-cost plastic chips to flexible solar cells. New plastics can conduct electricity
and emit light. While polymers will not replace silicon as semiconductors, they do offer
frequency identification (RFID) tags in smartcards for identification and access control,
payment and ticket systems, price labels, product tracking systems in the logistics chain
or packaging that monitors product quality –are in offing. Growth- trend of plastics has
proved that there has been a quiet “Plastics – revolution” taking place in the material –
sector.
World-wide, the plastics and polymer consumption will have an average growth rate of
5% and it will touch a figure of 227 million tons by 2015. Globally, it is projected that
PET (Bottle grade) will have the highest growth rate of about 11% AAGR.
11
The following Table provides data on Per capita consumption of Plastics in the world and
World Average 26
North America 90
West Europe 65
East Europe 10
China 12
India 5.0
L. America 18
[Source: http://cipet.gov.in/plastics_statics.html]
12
The Global Polyethylene Demand in terms of 1000 tons per year up to 2020 is projected
in chart:
[Source: http://cipet.gov.in/plastics_statics.html]
demand by Application
13
Indian Plastic Industry
The plastic processing sector in India comprises about 55,000 units employing around
3.6 million people – directly and indirectly; Gujarat contributes about one-fifth of the total
number of units in the country. They are involved in producing variety of items through
The country in general and Gujarat in particular possess necessary technical skills to
produce high quality plastic goods, required machinery, efficient moulds and dyes. In view
of the versatility of operations and low cost of production, the state has been ideally suited
packaging have set up large manufacturing plants in the country and have helped to develop
the market. India is emerging as one of the fastest growing markets and is expected to grow
Indian Plastics Industry gained momentum in early 90’s when the economy opened up with
liberal industrial policies. Since 2000-01, virgin polymer consumption in the country
increased from 3.3 MMT to 7.5 MMT in 2009-10 with annual growth of 9.4%.
2009-10. Polymer demand is expected to touch 16.2 MMT by 2015-16 and 20 MMT by
2020.
The Plastics Industry in Gujarat is one of the oldest in India and among the earliest
business revolves around packaging, and as Gujarat contributes 65-70 % to the country’s
plastics industry, it is home to many small and medium packaging industries. The Plastics
14
Industry in Gujarat contributes 2.17% of India’s total exports and is worth $3513
millions.
Thus, so far as growth of Indian economy is concerned, the plastic industry of Gujarat
and therefore that of India is making considerable contribution. Therefore, the present
15
Table no. -1.4.1
Current Indian Petrochemicals Capacities (in KT)
16
Table no. – 1.4.2
Polymer KT
LDPE/EVA 275
LLDPE 550 1745
HDPE 920
PP 1300
PVC 1000
PS 225
PET Film 135
Bottle 100 235
SAN/ABS 90
Polyamide 35
Polycarbonate 72
Polycetal 8 125
PET/PBT 7
Others 3
Thermoset 100
Total 4820
17
Classification of Plastic Products by type of process used.
The Indian plastic processing industry is highly fragmented and comprises 25,000 firms.
Barring 10% - 15% of the firms, which can be classified as medium scale operations, all
the units operate on a small-scale basis.
The top 100 players account for just 20% of the industry turnover. The total number of
players in the sector is more than 25,000. However, the degree of fragmentation,
worldwide, is large and despite the small size of operations of the players, they are able
to operate profitably. Further, the high growth in demand ensures that the market is able
18
to absorb the excess capacity in quick time. Overall, the degree of competition can be
considered high in the Indian plastic processing industry.
The sector has a significant presence of the unorganized sector, which accounts for more
than 70% of the industry turnover. More than 95% of the firms in the industry are
partnership, proprietorship or private limited companies. Further, these small companies
get significant advantages in taxes. These firms thus provide significant level of
competition to the organized sector companies.
19
Statistics of Plastics Industries in India:
Current Status
20
Additional machines & capacity in plastic processing sector.
21
Gujarat – a hub of the Plastic industry
The potential of the Plastic industry has motivated Gujarat entrepreneurs to acquire
technical expertise, achieve high quality standards and build capacities in various facets
of the booming plastic industry. Phenomenal developments in the plastic machinery
sector coupled with matching developments in the petrochemical sector, both of which
support the plastic processing sector, have facilitated plastic processors to build
capacities to service both domestic and export markets.
Some facts about Gujarat
Contributes one-fifth of the total number of SMEs in the plastic sector in the
country.
Gujarat plastic industry is witnessing an annual growth of more than 15 %.
Plasticulture
Applications of plastics in Indian agriculture are remarkably less than those in the
developed countries. Globally the average usage rate of plastics in agriculture is 7%, but
India is lagging behind at 1%. The country’s water usage efficiency is only 38%, far
lower than the international average of 65%. In the next three years, India’s agriculture
ministry plans to introduce micro irrigation system in 17 million hectares of land. Plastics
will certainly play an important role and demand will increase consequently.
22
Booming Automotive sector
Growth of the auto industry in hold s great significance for the plastic consumption in
India. Automobiles have assumed a place of prominence in Indian industry, which is
currently producing 2.2 million passenger cars. That figure is expected to reach 10
million vehicles by 2020. Indian OEMs (Original Equipment Manufactures) currently use
about 155 pounds of plastic per car, and that amount is expected to climb significantly,
and possibly double, by 2016. China and the U.S. use 286 and 330 pounds of plastic per
car, respectively, which shows the huge opportunity in India plastic consumption in the
rapidly growing automobile sector. Indian automobile manufacturers are focusing on
innovations such as inline painting to match international standards. Certain techniques
like thermoforming for exteriors and long- fibre reinforced plastics for replacement of
metals are yet to take off in India and have phenomenal potential.
Following table shows the plastics per car (in pound) and car per thousand people.
Chart no. – 1.7.1
23
[Source: Industry Reports, www.investshoppe.com]
Considering both direct and indirect employment, the industry presently provides
employment to 3.3 million people. Depending upon consumption growth within the
country, the sector has the potential of generating 3 million additional employment
opportunities. Emergence of India as a key exporter of value added plastic products like
China, can hasten the process.
2. Rising prices of raw materials: This is also a major problems facing by the plastic
industry. The fuel charges, transportation cost are the major factors in rising the
prices of raw materials used by the plastics manufacturing companies.
4. Plastic waste management problem: Plastic bags say Robert Edwards & Rachel
Kellett are choking the life out of India. Non-degradable plastic bags are poisoning
clogging up India’s towns & cities. But solutions are hard to come by largely due to
the political influence of India’s plastics industry. Times of India reported that local
cows were dying as a result of eating discarded plastic bags. The number of cow
dying was estimated to be 100 a day.
24
COMPANY PROFILE
25
About Us
Polyplex Corporation Ltd. (Polyplex) is among the world's largest manufacturers of thin PET
film.
Our polyester capabilities include both thin and thick PET film in a wide range of thickness
and surface properties covering a spectrum of applications.
Our diversified business portfolio includes BOPP, Blown PP/PE and CPP films produced in
new state-of-the-art plants. Integrated downstream capabilities of Metallizing, Silicone
Coating, Offline Chemical Coating and Extrusion Coating deliver further value-added
products.
We have a global presence, supplying to about 1600 customers in 70 countries across Europe,
Americas, the Indian sub-continent, Far East, Asia Pacific and the Middle East.
Being one of the leading PET Film manufacturers, Polyplex operates close to its key regional
markets, with manufacturing and supply points across the world. We run integrated
manufacturing & distribution operations in six countries viz. India, Thailand, Turkey, U.S.A.,
China & Netherlands.
26
POLYPLEX AT A GLANCE
27
Vision & Mission
Values
Our core values, enunciated in the acronym S.C.O.R.E., inspire our internal and
external interactions.
We value our people and are committed to their development. We take a long-
term approach to all our relationships.
28
We stretch ourselves continuously to improve the way we work. We
constantly pursue newer and better ideas, processes, products and practices.
Global Presence
A story which began 31 years ago in a small town in India, Polyplex today has manufacturing
and distribution operations in six countries India, Thailand, Turkey, U.S.A., China and
Netherlands with active sales in all major regional markets/customers across the globe. Our
dynamic expansion is driven by an inspired vision to deliver increasing value to our
customers, employees, shareholders and communities.
29
CSR
As operators in an industry that potentially has a high impact on the environment, Polyplex is
Habitat
Through an R&D initiative, Polyplex has promoted the use of bio-based renewable raw
A key component of our carbon offset solutions includes positive eco-action through Tree
Plantation drives at Bazpur, Khatima and Rayong, helping raise the local bio-diversity index.
Communities
At its plant location in Khatima, India, the Company runs a school since the past two decades
with over 1600 students which provide equal educational opportunities to children from all
Under a P.P.P. (Public Private Partnership) model at Bazpur and Khatima, Polyplex has
adopted two local schools, providing necessary infrastructure such as furniture and fittings.
Polyplex has also undertaken a slew of sports and education sponsorships, besides full
Polyplex is closely integrated into local communities through comprehensive and sustained
social programmes. These include blood-donation drives at all its facilities across the world,
free Eye Check-ups and Inoculation Camps in collaboration with local hospitals, installation
of potable water coolers in public spaces, and active support to flood relief efforts in India
and Thailand. In Rayong, Polyplex has collaborated with the Department of Fisheries to
30
release shrimps into the Dok-Krai reservoir to generate local employment. Polyplex promotes
inter-religious harmony through its even-handed support of local religious activities and
celebrations.
Polyplex has also contributed to the Rekhta Foundation, which is a non-profit organisation
established to promote and disseminate Urdu literature. In line with the requirements of
Companies Act 2013, the Company has also constituted a CSR Committee with dedicated
focus on achieving the desired objectives. This Committee is committed to deliver a positive
31
PRODUCTS
Sarafil
The range of Sarafil base films are suitable for a range of applications with its inherent
properties of being clear, transparent, flexible and strong despite being lightweight.
The key product line of Polyplex continues to be its Sarafil range of plastic films which are
base films manufactured by using petrochemical raw materials like PET (polyester) resin and
PP (polypropylene) resin.
BOPET Films - PET films offer polyester film products that provide excellent performance
BOPP Films - BOPP films are transparent bi-oriented polypropylene films designed to offer
high performance, great appearance and easy converting for flexible packaging and other
applications.
CPP Films - CPP films are transparent cast polypropylene films designed to offer high
performance, great appearance and easy converting for flexible packaging and other
applications.
BLOWN PP Films - BLOWN PP, another variant of PP based film are used in pressure
sensitive applications.
Sustainable Films - Polyplex has developed various sustainable products to reduce the carbon
footprint.
32
Saracote
The Saracote range of silicone coated films (PET/PP) is designed to provide excellent
carrier to pressure sensitive material. The typical applications are in labels, tapes,
Silicone coated films are widely used in pressure sensitive adhesive applications as a carrier
film. Polyplex offers wide variety of film thicknesses with custom release levels to suit
individual application needs. These REACH compliant films provide excellent silicone
anchorage, smooth silicone lay down and flat release profile both at various de-lamination
speeds and wide range of temperatures. With products across clear, colored, metallized and
matte category, Polyplex offers one or two sided coated films using both 100% solids and
solvent-based technologies. Custom printing and slitting is also offered as a part of total
solution.
33
BOARD OF
DIRECTORS
Director Name Position on the Independent Appointment
Board Director Letters
34
DIRECTOR
35
36
FINANCIAL RESULTS SUMMARY Look-up Notes
37
CEPS (Rs.) 23.70 27.01 38.82 34.69 30.81
Download in Excel
*Audited
** PBT is before Exceptional items.
# Figures for Diluted EPS do not reflect Bonus Issue of 1:1 on 23-Dec-2010.
$ For facilitating comparison between Ind-As and Non-Ind-As formats, finance cost
has been included as a part of Expenditure for the period prior to Mar-17
38
Saralam
The Saralam range of extrusion coated film products cater to a variety of end use such
as thermal lamination products like book covers, identity cards, etc besides carton
Saralam films are extrusion coated with adhesive resins like LDPE or EVA to make
printed media, Reflective Insulation, Flexible packaging intermediates and Rigid packing
using printed corrugated carton board. Polyplex can offer a range of BOPP, BOPET and
BOPET thermal lamination films are used to get some properties which are typical in
polyester like high gloss and high stiffness. A wide variety of PET thermal lamination films
is available in a range of thickness from 25mic to 250mic. Other key features of PET thermal
lamination films include High bond strength, UV coating on surface and high tensile strength.
Applications of these films are increasing each day. Some main applications are Costly
brochures, Catalogues, Menu cards, Mark sheets, Maps, Publicity material, etc.
Metallized BOPET lamination films cater to two very important industries - Reflective
Lamination", in the Offset Printing industry. Metallized lamination films are gaining strong
superior adhesion to paper/ board lamination, as a process saving tool & most important to
39
- In ROOF INSULATION: As an economical lamination substitute and a highly user friendly
BOPP films have a wide range of aesthetics and hence it is easily possible to have various
looks of laminating films. Main features of BOPP thermal lamination films are higher yield
(m2 per kgs) in the same cost with comparison to some other films like BOPET films,
reasonable strength for lamination purpose, excellent gloss, high transparency, good moisture
barrier and good chemical resistance. Typical applications of BOPP thermal lamination films
include Textbook covers, Brochures, Leaflets, Sweet boxes, Cosmetics, Shopping bags,
Diaries.
Saraprint is an innovative non tearable polyester film designed especially for digital print
media segment for photo album, commercial printing, promotional & customized digital
printing, label and flexible packaging applications. It exhibits excellent thermal and
Saraprint is available in transparent, white matte and white glossy and in different microns
from 12 to 190. It can be one side or both side coated and is available in both sheet as well as
roll forms.
Saraprint is suitable for all dry toner base and liquid inks for digital printing machines.
Saraprint is approved by HP Indigo. This film is suitable for various applications such as
photo albums, durable displays, certificates, aadhar cards, product catalogues, company
40
brochures, signage, posters, graphic industries, visiting cards, menu cards, bill, flexible
Excellent digital ink adhesion (wet & dry) for sharp and high definition images.
Shade consistency, controlled static for dust free and trouble free printing.
High opacity suitable for both side printing, pure white looks for quality wedding
photographs.
Highly suitable for thermal lamination with high lamination bond strength.
(µ)
DPW100- White Glossy 2 side 125, 175, 190 product catalogues, company
DPW100- White Matte 2 side 125, 175, 190 visiting cards, menu cards,
41
DPW100- Silver PET 2 side 125, 200
2MS printable
2MG printable
DPW100- White Glossy 1 side 12, 36, 50 HP Indigo - Label , Print &
1M PET printable
transparent printable
PET
PET printable
1G PET printable
1M PET printable
42
Innovation
Polyplex's innovation center has adopted a 'lean innovation model' in order to create enduring
value for customers. It aims to provide more than a new product or a substrate. Polyplex's
innovation center has introduced value-added products in several areas through a well-
defined customer engagement process to align innovations with customer requirements. The
Company also focuses on developing applications and replacing existing products with
alternative solutions.
developing new products and applications and embracing new technologies which not
this area is mainly based on developing new functional surfaces and properties for
this area is mainly based on developing new functional surfaces and properties for
43
The Company offers innovative solutions to its partners. Consequently, Polyplex has
successfully adopted the 3R (reduce, reuse and recycle) concept while coming up with new-
age packaging substrate solutions. The Company has taken various initiatives to recycle
waste, save energy and use clean technology to reassert its environmental commitment.
acceptance, for example green candy wraps, direct digital printable films, transparent
chlorine-free high-barrier films, UV printable carton lamination films, shrink sleeve wraps
Polyplex has made a name for itself by routinely introducing specialty products with various
innovative applications and uses. Recent examples include films for back sheets of solar
panels, thick films for electrical and electronic appliances, easy-to-tear packaging films for
food and cosmetics, foldable films for medical and industrial uses, high-barrier high-adhesion
films for metallic surfaces, transparent barrier films for food packaging, especially-coated
PET films and specialized films for print media suitable for digital printable and UV inks,
among others.
Leading its way to a sustainable future, Polyplex has come up with several projects focusing
on CO2 footprint reduction. Digital printing offers high-quality graphics without the usage of
solvents unlike conventional printing techniques such as Flexo and Rotogravure. With a lot of
technologies available for digital printing itself, Polyplex has been able to develop products
for most segments suitable for different digital technologies such as inkjet, dry toner, liquid
electro-photography, etc.
laminate structures from 3 layers to 2 layers, which basically contributes to both source
reduction as well as CO2 footprint reduction. With this idea in mind, Polyplex now has a high
44
barrier PE which is successfully being used in shampoo and detergent packaging where it
Today, consumers have become highly demanding and are looking for more and more
convenience features in packaging formats. "Reclosability", "Easy to tear" and "Save for
Polyplex's 'Easy and Straight' tear PET film has facilitated customer convenience
Polyplex's "Twist N Wrap" is one such development which is seen on the market
shelves for leading chocolate brands in India. The concept of "Twist N Wrap" is seen
as the most innovative and important feature and Polyplex's innovation has made it
possible to bring it to the consumer. Apart from this, the above-mentioned innovation
has made possible the conversion from a 3 layer laminate to a 2 layer laminate
structure.
Polyplex is also working actively on nylon film replacement project with its Thermo-
formable grades.
Polyplex has also come up with specialty coated products for aesthetically pleasing
packaging structures. They are targeted to impart a more natural and paper-like look
45
Sustainability
a positive impact on society, the economy and a sustainable future. In order to make its
operations sustainable, the Company ensures optimum utilization of energy and other
resources, waste management through recovery, recycle and re-use of material, reduction in
emissions and effluents, enhancement of awareness amongst the employees through effective
As a step towards sustainable global economy, the Company has undertaken following major
46
Operational latest technologies to save power across plant locations which resulted in
Switch over from Furnace Oil to Husk for oil heating system in India which leads to
Dedicated recycling unit in Thailand which provided sustainable solution for plain
Replaced PVC twist wrap in confectionary industry with green wrap PET film.
Replaced aluminum foil with metalized barrier PET film in food packing along with
cost reduction.
47
Innovation
Polyplex's innovation center has adopted a 'lean innovation model' in order to create enduring
value for customers. It aims to provide more than a new product or a substrate. Polyplex's
innovation center has introduced value-added products in several areas through a well-
defined customer engagement process to align innovations with customer requirements. The
Company also focuses on developing applications and replacing existing products with
alternative solutions.
working on various innovation programs, with its stakeholders – customers, brand owners,
packaging designers, suppliers and adhesive manufacturers. On the basis of this, it classifies
Initiatives in the field of growth: Polyplex's innovation model revolves around developing
new products and applications and embracing new technologies which not only cover
continuously come up with differentiated products and applications. Innovation in this area is
mainly based on developing new functional surfaces and properties for PET and PP-based
continuously come up with differentiated products and applications. Innovation in this area is
mainly based on developing new functional surfaces and properties for PET and PP-based
48
The Company offers innovative solutions to its partners. Consequently, Polyplex has
successfully adopted the 3R (reduce, reuse and recycle) concept while coming up with new-
age packaging substrate solutions. The Company has taken various initiatives to recycle
waste, save energy and use clean technology to reassert its environmental commitment.
acceptance, for example green candy wraps, direct digital printable films, transparent
chlorine-free high-barrier films, UV printable carton lamination films, shrink sleeve wraps
Polyplex has made a name for itself by routinely introducing specialty products with various
innovative applications and uses. Recent examples include films for back sheets of solar
panels, thick films for electrical and electronic appliances, easy-to-tear packaging films for
food and cosmetics, foldable films for medical and industrial uses, high-barrier high-adhesion
films for metallic surfaces, transparent barrier films for food packaging, especially-coated
PET films and specialized films for print media suitable for digital printable and UV inks,
among others.
Leading its way to a sustainable future, Polyplex has come up with several projects focusing
on CO2 footprint reduction. Digital printing offers high-quality graphics without the usage of
solvents unlike conventional printing techniques such as Flexo and Rotogravure. With a lot of
technologies available for digital printing itself, Polyplex has been able to develop products
for most segments suitable for different digital technologies such as inkjet, dry toner, liquid
electro-photography, etc.
laminate structures from 3 layers to 2 layers, which basically contributes to both source
49
reduction as well as CO2 footprint reduction. With this idea in mind, Polyplex now has a high
barrier PE which is successfully being used in shampoo and detergent packaging where it
Today, consumers have become highly demanding and are looking for more and more
convenience features in packaging formats. "Reclosability", "Easy to tear" and "Save for
Polyplex's 'Easy and Straight' tear PET film has facilitated customer convenience through
Polyplex's "Twist N Wrap" is one such development which is seen on the market shelves for
leading chocolate brands in India. The concept of "Twist N Wrap" is seen as the most
innovative and important feature and Polyplex's innovation has made it possible to bring it to
the consumer. Apart from this, the above-mentioned innovation has made possible the
Polyplex is also working actively on nylon film replacement project with its Thermo-
formable grades.
Polyplex has also come up with specialty coated products for aesthetically pleasing
packaging structures. They are targeted to impart a more natural and paper-like look for a soft
50
Sustainability
a positive impact on society, the economy and a sustainable future. In order to make its
operations sustainable, the Company ensures optimum utilization of energy and other
resources, waste management through recovery, recycle and re-use of material, reduction in
emissions and effluents, enhancement of awareness amongst the employees through effective
As a step towards sustainable global economy, the Company has undertaken following major
Successful development of Green Pet film with a significant proportion of bio sustainable
Operationalized latest technologies to save power across plant locations which resulted in
Switch over from Furnace Oil to Husk for oil heating system in India which leads to
Dedicated recycling unit in Thailand which provided sustainable solution for plain and coated
film waste.
Replaced PVC twist wrap in confectionary industry with green wrap PET film.
Replaced aluminum foil with metalized barrier PET film in food packing along with cost
reduction.
51
Switched to LED lighting across plants
52
OBJECTIVE
53
OBJECTIVE OF THE STUDY
SCOPE OF RESEARCH
It will make the Polyplex to be aware of its strength and weaknesses (in
advertisements, promotional campaigns etc.) So that it can compete and survive
Polythene service market by focusing on that.
It will helps Polyplex to carry on with its strength in advertisement strategies so that
existing customers remain loyal to it.
54
RESEARCH METHODOLOGY
55
RESEARCH METHODOLOGY
Research methodology is the procedure adopted for conducting the research study. Research
methodology should be carefully planned as the accuracy, reliability and adequacy of results
depend on Research methodology followed. It gives researcher a guideline by which he can
decide which and procedures will be applicable to a given problem Moreover it helps in the
evaluation of research by others also. So for the research to be successful purposeful and
effective, the researcher should plan the Research methodology before proceedings the
research study. The following should be the aspect, which should be considered while
designing a Research methodology.
RESEARCH DESIGN
Research Design is simply the framework or plan for a study that is used as a guide in
collecting and analyzing the data. It is the blue print that is followed in completing a
study. As objective of the research is descriptive in for, the research design must be made
accordingly:
Formulating objective of the study.
Designing the method of data collection.
Selecting the sample size.
Collection of data.
Analysis & findings.
Conclusion and interpretations.
Limitations.
Suggestions and recommendations.
Research includes observations and facts used to find enquiries of different kind.
Statistical methods are used in this project and used to infer the results thereof.
56
SAMPLE DESIGN
Sample Size: - The sample size taken here and covered in this
Project is of 50 respondents
Questionnaire: Questionnaire includes a set of questions which are relating to the study
objective. It is used to collect primary data for the purpose of finding solution to the research
problem.
57
DATA COLLECTION
Data for the project is collected from the primary sources the questionnaire was filled
both by the customers and retailers. Method of informal interview was also used for the
purpose of data collection.
58
DATA ANALYSIS AND
INTERPRETATION
59
(1) Do you use material handling plastics Polythene?
Graph
Responce
0
20%
Yes
No
80%
Interpretation
The given chart and table show the no. of respondents who use material
handling plastics Polythene.
It was found that 80% of the respondents like to use material handling plastics
Polythene and 20% of respondents do not like to use plastics Polythene.
Those respondents who not using material handling Polythene are using metal
box. wooden box, plastic tray, Jute & Plastic Bags and etc.
60
(2) Which Brand of Polythene do you prefer?
PREFERENCE
Polyplex Prince Supreme Syntax other
4%
14%
40%
16%
26%
Interpretation :
The given table and charts shows the brand preference of respondents in plastic
Polythene.
It was found that 40% of total respondents Prefer Polyplex which is at the top
and the second preference of respondents is prince with 26% and third Supreme
with 16%.
61
Response X X-x D2
Polyplex 20 20-10=10 100
Prince 13 13-10=3 9
Supreme 8 8-10=-2 4
Syntex 7 7-10=-3 9
Others 2 2-10=-8 64
∑x=50 0 ∑ D2=186
62
(3) How much Polythene do you use in a day
No. of respondents
4%
14%
82%
Interpretation
The given table & charts shows that the total no. of Polythene used by
respondents.
It was found that our 82% respondent’s majority of them are using less than 100
Polythene, 14 % of them use between 100 to 500Polythene and 4% of them use
more than 500 Polythene. Thus the majority of fever users are more than the
more users in the city of Noida.
63
(4) Which model of Polythene do you mostly prefer ?
No. of respondents
Jumbo Multi Purpose FPO Crates Ice boxes Bottling crates
10%
24%
12%
8%
46%
Interpretation
The given table and charts shows the percentage of a various model of
Polythene use by the respondent.
If was found that majority of respondent is 46% of the total respondent prefer
multipurpose Polythene. The second position goes to Jumbo Polythene with
24% third position goes for ice boxes with 12%. Fourth position goes for FPO
Polythene with 10% and users of other Polythene is 8% share .thus it is clear
that majority of user prefer Jumbo and Multipurpose Polythene.
64
Response X X-x D2
Jumbo 12 2 4
Multipurpose 23 13 169
Botling polythene 5 -5 25
Ice box 6 -4 16
FPO 4 -6 36
∑X= 50 0 ∑D2=250
x=∑X/N = 50/5 = 10
SD = √∑D2//N = √250/5 = 7.07
Coefficient of SD = SD/mean = 7.07/10 = 0.707
65
(5) What is the frequency of your purchase?
Yearly Monthly
20% 14%
Quarterly
Half Yearly 32%
34%
Interpretation:
The given table and charts shows how frequently the respondent purchase the
Polythene.
It was found that Polythene out of 100% respondent majority of them, They
prefer Half yearly purchase of Polythene 34% , there after Quarterly 32 %,
yearly 20% and Monthly 14% respectively.
66
X X-x D2
Monthly 07 -5.5 30.25
Quarterly 16 3.5 12.25
Half-yearly 17 4.5 20.25
Yearly 10 -2.5 6.25
∑X= 50 0 ∑D2= 69
67
(6) On what basis do you purchase the Polythene?
Sales
Others
12%
Brand Image
Price 24%
18%
Quality
46%
Interpretation:
The given table and charts shows the basis for the purchase the Polythene.
It was found that majority of people is 46% prefer Quality based purchase
Polythene. The second basis goes for Brand image with 24% and third 18 %
and 12% is price base and other basis purchase of Polythene.
68
X X-x D2
Brand image 12 -0.5 0.25
Quality 23 10.5 110.25
Price 9 -3.5 12.25
Others 6 -6.5 42.25
∑X=50 0 ∑ D2 = 165
69
(7) Does price Effect your buying behaviour?
Percentage %
12%
Yes
No
88%
Interpretation
The given table & chart shows the effect of price of Polythene on buying
behavior of customer.
It was found that the outcome was a single response. Among 100 % of
respondents, majority of them supported that the price of the Polythene has an
affect buying behavior.
70
(8) Who take the purchase decision of Polythene?
Others
4% Sales
Store incharge
12%
Manager
24% Owner
60%
Interpretation:
The given table & charts shows the person who take the purchase decision for
Polythene.
It was found that majority of times 60% of total respondent says that owner of
the enterprise takes the purchase decision for Polythene. 24% respondents say
that manager of the enterprise takes purchase decision for Polythene. 12% of
total respondents say that store incharge take the purchase decision for
Polythene. 4% says that other person take the purchase decision.
71
X X-x D2
Owner 30 17.5 306.25
Manager 12 -0.5 0.25
Store in charge 6 -6.5 42.25
Others 2 -10.5 110.25
∑X=50 0 ∑D2=459
72
(9) Are you satisfied with Polythene of polyplex ?
Percentage %
24%
Yes
No
76%
Interpretation
The given table and charts shows that the satisfaction level of the consumer with
performance of Polythene.
It was found that the majority of the respondent i.e. 76% of the total respondent
is satisfied with the performance of their Polythene.
While only 24% of the consumer were not satisfied with the performance of
their Polythene.
73
(10) From which medium you aware about the Polythene of polyplex ?
45
40
35
30
25
No. of respondents
20
Percentage %
15
10
0
By Distributor By Agent of By Friends Advertisement
Company
Interpretation
The given table and charts shows the source of awareness of consumer about the
Polythene.
It was found that 42% of total respondent get aware about the different model of
Polythene through advertisement, 30% of them get aware through agent of the
company and 16% aware by distributor and 16% aware from friends.
74
X X=x D2
By distributor 8 -4.5 20.25
By agent of 15 2.5 6.25
company
By friends 6 -6.5 42.25
By advertisement 21 8.5 72.25
∑X= 50 0 ∑D2=141
x=∑X/N =50/4=12.5
SD= √∑D2/N = √141/4 =5.93
Coefficient of SD = SD/mean =5.93/12.5 = 0.47
75
(11) Should company focus on Distribution channel of Polyplex product?
Percentage %
24%
Yes
No
76%
Interpretation
The given table and charts shows the distribution channel of polyplex product
Polythene.
It was found that the majority of 76 % respondent are agreeing that its
distribution channel and 24% respondents want to improve its and sales
promotion scheme for Polythene.
76
FINDINGS & SUGGESTIONS
77
FINDINGS
Majority of user 82% of total user of Polythene, they use less then 100
Polythene.
Majority user prefers Multipurpose & Jumbo Polythene with 46% & 24%
The majority of user Polythene 34% prefer half yearly purchase of
Polythene and 32% prefer quarterly.
Majority of people prefer Price as basis for purchase with 88%.
Majority of customer are price affecting buying behavior of Polythene.
Majority of 60% of total purchase decision taken by owner. I
Majority of respondent 76% are satisfying with the performance of
Polythene.
More need of Advertisement and Sales promotion schemes of Polythene
and bins.
78
SWOT ANALYSIS
79
SWOT ANALYSIS
A scan of the internal and external environment is an important part of the strategic planning
process. Environmental factors internal to the firm usually can be classified as strengths (S)
or weaknesses (W), and those external to the firm can be classified as opportunities (O) or
threats (T). such an analysis of the strategic environment is refer to as SWOT analysis.
The SWOT analysis provide information that is helpful in matching the firm’s
SWOT analysis is very effective way of identifying the strengths and weaknesses, and of
examining the opportunities and threats the organization face. Carrying out an analysis using
the SWOT framework helps us to focus the activities into areas where we are strong and
where the greatest opportunities lies. SWOT analysis is just one of many good techniques
Definitions
80
Opportunities: - an opportunity is an external condition that could positively impact the
company’s critical performance parameters and improve the competitive advantage provided
Threats: - a threat is an external condition that could negatively impact the company’s
critical performance parameters and diminish competitive advantage provided positive action
81
SUGGESTIONS
&
RECOMMENDATIONS
82
SUGGESTIONS & RECOMMENDATIONS
The brand image survey brought out various issues, which were supposed to be dealt with, in
order to improve the satisfaction level of customer and retailer. Based on our data collection
observation and analysis we had proposed few suggestions to improve the Brand Image of
Polyplex:
2 Promote TV advertisement :
specially VAS so that the people who dealt with it came to know that benefit of
83
Prior information regarding new plans and schemes should be provided to each
6 Among positive side Polyplex has got good services and higher consumer satisfaction
So it should continued this to keep its present customer remain loyal to it.
84
CONCLUSION
85
CONCLUSION
Prince and Supreme are growing day to day markets through its prices.
86
LIMITATIONS OF THE STUDY
87
LIMITATIONS OF THE STUDY
Limited time was available for the study, many aspects was left unexplored.
88
BIBLIOGRAPHY
89
BIBLIOGRAPHY
2 Kotler, Philip., and Keller Kevin Lane., Marketing Management: Pearson Education.
6. www.rcom.co.in
90
ANNEXURE
91
Questionnaire
NAME : ________________________________
AGE : ______
CONTACT NO : ________________________
OCCUPATION : ______________________
(e) Others
(a) Less than 100 mtr (b) Between 100 to 500 mtr
92
4- Which model of Polythene do you use?
(e) Others
93
(8) Who take the purchase decision for the Polythene?
THANK YOU
94