4 Process operation
Historically aerobic digestion has been regarded as a siple process with very modest operational
requirements. In fact, aerobic digesters have frequently been used merely as solids holding and thickening
tanks that are aerated to avoid nuisance conditioons. IN such situations, digestion occurs simply because of
the aerobic conditions maintaned. As a consequence, troubleshooting guides for aerobic digestion typically
emphasize activities to keep equipment in working order and to avoid nuisance conditions, rather than
activities aimed at process control. This situation will change as more sophisticated performance
requirements are imposed, including the need to achieve specified pathogen inactivation standards or
adequate solids stabilization as evidenced by either a stipulated VSS destruction efficiency or a specified
SOUR. More stringent requirements will cause increased emphasis on the maintenance of desired values of
the SRT, pH and temperature. Many of these objectives can be accomplished at existin aerobic digestion
facilities. For example the operation of CAD systems, particularly intermittently fed ones as A/AD systems,
can avoid the precipitous drop in pH often associated wth aerobic digestion. In addition, wase solids can be
thickened prior to their addition to the digester so that autoheating will occur, resulting in improved
digestion performance and pathogen inctivation. Minor physical modificationsto reduce heat loss during the
winter can also result in elevated digester temperatures. Such simple changes can significantly improve
process performance. Furthermore, the use of oxidation – reduction potential as a technique for real – time
control of the A/AD pprocess should facilitate its operation and optimization and encourage greater full –
scale use.
The supernatant from aerobic digestion is often of such poor quality that it cannot be discharged
directly to the environment, requiring it to be recycled to the head of liquid treatment train. This is due in
part to the fact that the destruction of biomass results n the release of soluble cellular constituents including
nitrogen, phosporus, micronutrients and nonbiodegradable organic matter. IN addition the settleability of
aerobically digested solids can be poor, making the suspended solids concentration in the supernatant high.
Care must be exercised to minimize the suspended solids content of the supernatant and to control the timing
of the return of supernatant to the liquid treatment train so as to minimize any adverse impacts on its
performance. If the liqudi treatment process is highly loaded, it may be desirable to return supernatant
during low nighttime loading periods. In contrast, for nutrient removal systems it may be desirabe to return
the supernatant during the high loadig period when an increased mass of organic matter is available to
remove the recycled nutrients. Analysis of the entire treatment system will allow the operator to select the
optimal approach.
12.5 Key points
1. Aerobic digestion has two primary objectives : (1) the destruction of biodegradable pparticulate
organic matter and (2) the inactivation of pathogens present in waste solids.
2. Aerobic digestion is most applicable to the stabilization of waste biological solids , such as those
generated by activated sludge and trickling filter facilities . It can also be used to stabilize primary
solis, but aerobic digestion of such solids is often less economic than anaerobic digestion.
3. The influent to an aerobic digester contains both biodegradable and nonbiodegradable particulate
orgaic matter. The relative proportions of each depend on the loading and operating characteristics of
the process producing the solids.
4. The destruction of biodegradable particulate organic matter can be characterized as a first order
reaction.
5. Both volatile and fixed suspended solids are destroyed during aerobic digestion, although the relative
proportions destroyed may not be the same. Fixed suspended solids are lost as they are solubilized
and released from the biodegredable particulate organic matter destroyed.
6. Solids stabilization is typicaly quantified as either the percent VSS destruction achieved during
digestion or the specific oxygen uptake rate (SOUR) of the digested solids.
7. In conventional aerobic digestion (CAD) the solids are maintained under aerobic conditions at the
ambient temperature for a period of time adequate to achieve the desired degree of solids
stabilization and pathogen inactivation. Both intermittent and continuous feed options are available.
Nitrification of released ammonia – N typically occurs resulting in the destruction of alkalinity and
deprression of the pH
8. Anoxic / aerobic digestion (A/AD) includes an anoxic and aerobic sequence in the digestion process.
Alkalinity produced through denitrification can offset that consumed in the nitrification of the
ammonia-N-released. Oxygen requirements are also reduced in comparison to CAD.
9. Autoheating of the digester can be achieved if the solids are thickened prior to digestion and the
vessel is designed to minimize heat loss. In autothermal thermophilic aerobic digestion (ATAD), such
approaches are used to achieve bioreactor temperatures in the 45 to 65 oC range. This results in
increased rates of solids stabilization and pathogen inactivation. Because nitrification does ot occur
under thermopilic condotions, pH depression is avoided and oxygen requirements are reduced.
10. The destruction of biodegradable organic matte in aerobic digester can be caracterized using a
variety of approaches. Mathematical approaches include a first-order decay model, the simplified
model presented in Chapter 5, and IAWQ ASM no 1. Another approach uses empirical correlations,
suc as those that relate percent VSS desruction to the operating temperature-SRT product.
11. Aerobic digestion is most efficient at neutral pH. Maintenance of a neutral pH can be accoplished by
useof A/AD to denitrify any nitrate N-generated, ATAD to eliminate nitirification, or chemical pH
control in CAD.
12. The mixing energy required to maintain solids in suspension increases as the suspended solids
concentraton in the aerobic digester is increased.
13. The performane of an aerobic digester can be improved by designing and operating it as a series of
CSTRs rather than as a single CSTR.
14. Data collected using batch tests can provide the basis for the design of aerobic digesters. Because of
the variability associated with the solids characteristics, a series of tests should be run and a
stastistical approach used, as the basis for the design. The batch tests must be conducted
underconditions reflective of those anticipated in the full-scale system.
15. The physical design of an aerobic digester can significantly influence its peration and performance.
Heat loss can be a particularly significant problem in colder climates.
9. Using the information developed in Study Question 8, size an aerobic digester t reduce the SOUR to
1,0 mg O2/(g VSS. hr). Assume that bMV is numerically equal to ber. Also assume that FSS are
conserved. Compare the SRTs required for configurations consisting of one and two tanks in series.
Size the boreactors, calculate the oxygen requirements and the compare the power required for
oxygen transfer to that required for mixing for each configuration. Assume that the digesters will be
operated without solids recycle and that feed solids are thickened to 15.000 mg/L as TSS. Also
assume that the efficiency of the ocygen transfer device is 1,2 kg/ O 2 (kW. hr). What percentage vss
destruction will each digester achieve?
10. Use ASM No. 1 to define the characteristics of the waste solids produced by an activated sludge
system operating at 20oC and an SRT of 5 days. For these calculations use the wastewater
characteristics presented in Table E8.4 and the stoiochioetric and kinetic parameters in table 6.3.
Clearly state all assumptions. The wastewater flow rate to the activated sludge system is 12.000
m3/day. How many kg/day of waste solids are produced? Express your answer both as COD and
VSS. What fraction of the waste solids is biodegradable? What is the SOUR of the waste solids?
Does the estimated SOUR indicate that the solids are stabilized?
11. Use ASM No. 1 to evaluate the effect of SRT on the performance of a single CSTR CAD system
receiving the waste solids characterized in Study Question 10. Model it as a continuous feed process
with solids recycle. After preparing a graph of percent solids destruction versus SRT. Choose an sRT
to give 38% solids destruction and size the bioreactor to maintain a solids concentration of 15.000
mg/L on a vss basis. How much alkalinity would have to be supplied to maintain a resiudal alkalinity
of 50 mg/L as CaCO3?
12. Reconsider the CAD system sized in Study Question 11. Maintaining the same SRT and total
bioreactor volume, reconfigure the system as an A/AD system like that shown in figure 12.7c. Then
use Asm No. 1 to investigate the effects of the reciruculation flow rate and the relative sizes of the
anoxic and aerobic zones on the performance of the system. Specifically, investigate the effects of
those variables on the percent solids destruction, the effluent nitrate-N concentration, the oxygen
requirement and the alkalinity required to maintain a residul alkalinity of 50 mg/L as CaCO3 .