aspects
Conditions
– Good rock conditions with most of the support behind face
– Long muck haul ways on public roads (one way 20 km)
It is not obvious that the smaller the tunnel is the faster it can be
excavated
The length of the rounds
Drill and blast drifting / tunnelling is a number of sequential operations
Each operation requires the same mobilization/demobilization of the gear
irrespective of the length of the round
If the total time for all mobilization and demobilization is 90 minutes the time
saving when going from a 4 m round to a 5 m round will consequently be
90 min for every 20 m of tunnel.
There are other savings as well because there are other activities that are
not related to the length of the round like collaring of the drill, cleaning of
the tunnel invert, scaling of face, etc
A created drifting case with X-section 6x6 m has been estimated with
respect to advance rate for 4 and 5 m rounds
A drifting case for comparison of the advance
rate for a 4 m and 5 m round respectively
Background figures
X-section 6x6 m (20x20 feet) 33 m2
14 feet round (4 m)
– 64 blast holes
– 2 big uncharged holes
– 2 bolts /m each 2,4 m
– 5 cm of shotcrete in the roof
– Loading bays every 100 m
18 feet round (5 m)
– 68 blast holes
– 3 big uncharged holes
The activity that the face that shows the largest variety of methods
The large variety of methods is ruled by variation of the geology
But surprisingly:
– A mine site or a tunnel building site most often has only one method of
scaling!
In general it can be said that the tunnel builder has nothing specific to
offer the miner
The various scaling methods will be listed and some will be
commented
Different types of scaling
1 Manual scaling using a bar
No scaling at all!
Mechanical scaling with hydraulic breaker
Mine application
Mechanical scaling with hydraulic breaker
Tunnelling application
Ripping with a steel bar
May require supplementary manual scaling as check up
High water pressure flushing
Scaling continuation
Flushing with the regular water spraying system of the shotcrete gun
– Many geological formations cannot take the pressure from the water jet
spraying, they start ravelling
– The regular cleaning process as used before shotcreting is adequate
No scaling at all
– Unless thoroughly analysed as the best option this must be considered as
a method “Piling up problems for the future”
Number of activities in the tunnel excavation
cycle
The number of activities at the drift-face is balanced by the ambitions
– To keep them down and make time savings on the mobilizations
– To keep them up not having to create multipurpose equipment, a rig that
has to perform two different activities will often have disadvantages like
hampering the speed or the quality of the work when comparing with a
single purpose tool
Vinstra Norway 1950 case on devoted crew
Vinstra Norway
Devoted crew
Long term capacity 100 m / month
When drilling, the machine is in
operation 85% of the time
Mobilization of a new round
took 7 minutes
How much faster was tunnelling 1998 when
comparing with 1973 a 25 year period
A study was made 1998 on the advance rate on a 70 m2 road tunnel
– Both for year 1973 and 1998 conditions
– People with long experience from tunnelling both 1973 and 1998 were
consulted
– The purpose of the study was to show how much the tunnelling speed had
improved
The speed had only improved from 0,31 m / total hour to 0,38 m /
total hour
Details are exhibited on following slide
Situation Situation Dimension
1973 1998
Pull of the round 3,7 4,9 [meters]
Drilling 3,75 2,75 [hours]
Charging & Blasting 0,25 1,25 [hours]
Ventilation 0,50 0,50 [hours]
Scaling 0,50 1,50 [hours]
Mucking 3,50 3,50 [hours]
Shotcrete 3 & 4 m3 respectively 1,25 1,00 [hours]
Bolting 15 & 20 bolts respectively 1,00 1,00 [hours]
Setting out and marking 0,50 0,00 [hours]
Time lost 0,75 1,50 [hours]
Sum time for a round 12,00 13,00 [hours]
Advance rate 0,31 0,38 [m/hr]
Conclusions from the study