BARCODE READER

OVERVIEW

CHAPTER 26 BARCODE READER

OVERVIEW
WARNING
RADIATION. RISK OF INJURY TO THE EYES DUE TO LASER LIGHT BEING
PRESENT IN THE VICINITY OF THE LABEL. DO NOT LOOK AT THE LIGHT
SOURCE OR REFLECTIONS FROM A SURFACE.

There are four types of barcode readers that may be fitted to the machine:

• Remote Barcode Reader 1D

• Remote Barcode Reader 2D
• Handheld Barcode Reader 1D
• Handheld Barcode Reader 2D

1D or one dimensional barcodes are the most common barcodes consisting of

a single row of different width bars.

Example of a 1D Barcode

2D or two dimensional barcodes consist of square modules constructed in a

matrix that may be square or rectangular.

Example of a 2D Barcode

NOTE
There are many different formats of barcodes and the above are single exam-
ples to demonstrate the difference between 1D and 2D barcodes.

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BARCODE READER
OVERVIEW

Remote Barcode The remote barcode reader is normally located on the input conveyor to the
Reader machine and reads the barcode of the incoming product board.
The remote barcode reader provides GEM and SPC of the product barcode
before the product is passed to the printer. Use of the reader enables the host
program to decide on the action to be taken for this product and provides a
method for SPC to log product details for tracking.
The remote barcode reader also provides information to the Verification and
Traceability software option.
Different types of remote barcode readers may be used, a typical example is
shown below:

1D Remote Barcode Reader 2D Remote Barcode Reader

During the board/product transfer cycle, with the remote barcode option ena-
bled, the trigger barcode scan sensor detects the board on the conveyor and
triggers the remote barcode reader to read the barcode, before the board is
passed to the printer.

Handheld Barcode The primary function of the handheld barcode reader is to scan consumables
Reader and user information for the Verification and Traceability software. The consum-
ables scanned include:

• Screen
• Print Material
• Solvent
• Cleaner Paper
• Vortex Cassette

The handheld barcode reader may also be used to scan the first board of a
batch that is to be checked by the remote barcode reader during a print run.

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 BARCODE READER
OVERVIEW

Different types of handheld barcode readers may be used, a typical example is

shown below:

1D Handheld Barcode Reader 2D Handheld Barcode Reader

NOTE
The 2D handheld barcode reader supplied by DEK requires an additional 12V
supply to power the reader. The 1D handheld barcode reader supplied by DEK
is powered from the USB port.

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26.4
Machine PC
Remote Barcode Reader
3PL20 6PL17 6PL22
01 01 Chassis
USB to 01 04 04 RTS232
RS232 02 02 02 TX232
Converter 03 03 03 RX232
04 05 05 CTS232
3PL57 05 07 07 Signal GND
BARCODE READER

01 06 13 13 VS
02 07 25 25 GND
USB8 NC
ELECTRICAL SCHEMATIC

03 08 10
ELECTRICAL SCHEMATIC

04 09 18 PS+
09 VS
19 PS-

6PL23
01 01 +12V Trigger
02 NC 02
Alarm Barcode
03 03 0V Scan
04 Signal 6SE07
3PL34 4PL37 4PL01
01 01 01 4 Port
02 02 02 USB Hub
USB1
03 03 03

Technical Reference Manual

Connector
04 04 04 4PL05 Moulding
01
02
03 Handheld
M37 Power Supply
04 Barcode
Reader
+12V 01
0V 03
M37PL14 8SK145
(2D handheld barcode reader only)

NOTE
M37PL13 8PL104 The USB to RS232 Converter
+12V 01 01 is moulded into the 9 Pin D type
0V 03 03 connector hood.

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 BARCODE READER
REPLACEMENT PROCEDURES

REPLACEMENT PROCEDURES

Fitting the Remote 1. Select Shut Down and switch the mains isolator to OFF.
Barcode Reader Shut Down

2. Fit the remote barcode reader to the upline conveyor ensuring that the
reader is in a position to read the barcode on the product board during
transit.
3. If required, fit the trigger sensor just forward (upline) of the reader.
NOTE
The leading edge of the incoming board triggers the remote barcode reader
to activate enabling it to read the barcode on the board.

4. Remove the rear panel to gain access to the PC.

5. Route the cable from the conveyor, under the Dek machine exiting at the
rear of the machine.
6. Connect the USB plug to USB8 on the PC.

USB8
O
I

PC Enclosure Rear Panel

7. Connect the power lead M37PL13 to M37SK13 on the rear of the M37
Power Supply Enclosure.
8. Refit the rear panel ensuring that the cable is not trapped.
9. Power up the machine.

10. Select Maintenance.

Maintenance

11. Select Machine Setup.

Machine
Setup

12. Select Barcodes.

Barcodes

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BARCODE READER
REPLACEMENT PROCEDURES

Remote Barcode HW
13. Select Remote Barcode HW.
Not Fitted

14. Select Fitted Fitted.

15. Select Accept.

Accept

Start Character
16. Select Start Character.
1

17. Set the start character for the barcode.

18. Select Accept.

Accept

Name Length
19. Select Name Length.
32

20. Set the name length for the barcode.

21. Select Accept.

Accept

NOTE
The barcode setup is shown in code format. The code format for a barcode
of length 14 starting at character 4 would be:
###PPPPPPPPPPPPPP###

22. Select Back.

Back

23. Select Back.

Back

24. Select Back.

Back

25. Use the documentation supplied with the reader to setup the Remote
Barcode Reader for the product to be used.
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 BARCODE READER
REPLACEMENT PROCEDURES

Fitting the
Handheld Barcode
Reader
1. Select Shut Down and switch the mains isolator to OFF.
Shut Down

2. Gain access to the 4 port USB hub behind the front panel.
3. Connect the handheld barcode reader to the spare USB port on the hub.
4. If a 2D handheld barcode reader is being used, connect the dc power
connector (located near the 4 port USB hub) to the moulded connector on
the cable of the handheld barcode reader.

USB Connector dc Connector

5. Refit the front cover ensuring that the cable is routed between the MMI
monitor bracket and the front cover.
6. Power up the machine.

7. Select Maintenance.
Maintenance

8. Select Machine Setup.

Machine
Setup

9. Select Barcodes.
Barcodes

Handheld Barcode HW
10. Select Handheld Barcode HW.
Not Fitted

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BARCODE READER
REPLACEMENT PROCEDURES

11. Select Fitted Fitted.

12. Select Accept.

Accept

Start Character
13. Select Start Character.
1

14. Set the start character for the barcode.

15. Select Accept.

Accept

Name Length
16. Select Name Length.
32

17. Set the name length for the barcode.

18. Select Accept.

Accept

NOTE
The barcode setup is shown in code format. The code format for a barcode
of length 14 starting at character 4 would be:
###PPPPPPPPPPPPPP###

19. Select Back.

Back

20. Select Back.

Back

21. Select Back.

Back

22. Use the documentation supplied with the reader to setup the language,
keyboard format and barcode symbology.

26.8 Technical Reference Manual Chapter Issue 3 Jan 08