07 Equipment GF

Section 7
Fusion Technology Socket Fusion

SG 110 Machine
MSE Handtool
Contact Butt Fusion
Infared (IR) Butt Fusion

IR 63 Plus™
IR 225 Plus™
IR 315 Plus™
Bead and Crevice Free (BCF®) Fusion

BCF® Plus
Fusion Technology Product Range
Socket Contact Butt Manual Contact Butt (Hydraulic) Infared (IR) Bead and
Crevice Free
MSE Handtool SG-110 SG-160 SG 250 GF 160 GF 250 S GF 315 GF 315 S GF 500 IR 63 Plus IR 225 IR 315 BCF Plus
S 50 100 CNC S 50 100 CNC S 50 Plus Plus
Beta PP 16-110 16-110 32-160 63-250 40-160 75-250 90-315 90-315 200-400 20-63 63-225 N/A
®
PROGEF 20-90 20-90 32-110 63-110 N/A N/A N/A N/A N/A 20-63 63-110 N/A 20-110
Natural
SYGEF® 16-63 16-63 32-160 63-250 40-160 N/A 90-315 N/A 200-315 20-63 63-225 250-315 20-110
SYGEF® Plus N/A N/A N/A N/A N/A N/A N/A N/A N/A 20-63 63-225 250-315 20-110
PFA Fusebond N/A N/A N/A N/A N/A N/A N/A N/A N/A 1/4"-2" N/A N/A N/A
*The GF IR 63 Plus with PFA Must Be Specially Ordered. Standard IR plus does not have PFA software or components.
Table of Contents
Fusion Technology
Equipment for Cutting Plastic Pipe 7.4
PPC-250
PPC-250 HP
KS-1600
Socket Fusion Joining 7.7

SG 110
MSE Handtool
Process Time Table
Contact Butt Fusion Joining 7.11

SG 160
GF 250 CNC
GF 315 CNC
GF 500
Process Time Table
Infrared IR Joining 7.16

R-63 Plus™
IR-225 Plus™
Upgrade Programs
Process Time Table
Bead and Crevice Free Joining 7.25

BCF® Plus
Process Time Table
Rental Program/Agreement 7.31

Equipment for Cutting Plastic Pipe
Material Dimensions 16 mm - 160 mm (3/8" - 6")

Plastic Pipe Cutter, Manual
Description Specification Part Number $
KRA 63 16 - 63 mm (3/8"-2") *790 109 001 78.00
KRA 110 50 - 110 mm (1½"-4") *790 109 002 165.00
KRA 160 110 - 160 mm (4"-6") *790 109 003 195.00
Replacement Wheel for Pipe Cutter

KRA 63 Wheel 16 - 63 mm (3/8"-2") *790 109 011 23.00
KRA 110 Wheel 50 - 110 mm (1½"-4") *790 109 012 39.00
KRA 160 Wheel 110 - 160 mm (4"-6") *790 109 013 46.00
Material Dimensions 110 mm - 250 mm (4" - 10")

Plastic Pipe Cutter PPC-250 (D)
Machine includes 1 saw blade for PE/PP pipe and 1 saw blade for PVC/PVDF pipe.
1 set of adaptor jaws (110 - 160 mm) are also included.

Plastic pipe cutter PPC-250 110 -250 mm/ *790 201 002 5,500.00
120 VAC
PPC-250 Accessories (D)
Shipping and Storage Crate

Shipping and storage crate *790 201 100D 200.00
Table Mount C-Clamp

Fastening clamp (each) *790 201 076 130.00
^ = 40% Restock Charge

* = Non-Cancelable
Non-Returnable
7.
Equipment for Cutting Plastic Pipe
Replacement Saw Blades
Blade for PE/PP 130 mm *790 201 027 110.00
Blade for PVC/PVDF 130 mm *790 201 028 110.00
Blade for PP/PVDF 130 mm *790 201 026 110.00
Blade for mitre cuts 140 mm *790 201 033 150.00
Blade for cutting of GFK pipes Diamond hard faced *790 201 036 210.00
Wedges for Mitre Cuts

Wedge Cutting angle 7.5× *790 201 086 300.00
Wedge Cutting angle 15× *790 201 088 300.00
KS1600 Track Cutter

Size Range Part Number $
Track Cutter Saw *790 109 601 4870.00
Chain Holder *790 109 616 530.00
315 mm Tension Chain *790 109 600 330.00
355 mm Tension Chain *790 109 602 330.00
400 mm Tension Chain *790 109 603 380.00
450 mm Tension Chain *790 109 604 420.00
500 mm Tension Chain *790 109 605 465.00
Equipment

* = Non-Cancelable
Non-Returnable
7.
Equipment for Cutting High Purity Plastic Pipe
High Purity Plastic Pipe Cutter PPC-250 HP

Specially designed for high purity installations.
Machine includes 1 cutting blade. Floor stand and shipping and storage crate
separately. Clamping shells must be purchased separately.

PPC-250 HP 110, 160, 200, 225 mm *790 201 011 3,380.00
PPC-250 HP Accessories
Table Mount C-Clamp

Fastening clamps (each) *790 201 076 130.00
Shipping & Storage Crate for PPC-250 HP

Shipping & storage crate HP *790 201 100MD 220.00
Clamping Shells for PPC-250 HP

(1 set = 2 each half shells)

Clamping shell set 110 mm *790 201 081D 245.00
Cutoff Tool for PPC-250 HP

Cutoff tool PVDF *790 201 378 80.00
Adapter Plate with Handle for PPC-250 HP

Description Part Number $
Adapter plate *790 201 099 150.00

* = Non-Cancelable
Non-Returnable
7.
Socket Fusion Technology
SG 110 Socket Fusion Machine (16mm - 110 mm)

Socket fusion machine includes heating element, pipe and fitting clamps to fuse 20 to
110 mm. Machine operates on 115 VAC, 1800 W, single phase. Machine does not
include heater bushings or peeling tools, which are sold separately (see page 7.9).

SG 110 16 - 110 mm *790 310 003 7,000.00
Transportation Box 155 107 276U
SG 110 Machine Parts

Universal Prismatic Clamping Device
Universal prismatic clamping 16 - 110 mm *790 310 011 380.00
For correct clamping of long pipes,

fittings 1 set contains 2 pieces
(1 back and 1 front prismatic
clamping device) for mounting
on left or right side, as well as
for inner and outer mounting
Back Stop
Back stop, complete 16 - 110 mm *790 310 012 150.00
Prevents components from slipping
out of the clamping device
during fusion
V-shaped Pipe Support

V-shaped pipe support, complete 16 - 110 mm *790 310 013 165.00
Equipment
Heating Elements
Heating element 115V electronic *790 310 016 465.00

* = Non-Cancelable
Non-Returnable
7.
MSE Hand Fusion Tool (D)

Designed for tie-ins and emergency socket welds of 16mm–110mm product
George Fischer recommends the SG 110 fusion machine when performing
multiple welds.
MSE 63 T
Thermostatic temperature 115 V, 600 W *790 105 096 250.00
control, includes: 16–63 mm
• heating element for support of
heating bushes and spigots
MSE 63 T Set
Thermostatic temperature control, 115 V, 600 W *790 105 098 750.00
includes: 16-63 mm
* heating bushes and spigots, non-stick
PTFE-coated
• metal case
• table clam
• floor stand
• socket head cap screw
• wrench
MSE 110 T
Thermostatic temperature control, 115 V, 1500 W *790 105 126 350.00
includes: 16–110 mm
MSE 110 T Set

Thermostatic temperature 115 V, 1500 W *790 105 128 1,390.00
control, includes: 16–110 mm
• heating bushes and spigots,
non-stick PTFE-coated
• metal case
• table clamp
• floor stand
• stocket head cap screw
• wrench
* = Non-Cancelable
Non-Returnable
7.
Heater Bushing Pair

Manual socket fusion joining, pipe/fitting cannot be clamped by the machine

Heater bushing 16 mm (3 8") *155 009 016 70.00
Heater bushing 20 mm (½") *155 009 020 75.00
Heater bushing 25 mm (¾") *155 009 025 80.00
Heater bushing 32 mm (1") *155 009 032 90.00
Heater bushing 40 mm (1¼") *155 009 040 100.00
Heater bushing 50 mm (1½") *155 009 050 115.00
Heater bushing 75 mm (2½") *155 009 075 150.00
Peeling Tool
For pipe end preparation for socket fusion joining

Peeling tool 20 mm (½") *799 300 260 80.00
Peeling tool 25 mm (¾") *799 300 270 80.00
Peeling tool 32 mm (1") *799 300 280 85.00
Peeling tool 40 mm (1¼") *799 300 290 110.00
Peeling tool 50 mm (1½") *799 300 300 120.00
Peeling tool 63 mm (2") *799 300 310 140.00
Peeling tool 75 mm (2½") *799 300 320 160.00
Peeling tool 90 mm (3") *799 300 330 180.00
Peeling tool 110 mm (4") *799 300 340 190.00
Replacement Blade
Replacement blades for peeling tool (3 required)

Replacement blade 20 mm (½") *799 300 266 10.00
Replacement blade 25 mm (¾") *799 300 276 11.00
Replacement blade 32 mm (1") *799 300 286 11.00
Replacement blade 40 mm (1¼") *799 300 296 14.00
Replacement blade 50 mm (1½") *799 300 306 14.00
Replacement blade 75 mm (2½") *799 300 326 16.00
Equipment

Chamfering Tool 15
Chamfering tool, small 16 -90 mm (3/8"-3") *799 495 145 240.00
Chamfering tool, large 32 - 250 mm (1"-10") *799 495 146 310.00

* = Non-Cancelable
Non-Returnable
7.
7.10
Socket Fusion Process Times*
Socket Fusion Product 16 20 25 32 40 50 63 75 90 110
MSE Handtool Beta PP 8 10 14 16 24 36 48 60 80 100

or SG 110
PROGEF Natural 6 8 10 14 16 24 36 70
SYGEF® PVDF 10 12 16 20 28 36 40
*All times in seconds and are approximate based on 20°C ambient temperature. Times do not account for facing, peeling, and cleaning per the GF Fusion Training program.
Contact Butt Fusion Technology
SG 160 Machine (D)

Combination Machine for Butt and Socket Fusion.
Size Range: 32–160 mm (1"–6")
Socket fusion Material: Beta PP, SYGEF Standard
Features: Heater Element with digital temperature display
Accessories:
• Clamps
• Socket bushings
• Peeling tools
• Working center box
Butt fusion Description Specification Part Number $

SG 160 Combo/digital 115 VAC 32 -160 mm/butt *790 103 033A 21,000.00
20 -100 mm/socket
SG 160 Accessories (D)

Working Center Box
Working center box for machine with all accessories.

Working center box 48" x 32" x 39.5" *790 103 099 2,100.00
Inserts
Inserts, clamping 32 mm *790 103 019 61.00
Clamping Plate, Base

Equipment

Clamping plate, left 160 mm *790 103 010 325.00
Clamping plate, right 160 mm *790 103 011 325.00

* = Non-Cancelable
Non-Returnable
7.11
Clamping Bracket, Upper

Clamping bracket, left 160 mm *790 103 048 125.00
Clamping bracket, right 160 mm *790 103 068 125.00
Facing Tool Blade Set

Facing tool blade set 2 blades/set *790 103 548 95.00
Each blade has two cutting edges
PTFE Heater Fabric Set

PTFE heater fabric set 2 sheets/set *790 103 306 29.40
Adjustment Tools
Allen 8 mm *790 101 239 6.00
T-handle allen 6 mm *155 101 238 9.00
Allen 6 mm *155 101 238 5.00
T-handle allen 5 mm *155 101 240 8.00
Open end wrench 13 mm *790 133 140 22.00
T-handle socket wrench 13 mm *790 101 237 20.00

* = Non-Cancelable Updated 9/2/05. Refer to Change History on web for details
Non-Returnable
7.12
CNC Technology
The CNC fully automatic hydraulically-operated butt fusion machines are designed for
applications in the distribution industry for gas, water and drainage piping systems as
well as for use in the trench, at the construction sites and in the workshop.
The fusion parameters, such as material, diameter, wall thickness (SDR), are selected on
the display with a menu dialog. The CNC controller unit (SUVI 100) controls and re-
cords the fusion process according to the approved national guidelines (DVS guidelines,
etc.). After the preparation phase (planing, dragging force measurement, pipe alignment
check, cleaning procedure) the operator can start the automatic fusion cycle. The actual
step in the fusion process is continously displayed.
All fusion parameters (set/actual comparison) are recorded on a memory card and can
be recalled and shown on the display. An external fusion data processing is easy with
the exchangeable memory card or with the built-in interface for the PC or the printer.
SUVI 100 CNC - Controller Unit

This unit consists of a hydraulic and a controller unit with data recording (same as
SUVI 50):
• Highly accurate hydraulic unit
• Analog pressure gauge and manual pressure release valve during power interruption
(additional safety)
• Automatically controlled fusion cycle with built-in linear measurement unit (safety)
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Automatically data recording with exchangeable memory card (64 kB)
• Interface for printer and PC for external fusion data processing
GF 250 and 315 CNC Butt Fusion Machines (D)

Planer, Heating Element, Hydraulic Hose Package, Case, Tool Set
Not Included: Accessories

GF 250 - CNC SUVI 100 75 - 250 mm *790 115 030A Consult Factory
GF 315 - CNC SUVI 100 90 - 315 mm *790 112 030A Consult Factory
GF 160, 315 and 500 SUVI 50 Manual Butt

Equipment
Fusion Machines (D)

GF 160 - CNC SUVI 50 40 - 160 mm *790 114 061 Consult Factory
GF 315 - CNC SUVI 50 90 - 315 mm *790 112 030B Consult Factory
GF 500 - CNC SUVI 50 200 - 500 mm *790 112 040B Consult Factory

* = Non-Cancelable
Non-Returnable
7.13
Facing Tool Blade Set (D)

(1 set = 2 blades)
Blade has 2 cutting edges
Machine Type Part Number $

GF 160 *790 113 056 145.00
GF 250 *790 115 024 180.00
GF 315 *790 112 110 210.00
GF 500 *790 116 041 240.00

* = Non-Cancelable
Non-Returnable
7.14
7.15
Contact Butt Fusion Process Times*
Machine Product 32 40 50 75 90 110 160 200 225 250 315 355 400
SG 160 Beta PP 6.57 8.25 11.00 16.00 18.45 22.38 31.05
SG 250 Beta PP 16.00 18.45 22.38 31.05 38.30 40.03 44.26
GF 160 SUVI 50 Beta PP 8.25 11.00 16.00 18.45 22.38 31.05
GF 250 SUVI 100 Beta PP 18.45 22.38 31.05 38.30 40.03 44.26 55.34
CNC
GF 315 SUVI 50 Beta PP 18.45 22.38 31.05 38.30 40.03 44.26 55.34
GF 315 SUVI 100 Beta PP 18.45 22.38 31.05 38.30 40.03 44.26 55.34
CNC
GF 500 S 50 Beta PP 38.30 40.03 44.26 55.34 59.54 64.44
*All times in minutes:seconds and are approximate based on 20°C ambient temperature. Times only account for heating, joining and
cooling of products per the GF Fusion Training Program. GF recommends IR Plus fusion for SYGEF PVDF products.
Equipment
IR Plus™ Infrared Butt Fusion Technology
IR-63 Plus™ IR-225 Plus™ IR-315 Plus™
Features:
• Non-contact Infrared heating
• Completely controlled and repeatable fusion process using our proven
overlap system
• Minimized and defined weld bead
• Proven reliability and safe high purity fusion system
• Controlled cooling process based on ambient and bead temperature
• PCMCIA-interface for electronic downloading of fusion data
• Integrated interface for label and standard printers (hard copy printout)

* = Non-Cancelable
Non-Returnable
7.16
Infared (IR) Plus Fusion Process Times*
Machine Product 20 25 32 40 50 63 75 90 110 160 200 225 250 315
IR-63 Plus Beta PP 2:23 2:53 3:41 4:30 5:36 6:59

PROGEF® Natural 2:28 3:19 3:51 4:41 5:50 7:17
SYGEF® 1:48 1:48 2:32 2:32 3:23 3:27
IR-63 Plus PFA PFA 1/4" 1/2" 3/4" 1" 1-1/2" 2"
2:30 3:30 4:00 4:30 5:30 5:30
IR-225 Plus Beta PP 4:44 6:01 7:07 8:43 12:30 15:47 17:50
PROGEF Natural
®
N/A 5:30 6:30 8:00
SYGEF PN 10
®
4:00 4:30 4:23 4:54 5:30
SYGEF® PN 16 2:29 3:07 3:34 4:14
IR-315 Plus SYGEF® 8:30 10:00
*All times in minutes:seconds and are approximate based on 20°C ambient temperature. Times only account for heating, joining and cooling of
products per the GF Fusion Training Program.
Equipment
7.17
IR-63 Plus Fusion Machine (D)

Size Range: 20 mm - 63 mm (½"-2")
Materials: Beta PP, PROGEF Natural and SYGEF
IR-63 Plus machine includes heating element, facing tool, left and right adjustable clamp-
ing stations, pipe clamp insert for 20 - 63 mm, 5 meter extension cables for remote use of
clamping carriage, removable accessory tray, heater shield, power cord, hand tools and
transportation container. Data Interface includes serial and parallel ports, and a PC-
MCIA interface. Machine operates on 230 VAC, 800 W, single phase. Step-up power
converter, 115 VAC to 230 VAC, is available and is sold separately, see below.

IR-63 Plus™ machine complete 20 - 63 mm *790 131 005 27,700.00
230VAC/800W
Power converter 115/220 VAC *790 103 095 1,185.00
IR-63 Plus Accessories (D)

Pipe Clamp Inserts
(8 each per machine)
The clamping inserts are dimension-specific. They are used to clamp and position the
pipe components.

Insert (1 each) 20 mm *790 131 038 56.00
Insert (1 each) 25 mm *790 131 039 56.00
Insert (1 each) 32 mm *790 131 040 56.00
Insert (1 each) 40 mm *790 131 041 56.00
Insert (1 each) 50 mm *790 131 042 56.00
Insert (1 each) 63 mm *790 131 043 56.00
Replacement Blades for Facing Tool

(1 set = 2 blades)
A set includes two facing blades. Each facing blade has four cutting edges.
Blunt blades may be turned up to three times before they need to be replaced.

Facing blade set 20 - 63 mm *790 131 045 140.00

* = Non-Cancelable
Non-Returnable
7.18
PE Pipe End Caps

(1 set = 4 caps)
End caps are dimension-specific.

End cap set 20 mm *790 131 030 17.00
End cap set 25 mm *790 131 031 17.00
End cap set 32 mm *790 131 032 22.00
End cap set 40 mm *790 131 033 22.00
End cap set 50 mm *790 131 034 22.00
End cap set 63 mm *790 131 035 25.00
Extension Cables
Extension cable for remote fusion.

Extension cable, clamping carriage 5m *790 131 047 420.00
Extension cable, facing tool 5m *790 131 048 115.00
Extension cable, heater 5m *790 131 049 420.00
Pipe Stop
Pipe stop *790 131 046 94.00
Heater Shield
Heater shield *155 131 001 38.00
Power Cord
Power cord *150 131 246 40.00
Adjustment Tools
Allen wrench 3 mm *243 870 03 2.00
Equipment
Allen wrench 4 mm *790 131 264 3.50

Allen wrench 5 mm *243 870 05 4.00
T-10 Torx wrench *790 131 129 2.00
Cleaning Accessories
Cleaning tissue 100 pieces *799 496 010 25.00

* = Non-Cancelable
Non-Returnable
7.19
IR 225 Plus Fusion Machine (D)

Size Range: 63 - 225 mm (2"-9")
Materials: Beta PP and SYGEF
IR-225 Plus machine includes heating element, facing tool, left and right adjustable
clamping stations, pipe clamp inserts for 63 - 225 mm, hand tools and work table/trans-
portation container. Data interfaces includes serial and parallel ports, and a PCMCIA
interface. Machine operates on 230 VAC, 1600 W, three phase.

IR-Plus™ machine complete with wooden 63 - 225 mm *790 133 008 51,700.00
work table 220VAC/1600W
IR-Plus™ machine complete with stainless 63 - 225 mm *790 133 009 55,700.00
steel work table and label printer 230VAC/1600W
IR 225 Plus Accessories (D)

HP-Stainless Steel Work Table
Stainless steel working table for the IR-225 Plus fusion joining machine with two inte-
grated drawers. Perfect for use in clean rooms. The HP-working table is made of tin-steel
with a stainless steel coated table-top. In the front side of the top drawer is an opening
to place a label printer. The HP-stainless steel work table includes a matching wooden
transportation cover.

Stainless steel work table / *790 133 021 4,000.00
transportation container
Pipe Clamp Inserts

(8 each per machine)
The clamping inserts are dimension-specific. They are used to clamp and position the
pipe components.
Description Specification Part Number

Insert (1 each) 63 mm *790 133 026 145.00
Insert (1 each) 75 mm *790 133 027 145.00
Insert (1 each) 90 mm *790 133 028 145.00
Insert (1 each) 110 mm *790 133 029 145.00
Insert (1 each) 160 mm *790 133 032 145.00
Insert (1 each) 200 mm *790 133 033 145.00
Insert (1 each) 225 mm *790 133 034 145.00

* = Non-Cancelable
Non-Returnable
7.20
Replacement Blades for Facing Tool

(1 set = 2 blades)
A set includes two facing blades. Each facing blade has four cutting edges.
Blunt blades may be turned up to three times before they need to be replaced.

Facing blade set *790 133 046 325.00
PE Pipe End Caps

(1 set = 4 caps)
End caps are dimension-specific.

End cap set 63 mm *790 131 035 25.00
End cap set 75 mm *790 133 036 25.00
End cap set 90 mm *790 133 037 25.00
End cap set 110 mm *790 133 038 31.00
End cap set 160 mm *790 133 041 45.00
End cap set 200 mm *790 133 042 72.00
End cap set 225 mm *790 133 043 140.00
Pipe Stop
Pipe stop *790 133 047 $67.00
Adjustment Tools
Allen wrench 5 mm *243 870 05 4.00
Allen wrench 6 mm *790 101 238 5.00
T-25 Torx wrench *790 133 577 12.00
Screwdriver, Philips, phx40 *790 131 481 6.00
Cleaning Accessories
Cleaning tissue 100 pieces *799 496 010 $25.00
Equipment

* = Non-Cancelable
Non-Returnable
7.21
IR Plus™ Win-Weld program

IR Plus Win-Weld program is used to perform paperless download of fusion data to a
laptop computer through the use of the PCMCIA card.
The data may be opened through an Excel or similar spreadsheet program.

IR Plus V2.01 for Windows 2000/XP 790 131 471 570.00
PCMCIA Record Card

PCMCIA record card (256 kB, 800 welds *790 131 473 200.00
and more)

* = Non-Cancelable
Non-Returnable
7.22
Label Printer Package for IR Plus

Label printer TLP-2844 with cables, labels, 115 VAC *155 131 031 950.00
ribbons and setup for IR Plus
Labels for Label Printer

The labels are made of white polyester with a permanent acrylic based pressure
sensitive adhesive and a thermal transfer printable topcoat. The printed labels are
resistant against
• UV-rays
• Temperatures up to 140°C (284°F)
• Up to 95% humidity
• Cleaning agents (Isopropylalcohol etc.)
Two identical labels are printed for each weld. Each roll contains 2500 labels.
Label size: 38 x 19 mm ( 1" x ½" )
Specification information available on request from George Fischer.

Labels 2500 labels *790 131 028 72.00
Printer Ribbon for TLP 2844

The thermal transfer ribbon is specially suited for printing polyester labels.
It is 110 mm wide and 91 meters long.

Ribbon *790 131 029 20.00
George Fischer does not warrant the label printer. Contact the manufacturer or their
representative for warranty repair
or service.
Label Printer, TLP 2844

Zebra
Vernon Hills, IL
Phone: (800) 344-4003
Fax: (847) 913-2578
Equipment
Technical: (847) 913-2259

Website: www.zebra.com

* = Non-Cancelable
Non-Returnable
7.23
Plus Upgrade Program

Features and Benefits:
• All new electronics and programming
• Reduced fusion times, up to 50% over previous IR System
• Fusion process controlled by environmental condition
• Integrated interface for printer and label printer
• PCMCIA interface for paperless data download
• Second weld counter (one permanent and one adjustable)
• Electronics fully protected against EMI
• Maintenance reminder system
• Capacity of 1800 weld protocols
Price of the IR Plus upgrade does not include adjustable clamping stations or the
stainless steel table with label printer for IR-225. These accessories must be purchased
separately.
IR Plus Upgrade
Description $
IR-63 Plus 5,000.00
IR-225 Plus 8,400.00
IR-63 Adjustable Clamping Station

Left Side *790 131 110 1,200.00
Right Side *790 131 109 800.00
IR-225 Adjustable Clamping Station

Left Side *790 133 061 1,670.00
Right Side *790 133 062 1,670.00
All prices include factory installation.

* = Non-Cancelable
Non-Returnable
7.24
Bead and Crevice Free (BCF®) Plus Fusion
Evolution of Innovation
Unsurpassed fusion quality
º No beads
º No crevices
º No transitions
º No dead legs and no microorganic deposits
º Very high weld strength
º Very little stress in the fusion zone, therefore less prone to stress cracking
º Controlled and secured manufacturing processes
Equipment
º Globally accepted certification training for quality control personnel

and installers

* = Non-Cancelable
Non-Returnable
7.25
BCF/BCF Plus Fusion Process Times*
Machine Product 20 25 32 40 50 63 75 90 110
BCF Plus PROGEF® Natural PN 6 13:00 17:00 24:00

PROGEF Natural PN 10
®
6:00 7:00 9:00 11:00 14:00 20:00
SYGEF® PN 10 15:00 20:00
SYGEF PN 16
®
7:00 7:00 10:00 10:00 12:00 13:00 18:00 24:00 36:00
*All times in minutes:seconds and are approximate based on 20°C ambient temperature. Times only account for heating and cooling of
products per the GF Fusion Training Program.

* = Non-Cancelable
Non-Returnable
7.26
Bead and Crevice Free (BCF®) Plus
Fusion Machine
Equipment for Bead and Crevice Free (BCF) Plus Fusion (D)
Size Range: 20 mm–63 mm (½–2")
Materials: PROGEF Natural and SYGEF
Completely equipped BCF Plus fusion machine includes:
• Machine housing with remote weld unit
• Carrying case
• HP workbench
• Heating stations 20–63 mm
• Clamping units with clamping inserts 20–63 mm
• Facing tool 20–63 mm
• Hose box, including hose
• Supporting tool
• Bladder Removal Tool
Description Specification Part Number Price

BCF Plus Machine complete 20-63 mm *790 121 002 42,500.00
BCF Plus Machine complete 20-110 mm *790 121 001 47,200.00
Large Dimension Package, 75 mm - 110 mm

Includes:
• Header Heads
• Large facing tools with facing inserts
• 2 large clamping units, incuding clamping inserts
• 2 large supporting tools
• 2 adapters
Description Specification Part Number Price

BCF Plus Large Dimension 75 - 110 mm *790 121 022 4,700.00
Equipment

* = Non-Cancelable
Non-Returnable
7.27
Accessories for BCF Plus Machines (D)
BCF Plus Heating Stations

Description Part Number Price
20 mm *790 121 111 2,260.00
25 mm *790 121 112 2,270.00
32 mm *790 121 113 2,340.00
40 mm *790 121 114 2,430.00
50 mm *790 121 115 2,500.00
63 mm *790 121 116 2,550.00
75 mm *790 121 117 3,120.00
90 mm *790 121 118 3,160.00
110 mm *790 121 119 3,370.00
BCF Bladder for SYGEF PVDF

Only suitable for welding SYGEF PVDF. Silver tip.

20 mm *790 122 041 100.00
25 mm *790 122 042 100.00
32 mm *790 122 043 110.00
40 mm *790 122 044 110.00
50 mm *790 122 045 120.00
63 mm *790 122 046 140.00
BCF Plus Bladder for PROGEF Natural Polypropylene

Only suitable for welding PROGEF Natural. Blue tip.

20 mm *790 122 091 110.00
25 mm *790 122 092 110.00
32 mm *790 122 093 120.00
40 mm *790 122 094 120.00
50 mm *790 122 095 130.00
63 mm *790 122 096 150.00
Large Diameter Bladders for SYGEF and PROGEF Natural

75 mm *790 121 047 265.00
90 mm *790 121 048 275.00
110 mm *790 121 049 300.00

* = Non-Cancelable
Non-Returnable
7.28
BCF Plus Facing Tool

Inclusive crank handle, mounting material and clamping inserts. Suitable for SYGEF PVDF
as well as PROGEF Natural.

20–63 mm *790 121 052 1,530.00
75–110 mm *790 121 053 1,970.00
BCF Plus Facing Tool Inserts

20 mm *790 121 061 95.00
25 mm *790 121 062 95.00
32 mm *790 121 063 95.00
40 mm *790 121 064 95.00
50 mm *790 121 065 95.00
63 mm *790 121 066 95.00
75 mm *790 121 067 130.00
90 mm *790 121 068 130.00
110 mm *790 121 069 135.00
BCF Plus Facing Tool Mounting Plate

For attaching facing tool on workbench *790 121 055 415.00
BCF Plus Pipe Clamp Inserts

20 mm *790 131 038 56.00
25 mm *790 131 039 56.00
32 mm *790 131 040 56.00
40 mm *790 131 041 56.00
50 mm *790 131 042 56.00
63 mm *790 131 043 56.00
75 mm *790 121 044 56.00
90 mm *790 121 045 56.00
110 mm *790 121 046 56.00
BCF Plus Hose Reel

Equipment

To store air hose *790 121 077 525.00
BCF Plus Hose

^ = 40% Restock Charge Compressed air hose to connect BCF Plus *790 122 087 30.00
bladder with BCF Plus machine
* = Non-Cancelable
Non-Returnable
7.29
BCF Plus Supporting Tool

Prevents components from slipping

20–63 mm *790 121 072 340.00
75–110 mm *790 121 073 490.00
Bladder Removal Tool

To easily pull bladders from welded parts *790 121 075 95.00
Handle for Heating Station

*790 122 983 460.00
Label Printer TLP-2844

The thermotransfer printer from Zebra is compact and ergonomic, ideal *155 131 031* 950.00
for use on job site.
*Due to guarantees and service handling, we recommend the purchase of the thermal transfer printer
directly from local Zebra distributors. See page 7.23.
Thermal Printer Ribbon for TLP-2844

The thermal transfer ribbon is specially suited for printing polyester *790 131 029 20.00
labels. It is 110 mm wide and 91 meters long.
BCF Plus™ Win-Weld program

IR Plus Win-Weld program is used to perform paperless download of fusion data to a
laptop computer through the use of the PCMCIA card.
The data may be opened through Excel or similar spreadsheet program.

BCF Plus V2.00 for Windows 2000/XP 790 121 471 570.00
PCMCIA Record Card

PCMCIA record card (256 kB, 800 welds *790 131 473 200.00
and more)

* = Non-Cancelable
Non-Returnable
7.30
Rental Program/Agreement (D)
No Equipment will be rented without a Purchase Order and an Agreement signed by
an authorized Distributor representative.
A separate Fusion Equipment Rental Agreement (“Agreement”) is required for each piece of
equipment (“Equipment”) rented from George Fischer, Inc. (“George Fischer”) by a distribu-
tor (“Distributor”). After receipt and acceptance of the signed Agreement by George Fischer,
Equipment will be shipped from the Tustin, CA warehouse freight collect. The insurance,
custom fees, and freight expenses are the responsibility of the Distributor for all shipments of
rented Equipment.
Socket Fusion Machine

Rental does not include heater bushings or peeling tools, these items must be purchased
separately.
Description Specification Part Number $/month
SG110 16 - 110 mm R90 310 003 750.00
IR Plus™ Machines
A converter (115/220 VAC) is included with the IR-63 machine.
IR-63 Plus™ 20 - 63 mm R90 131 005 2,100.00
IR-63 Plus™ with PFA ¼ - 2 inch F90 131 005 2,400.00
IR-225 Plus™ 63 - 225 mm R90 133 009 2,750.00
IR-315 Plus™ 250 - 315 mm R90 134 001 3,400.00
BCF Plus Machines

Rental includes facing tools and remote head. Rental does not include bladders and air hose
which must be purchased seperately.
BCF Plus 20 - 63 mm R90 121 002 2,400.00
BCF Plus† extension package 75 - 110 mm R90 121 022 200.00
†
For use with R90 121 002
Contact Butt Fusion Machines

SG 160 32 - 160 mm R90 103 003A 1,400.00
GF 160 (SUVI 50) 40 - 160 mm R90 114 061 1,700.00
GF 250 CNC (SUVI 100) 75 - 250 mm R90 115 030A 1,900.00
GF 315 (SUVI 50) 90 - 315 mm R90 112 030B 2,050.00
GF 315 CNC (SUVI 100) 90 - 315 mm R90 112 030A 2,050.00
GF 500 (SUVI 50) 200 - 500 mm R90 116 040A 2,900.00
Pipe Cutter Tools

Rental does not include cutting blades, which must be purchased separately.
Equipment
PPC-250 110 -250 mm R90 201 002 575.00

PPC-250 HP 110 - 250 mm R90 201 011 450.00
RAP-315 225 -315 mm R55 047 010 625.00
KS-1600 250 -500 mm R90 106 901 850.00
George Fischer reserves the right to increase the rental fees at any time, also for equipment
that is being rented. George Fischer has to give notice of such increase in writing 30 days
prior to the date the increase will apply. If a distributor disagrees with the announced
increase, he has to terminate the rental agreement and return the rental equipment within this
term of 60 days.
* = Non-Cancelable Lost, damaged, or non-repairable materials, including wood, metal, plastic or cardboard
Non-Returnable shipping container, will be charged to the Distributor according to George Fischer’s then
effective billing procedures.
7.31
Rental Arrangements
Rental charges begin 2-10 days after shipping date and end on Return of Rented Equipment
date machine is received at George Fischer and are based on a All Equipment must be returned by the designated reshipment date
monthly rate prorated by calendar days. and clearly tagged and identified with the RMA number. The dis-
The distributor will be invoiced for rental charges immediately tributor has to inform George Fischer about any circumstances that
after shipment of Equipment. George Fischer will not assume any will affect the designated date of reshipment. Such notice has to be
responsibility for delays in shipment due to shipping errors, strikes or given at least 20 days prior to the designated day. The Equipment
circumstances beyond its control. must be returned in the original container, properly packed and
labeled. Lost, damaged, non-repairable shipping containers will
Default Remedies be charged to the Distributor according to the George Fischer then
If Distributor fails to pay any rental payment or other sum due Geor- effective Billing Procedures. The freight carrier must be approved by
ge Fischer hereunder in a timely manner or fails to observe, keep or George Fischer, otherwise all loss or damage during transportation
perform any other provision of this agreement required to be observed, will be charged to the Distributor. No machines shall be shipped
kept or performed by Distributor, and does not cure such default within by UPS without specific authorization from George Fischer Inc. All
5 days after notice from George Fischer, then George Fischer shall have BCF and IR-63 machines shall be secured to a shipping pallet for
the right to: all shipments. All C.O.D.'s will be refused. All Equipment must be
returned directly to George Fischer in Tustin, CA for inspection. A
(a) Sue for and recover all rents and other payments then accrued normal rework time of 2 hours is allowed per piece of Equipment.
or thereafter accruing under this agreement; Rework time of more than 2 hours for a piece of Equipment will
(b) Take possession of any or all of the items of Equipment covered be charged to the Distributor according to the George Fischer
by this Agreement, without demand or notice to Distributor, whe- then effective Billing Procedures.
rever the Equipment may be located, without any court order
or other process of law, in which event Distributor waives any Equipment Failure
and all damages occasioned by such taking of repossession, George Fischer reserves the right to repair or replace any rental
including, but not limited to, any damage caused to Distributor's equipment which fails. When equipment must be returned to Geor-
premises in connection with the removal of the Equipment. ge Fischer for repairs or replacement before the end of the rental,
(c) Terminate this Agreement as to any or all items of Equipment and these repairs are due to normal wear and tear, George Fischer
covered by this Agreement; or will pay for the surface shipping fees to George Fischer and return.
Carrier must be a George Fischer approved carrier, see Return of
(d) Pursue any other available remedy to George Fischer at law or
Rented Equipment for details.
in equity.
Obligation of Distributor Continues Insurance

Notwithstanding any repossession of any item of Equipment by Distributor shall name George Fischer as an additional named insu-
George Fischer or any other action which George Fischer may take, red, with respect to the equipment, on Distributor's insurance policies
Distributor shall be and remain liable for the full performance of all covering all risk or hazards to the equipment.
of its obligations under this Agreement.
Availability of Rental Equipment DISCLAIMER

George Fischer does not guarantee the availability of rental equip- George Fischer will under no circum-
ment and will under no circumstances be liable for any loss of any
nature, directly or indirectly arising from the lack of availability of
stances be liable for any loss or damage of
rental equipment. any nature, directly or indirectly arising
from any injury caused to the operator of
Maintenance the Equipment, so long as the Equipment is
During the term of this Agreement, Distributor shall be responsible in the possession and/or control of Dis-
for maintaining, or causing to be maintained, the Equipment by
providing or causing to be provided, routine preventative mainte- tributor or any third party.
nance and inspection services, to assure proper operation thereof.
In addition, Distributor shall be solely responsible for any and all DISCLAIMER OF WARRANTIES
repairs required to be made to the Equipment during the term of this George fischer makes no express or implied
Agreement. warranty of any kind whatsoever with
respect to the equipment including, but
Use of Equipment
Distributor shall insure that the Equipment is used in a careful and not limited to: the merchantability of any
proper manner and in strict conformity with the purposes and item of equipment or its fitness for any
functions for which it was designed and is intended to be used, particular purpose; the design or conditi-
shall insure compliance in all respect with the operating and routine on of any item or equipment; the quality
operator maintenance procedures as described in any manuals
relating to the Equipment supplied to Distributor by George Fischer
or capacity of any item of equipment; the
and shall comply with and conform to all applicable federal, state workmanship in any item of equipment;
and municipal laws, ordinances and regulations relating to the compliance of any item of equipment with
possession, use or operation of the Equipment. the requirements of any law, regulation,
specification or contract pertaining the-
Receipt of Equipment by Distributor
When Equipment is received by the Distributor, it is the responsibility reto; patent infringement; or patent de-
of the Distributor to check the contents and packing slip to deter- fects. George fischer shall not be liable for
mine if all material is correct. Any discrepancies must be reported any loss or damage, directly or indirectly
in writing to a George Fischer representative within 7 days after arising from the use of the equipment for
receipt of said Equipment by Distributor.
any incidental, special or consequential
damages, such as loss or profits, loss or
production, loss of use or loss of
7.32
contract, arising for any reason, inclu- any and all claims, liabilities, actions, suits, proceeding, damages,
ding damages resulting from defective judgments, costs and expenses, including attorneys's fees, arising
out of, connected with or resulting from:
design, materials or workmanship or from
(a) Distributor's and/or Distributor's employees', agents' or invitees'
faulty instructions and whether such da- use or misuse of the Equipment; or (b) the breach by Distributor
mages are claimed to arise from breach of of any covenant or obligation contained in this Agreement to be
contract, in tort, the theory of product performed or observed by Distributor. The terms of this paragraph
liability or otherwise. shall specifically survive the termination of this Agreement.
General Provisions Governing Law

This Agreement will be construed and enforced in accordance with
George Fischer’s Inspection Rights the internal laws of the State of California without regard to its
George Fischer shall, at any time and all times during regular conflicts law.
business hours of Distributor or User, have the right to enter the
premises of Distributor or User where the Equipment may be located Recovery of Litigation Costs
for the purposes of inspecting the same or observing its operation If any arbitration or other legal proceeding is brought for the
and use. Distributor shall give George Fischer immediate notice of enforcement of this Agreement, or because of any alleged dispute,
any attempted or actual attachment or other judicial process or levy breach, default or misrepresentation in connection with or arising
affecting any of the Equipment. out of any of the provisions of this Agreement, the successful or
prevailing party will be entitled to recover such party's reasonab-
Ownership of Equipment le attorneys' fees and other costs incurred by such party in such
George Fischer, Distributor and User acknowledge and agree that arbitration or other legal proceeding, in addition to any other relief
Distributor or User has no right, title or interest in or to the Equip- to which such party or parties may be entitled.
ment except for the rental interest set forth in this Agreement. To
the extend necessary to affirm George Fischer's ownership interest Severability
in the Equipment, Distributor or User shall permit George Fischer to In the event that any provision or any part of any provision of this
affix a label to each item of Equipment indicating George Fischer's agreement is held to be illegal, invalid or unenforceable, such
ownership interest. This Agreement is intended by the parties hereto illegality, invalidity or unenforceability will not affect the validity,
to create a rental agreement and not a sale, conditional sale, con- legality or enforceability of any other provision or part thereof.
signment or any other legal relationship. Upon request by George Successors and Assigns. This Agreement will not be assignable by
Fischer, Distributor or User agrees to execute UCC-1 financing either party without the prior written consent of the other party.
statements, in form satisfactory to George Fischer, evidencing the
rental of the Equipment pursuant to this Agreement. George Fischer, Waiver
as the owner of the Equipment, shall be entitled to such deductions, Failure to insist on compliance with any of the terms, covenants
credits and benefits as are provided by the Internal Revenue Code or conditions hereof will not be deemed a waiver of such terms,
of 1986, as amended to the date hereof or at any time hereafter, covenants or conditions, nor will any waiver or relinquishment of
to an owner of personal property including, without limitation, any any right or power hereunder at any one time or more times be
investment tax credit with respect to the Equipment. deemed a waiver or relinquishment of such rights or powers at any
other time or times.
No Encumbrances or Liens: Notice
Distributor shall not pledge, encumber, create a security interest in
or permit any lien to become effective on or with respect to any of
the Equipment. If any of these events take place, Distributor shall be
deemed to be in default of this Agreement. Distributor shall imme-
diately notify George Fischer of any such liens, charges or other
encumbrances of which Distributor has knowledge. Distributor shall
immediately pay or satisfy any obligation from which any such lien,
charge or encumbrance arises, and shall otherwise keep the Equip-
ment and all right, title and interest therein free and clear of all such
liens, charges and encumbrances. Distributor shall deliver to George
Fischer appropriate satisfactions, waivers or evidence of payment or
satisfaction of any such obligation.
Risk of Loss
All risk of loss, damage, theft or destruction of or to the Equipment
Equipment
shall be borne by Distributor. No such loss, damage, theft or des-

truction of or to the Equipment in whole or in part, shall impair the
obligations of Distributor under this Agreement, all of which shall
continue in full force and effect; and Distributor, at George Fischer's
option, shall: (a) place the affected Equipment in good repair, con-
dition and working order; (b) replace the same with like Equipment
in good repair, condition and working order; (c) pay George Fischer
an amount equal to all unpaid rent due and to become due under
this Agreement during the term of this Agreement or (d) pay George
Fischer the full replacement value of the affected Equipment.
Indemification of George Fischer

Distributor shall indemnify and defend and hold George Fischer, its
officers, directors, shareholders, agents, legal representatives, suc-
cessors and assigns, and each of them, harmless from and against
7.33
Fusion Equipment Rental Agreement Effective
Complete and fax to 714-731-9056
The undersigned agrees to the foregoing terms and conditions of this Agreement.
To: George Fischer, Inc.

2882 Dow Avenue
Tustin, CA 92780-7258
Attn: _______________________________________________________________________________________
From: _______________________________________________________________________________________
Date: _______________________________________________________________________________________
Distributor Name _ ____________________________________________________________________________
Location _ ___________________________________________________________________________________
P.O. Number _________________________________________________________________________________
Date of Rental Return __________________________________________________________________________
Authorized Distributor Representative _ ____________________________________________________________
Signature _ __________________________________________________________________________________
(please print)
Date _ ______________________________________________________________________________________
7.34

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Section 7

Fusion Technology Socket Fusion

Contact Butt Fusion

Infared (IR) Butt Fusion

Bead and Crevice Free (BCF®) Fusion

Socket Fusion Joining 7.7

Contact Butt Fusion Joining 7.11

Infrared IR Joining 7.16

Bead and Crevice Free Joining 7.25

Rental Program/Agreement 7.31

Material Dimensions 16 mm - 160 mm (3/8" - 6")

Replacement Wheel for Pipe Cutter

Material Dimensions 110 mm - 250 mm (4" - 10")

Description Specification Part Number $

PPC-250 Accessories (D)

Shipping and Storage Crate

Table Mount C-Clamp

^ = 40% Restock Charge

Wedges for Mitre Cuts

KS1600 Track Cutter

^ = 40% Restock Charge

High Purity Plastic Pipe Cutter PPC-250 HP

Description Specification Part Number $

Table Mount C-Clamp

Shipping & Storage Crate for PPC-250 HP

Clamping Shells for PPC-250 HP

Description Specification Part Number $

Cutoff Tool for PPC-250 HP

Adapter Plate with Handle for PPC-250 HP

^ = 40% Restock Charge

SG 110 Socket Fusion Machine (16mm - 110 mm)

Description Specification Part Number $

SG 110 Machine Parts

For correct clamping of long pipes,

V-shaped Pipe Support

^ = 40% Restock Charge

MSE Hand Fusion Tool (D)

MSE 110 T Set

Heater Bushing Pair

Description Specification Part Number $

Description Specification Part Number $

Description Specification Part Number $

Replacement blade 90 mm (3") *799 300 336 24.00

^ = 40% Restock Charge

MSE Handtool Beta PP 8 10 14 16 24 36 48 60 80 100

SG 160 Machine (D)

Butt fusion Description Specification Part Number $

SG 160 Accessories (D)

Description Specification Part Number $

Clamping Plate, Base

Description Specification Part Number $

^ = 40% Restock Charge

Clamping Bracket, Upper

Facing Tool Blade Set

PTFE Heater Fabric Set

^ = 40% Restock Charge

SUVI 100 CNC - Controller Unit

GF 250 and 315 CNC Butt Fusion Machines (D)

Description Specification Part Number $

GF 160, 315 and 500 SUVI 50 Manual Butt

Fusion Machines (D)

^ = 40% Restock Charge

Facing Tool Blade Set (D)

Machine Type Part Number $