Business Unit

Pumps & Systems

Efficient Pumping Solutions for Sugar Industry

J.P.Mukherji & Associates Pvt Ltd, Pune, 22 Apr 2014

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The NETZSCH Group
3 Global Business Units
Erich NETZSCH
GmbH & Co. Holding KG

Analysing & Testing Grinding & Dispersing Pumps & Systems

Thermo-Analytic Laboratory Machines for Wet & Dry
Equipment Grinding, Mixers, Dispersers and
Aerators for a wide variety of
industrial applications.
Progressing cavity pumps,
rotary lobe pumps and screw
pumps, macerators, dosing
systems and tailor made barrel
emptying units.

Turnover*: € 68 million Turnover*: € 90 million Turnover* :€ 195 million

§ Founded: 1873 by Thomas and Christian Netzsch in Selb, Germany

§ Turnover*: € 400 million ( Rs 2,800 Cr)
§ Employees: 2,500 worldwide
§ NETZSCH subsidiaries: More than 50 worldwide in 30 countries

* consolidated, BY 2012

Presentation of the BU Pumps & Systems,12/2011 www.netzsch.com 1

Production, Assembly and Sales Companies
In the region for the region

NETZSCH Lanzhou
NETZSCH India Pte. Ltd.
Pumps Co. Ltd.
Goa und Chennai
Lanzhou
Indien
China

NETZSCH Pumps
North America, LLC
Exton, PA
USA
Kooperationspartner
Heishin Ltd.
Kobe
Japan

NETZSCH do Brasil Ltda.

Pomerode
NETZSCH
Brasilien
Oilfield Products SELB
Deutschland

NETZSCH
Mohnopumpen GmbH
Waldkraiburg
Deutschland
6 NETZSCH factories on 4 continents
More than 30 NETZSCH sales companies
More than 200 NETZSCH distributors and agents

Presentation of the BU Pumps & Systems,12/2011 www.netzsch.com 2

NETZSCH Sales & Service Support
We are close to you wherever you are

Headquarters : Chennai, India

Factory : Goa, India
Capacity : 3000 pumps
Staff : 80

Figures : BY 2012

Pumps & Systems - NTI Profile, Jan 2013 www.netzsch.com 3

NETZSCH Production Plant
German technology : Pumps made in India

§ Production facility located in 17,000 m2 area

at Verna Industrial Estate, Goa

§ All pumps and parts are made to German

design and highest quality standards

Pumps & Systems - NTI Profile, Jan 2013 www.netzsch.com 4

Where are PCP and RLP is Used in Sugar Plants

Molasses Chemical dosing

Sulphonated
Syrups Final Honey
Milk of lime Pure /Rich Honey
Ploymer
Magma/Massecuite
Cautic soda

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Milk of Lime – approx. maximum 180 rpm

Addition of lime to control the PH levels

Product characteristics
•Abrasive
•Slightly Corrosive
•Low Viscosity
•Surspended solids: 10% a 15%
•Density: 1,2 kg/m³
•Temperature: 90°C
•Suction flooded

Pump Materials
•GG Cast Iron
•Internals SS304
•Rotor: SSS304 hcp
•Stator: NEMOLAST® S11
•Gland packing with Flushing
connection

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Milk of Lime – approx. maximum 180 rpm

Addition of lime to control pH levels

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Polymer and other dosing chemicals
max 600 rpm

Product characteristics :
•Non abrasive
•Corrosive
•Very light viscosity
•No solid only concerntration
•Density: minimal (water)
•Temperature: 20°C to 30°C
•Suction normally flooded

Pump Materials
•GG Cast Iron
•Internals SS304
•Rotor: SSS304
•Stator: NEMOLAST® S31 or S91
(subject to concentration)
•MG1-G60

Other Chemicals
Caustic soda
Sulphuric acid
Phosphoric acid
Bleaching agents

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Polymer and other dosing chemicals
Caustic, Polymer, Phosphoric Acid, Defoamer

§ Dosing Pumps 5- 1000LPH

§ Smooth and Pulsation Free Flow
§ Lowest Shear
§ High Accuracy and Ease of Control in Dosing

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Syrup, Molasses or Honey Pumps
Maximum speed 350 rpm

Product after cooking from evaporators

Product characteristcs :
Pump Materials •Slightly abrasive
•GG Cast Iron •Non Corrosive
•Internals SS304 •Medium Viscosity
•Rotor: SSS304 hcp •Brix: 60º to 80º
•Stator: NEMOLAST® S65L •Density: 1,3 kg/m³
•Gland packing with Flushing •Temperature: 40°C to 60°C
connection or M7N with •Flooded Suction
flushing connection

Note
If molasses is cooked its consistency increase.
Poor = without sugar crystals
Rich = with sugar crystals

Pump Materials
• Product- < 16,000 cps, <6bar, 60˚ C)
•Cast iron housing with Hardox 500 wear plates
•Lobe: flute lobe or Straight twin lobes with GG25 cast iron
core & NBR elastomer coating .
•Gland packing with Flushing connection
or M7N with flushing connection

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Syrup, Molasses or Honey Pumps
Maximum speed 350 rpm

Product after cooking from evaporators

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Syrup, Molasses or Honey Pumps
Maximum speed 350 rpm

For Sugar Syrup we use Pump sizes NM 090 and NM 105 with ~350 rpm.
The temperature is about 60 °C Stator NEMOLAST® S65L. Depending on the no. of stages:
NM 090 handles about 40-55 m³/h at 6-24 bar
NM 105 handles about 80-90 m³/h at 6-18 bar

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Magma Pumps
Under Vacuum

Addition of lime to control pH levels

Product characteristcs :
•Abrasive
•Non Corrosive
•High Viscosity
•Brix: 92°to 94º
•Density: 1,5 kg/m³
•Temperature: 40°C
•Suction flooded

Pump Materials
•St with enlarged inlets
•Internals SS304 with screw
•Rotor: SSS304 hcp
•Stator: NEMOLAST® S11
• J Joints
•Gland packing with Flushing connection

Important
Product required gentle handling to
Ensure that the sugar crystals are not
destroyed

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Magma Pumps

Product

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

Product characteristcs:
•Abrasive
•Non Corrosive
•High Viscosity
•Viscosity Brix: 88º to 100º
•Density: 1,5 kg/m³
•Temperature: 40°C to 60°C
•Suction flooded

Pump Materials
•St with enlarged inlets
•Internals SS304 with screw
•Rotor: SSS304 hcp
•Stator: NEMOLAST® S11
• J Joints
•Gland packing with Flushing connection
or HJ977 with flushing

Important
Product required gentle handling to
Ensure that the sugar crystals are not
destroyed

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

Massecuite from centrifuge

Mass

Magma

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

Massecuite from centrifuge

Efficient pumping solutions, 7.03.12 www.netzsch.com

NETZSCH Pump at KumPhawapi Sugar
Massecuite Pump

Pump type:
NM148SY02S08Z
(3 units)

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NETZSCH Pump at Mitr Phu Viang

Massecuite Pump
NM148SY02S08J
2 units

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

NEMO® Pumps to Magma in a Continuous Vacuum Pan

NEMO® Pump Model NM148SY02S08Z

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

NEMO® Pumps to Magma in a Continuous Vacuum Pan

NEMO® Pump Model NM148SY02S08Z
It has followed the pipe diameter
Enlarged Suction Flange to eliminate the possibility of
clogging the pump suction.

No Cavitation. Long Life

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

Enlarged Suction Body

It avoids clogging the

suction and keeps up
the speed in all the
transversal section on
the suction side

• No Cavitation. Long Life

• Smooth Flow. Less crystal damage
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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

Special Feeding Screw

Continuous Feeding into the screw cavity.

No Dry Running

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

• Feeding screw has same rotor pitch

• The feeding screw in the coupling rod
works as an inside body scraper
avoiding the sugar crystals deposition
reducing the torque in the joints
(smaller contact area) and axial loads
in the bearings

• Feeding Screw has optimum

over feed ratio
• Ribbon Screw with back flow
channels

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Magma / Massecuite Pumps
Maximum 30 to 90 rpm

• Sealing Options
• Single Mechanical Seal
• Double Mechanical Seal

• No Leakage
• No Wastage
• No Environmental issue
• No safety hazard

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Magma/Massacuite Pump
Stator

• Stator is made of specially compounded

elastomers
• Optimum hardness
• Optimum scratch resistance

• Stator- Rotor Fit

• Optimum fit for high volumetric efficiency
at low energy consumption

• Long Stator life

• Low maintenance
• Low Downtime
• Less Energy consumption

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Netzsch Pumps for Sugar Industry

§ How it is an efficient pumping solution?

- Low Energy consumption
- Long stator life
- Low maintenance. High productivity
- No leakage. No waste. No cleaning
- Low crystal damage. High sugar quality. High profit

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