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Space Pressurization:
Concept and Practice
ASHRAE Distinguished Lecture Series
Jim Coogan
Siemens Building Technologies

ASHRAE, Oryx Qatar Chapter


March 8, 2014
Agenda

Introduction (concept, purpose, uses, scope)


Physics: Infiltration and Containment
Pressurization via HVAC
Pressurization and Contaminant Control
Designing Pressurization
Air Flow Control Components
Air Flow Control Accuracy
Review Design Process
Examples
Summary
Page 5 Copyright © 2014. All rights reserved.
Room Pressurization

A ventilation technology
that controls migration
of air contaminants
by inducing drafts
between spaces.

Page 6 Copyright © 2014. All rights reserved.


Room Pressurization
Exhaust system
removes air
Supply system
delivers less
Room pressure
is negative
Infiltration makes up
the difference
Inward air flow
contains pollutants
Page 7 Copyright © 2014. All rights reserved.
Introduction: Who uses it? Why?

Biological and Chemical Laboratories


prevent spread of airborne hazards
Hospital Isolation Rooms
protect patients and staff from germs
Hospital Pharmacies
facilitate sterile compounding
Clean Manufacturing
maintain product quality

Page 8 Copyright © 2014. All rights reserved.


Introduction: Who else uses it?

Office towers
control smoke in a fire; maintain exit path
Any Building
separate rest rooms from other spaces
Restaurants
keep kitchen smells out of the dining room
Any Building
keep unconditioned OA out of occupied spaces
These uses are out of today’s scope

Page 9 Copyright © 2014. All rights reserved.


How is success defined?

Success is control
of contaminants,
not flows and
pressure values

Page 10 Copyright © 2014. All rights reserved.


Theory and Concepts 1:
Infiltration and Containment
Infiltration: mechanical process
Velocity, Area, Pressure
Infiltration Curves
Importance of the Envelope
Select Pressurization Level
Specifying the Envelope

Page 11 Copyright © 2014. All rights reserved.


Theory of Pressurization
Theory: pressure blocks contaminants
Theory: net inward flow blocks contaminants
Surprisingly little work done correlating pressurization
to contaminant control
Current ASHRAE research correlates
pressure with contamination
Earlier work: Bennet, Applied Biosafety, 2005
Success is control of contaminants,
not flows and pressure values

Page 12 Copyright © 2014. All rights reserved.


Infiltration Process:
Pressure, Velocity, Area, Flow

Infiltration is a physical
process
Pressurization is an
engineered result
ASHRAE Handbook and
Ventilation Manual from
ACGIH model the
process

Page 13 Copyright © 2014. All rights reserved.


Pressure vs. Velocity

Simple approach is to model the velocity


with a discharge coefficient
ACGIH Industrial Ventilation: 7-3
v 0.6(4000) P
ASHRAE Fundamentals Handbook presents
more complex model, but the result is
nearly the same

Page 14 Copyright © 2014. All rights reserved.


Velocity and Leakage Area

Flow is velocity times area


2011 ASHRAE Handbook HVAC Applications,
puts it together: 53-9
Q 2610 A P
Q = infiltration flow, cfm
A = leakage area, sqft
P = pressure across envelope, inwc

Page 15 Copyright © 2014. All rights reserved.


Infiltration Curve –
Pressure Difference vs. Flow
0.05

0.045

0.04

0.035
Pressure Difference

0.03

0.025

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250 300 350 400 450 500
Infiltrating Air Flow

Page 16 Copyright © 2014. All rights reserved.


Infiltration Curves for
Several Values of Leakage Area
0.05

0.045

0.04

0.035
Pressure Difference

0.03

0.025

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250 300 350 400 450 500

Infiltrating Air Flow


Page 17 Copyright © 2014. All rights reserved.
Importance of the Envelope

Leakage area is the main mechanical parameter in


the pressurization system
Like knowing the hx characteristics
to apply a heating coil
Like knowing the pipe diameter
in a hydronic system

Page 18 Copyright © 2014. All rights reserved.


Infiltration Model for Pressurization
Air velocity through gaps
in envelope controls
contaminants
Velocity related to
pressure by orifice flow
Transfer flow and HVAC
flow difference is leak
area times velocity

Page 19 Copyright © 2014. All rights reserved.


Reality of Room Air Motion

Photograph of flow field (2D) in cross section of a room


“Particle Image Velocimetry”
Zhao L., ASHRAE Transactions, DA-07-044
Page 20 Copyright © 2014. All rights reserved.
Importance of the Envelope

Leakage area is the main mechanical parameter


in the pressurization system
Like knowing the hx characteristics
to apply a heating coil
Like knowing the pipe diameter
in a hydronic system

Page 21 Copyright © 2014. All rights reserved.


Select Pressurization Level
Choose the flow offset
Let it determine the pressure
0.035

0.03
Pressure Difference

0.025

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 22 Copyright © 2014. All rights reserved.
Select Pressurization Level
Choose the pressure
Let it determine the flow offset
0.035

0.03
Pressure Difference

0.025

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 23 Copyright © 2014. All rights reserved.
Select Pressurization Level

Different ways to express the level of pressurization


in terms of the pressure difference
in terms of the infiltration flow
“Specify either the pressure
or the flow offset, not both.”
Unless you are trying to specify the envelope

Page 24 Copyright © 2014. All rights reserved.


Specifying the Envelope
Specify a value for one variable
Specify a range for the other
Implies accepted range of leakage
0.035

0.03

0.025
Pressure Difference

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 25 Copyright © 2014. All rights reserved.
Specifying the Envelope

Set one parameter (flow or pressure)


as the intended operating point
Set an allowable range for the other
as a way to specify leakage area
ASHRAE Standard 170 suggests leakage rate
for hospital isolation rooms

Page 26 Copyright © 2014. All rights reserved.


Test and Adjust the Envelope
If it’s in the spec...
Cx agent or TAB contractor tests the envelope
Directs contractor to adjust leakage area
to specified range
Correction can include:
adjustable door sweep
transfer opening with restriction
seal cracks
Reference: A. Geeslin et al., ASHRAE Transactions, SL-08-044
Air Leakage Analysis of Special Ventilation Hospital Rooms

Page 27 Copyright © 2014. All rights reserved.


Pressurization and Migration
Positive room pressure
drives air and
contaminants out
Negative room pressure
draws air and
contaminants in
Neutral room pressure
exchanges air and
contaminants both
directions
Page 28 Copyright © 2014. All rights reserved.
Pressurization via HVAC

Required Pressure Relationships


Control Methods Explained and Compared
Differential Flow Control
Pressure Feedback
Cascade Control
Selecting a Pressurization Control Method
How Tight is Tight?
Required Pressure Relationships (again)

Page 29 Copyright © 2014. All rights reserved.


Control Methods Compared

Three widely published methods


Space pressure feedback
Differential flow control
Cascade control

References:
2011 ASHRAE Handbook, HVAC Applications.
Chapter 16 Laboratory Systems
Siemens Building Technologies: Doc #125-2412.
Room Pressurization Control

Page 30 Copyright © 2014. All rights reserved.


Control Methods Compared

Some other ways


Adaptive leakage model
Trim valve

References:
W Sun, ASHRAE Transactions, NA-04-7-2. Quantitative Multistage
Pressurizations in Controlled and Critical Environments
L. Gartner and C. Kiley, Anthology of Biosafety 2005.
Animal Room Design Issues in High Containment

Page 31 Copyright © 2014. All rights reserved.


Pressure Feedback

Page 32 Copyright © 2014. All rights reserved.


Pressure Feedback

Measure pressure difference


across room boundary
Compare to selected setpoint
Adjust supply flow or exhaust
to maintain pressure difference

Page 33 Copyright © 2014. All rights reserved.


Differential Flow Control

Page 34 Copyright © 2014. All rights reserved.


Differential Flow Control

Carefully control air supply to room


Carefully control all exhaust from room
Enforce a difference between them
Select the size of difference
to reliably contain pollutants

Page 35 Copyright © 2014. All rights reserved.


Cascade Control

Page 36 Copyright © 2014. All rights reserved.


Cascade Control

Has other names:


“adaptive offset” “DP reset”
Measure pressure difference
across room boundary
Compare to selected setpoint
Control supply and exhaust flow
Enforce a difference between them
Dynamically adjust flow difference
to maintain the pressure setpoint

Page 37 Copyright © 2014. All rights reserved.


Special Methods

Page 38 Copyright © 2014. All rights reserved.


Selecting a Control Method
Factors affecting selection
Tightness of envelope
Number of pressure levels needed
Speed of disturbances and response
Duct conditions for flow measurement
Reference:
2011 ASHRAE Handbook – HVAC Applications,
Chapter 16 - Laboratory Systems, page 16.12

Page 39 Copyright © 2014. All rights reserved.


Tightness of Envelope
x
0.05

0.045

0.04

0.035
Pressure Difference

0.03 o
0.025

0.02
x
0.015
o
0.01 x
0.005
x
0
0 50 100 150 200 250 300 350 400 450 500

Infiltrating Air Flow

Page 40 Copyright © 2014. All rights reserved.


How Tight is Tight?

0.1

Trim Pressure
Valve Feedback
0.075
Differential Pressure (in. wg.)

Flow/Pressure
Cascade
0.05

0.025

Flow
Offset
0
0 50 100 150 200 250 300

Offset Airflow (cfm)

Page 41 Copyright © 2014. All rights reserved.


How Tight is Tight?

Rough guides for selecting control method


Tight enough for pressure feedback?
pressure difference > 0.03 inwc, 8 Pa
at a practical infiltration rate
Too tight for flow offset control?
infiltration flow < 5 x flow control accuracy
example: 1000 cfm supply +/- 3%
need offset > 5 (3%) 1000 cfm = 150 cfm
for effective flow offset control

Page 42 Copyright © 2014. All rights reserved.


Room Leakage Spec’s

Project spec’s calling out sealing methods


ASHRAE Standard 170 lists numerical
flow/pressure relationship
CDC suggests leakage area ~40 in2 (~0.03m2)
for infectious isolation rooms
NIH Design Standard D.4.5:
47 L/s per door

Page 43 Copyright © 2014. All rights reserved.


Number of Pressure Levels

Relatively simple requirement


2-levels, OK for Differential Flow Tracking

Page 44 Copyright © 2014. All rights reserved.


Pressurization and
Contaminant Control
Contaminant control can
be very important or
only slightly important
Biosafety standards
recognize range of
hazards and range of
responses

Page 45 Copyright © 2014. All rights reserved.


Levels of Contaminant Control

Pressurization is one tool


Physical barrier is also
BSL 1 – Laboratories
should have doors
BSL 2 – Doors should be
self-closing
BSL 3 – Series of two
self-closing doors
BSL 4 – Airlock with
air tight doors

Page 46 Copyright © 2014. All rights reserved.


Pressurization and
Contaminant Control
Air contaminants can move against net inward flow
Even with good pressurization some air escapes
Lab Ventilation Standard: Z9.5
“opposes migration of air contaminants; it does not
eliminate it.”
Current research shows effects

Page 47 Copyright © 2014. All rights reserved.


Recent Research Projects

Projects study movement


of contaminants with:
Open doors
Moving doors
Moving people
ASHRAE RP 1344 and
1431 measured with
particle source and
counter
Wei Sun, ASHRAE Research Report, RP 1344,
Clean Room Pressurization Strategy Update

Page 48 Copyright © 2014. All rights reserved.


Recent Research Projects

Projects study movement


of contaminants with:
Open doors
Moving doors
Moving people
Hospital study used
water tank model
Tang JW, Nicolle A, Pantelic J, Klettner CA, Su R,
et al. (2013) Different Types of Door-Opening Motions
as Contributing Factors to Containment Failures
in Hospital Isolation Rooms. PLoS ONE 8(6): e66663.
doi:10.1371/journal.pone.0066663

Page 49 Copyright © 2014. All rights reserved.


End of Part 1
Questions?
0.05

0.045

0.04

0.035
Pressure Difference

0.03

0.025

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250 300 350 400 450 500

Infiltrating Air Flow

Jim Coogan, PE
Jim.Coogan@Siemens.com
Page 50 Copyright © 2014. All rights reserved.
ASHRAE WILL GIVE
YOU THE WORLD

This ASHRAE Distinguished Lecturer is brought to you by the


Society Chapter Technology Transfer Committee
Space Pressurization:
Concept and Practice
ASHRAE Distinguished Lecture Series
Jim Coogan
Siemens Building Technologies

ASHRAE, Oryx Qatar Chapter


March 8, 2014
Agenda

Introduction (concept, purpose, uses, scope)


Physics: Infiltration and Containment
Pressurization via HVAC
Pressurization and Contaminant Control
Designing Pressurization
Air Flow Control Components
Air Flow Control Accuracy
Review Design Process
Examples
Summary
Page 3 Copyright © 2014. All rights reserved.
Designing Pressurization
and Control

Page 4 Copyright © 2014. All rights reserved.


Required Pressure Relationships

Indicate intended direction of air flow


between all adjacent spaces

Page 5 Copyright © 2014. All rights reserved.


Required Pressure Relationships

Indicate intended relative pressure levels

- --
++
-- -- --

-
+
-- -- -- --

Page 6 Copyright © 2014. All rights reserved.


Designing Pressure
Feedback Systems
Design control sequence
Specify the components
Consider the envelope

Page 7 Copyright © 2014. All rights reserved.


Design the Control Sequence

Identify the air flow terminals


Decide which one controls the room pressure
Consider start-up sequences
Consider response to failures

Page 8 Copyright © 2014. All rights reserved.


Specify the Components
Room pressure sensor – heart of the system?
if sensor measures critical dp,
accuracy is less critical
if sensor measures to a reference,
accuracy is more critical
check zero periodically
+/- range often selected
Air flow terminals
Do not select mechanical pressure independence.
Pressure control loop is not the place for it.

Page 9 Copyright © 2014. All rights reserved.


Consider the Envelope

At pressure setpoint, at nominal air flow, indicate


anticipated air flow offset
If offset exceeds spec, or if pressure setpoint is
unattainable, envelope leaks too much
Controlling air terminal hits flow limits
Room air flow out of balance
Surrounding spaces affected
Come back and seal the room!

Page 10 Copyright © 2014. All rights reserved.


Can the Room Be Too Tight?

What if it’s too tight?


unlikely with Pressure Feedback
calculate expected sensitivity: how much does the room
pressure change for a small movement
of the damper?
Consider adjusting leakage slightly
anticipate: select adjustable door sweep
or other adjustable feature
only feasible if planned from the start

Page 11 Copyright © 2014. All rights reserved.


Designing Flow Tracking Systems

Design control sequence


Consider the envelope
Select pressurization level
Select accuracy target
Specify the components
Calculate corresponding
flow accuracies
Check for practicality
Adjust as needed

Page 12 Copyright © 2014. All rights reserved.


Select Pressurization Level
Based on leakage area
Example: 150 cfm for ½ square foot
0.035

0.03
Pressure Difference

0.025

0.02

0.015
O
0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 13 Copyright © 2014. All rights reserved.
Select Accuracy Target
Based on need to control contaminants
Not product spec’s
0.035

0.03

0.025

x
Pressure Difference

0.02

0.015
O
0.01

0.005
x
0
0 50 100 150 200 250

Infiltrating Air Flow


Page 14 Copyright © 2014. All rights reserved.
Effect of Errors in Flow In and Out

Numerical illustration

Nominal value Error


Exhaust flow 1000 +/- 100
Supply flow 850 +/- 85
Transfer flow 150 +/- 185

Page 15 Copyright © 2014. All rights reserved.


Derive Flow Accuracy Spec

Use equation that combines


supply and exhaust errors

2 2
ed e s ee
Apply it with desired infiltration accuracy

Page 16 Copyright © 2014. All rights reserved.


Derive Flow Accuracy Spec

Allow same error on supply and exhaust


(Arbitrary allocation, others are possible.)
2 2 2
ed e
s ee 2e s

ed 150(30%)
Example: es 30
2 1.4
Supply and exhaust tolerance = 30 cfm

Page 17 Copyright © 2014. All rights reserved.


Check for Practicality

Can we find flow control products


that meet the needs?
flow range / pressure drop
flow accuracy
Is the envelope too loose?
flow needed to pressurize is excessive
Is the envelope too tight?
infiltrating flow is small
compared to controlled flow

Page 18 Copyright © 2014. All rights reserved.


Adapting the Design

If pressurization design does not work


adjust flow offset
choose pressure feedback instead of flow
resize terminals
reselect sensors
reduce air flow ranges
add leakage, move design point
Address as soon as possible

Page 19 Copyright © 2014. All rights reserved.


Adapting the Design
Pressure too low for pressure feedback
Flow offset too small for control accuracy
0.035

0.03
Pressure Difference

0.025

0.02

0.015
O
0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 20 Copyright © 2014. All rights reserved.
Adapting the Design
Increase flow difference or
Use pressure feedback
0.035

0.03

O
Pressure Difference

0.025

0.02

0.015

0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 21 Copyright © 2014. All rights reserved.
Adapting the Design
Add leakage to make the system less sensitive
Increase the flow offset
0.035

0.03

0.025
Pressure Difference

0.02

0.015
O
0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow

Page 22 Copyright © 2014. All rights reserved.


Adapting the Design
Improve flow control accuracy
Resize terminals, reselect sensors, reduce flow range
0.035

0.03
Pressure Difference

0.025

0.02

0.015
O
0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 23 Copyright © 2014. All rights reserved.
Specifying Flow Control

Sample Calculation
VAV cooling load: 700 cfm
Minimum supply 50 cfm
Intended pressurization: 0.015 inwc, 4 Pa, negative
Anticipated leakage: 0.5 sqft
Calculated infiltration: 150 cfm
Desired infiltration accuracy: 30%* 150 = 50 cfm
Allocated sup/exh accuracy: 50/1.4 = 30 cfm

Page 24 Copyright © 2014. All rights reserved.


Specifying Flow Control

Sample Calculation: result


Flow control performance spec
calculated from pressurization requirements

Max Min

Supply 700 +/- 30 50 +/- 30

Exhaust 850 +/- 30 200 +/- 30

Page 25 Copyright © 2014. All rights reserved.


Air flow control components

Dampers
Flow Sensors
Controllers
Specifying components or performance

Page 26 Copyright © 2014. All rights reserved.


Defining Air Terminal Performance

Range of air flows


Control accuracy
Pressure drop
Sound

Page 27 Copyright © 2014. All rights reserved.


Flow Control Dampers

Single-blade, venturi, bladder

A IR FL O W

Page 28 Copyright © 2014. All rights reserved.


Cut-Away View of
Venturi/Cone/Spring/Shaft
Spring Shaft
Bracket

Shaft
Dashtube Bearing

Center
Shaft

Cone Cap
shing
(Slides on Shaft)
ides in Dashtube)

Page 29 Copyright © 2014. All rights reserved.


Damper’s Job:
Selectively restrict air path

Venturi Damper – fully open Blade Damper – fully open

Venturi Damper – nearly closed Blade Damper – nearly closed

Page 30 Copyright © 2014. All rights reserved.


Flow Control Dampers

Single-blade, venturi, bladder


Which kind do you need?
Do you need to choose?
Consider specifying performance
range of air flows
control accuracy
pressure drop
sound

Page 31 Copyright © 2014. All rights reserved.


Closed loop vs. open loop
If you care about airflow, MEASURE IT!

Closed loop control Open loop control


• flow rate affects • flow rate does not affect
controller output controller output
• damper curve is not • depends on calibration of
crucial damper and actuator
• uses a flow sensor • doesn’t need a sensor
• delivers flow data • delivers no data

Page 32 Copyright © 2014. All rights reserved.


Air Flow Sensors

3 Common types
Velocity pressure
Vortex shedding
Thermal

Page 33 Copyright © 2014. All rights reserved.


Specifying Flow Sensors

Specify performance: 1200


Pressurization Accuracy
Fixed Accuracy Target

ASHRAE Guideline 13 Exhaust

5% of reading? 1000 Supply


Flow Difference

3% of max relates better 800

Actual Flow Ranges


to pressurization 600

Require on-site 400

commissioning 200

0
0 200 400 600 800 1000 1200
Nominal Exhaust Flow

Page 34 Copyright © 2014. All rights reserved.


Accurate Airflow Control,
at Low & High Pressure Drop
System performance: terminal sensor, actuator
and controller
Test covers air flow range
112 cfm to 1400 cfm
55 l/s to 700 l/s
and pressure range
0.5 inwc to 5.0 inwc
125 Pa to 1250 Pa
Error at low flow usually smaller than at high flow

Page 35 Copyright © 2014. All rights reserved.


Rating Standards for
Air Flow Controls
ASHRAE 195P:Method of Test
for Rating Air Terminal Unit
Controls
AMCA 610: Laboratory Method of
Testing Airflow Measurement
Stations for Performance Rating

Page 36 Copyright © 2014. All rights reserved.


Theory and Concepts 2: Air Flow
Sensing Accuracy
Control Loop Accuracy, Sensing Accuracy
End-to-end Accuracy
Kinds of Sensing Errors
Errors in Flow Sensing System

Page 37 Copyright © 2014. All rights reserved.


Air Flow Sensors
3 Common types
Velocity pressure
Vortex shedding
Thermal
and “no sensor”

Page 38 Copyright © 2014. All rights reserved.


Sensing Accuracy Concepts

Velocity Differential Input


Physical Signal Instrument A/D DDC Sensed
Air Flow
Pressure Pressure
Pressure Current
Electronic Value Air Flow
Calculations
Probe Transmitter Circuits

Sensing system can include


multiple components
Each component has accuracy characteristics
Combined effect is what counts
Sometimes called ‘end-to-end accuracy’

Page 39 Copyright © 2014. All rights reserved.


Sensing Accuracy Concepts

To talk about accuracy,

Output
think about error

Offset
Error
Different kinds of errors actual curve

ideal curve
offset
span
non-linearity
hysteresis
cross-sensitivity
Input

Page 40 Copyright © 2014. All rights reserved.


Sensing Accuracy Concepts

Output
Output

actual curve

ideal curve

Span
Error
ideal curve

actual curve

Nonlinearity
Error
Input Input

Page 41 Copyright © 2014. All rights reserved.


Sensing Accuracy Concepts
Output

ideal curve
Spec’s may state only
overall error
actual curve

Details used to
optimizing sensing
Overall
Error

system

Input

Page 42 Copyright © 2014. All rights reserved.


Velocity Pressure Sensing

Flow computed from


measured pressure
Q = A k (Pv)1/2
Shape of the curve

A ir F lo w
affects sensing
performance

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Velocity Pressure

Page 43 Copyright © 2014. All rights reserved.


Errors in VP Sensing System

Characteristics of flow pick-up


linearity: typically good, can be affected by installation
span error: affected by installation,
corrected by balancer
offset: non-existent

Page 44 Copyright © 2014. All rights reserved.


Effect of Flow Pick-up Error

Numerical example to 60

illustrate the math 50

Span error: 5% after


field calibration 40

F lo w E r r o r
Offset error: 0 30

20

Flow Rate Accuracy 10

1000 cfm 50 cfm


0
400 cfm 20 cfm 0 200 400 600 800 1000 1200 1400

Air Flow
200 cfm 10 cfm
100 cfm 5 cfm

Page 45 Copyright © 2014. All rights reserved.


Errors in VP Sensing System

Characteristics of dp transmitter
linearity: not an issue
span error: various grades available,
typically 1% or better
offset: typically 1% or better

Page 46 Copyright © 2014. All rights reserved.


Effect of Transmitter Error
Numerical example to 60

illustrate the math 50

span error: 0%
offset error: 1% 40

F lo w E rro r
10 inch round duct
30
‘unity gain’ probe
0.25 inwc transmitter 20

10

Flow Rate Accuracy 0


0 200 400 600 800 1000 1200 1400
1000 cfm 6 cfm Air Flow

400 cfm 15 cfm


200 cfm 27 cfm
100 cfm 48 cfm
Page 47 Copyright © 2014. All rights reserved.
Effect of Transmitter Error
Numerical example to 60

illustrate the math 50

span error: 0%
offset error: 1% 40

F lo w E rro r
10 inch round duct
30
‘unity gain’
Looksprobe
bad?
0.25 inwc
Sametransmitter
effect as 20

5% at 1000 cfm.
10

Flow Rate Accuracy 0


0 200 400 600 800 1000 1200 1400
1000 cfm 6 cfm Air Flow

400 cfm 15 cfm


200 cfm 27 cfm
100 cfm 48 cfm
Page 48 Copyright © 2014. All rights reserved.
Errors in VP System

ROUGHLY
span error comes from the probe
offset error comes from the pressure transmitter

Velocity Differential Input


Physical Signal Instrument A/D DDC Sensed
Air Flow
Pressure Pressure
Pressure Current
Electronic Value Air Flow
Calculations
Probe Transmitter Circuits

Page 49 Copyright © 2014. All rights reserved.


Flow Sensing Arithmetic

Flow computed from measured pressure


Q = A k (Pv)1/2
Flow error comes from pressure error
Q + dQ = A k (Pv + dPv)1/2
Pressure error has 2 components
dPv = esPv + eoPRange
Flow error is sensitive to turndown
dQ/Q = (1+ es+ T2eo)1/2 - 1

Page 50 Copyright © 2014. All rights reserved.


Combined Sensing Error
60

Numerical example
duct: 10” round 50

transmitter: 1.0 inwc 40

F lo w E rro r
probe gain: 1.5
30

span error: 3% in flow


offset: 0.5% of range 20

10

0
0 200 400 600 800 1000 1200 1400

Air Flow

Page 51 Copyright © 2014. All rights reserved.


Behavior at High Flow

Error is almost entirely due to the probe


and air flow issues in the duct
Transmitter errors are much less
significant at high flow
offset is completely negligible
span error is smaller than probe error

Page 52 Copyright © 2014. All rights reserved.


Behavior at Low Flow

Error is almost completely due


to offset in the transmitter
Span errors in transmitter and probe
are much smaller
Offset can disrupt effective control
What’s the solution?

Page 53 Copyright © 2014. All rights reserved.


Zero the DP Transmitter

Offset can be almost completely eliminated by


zeroing in the field
Highly reliable process, much easier
than other field calibration tasks
Manual or automatic

Page 54 Copyright © 2014. All rights reserved.


Combined Sensing Error
After Zeroing the Transmitter
60

Numerical example 50

duct: 10” round 40

transmitter: 1.0 inwc

F lo w E r r o r
30

probe gain: 1.5


span error: 3% in flow 20

offset: 0.25% of range 10

Makes velocity pressure 0


0 200 400 600 800 1000 1200 1400

methods viable in pressurized spaces Air Flow

Page 55 Copyright © 2014. All rights reserved.


Design Process

Determine pressure relationships


Select pressurization level
Calculate required flow accuracy
Check for practicality
Adjust as needed
Example

Page 56 Copyright © 2014. All rights reserved.


End of Part 2
Questions?

Jim Coogan, PE
Jim.Coogan@Siemens.com

Page 57 Copyright © 2014. All rights reserved.


ASHRAE WILL GIVE
YOU THE WORLD

This ASHRAE Distinguished Lecturer is brought to you by the


Society Chapter Technology Transfer Committee
Space Pressurization:
Concept and Practice
ASHRAE Distinguished Lecture Series
Jim Coogan
Siemens Building Technologies

ASHRAE, Oryx Qatar Chapter


March 8, 2014
Agenda

Introduction (concept, purpose, uses, scope)


Physics: infiltration and containment
Pressurization via HVAC
Design for flow tracking
Air flow control components

Page 3 Copyright © 2014. All rights reserved.


Design Process
room req’s
and descriptions
Start design with
pressurization needs
Then derive component
spec’s Design Process

Compile box schedule

box schedule

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Designing Air Flow Tracking
room req’s
and descriptions

Determine pressurization
Select
Identify
relationships
pressurization
terminals and air
level and
accuracy flow ranges Select pressurization level
Calculate flow and accuracy
accuracy spec
for each terminal
Calculate flow accuracies
Check practicality
Check for practicality
with available
components Adjust as needed
Adjust
design?

box
schedule

Page 5 Copyright © 2014. All rights reserved.


Desired Pressure Relationships

Covered in Part 1

Page 6 Copyright © 2014. All rights reserved.


Select Pressurization Level
and Accuracy Target
Covered in Part 1
Based on pressurization need (not product spec’s)
0.035

0.03

x
Pressure Difference

0.025

0.02

0.015
O
x
0.01

0.005

0
0 50 100 150 200 250

Infiltrating Air Flow


Page 7 Copyright © 2014. All rights reserved.
Derive Flow Accuracy Spec

Use equation that combines


supply and exhaust errors

2 2
ed e s e e
Apply it with desired infiltration accuracy
Allocate allowable error among terminals

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Example 1: Simple Biological Lab

Small room, no special exhaust equipment


1 supply, 1 exhaust
Negative pressurization (150 cfm, 0.5 ft2)
VAV for cooling (maximum 700 cfm)
Minimum flow when occupied (200 cfm)

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Example 1: Ventilation Schematic

Corridor

150
Laboratory

850 / 200 700 / 50

Supply Flow
Exhaust Flow
Infiltration Flow
Page 10 Copyright © 2014. All rights reserved.
Calculate Flow Accuracies
Choose to allow equal error
on supply and exhaust
Calculate accuracy needed
ed 150(30%)
es 30
2 1.4
30 cfm allowed on supply and exhaust

Max Min
Supply 700 +/- 30 50 +/- 30
Exhaust 850 +/- 30 200 +/- 30
Page 11 Copyright © 2014. All rights reserved.
Check for Practicality

30 cfm allowed on supply and exhaust


No challenge at the low flows
Exhaust is a little tight at the high end

Max Min

Supply 700 +/- 30 50 +/- 30


700 +/- 4% 50 +/- 60%
Exhaust 850 +/- 30 200 +/- 30
850 +/- 3% 200 +/-15%

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Check for Practicality
Combine accuracy spec’s with flow ranges
Compare to available products:
What equipment meets the spec?
8” terminal meets spec; 10” may be acceptable
80

70

60

50
Flow Error

40

30

20

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000

Air Flow

Page 13 Copyright © 2014. All rights reserved.


Example 2: Same Room, More Flow

Small room, no special exhaust equipment


1 supply, 1 exhaust
Negative pressurization (150 cfm, 0.5 ft2)
Cooling flow irrelevant,
less than the ventilation rate
High ventilation (1250 cfm)

Page 14 Copyright © 2014. All rights reserved.


Calculate Flow Accuracies

Calculate accuracy needed


at supply and exhaust
30 cfm allowance on supply and exhaust
Same envelope, same pressurization,
same allowable error

Supply 1100 +/- 30

Exhaust 1250 +/- 30

Page 15 Copyright © 2014. All rights reserved.


Check for Practicality

Combine accuracy spec’s with flow ranges


Can’t quite meet it with these components
May need to adjust the design
80

70

60

50
Flow Error

40

30

20

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000

Air Flow

Page 16 Copyright © 2014. All rights reserved.


What’s the Problem?

Lots of ways to look at it


“Air change rate is too high”
“Room is too tight for offset control”
“Flow offset is too small”
“Flow control not accurate enough”

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Adjust the Design as Needed

Covered in part 1
If spec’s are not practical
adjust flow offset
choose pressure feedback instead of flow
resize terminals
reselect sensors
reduce air flow ranges
add leakage, move design point

Page 18 Copyright © 2014. All rights reserved.


Example 3: Same Flows,
More Terminals
Small room, no special exhaust equipment
2 supply, 2 exhaust
Negative pressurization (150 cfm, 0.5 ft2)
Cooling flow irrelevant,
less than ventilation requirement
High ventilation rate (1200 cfm)

Page 19 Copyright © 2014. All rights reserved.


Example 3: Ventilation Schematic

Corridor

0
15
Laboratory

550 550

625 625

Supply Flow
Exhaust Flow
Infiltration Flow

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Calculate Flow Accuracies

Calculate accuracy needed


on supply and exhaust
2 2 2 2
ed e s1 es2 e
e1 e
e2 150(30%) 45
If terminal accuracies are equal
ed 150(30%)
e s1 22.5
2 2
Or we can adjust the allocation

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Allocate Error to Terminals

Exhaust flow is a little higher


Round exhaust error up
and supply error down

Terminal 1 Terminal 2

Supply 550 +/- 20 550 +/- 20

Exhaust 625 +/- 25 625 +/- 25

Page 22 Copyright © 2014. All rights reserved.


Check for Practicality
What equipment can meet spec?
Try 2 pairs of 8” supply and exhaust terminals
In this case, 2 terminals are
more accurate than 1
80

70

60

50
Flow Error

40

30

20

10

0
0 200 400 600 800 1000 1200 1400 1600 1800 2000

Air Flow

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How Does That Work?

Math to combine errors accounts for the chance


that errors cancel or add
Square root equation ‘favors’ more terms
Is it realistic?
experience says that large rooms,
with many terminals are easier to commission
than rooms with 1 in and 1 out

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Summary of Examples

Worked 3 examples with the


same pressurization requirement
leakage area: 0.5 ft2
flow offset: 150 cfm +/- 30%
Increased air flow challenged the design

Supply Flows Exhaust Flows Design


1 700/50 +/- 30 850/200 +/- 30 8” or 10” supply
and exhaust
2 1100 +/- 30 1250 +/- 30 Adjust design
3 2x 550 +/- 20 2x 625 +/- 25 2 pairs of 8”
terminals
Page 25 Copyright © 2014. All rights reserved.
Designing for Pressurization

Determine pressurization
relationships
0.035

0.03

Corridor
Select pressurization level
150
x
Pressure Difference

0.025

Laboratory
0.02

and accuracy
0.015
O 550 550
0.01

0.005
x
0
0 50 100 15 0 200 250
625 625
Infiltrating Air Flow

Supply Flow
Exhaust Flow
Infiltration Flow

Calculate flow accuracies


ed es2 ee2
Check for practicality
80

70

60

50
Adjust as needed
Flow Error

40

30

20

10

0
0 200 400 600 8 00 100 0 1 20 0 1 400 1 600 1 800 2 000

Air Flow

Page 26 Copyright © 2014. All rights reserved.


Summary

Space pressurization: tool for contamination control,


not a ‘magic shield’
Envelope leakage is main mechanical parameter
Several HVAC control methods
Differential flow control is used most often
Choice usually driven by envelope
Derive air flow accuracy spec from pressurization

Page 27 Copyright © 2014. All rights reserved.


Thank you!
Questions?

Jim Coogan, PE
Jim.Coogan@Siemens.com

Page 28 Copyright © 2014. All rights reserved.

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