USER MANUAL
UV36C2DB1
UV48C2DB1
UV60C2DB1
Contents i
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Ceiling & Floor Type
2. Dimensions ......................................................................8
3. Service Space...................................................................9
7. Accessories....................................................................12
1. Features
1.1. New design, more modern and elegant appearance.
1.2.
1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow,
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical
direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide
more comfortable air circulation no matter where the unit is set up
1.4. Three level fan speed, more humanism design, meets different air-supply requirement.
2. Dimensions
Capacity (Btu/h) A B C D E
36K 1285 675 235 1200 220
48K, 60K 1650 675 235 1565 220
3. Service Space
4. Wiring Diagrams
UV36C2DB1 UV48C2DB1
UV60C2DB1
5. Electric Characteristics
Indoor Units Power Supply
Model
Hz Voltage Min. Max. MCA MFA
UV36C2DB1 60 220-230V 198V 242V 1.575 15
UV48C2DB1 60 220-230V 198V 242V 1.575 15
UV60C2DB1 60 220-230V 198V 242V 1.575 15
Remark:
MCA: Min. Current Amps. (A)
MFA: Max. Fuse Amps. (A)
6. Sound Levels
Ceiling Floor
7. Accessories
1. Remote controller 1
5. Owner's manual 1
Others 6. Installation manual 1
7. Remote controller manual 1
9. Field Wiring
1. Installation Procedure...............................................15
2. Location selection.....................................................16
14 Installation
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MCAC-UTSM-2010-10 Test Operation
1. Installation Procedure
Test operation
Installation 15
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Installation
2. Location selection
2.1 Indoor unit location selection
The place shall easily support the indoor unit’s weight.
The place can ensure the indoor unit installation and inspection.
The place can ensure the indoor unit horizontally installed.
The place shall allow easy water drainage.
The place shall easily connect with the outdoor unit.
The place where air circulation in the room should be good.
There should not be any heat source or steam near the unit.
There should not be any oil gas near the unit
There should not be any corrosive gas near the unit
There should not be any salty air neat the unit
There should not be strong electromagnetic wave near the unit
There should not be inflammable materials or gas near the unit
There should not be strong voltage vibration.
16 Installation
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MCAC-UTSM-2010-10 Test Operation
Ceiling installation
Capacity (Btu/h) D E
36K 1200 220
48K, 60K 1565 220
Wall-mounted installation
Installation 17
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Installation
Ceiling installation
Select the position of installation hooks according to the hook holes positions showed in upper picture.
Drill four holes of Ø12mm, 45~50mm deep at the selected positions on the ceiling. Then embed the
expansible hooks (fittings).
Wall-mounted installation
Install the tapping screws onto the wall.(Refer to picture below)
Ceiling installation (The only installation method for the unit with drain pump)
Remove the side board and the grille.
18 Installation
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MCAC-UTSM-2010-10 Test Operation
Locate the hanging arm on the hanging screw bolt. Prepare the mounting bolts on the unit.
Installation 19
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Installation
Wall-mounted installation
Hang the indoor unit by insert the tapping screws into the hanging arms on the main unit. (The bottom of
body can touch with floor or suspended, but the body must install vertically.)
20 Installation
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MCAC-UTSM-2010-10 Test Operation
On roof installation
Installation 21
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Installation
When installing units on a roof, the structure must be capable of supporting the total weight of the unit,
including a padded frame unit, rails, etc., which should be used to minimize the transmission of sound or
vibration into the conditioned space.
IMPORTANT: Do not use screws longer than indicated 1/4” * 2/3” and make sure that the brace is attached
on center of base ban where indicated in Fig.7. Damage will occur to system.
Step 5: Drill 4 holes into cement base ensuring holes are 2 1//2”dp.
Step 6: Assemble unit to cement pad using 4 1/4” * 2” Hex washer head
cement screws make sure not to over tighten.
Step 7:Finish unit assembly process as indicated in installation manual.
22 Installation
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MCAC-UTSM-2010-10 Test Operation
R0.4~0.8
1/2" (12.7) 15.4 15.8
After flared the pipe, the opening part must be seal by end cover or adhesive tape to avoid duct or
exogenous impurity come into the pipe.
5.2.7 Drill holes if the pipes need to pass the wall.
5.2.8 According to the field condition to bend the pipes so that it can pass the wall smoothly.
5.2.9 Bind and wrap the wire together with the insulated pipe if necessary.
Installation 23
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Installation
5.2.14 Connect the pipe to indoor unit and outdoor unit by brazing (Top discharge outdoor unit and
Air Handler indoor units)
Top discharge outdoor unit and air handler indoor units connections are copper-to-copper and should
be brazed with a phosphorous-copper alloy material such as Silfos-5 or equivalent. DO NOT use soft
solder. The outdoor units have reusable service valves on both the liquid and vapor connections. The
total system refrigerant charge is retained within the outdoor unit during shipping and installation. The
reusable service valves are provided to evacuate and charge per this instruction.
Serious service problems can be avoided by taking adequate precautions to assure an internally clean
and dry system.
CAUTION: Dry nitrogen should always be supplied through the tubing while it is being brazed, because the
temperature required is high enough to cause oxidation of the copper unless an inert atmosphere is provide.
The flow of dry nitrogen should continue until the joint has cooled. Always use a pressure regulator and
safety valve to insure that only low pressure dry nitrogen is introduced into the tubing. Only a small flow is
necessary to displace air and prevent oxidation.
Precautions should be taken to prevent heat damage to service valve by wrapping a wet rag around it
as shown in following picture. Also, protect all painted surfaces, insulation, during brazing. After brazing
cool joint with wet rag.
24 Installation
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MCAC-UTSM-2010-10 Test Operation
Valve can be opened by removing the plunger cap and fully inserting a hex wrench into the stem and
backing out counter-clockwise until valve stem just touches the chamfered retaining wall.
Horizontal
Installation 25
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Installation
26 Installation
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MCAC-UTSM-2010-10 Test Operation
Gas bag
6.2.5 The horizontal pipe layout should avoid converse flow or bad flow
Drainage pipe Drainage pipe Drainage pipe Drain tee
Water flow Water flow Water flow Water flow Water flow
Branch pipe
The correct installation will not cause converse water flow and the slope of the branch pipes can be
adjusted freely
The false installation will cause converse water flow and the slope of the branch pipe can not be
adjusted.
6.2.6 Water storage pipe setting
If the indoor unit has high extra static pressure and without water pump to elevate the condensate water,
such as high extra static pressure duct unit , the water storage pipe should be set to avoid converse flow
or blow water phenomena.
Installation 27
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Installation
Indoor unit
Plug
More than 25mm
Hanger
Plug Plug
6.2.9 The end of drainage pipe shall not contact with ground directly.
28 Installation
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MCAC-UTSM-2010-10 Test Operation
2.2 Power on and let the air conditioner operate for cooling. Check operation status of drainage pump, and
then connect the plug of water level switch, check the operation sound of water pump and observe
whether the water can discharge through the transparent hard pipe at drainage outlet. (In light of the
length of drainage pipe, water shall be discharged about 1 minute delayed)
2.3 Stop the operation of air conditioner, power off the power supply and put the cover of water test hole
back to the original place.
a. After stopped the air conditioner 3 minutes, check whether there is anything abnormal. If drainage pipes
have not been distributed properly, over back-flow water shall cause the flashing of alarm indicator at
remote-controlled receiving board and even water shall run over the water collector.
b. Continuously infusing water until water level alarmed, check whether the drainage pump could
discharge water at once. If water level does not decline under warning water level 3 minutes later, it
shall cause shutdown of unit. When this situation happens, the normal startup only can be recovered by
turning down power supply and eliminating accumulated water.
Note: Drain plug at the main water-containing plate is used for eliminating accumulated water in
water-containing plate when maintaining air conditioner fault. During normal operation, the plug shall be
filled in to prevent leakage.
Installation 29
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Installation
30 Installation
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MCAC-UTSM-2010-10 Test Operation
For 18, 24, 36, 48, 60kBtu/h (throttle part in indoor unit)
Diameter of liquid pipe (mm) 6.4 9.5 12.7
Formula V=30g×(L-5) V=65g×(L-5) V=115g×(L-5)
Note:
Refrigerant may only be charged after performed the vacuum drying process.
Always use gloves and glasses to protect your hands and eyes during the charge work.
Use electronic scale or fluid infusion apparatus to weight refrigerant to be recharged. Be sure to avoid
extra refrigerant charged, it may cause liquid hammer of the compressor or protections.
Use supplementing flexible pipe to connect refrigerant cylinder, pressure gauge and outdoor unit. And
The refrigerant should be charged in liquid state. Before recharging, The air in the flexible pipe and
manifold gauge should be exhausted.
After finished refrigerant recharge process, check whether there is refrigerant leakage at the connection
joint part.(Using gas leakage detector or soap water to detect).
Installation 31
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Installation
9. Engineering of insulation
9.1 Insulation of refrigerant pipe
9.1.1 Operational procedure of refrigerant pipe insulation
Cut the suitable pipe insulation (except joint section) flare the pipe piping layout and connection
vacuum drying insulate the joint parts
The insulation material at the joint pipe shall be 5~10cm longer than the gap of the insulation material.
The insulation material at the joint pipe shall be inserted into the gap of the insulation material.
The insulation material at the joint pipe shall be banded to the gap pipe and liquid pipe tightly.
The linking part should be use glue to paste together
Be sure not bind the insulation material over-tight, it may extrude out the air in the material to cause bad
insulation and cause easy aging of the material.
Installation 33
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Installation
11.Test operation
11.1 The test operation must be carried out after the entire installation has been
completed.
11.2 Please confirm the following points before the test operation.
The indoor unit and outdoor unit are installed properly.
Tubing and wiring are correctly completed.
The refrigerant pipe system is leakage-checked.
The drainage is unimpeded.
The ground wiring is connected correctly.
The length of the tubing and the added stow capacity of the refrigerant have been recorded.
The power voltage fits the rated voltage of the air conditioner.
There is no obstacle at the outlet and inlet of the outdoor and indoor units.
The gas-side and liquid-side stop values are both opened.
The air conditioner is pre-heated by turning on the power.
11.3 Test operation
Set the air conditioner under the mode of "COOLING" by remote controller, and check the following points.
Indoor unit
Whether the switch on the remote controller works well.
Whether the buttons on the remote controller works well.
Whether the air flow louver moves normally.
Whether the room temperature is adjusted well.
Whether the indicator lights normally.
Whether the temporary buttons works well.
Whether the drainage is normal.
Whether there is vibration or abnormal noise during operation.
Outdoor unit
Whether there is vibration or abnormal noise during operation.
Whether the generated wind, noise, or condensed of by the air conditioner have influenced your
neighborhood.
Whether any of the refrigerant is leaked.
34 Installation
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Electrical Control System
2. Troubleshooting ........................................................47
3. Controller ...................................................................55
1.2.2 Icon explanation on indoor display board (Compact cassette & High static pressure Duct).
ALARM
24°C Low
Compact Cassette
T1
High
27°C
25°C Low
Others type
T1
27
High
26
Medium
24
Low
Ts+1
On
Ts
Off
High
33
30
Low
1°C Low
Compact cassette:
T1-TS
3°C High
1°C Low
Others type
T1-Ts
4
High
3
Medium
1
Low
T2
On
TE6
TE5
Off
When the evaporator coil temperatureT2 keeps lower than TE5 for 3 minutes, the compressor and outdoor
fan will shut off. When T2 is higher than TE6, the compressor and outdoor fan will restart up.
Electrical Control System 39
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Electrical Control Function
T3 Off
TE10
TE11
On
When T3 TE10 for Time1, the compressor will shut off. When T3 TE11,the compressor will restart.
For DL:TE10=65 , TE11=60 . Time1=0 sec
For A5 duct: TE10=54 , TE11=45 . Time1=1 sec
For high static pressure duct: TE10=54 , TE11=50 . Time1=1 sec
For compact cassette: TE10=65 , TE11=60 . Time1=3 sec
For big cassette TE10=65 , TE11=60 . Time1=1 sec
T1
Off
TS+TB
TS+TB-1
On
The On-off outdoor units have single fan speed. The outdoor fan will run following the compressor except
when AC is in evaporator high temperature protection in heating mode ,condenser high temperature
protection in cooling mode, defrosting mode and the current protection.
For 3-phase outdoor units:
Low
18
16
High
TE2 Setting
TE1
TE3
Low
TE4
Off
For DL & high static pressure duct :TE1=30 ,TE2=35 ,TE3=32 ,TE4=24 .
For A5 duct: TE1=28 ,TE2=32 ,TE3=30 ,TE4=24 .
For compact cassette: TE1=30 ,TE2=35 ,TE3=32 ,TE4=25
For big cassette TE1=25 ,TE2=32 ,TE3=30 ,TE4=15
Only for DL: If the compressor stops caused by the room temperature rising, the indoor fan will follow the
below rules. During this period, the anti-cold-wind is disabled.
T2
Setting
TE14+2
TE14
Low for15s, then
off
TE14=32
For cassette:
T1-TS
3°C Low
1°C High
Condition of defrosting:
AC will enter defrosting mode if any of the following items is satisfied.
42 Electrical Control System
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Electrical Control Function
A: For DL, high static pressure duct & cassette :The compressor keeps running over 40 minutes and T3 -2
For A5 duct: T3<0 and the compressor keeps running over 45 minutes. Meanwhile T3 -3 for
3minutes.
B: After the last defrosting, the time that the outdoor fan is off but the compressor is on in high T2 protection
cumulates up to 90 minutes.
If any one of the following items is satisfied, the defrosting will terminate and the machine will turn to normal
heating mode.
A: T3 rises to be higher than 20 .
Defrosting action
For A5 duct:
Setting defrosting time
45S 45S
Compressor
Indoor fan
10S
Condition of defrosting:
T3<0 and the compressor keeps running over 45 minutes. Meanwhile T3 -3 for 3minutes.
If any one of the following items is satisfied, the defrosting will terminate and the machine will turn to normal
heating mode.
A: T3 rises to be higher than 20 .
Defrosting action
The compressor is running, and 4-way valve and outdoor fan stop. The indoor fan works as anti-cold wind
procedure. When defrosting is over, the compressor keeps running and the 4-way valve and outdoor fan will
start up.
Compressor off
TE7
1.4.4 Auto-mode
This mode can be chosen with remote controller and the setting temperature can be changed between
17~30 .
In auto mode, the machine will choose cooling, heating or fan-only mode according to T ( T =T1-Ts).
T=T1-Ts Running mode
T 2 Cooling
-1< T 2
Fan-only
T -1
Heating
2. Troubleshooting
2.1. Self-diagnosis
Indoor unit’s LED indication
(1) For the Big Four-way cassette
During malfunction or protection, the indicators and digital LED displays as follow:
No Operation Timer Def/Fan Alarm Digital LED Display Malfunction or protection
1 X X X E2 Indoor temperature sensor is abnormal
2 X X X E3 Evaporator temperature sensor is abnormal
3 X X X E4 Condenser temperature sensor is abnormal
4
X X E7 EEPROM malfunction
5 X X X
E8 Full-water malfunction
During malfunction or protection, the indicators and digital LED displays as follow:
No Operation Timer Def/Fan Alarm Digital LED Display Malfunction or protection
1 X X X E2 Indoor temperature sensor is abnormal
2 X X X E3 Evaporator temperature sensor is abnormal
3 X X X E4 Condenser temperature sensor is abnormal
4
X X E7 EEPROM malfunction
5 X X X
E8 Full-water malfunction
X X X Normal standby
2 X X X X Normal off Nothing wrong with the unit
when LED indicate these
3
X Forced cooling
Indoor temperature sensor is
5 X X X abnormal
Evaporator temperature sensor is
6 X X X abnormal
Recover automatically after
errors are eliminated (For T3
Condenser temperature sensor is
7 X X X abnormal
malfunction of 5HP, can’t
recover automatically)
8
X X EEPROM malfunction
9 X X X
Full-water malfunction
Note:
1. If the LED1-LED3 are flashing slowly, means the system is stand-by.
2. T3: Outdoor condenser temperature sensor
3. T4: Outdoor ambient temperature sensor
Yes No
Yes No
c. EEPROM malfunction
EEPROM malfunction
Yes
EEPROM chip is broken
Replace EEPROM
No
Yes
Check whether the main control chip is broken Replace the control chip
No
f. Full-water malfunction
Full-water malfunction
No
Check whether the water-level switch is inserted well
Insert the water-level switch well
Yes
Yes
Check whether the water-level switch is broken Replace the water-level switch
No
No
Check whether the water pump is normal Replace the water pump
Yes
b. Overload of current
Overload of current
Yes
Possible reason
The outdoor PCB is defective
1. Outdoor fan is defective
2. The compressor is defective
3. Refrigerant is over charged
4. Air enter the refrigerant system
c. Lack of phase
Lack of phase
Yes
Yes
Is it k1 or K2 open ?
Yes Yes
Yes No
No
Yes
Check the resistance of the temp. sensor according to Appendix 1 Repair connector
No
Yes
No
Yes
3. Controller
3.1 Wireless Remote Controller
RG51Q1/BGE
The R51Q1/BGE wireless remote controller is standard for Four-way cassette type and the Ceiling& floor
type.
1. Adjust : Increase the set temp. Keeping pressing will increase the temp with 1 per 0.5s.
2. Adjust : Reduce the set temp. Keeping pressing will reduce the temp. with 1 per 0.5s.
3. MODE: Once pressing, running mode will be selected in the following sequence:
4. SWING : Activate or turn off horizontal swing function. (Only available when remote controller is used
with corresponding unit, i.e. Ceiling & floor type)
AIR DIRECTION: Activate swing function of air deflector. Once pressing, air deflector will turn 6°. For
normal operation and better cooling and heating effect, deflector will not turn to the degree which is the
state of deflector when the unit is turned off.( Only available when remote controller is used with
corresponding unit.)
6. RESET (inner located): Press this button with a needle of 1mm to cancel the current setting and reset
remote controller.
8. FAN SPEED: Fan speed will be selected in following sequence once pressing this button:
9. TIME ON: For time ON setting. Once pressing this button, the time will increase by 0.5 hour. When the set
time exceeds 10 hours, pressing the button will increase the time by 1 hour. Adjusting the figure to 0.00 will
cancel time ON setting.
10. ECO: Activate or turn off economic operation mode. It is suggested to turn on this function when sleeping.
(Only available when remote controller is used with corresponding unit.)
11. TIME OFF: For time OFF setting. Once pressing this button, the time will increase by 0.5 hour. When the
set time exceeds 10 hours, pressing the button will increase the time by 1 hour.
12. C/H (inner located): Press this button with a needle of 1mm to shift mode between COOL only and
COOL&HEAT. During setting, background light will be lightened. Factory default mode is COOL &HEAT.
KJR-10B
Press ECONOMICAL to display economical operation, if press ECONOMICAL again then the display
disappears
4 Lock display
Press LOCK to display the icon of LOCK. Press the button again then the icon of LOCK disappears. In
the mode of LOCK, all the buttons are invalid except for LOCK button.
5 CLOCK display.
Usually display the clock set currently. Press the button CLOCK for 4 seconds, the HOUR part will flash,
press button and to adjust HOUR. Press the button CLOCK again, the minute part flash, press
button or to adjust MINUTE. After clock set or clock operation, it must press CONFIRM to complete
the set.
6 TIMER ON/OFF display:
Display ON at the state of TIMER ON adjustment or after only set the TIMER ON; Display OFF at the
state of TIMER OFF adjustment or after only set the TIMER OFF; Display ON/OFF if simultaneously set
the mode of TIMER ON and TIMER OFF.
7 Temperature display area:
Usually display the set temperature. Press the buttons of and to set temperature, at the mode of FAN,
there is no figure display in the area.
Push the button to set TIMER ON, each time you push the button the time moves forward by o.5 hours.
When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If
want to cancel the TIMER ON, then adjust the time of TIMER ON as 0.0
3 Timer off button:
Push the button to set TIMER OFF, each time you push the button the time moves forward by o.5 hours.
When the set time is over 10 hours, each time you push the button the time moves forward by 1 hour. If
want to cancel the TIMER OFF, then adjust the time of TIMER OFF as 0.0
4 CLOCK button:
Normally display the clock set currently (display 12:00 for the first electrifying or resetting). When push
the button for 4 seconds, the hour part on the clock display flashes every 0.5 seconds, then push button
and to adjust hour; push the button CLOCK again, the minute part flashes every 0.5 seconds, then push
and button to adjust minute. When set clock or alter clock setting, must push the confirm button to
complete the setting
Installation
Installation Notice:
When the air conditioner needs the constant frequency wire Controller, be sure adding a Wire Joint with 5
terminal named A, B, C, D, E in indoor unit, and fixing a infrared emitter whose anode and cathode
connecting with A and B near the receiver in the Indoor Unit Switch Board, then connecting the terminal +5v,
GND, Run in the Switch Board to C,D,E respectively.
NOTE
Never turn screws too tightly, or else the cover would be dented or the Liquid Crystal breaks.
Please leave enough long cable for maintenance of the Wire Controller Board.