Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq

dated 15th August 2017

Annex 1.1 General Annex 1.14 3D Modeling
 

APPENDIX 1 SCOPE OF WORK

ANNEX 1.14 

3D MODELING

Sheet 1 of 7
 
 Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
dated 15th August 2017
Annex 1.1 General Annex 1.14 3D Modeling
 
TABLE OF CONTENT

1.  GENERAL  3 

2.  MODELING REQUIREMENTS  3 

2.1.  PROJECT DIRECTORY  3 
2.2.  OBJECTIVE  4 
2.3.  PIPING  4 
2.4.  INSTRUMENTATION  5 
2.5.  INSTALLATION EQUIPMENT  5 
2.6.  CIVIL AND STRUCTURAL  5 
2.7.  ELECTRICAL  6 
2.8.  HVAC  6 
2.9.  FIXED FIRE PROTECTION/FIRE‐FIGHTING SYSTEMS  6 
2.10.  MISCELLANEOUS  6 

3.  DATA CHECKS & CLEANUP  6 

4.  3D MODEL REVIEW  7 

5.  DELIVERABLES  7 

6.  Attachment:  7 

Sheet 2 of 7
 
 Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
dated 15th August 2017
Annex 1.1 General Annex 1.14 3D Modeling
 
1. GENERAL

The PDMS Version 12.0 SP6 of AVEVA shall be used for the creation and management of the 3D model
and deliverables. The following supporting software shall be utilized:
 PDMS Clash Manager for Clash detection and Management;
 Review for 3D Model Design Review;
 Multi Discipline Support (MDS) for modeling supports.

Unit system shall be ‘Mixed Units’ for PDMS 3D project:

 Linear dimension = mm;
 Nominal piping diameter = in.

Following attributes shall be used to devise PDMS 3D model DB names and descriptions:
 Discipline code;
 PDMS 3D module code;
 PDMS 3D Area Name;
 Sequence Number.

The Contractor shall appoint PDMS administrator who will be responsible for setting up of the PDMS
Project and administration of the overall project activities, and the individual disciplines engineer shall be
responsible for modeling and extracting the deliverables relevant to their disciplines.

Plant Coordinate System (in PDMS) shall be N= 0 (of N= 3,845,795.542m); E= 0 (of E= 513,936.083m) @ 

170 to true north. 

Design area and model breakdown for all disciplines shall be as per the Contractor’s best design practices.
However, it shall result in improved access and navigation throughout the PDMS 3D models and database.

PDMS 3D reference data shall be customized for piping material classes, piping commodity data,
instrument data, specialty data etc. Relevant specification and catalogs are required to be modified to
accommodate the above customization. Pipe supports shall be modeled physically by the Contractor.

2. MODELING REQUIREMENTS

2.1. PROJECT DIRECTORY

All files created or used by PDMS shall be stored in specific shared project directories as per the standard
conventions. PDMS administrator will create and name those directories. The directory structure of this
Project shall be the following (to be further discussed with Company):

GPNM contains all files for PDMS project;

GBXXX\GPNM000 -Project databases;
GBXXX\GPNMdflts - Project default files;
GBXXX\GPNMiso - Isodraft directories;
GBXXX\GPNMmac – connection macros;
GBXXX\GPNMpic - draft picture files.

The modeling extent is as provided below but not limited:

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 Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
dated 15th August 2017
Annex 1.1 General Annex 1.14 3D Modeling
 
2.2. OBJECTIVE

The Contractor shall utilize a single integrated 3D Electronic Plant Model for spatial design of all units in
his scope of Engineering, for the Project. This model should be replica of existing plant (as-built) and
design performed (including vendor packages) by engineering contractor. The model shall be detailed, fully
to scale, reflecting engineering progress, and containing all items and facilities as described below, as
minimum. The model shall have the capability to present for screen review all modeled details, with the
ability for suppressing details of selective items or components.

The Contractor shall submit a model execution Procedure for approval to Company prior to starting its
modeling work – defining, therein, the co-ordination methodology, deliverables, and production method to
be applied. Regular updates of review model (weekly) and PDMS database (monthly) shall be provided.
Review model should be developed in Navisworks along with attributes appearing in PDMS.

The 3D modeling system shall be able to produce directly from model, as minimum, documents, as material
take-off (piping and structural), general arrangement (Installation Equipment, structural, piping (plot plan
and piping GA)), lists, piping isometrics and interference check reports (clashes).
The main objective of the 3D modeling system shall be:
 To consider access to Installation Equipment, instruments and valves etc. as per Project Specification.
 To consider operability & maintainability of Installation Equipment, instrument, valves and other
miscellaneous items.
 To ensure that piping arrangements/routings are consistent with process requirements, with minimal
bends and turns.
 Similar considerations shall be adopted for overhead cable trays/ routes (on top tier of pipe rack,
adequately separated from piping, separation between high and low voltage cable groups), with tiers/
stacks designed considering practical considerations of human access limits. For underground cable
routes, consideration for heavy vehicle access shall be ensured, additionally.
 To confirm constructability.
 To optimize available space – with considerations for additions at a later stage, by other contractors,
and others sharing space/ route, in the next phase of the Project.
 To reduce the rework during construction to an absolute minimum, by using interference checking
and data integrity.

2.3. PIPING

The following piping and piping components shall be modeled:

 All aboveground and underground process, utility and fire water piping, including all piping
components of all sizes;
 All in-line field instrument, control valves, and on-off valves;
 All process connections for instrument on piping and Installation Equipment;
 Valves including hand wheels, actuators, etc;
 Piping specialty items, such as strainers corrosion fittings, spades & spectacle blinds etc;
 All primary and secondary pipe supports, hangers;
 Insulation outline;
 All major identification attributes shall be captured.

The naming convention for pipe will be as defined in P&IDs. Additional information related to the pipe,
which are required in the isometrics, shall be fed by the user during the modeling stage itself. Piping
designer shall ensure that adjacent items are connected, connection types are compatible, bores are
consistent, no gap exists in the pipe and all branches within the network, components are geometrically
aligned, branch connections are made and complete, connections are made to nozzles and complete, tube
lengths are acceptable.

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 Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
dated 15th August 2017
Annex 1.1 General Annex 1.14 3D Modeling
 
2.4. INSTRUMENTATION

 Field instrument stands.

 Junction boxes, analyzer houses, analyzer shelters, frames and local control panels.
 All major identification attributes shall be captured.
 Control panel, workstation, outline, below floor/ cellar cable tray arrangements, tray ingress into
building with sealing, shall be modeled for substations, main and satellite control centers,
technological and process buildings in scope of the Contractor.
 All trays, sizes 150mm width and above, shall be shown in the model with correct component/
specification.
 All tagged items shall be shown, named as per electrical and instrument list.
 All fire and gas detectors shall be shown on model, with coverage envelope.
 All electrical and instrument junction boxes and distribution boxes shall be modeled and named as
per the respective tags with frames.

2.5. INSTALLATION EQUIPMENT

Installation Equipment models shall be kept as simple as possible, while still showing a reasonable
representation of the Installation Equipment for presentation and interference detection. Installation
Equipment parameters shall be used, wherever possible.
 Installation Equipment outline shapes and nozzles, man hole and hand hole
 Davits, vessel clips for pipe support, anchor chair and platforms to be shown in the model.
 Ducts, platforms, support columns, and stacks,
 Major proprietary items and ancillary Installation Equipment
 Equipment envelopes for maintenance, access, walkways, handling, withdrawal volumes to be
shown.

All Installation Equipment shall be modeled as a solid entity without any hollow space inside using the
Equipment applications; the standard option in the Installation Equipment application must be used
wherever possible. The Installation Equipment shall be named with the item number as per the Installation
Equipment list; nozzle names will be the nozzle tag numbers shown on the vessel data sheets. Reserve
volumes are to be modeled for Installation Equipment by the designers. Piping or details within the
Installation Equipment to be modeled. Process internals will not be modeled and the quality check will be 
addressed with an alternative mechanism. 

The minimum attribute requirements for Installation Equipment are Installation Equipment number,
insulation thickness, and description.

The minimum required nozzle attributes are tag number, size, pressure rating, end preparation, and
Schedule thickness where applicable.

Packaged equipment shall be shown in the model, with all equipment, piping, structural, electrical and
instrument details as mentioned in section 2.2 to 2.10 of this annexure either by getting the 3D model from
the respective Sub-Contractors (vendors) or modelling based on 2D drawings provided by vendor.

2.6. CIVIL AND STRUCTURAL

 Structural – steel and concrete structures including all pipe racks, fireproofing, stairs, platforms,
ladders, handrails, floor penetrations, runway beams, davits.
 Civil – civil foundations, cable trenches, ducts, duct banks, underground pits, bund walls, piles, pile
caps. Earthworks, terrain modeling with roads, paving, fencing and gates.
 Drainage and sewerage – including all underground piping (Gravity flow) and fittings, sumps,
manholes, valves, valve pits, ditches, channels, culverts, effluent treatment pits/structures and
sewerage septic tank.

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 Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
dated 15th August 2017
Annex 1.1 General Annex 1.14 3D Modeling
 
 Buildings: structure, floors, walls, roof, suspended floors and ceilings, floor, screed, floor and roof
penetrations, doors, windows, stairs, landings, ladders and hand-railing.
 Building HVAC – Installation Equipment, refrigerant piping, drains, ductwork and insulation.

Structural modeling will include primary, secondary structures, service platform, pad eyes, Installation
Equipment supports. Structural designer will make sure the correct specification is used. Floor finishes like
screed shall be taken into account in the floor thickness appropriately.

2.7. ELECTRICAL

 Electrical equipment (including motor control center, switchgear, panels, etc.) and electrical items
such as transformer cells, drive motors, lighting fixtures, cable routes, local control station, junction
boxes (power JBs), local panel, lighting panel and socket outlets (CCTV shall be modeled by
instrumentation).
 Cable tray sizes of 150mm width and above, to be shown in the model.
 Cable tray supports.
 Underground formed trenches with separation walls, routes, with aboveground interface to be
modeled (applicable for instrumentation, too).

2.8. HVAC

 HVAC ducts, associated Installation Equipment and piping shall be shown in the model.

2.9. FIXED FIRE PROTECTION/FIRE-FIGHTING SYSTEMS

 Spray systems;
 Fire ring main routing, hydrants, block valves, fixed water monitors, and hose reels;
 Fire detectors;
 Deluge valve manifolds.

2.10. MISCELLANEOUS

 Safety showers and wash fountains.

 Emergency escape route / Safety access ways etc.
 Hatches, Temporary & Permanent lay down area, Access & Maintenance area.
 Indicative Existing and future facilities (such as road, pipe rack etc) shall be modeled for CPF Phase
2 and related areas.

3. DATA CHECKS & CLEANUP

It shall be ensured that the delivered data is not corrupted and neither contains inconsistencies before
delivery. As a minimum, the following checks and cleanup shall be performed:

General:
 All data bases (DB) are merged.
 Temporary DBs / Sites / zones and directories shall be removed prior to delivery.
Piping:
 Piping isometrics must be extracted successfully for all piping. Lines that fail to extract need to be
corrected prior to delivery.
 Isometric drawings extracted from 3D model shall have both graphics and MTO data and shall be in
AutoCAD editable format. PDMS 3D piping design data consistency check shall be done without
errors for all piping models.

Sheet 6 of 7
 
 Detailed Engineering Contract for SARQALA (S-1) CPF Upgrade, Garmian Block, Kurdistan Republic of Iraq
dated 15th August 2017
Annex 1.1 General Annex 1.14 3D Modeling
 
4. 3D MODEL REVIEW

The Contractor shall be required to use NavisWorks Version 2013 for interactive review.

3D model review shall address accessibility, operability, maintainability of the plant.

At least three formal 3D model reviews shall be conducted at agreed progress stages with Company
participation. The reviews shall take place with ‘frozen’ copies of model design files, and ‘frozen’ snapshot
of model shall be identified by date. For first review, approved review procedure and coverage; and
‘frozen’ copy of model, accepted as meeting the stated targets, shall be the pre-requisites. For subsequent
reviews, additionally, resolution of earlier identified clashes and recommendations, shall act as pre-
requisites.

Interference check report (clashes) – An interference clash detection feature, integral in used software, shall
be used to identify and verify removal of clashes in between components within the design of various
disciplines or model files.

Contractor shall provide 3D modeling procedure in line with attachment to suit contractor’s procedure. And
3D model review procedure based on attachment adapted to this project.

5. DELIVERABLES

The final project deliverables shall include as part of “fit for the purpose”:
 Complete PDMS 3D Project database with PDMS 3D Model set-up procedure.
 Model shall be delivered as-built.
 The following reports are required to be submitted in native format.
o Final IFC (Interference check report) report.
o Final data consistency report for all the models.
 Regular updates of review model (weekly) and PDMS database (monthly).

6. Attachment:

Doc Number Rev Title

GB547-WGK1-240-PI-PP-002 2 3D Model Review Procedure

GB547-WGK1-240-PI-PP-003 0 3D Modelling Procedure

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