#5 Speed sensor
#1 POWER PEEC has 8
+ Battery #2 ECM #6 Shut-off solenoid
- Battery
#3 P.M.
#7 BTM
#4 Parameters
#8 Rack position sensor
Components Needed To Start
#5 Speed/Timing sensor
#1 POWER EUI has 6
+ Battery #2 ECM #6 Good Injectors
#3 P.M.
- Battery
#4 Parameters
Components Needed To Start
#5 Speed/Timing sensor
#1 POWER HEUI has 7
+ Battery #2 ECM #6 Good Injectors
#3 P.M.
- Battery #7 IAPCV
#4 Parameters
The Diagnostic Process
Gather information
– Driver Questionnaire
– Questionnaire response
– Performance effect of active diagnostic codes
– Check the repair history
– What happened, in what order
The Diagnostic Process
Test subsystems
– Use procedure in manual
– Connector checks are extremely important
– Check every pin, socket, and wire
Troubleshooting Manual
Programming parameters
– Overview of parameters
– Customer and factory passwords
– Programming a new ECM
– Programming or changing a personality module
– How to use ECM information
Troubleshooting Manual
EUI has 6
#1 POWER #2 ECM #5 Speed/Timing sensor
+ Battery #3 P.M.
#6 Good Injectors
- Battery #4 Parameters
EUI has 6
#1 POWER #2 ECM #5 Speed/Timing sensor
+ Battery #3 P.M.
#6 Good Injectors
- Battery #4 Parameters
No speed
Engine Cranks, But Will
Not Start
Find no speed or ……
Have code 190-02 loss of engine RPM signal
– Referred to page 233 or 234 (PC-31)
– Page 233 is systems operation
Read several steps to see where your going
Step 1 - Check all connectors, pins, and sockets
Step 2 - Check for active code
Step 3 - Connect service tool
Engine Cranks, But Will
Not Start
Step 4 – Install a 3 - pin breakout T at the harness side
of the sensor connector, J9 only
P9 J9
A A A
Speed timing sensor B B B
C C C
ECM
A
B
C
Engine Cranks, But Will
Not Start
Step 4 – Measure voltage at J9 pin A, with reference to
J9 pin B
P9 J9
A A A
Speed timing sensor B B B
C C C
ECM
A
B
C
+V
Com
Engine Cranks, But Will
Not Start
Step 4 – Is voltage between 11.5 and 13.5 volts DC
YES
P9 J9
A A A
Speed timing sensor B B B
C C C
ECM
Sensor is
A
receiving the B + 13.32 v
correct voltage C
+V
Com
Engine Cranks, But Will
Not Start
Step 5 – Connect sensor to the breakout T
P9 J9
A A A A
Speed timing sensor B B B B
C C C C
ECM
Engine Cranks, But Will
Not Start
Step 5 – Measure the voltage at pin A with reference to
pin B
P9 J9
A A A A
Speed timing sensor B B B B
C C C C
ECM
+V
Com
Engine Cranks, But Will
Not Start
Step 5 – Is the voltage still between 11.5 and 13.5 volts
YES
P9 J9
A A A A
Speed timing sensor B B B B
C C C C
ECM
A A A A
Speed timing sensor B B B B
C C C C
ECM
Engine Cranks, But Will
Not Start
Step 6 – Measure the voltage from breakout pin-C to
breakout pin-B, before and while cranking
P9 J9
A A A A
Speed timing sensor B B B B
C C C C
ECM
+V
Com
Engine Cranks, But Will
Not Start
Step 6 – Is the voltage less than 2.0 volts DC or more
than 10.0 volts with key on, before cranking
P9 J9
A A A A
Speed timing sensor B B B B
C C C C
ECM
+ .162v
+V
Com
Engine Cranks, But Will
Not Start
Step 6 – During cranking is the voltage between 2.0
volts DC and 9.0 volts DC
P9
NO J9
A A A A
Speed timing sensor B B B B
C C C C
ECM
Reinstall the
speed/timing sensor
ECM
Boost Pressure
(23) Boost pressure
Coolant Temp
(14) Coolant Temp
Signal
Diagnostic Codes
Diagnostic Codes
A + 5V
100 Oil Pressure B Ground
C
Data link Diagnostic
Tool
174 Fuel Temp
ECM
Boost Pressure
102
Signal
03 = Open 04 = Short
Diagnostic Codes
A + 5V
100 Oil Pressure B Ground
C
Data link Diagnostic
Tool
174 Fuel Temp
102 – 03
ECM
Boost Pressure
102
Signal
03 = Open 04 = Short
Diagnostic Codes
A + 5V
“A” shorted to “B”
100 Oil Pressure B Ground
C
Data link Diagnostic
Tool
174 Fuel Temp
232 – 04
ECM
Boost Pressure
102
Signal
03 = Open 04 = Short
Troubleshooting
A + 5V
“A” shorted to “B”
100 Oil Pressure B Ground
C
Data link Diagnostic
Tool
174 Fuel Temp
232 – 04
ECM
Boost Pressure
102
ECM
Boost Pressure
102 Unplug
ECM
Boost Pressure
102 Unplug
ECM
Boost Pressure
102
Signal
03 = Open 04 = Short
Troubleshooting
A + 5V
100 Oil Pressure B Ground
C
Data link Diagnostic
Tool
174 Fuel Temp
232 – 04
ECM
Boost Pressure
102
Signal
03 = Open 04 = Short
Troubleshooting
A + 5V
“A” shorted to “B”
100 Oil Pressure B Ground
Unplug
C
Data link Diagnostic
Tool
174 Fuel Temp
Unplug 232 – 04
ECM
Boost Pressure
102 Unplug
5 V + 0.25 V
A +5 volt
Any 3 wire,
5 volt
Common
B Pressure
Ground
or temp.
Sensor Signal C Signal
sensor
“C” Wire Signal Output Voltage
“- 04” Short
120
100
80
2.5 volts = 60 PSI
PSI 60
40 “- 04”
Short
20
0
“- 04”
Short
0 Volt 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0V
5 volt Active Sensors
ECM - Battery
ECM
ECM + Battery
5 V + 0.25 V
A +5 volt
Any
3 wire
Common
B 5 volt
Ground
Pressure
Sensor Signal C Signal
or temp.
sensor
100
80
2.5 volts = 60 PSI
PSI 60
40 “- 04”
Short
20
“B” to “C” short
0
“- 04” Code 100-04
Short
X
0 Volt 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0V
5 volt Active Sensors
ECM - Battery
ECM
ECM + Battery
5 V + 0.25 V
A +5 volt
Any
3 wire
Common
B 5 volt
Ground
Pressure
Sensor Signal C Signal
or temp.
sensor
100
80
2.5 volts = 60 PSI
PSI 60
40 “- 04”
Short
20
“C” to “A” short
0
“- 04” 100-04
Short
X
0 Volt 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0V
5 volt Active Sensors
ECM - Battery
ECM
ECM + Battery
5 V + 0.25 V
A +5 volt
Any
3 wire
Common
B 5 volt
Ground
Pressure
Sensor Signal C Signal
or temp.
sensor
0 Volt 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0V
“C” Wire Signal Output Voltage
Battery +
100 volt DC EUI
Battery -
6.4 v pull up
A 5 v sensor supply
B
C Micro-processor
5 volt Active Sensors
ECM - Battery “B” to “C” swap
ECM
ECM + Battery
5 V + 0.25 V
A +5 volt
Any
3 wire
B 5 volt
Ground
Pressure
C Signal
or temp.
sensor
100
80
2.5 volts = 60 PSI
PSI 60
Look at status “- 04”
40
screen – low oil Short
20 pressure or
0 “B” to “C” swap temp – etc.
“- 04”
Short
0 Volt 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0V
5 volt Active Sensors
ECM - Battery “A” to “C” swap
ECM
ECM + Battery
5 V + 0.25 V
A +5 volt
Any
A 3 wire
B 5 volt
Ground
B Pressure
C Signal
or temp.
C sensor
100
80
2.5 volts = 60 PSI
PSI 60
Look at status “- 04”
40
screen – High oil Short
20 pressure or
0 temp – etc.
“- 04”
Short “A” to “C” swap
0 Volt 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0V
Electronics Class
Questions so
far?