1. Force draft FAN is manufactured by Chengdu electrical MACHINERY COMPANY.

The model is
AP1-232 axial flow type force draft fan with adjustable moving blade
2. Composition of the FD FAN : it is mainly composed of rotor general assembly, stator
components, bearing group, self controlled adjusting system, coupling and silencer.
The rotor general assmbely part is mainly composed of the hub part, blades, hydraulic
adjusting mechanism, adjusting fork and the adjustment driving device.
The stator part is mainly composed of the guide rail, air inlet box, main air drum and diffuserand
guide blades.
The bearing of group is all-welded structure with carbon steel material, it has enough
rigidity, convenient for the installation and alignment. The main shaft adopts rolling bearing
supporting and bath lubrication.
The self-controlled adjusting system include the instruments of the fan and the
hydraulic adjusting oil station.
3. Working principle of the force draft fan : air enter the inlet box, and the air flow obtains energy
through the impeller. Then it flows into the impeller. The impeller changes part of the rotating
air flow kinetic energy into static energy pressure energy. Then part of the axial air flow kinetic is
changed into static pressure energy through the diffused tube. Finally it flows out of the diffused
tube and is transferred to the outlet duct.
4. Main technical specification of the force draft fan
Quantity of the draft fan set for each boiler : 2 sets/ boiler
Flow: Q= 601560 m3/h
Full pressure: 3659PA
Inlet Density of the fan: 1.2072kg/m3
Temperature of the medium: 17.60C
Lubrication Methode of the main bearing is light oil lubricating. The model number of the lube
oil is L-TD68
The lube

ROOT CAUSE FAILURE

Fault Cause Treatment Methodes
Bearing Temperatur 1. Kerusakan bearing yang 1. Ganti Bearing
tinggi disebabkan aus 2. Ganti Bearing sesuai
2. Bearing tidak pas nomor model di daftar
3. Minyak Pelumas kurang equipment
4. Kegagalan peralatan 3. Tambahkan Minyak
controller temperatur pelumas
pelumas 4. Ganti controller
temperatur
Vibrasi terlalu besar 1. Pengendapan deposit 1. Bersihkan impeller
dan mengelupasnya dan cari penyebab
lapisan impeller 2. Balance impeller dan
2. Ausnya impeller ukur ausnya
 3. Jarak bearing terlalu 3. Setel jarak bearing
besar menjadi normal
4. Ausnya bearing 4. Kalibrasi kopling
5. Kegagalan dini dari
bearing
6. Kopling belum
dikalibrasi
Saat Operasi sangat 1. Pengendapan sedimen 1. Bersihkan endapan
besar dan operasi pada rotor deposit
tidak stabil menyebabkan 2. Ganti blade
Yang mana imbalance 3. Cek bearing, pasang
disebabkan vibrasi 2. Imbalance disebabkan pralatan pendukung
abnormal ausnya satu sisi dari bearing juka
blade dibutuhkan cek
3. Ausnya bearing alignment dan
meningkat alignment ulang
4. Deformed foundation

Source : Maintenance Manual STEAM POWER PLANT LONTAR INDONESIA