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To : El-Seif Engineering Contracting Co. Submittal No. : M118-M40030-01/HSAS-ESEC
Attention : Mr. Patrick Moran, ESEC Project Director Date : 23-May-2011
From : Hastie Saudi Arabia Revision : 01
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Document no. SA-ENGG-FM-04 rev. 0 Date: May 23, 2011/ File Name: M118-M40030-01-HSAS-ESEC
Project : SA
AMBA HQ – K
KAFD
Material :C
Chillers [Waterr-Cooled-Con
ndenser]
Discipline :C
Chilled Water, Hot Water Heating, & Gly
ycol Cooling
Submittal No :M
M118-M40030--01/HSAS-ESEC
C
C
Conten
nts
1 ESEC response to
o Rev.00
2 Comp
pliance with
h ESEC Com
mments
3 Comp
parison Sheets
A Ic
ce Build Ch
hiller
B LLWHT Chille
er [Heat Pum
mp]
4 Chillerrs Replacem
ment Strate
egy [Propo
osed by HA
ASTIE]
5 Produc
ct LEED info
ormation
Project : SAMBA HQ – KAFD
Submittal No : M118-M40030-01/HSAS-ESEC
Number : M118-M40030-00/HSAS-ESEC
Material description : Chillers by TRANE™-USA
Date : 14th April, 2011
Commented by : not stated, not signed
Commented on : not stated
Result : C, Revise & Resubmit
Project : SAMBA HQ – KAFD
Submittal No : M118-M40030-01/HSAS-ESEC
Submittal No : M118-M40030-01/HSAS-ESEC
01 Please discuss the submittal before submitting it (as Submittal has been discussed with BH engineer.
agreed) to avoid lengthy approval period.
02 Explain how these units can be maintained via goods lift. A Proposed Strategy of Chiller Replacement is
attached.
03 Arrange a meeting with your proposed supplier to discuss A meeting has been held at site.
in detail the performance of this chiller (or any other units Comparison sheets are attached to this revised
their range) against the specified chiller. submittal.
Project : SA
AMBA HQ – K
KAFD
Material :C
Chillers [Waterr-Cooled-Con
ndenser]
Discipline :C
Chilled Water, Hot Water Heating, & Gly
ycol Cooling
Submittal No :M
M118-M40030--01/HSAS-ESEC
C
Co
ompariso
on Sheetss
Com
mparison she
eets of the ffollowing eq
quipment arre attached
d:
A IIce Build Ch
hiller
Material Submittal for Ice Chiller
1. Original Specified Chiller
Specification Schedule, D15, rev. 05, gives the Type of Chiller as,” Multistack modular
chiller (4 modules operating, 1 module redundant) and Model reference; 2 no.
Modules:- MS70X6H2W1-R410A and 3 no. Modules:- MS50X6H2W1-R410A..
Refrigerant is R410A, which is a blend of R32 and R125.
Cooling Capacity=450kW, Chilled Water flow & return at -5/-1.8°C
The design of this Chiller, of modular configuration would permit each module to be
transported via a standard lift capable of carrying 1,000kg
2. Proposed Chiller
The Proposed Chiller is a Trane chillers’, model R TWD Series R™ 70-250 Ton Water
Cooled Chiller, with Dual –Circuit compressors, using R134a refrigerant. The chiller
comprises of 2no. Helical rotary compressors each rated at 50% of total capacity, with
complete dual operation facility to permit operation of each circuit independently,
providing a 50% duty/ standby facility for each chiller.
Refrigerant is R134a, which is a pure, non-blended HFC refrigerant.
Cooling Capacity (max) =476kW ,Chilled Water flow & return at -5/-1.8°C.
For initial installation the Chiller will be transferred from Basement B1 to B2 via the
access opening in the generator room and then via the West riser shaft to Basement
B3 and the final location.
TRANE chillers also are compatible with both LonTalk and BACnet open protocols.
An outline proposal has been included in this document to demonstrate that the largest
and heaviest replacement components [condenser and evaporator shells] can be
transported from Basement B3 via goods lift GL1 to the loading bay on Basement level
B1.
3. Operation of Chiller
The purpose of this Chiller is to produce the Ice storage in the Baltimore Air Coil [BAC]
TSU-M internal Melt application equipment.
This ice storage will be maintained for chilled water standby function in the event of
failure of the District cooling system. The ice chiller is not intended to provide primary
cooling supply for the building and therefore is not a prime requirement to have
standby facility, although both the specified and the proposed chillers have inherent
standby capacity.
1
Hastie Saudi Arabia‐SAMBA project
Material Submittal for Ice Chiller
Specified Proposed
Heat Pump/ Heat Pump/
Chiller Chiller
2
Comparasion Sheet
Equipment Schedule Vs Suppliers Selection
5a Redundancy N + 1, with load 'N' = 450kW *note: N, with N= 476kW and no standby
4 modules operating and 1 spare capacity. However by virtue of
component having 2nbr independent
compressors, upon failure of 1nbr
compressor the other compressor
will continue to operate and
provide 50% of the peak load
6 Evaporator Entering -1.8˚C -1.78˚C
7 Evaporator Leaving -5.1˚C -5.11˚C
8 Evaporator Flow rate 41.2 L/s 37.11 LPS
9 Evaporator medium 25% Glycol 25% Glycol
b Largest component weight Single chiller module @ 1091kg Evaporator shell and tube
for consideration when assembly @ 721kg
transporting through the
goods Lifts GL1 and GL2 as
part of Buro Happold Plant
Replacement Strategy
Hastie Saudi Arabia‐SAMBA project
Material Submittal for Heat Pump Chiller
1. Original Specified Chiller
Specification Schedule, D16, rev. 05, gives the Type of Chiller as,” Multistack modular
chiller (6 modules operating, 1 module redundant) and Model reference; 7 no.
Modules:- MS70X6H2W1-R410A.
Refrigerant is R410A, which is a blend of R32 and R125.
Heating Capacity=1800kW, Condensing Water flow & return at 40/30°C
The design of this Chiller, of modular configuration would permit each module to be
transported via a standard lift capable of carrying 1,000kg
2. Proposed Chiller
The Proposed Heat Pump is comprised of 2no.Trane chillers’, model R TWD Series
R™ 70-250 Ton Water Cooled Chiller, with Dual –Circuit compressors, using R134a
refrigerant, operated as a pair in sequence. The chillers each use 2no. Helical rotary
compressors, with complete dual operation facility to permit operation of each circuit
independently, providing a 50% duty/ standby facility for each chiller.
Refrigerant is R134a, which is a pure, non-blended HFC refrigerant.
Heating Capacity (max) =2,000kW, Condenser Water flow & return at 40/30°C.
For initial installation the Chillers will be transferred from Basement B1 to B2 via the
access opening in the generator room and then via the West riser shaft to Basement
B3 and the final location.
TRANE chillers also are compatible with both LonTalk and BACnet open protocols.
An outline proposal has been included in this document to demonstrate that the largest
and heaviest replacement components [condenser and evaporator shells] can be
transported from Basement B3 via goods lift GL1 to the loading bay on Basement level
B1.
3. Operation of Heat Pump
The purpose of this heat pump is to produce the Low Temperature Hot Water (LTHW)
for warm air heating and domestic- hot- water pre-heating via pre-heat storage
vessels.
This Heat Pump will be controlled to provide a constant flow temperature from the
Chillers condensers at 40°C, with a constant water flow through the condensers.
The chillers/ heat-pumps are capable of operating effectively on part-load conditions
and will run to maintain loads between 100% and 25% load for each chiller (total heat
loads between 100% and 12.5%).
The heat pump chillers will also provide a standby capacity of 25% over the specified
heating duty as each chiller is capable of operating as 2 separate units, with each unit
having up to a maximum rating at 33% (600kW) of the total design heat load.
1
Hastie Saudi Arabia‐SAMBA project
Material Submittal for Heat Pump Chiller
Specified Proposed
Heat Pump/ Heat Pump/
Chiller Chiller
2
Comparasion Sheet
Equipment Schedule Vs Suppliers Selection
Heat Pump
Sr Section D1. Rev.06 TRANE™ Selection
1 Reference Number HP/97/01 HP/97/01
2 System LTHW Heating LTHW Heating
3 Type Multistack modular chiller (6 TRANE ™
modules operating, 1 module
redundant)
4 Model [7nbr]: MS70X6H2H0-R410A [2nbr]: RTWD-200 [Each chiller
model has 2 compressors]
5 Operating Heating 1800 kW [with 6nbr modules] 1,790 kW [with 4nbr compressors in
Capacity total]
b Largest component weight Single chiller module @ 1091kg Evaporator shell and tube
for consideration when assembly @ 721kg
transporting through the
goods Lifts GL1 and GL2 as
part of Buro Happold Plant
Replacement Strategy
Project : SAMBA HQ – KAFD
Submittal No : M118-M40030-01/HSAS-ESEC
There are 3 posible options for the replacement of the condenser or evaporator coils as follows:
Option A is explored in some detail in this document and considers the 'worst case' scenario for
Option B is the same as option A but with the inlet/outlet end cap removed from the Condenser to
reduce the overall length by approx 150mm.
Option C is the replacement of the condenser or evaporator coils only by replacing the 15mm
refrigerant tubes on‐by‐one. This method is standard practice for TRANE and has the advantage of
only needing to bring the lengths of copper tube [less than 3000mm] to Basement level B3.
Physical Data for the TRANE RTWD‐200 model Chiller
The information below is a schedule of replacement items for Trane RTWD200 chiller and their
corresponding dimensions and weights. The schedule confirms that all replacement items will fit
within the lift car dimensions. The largest items are the condenser and evaoprator shells and tube
assemblies. With reference to the following sketches and models it has been demonstrated that
these can be transported through route identified in the corresponding marked up plans for
Basement levels B1 and B3.
TRANE RTWD‐200 DETAILS
Model No: 200
RTWD Overall Dimensions: 3472 X 1267 X 1955
LIFT DETAILS
GL1
Dimensions: 2750D X 1950W with 1600W x 2000H opening
Weight Capacity: 3000KG
WEIGHT CALCULATION
DIMENSION CALCULATION
‐ CARRIER 30XW CHILLER
30XW DETAILS
Model No: 225
30XW Dimensions: 3320 X 1064 X 2060
LIFT DETAILS
GL1
Dimensions: 2750D X 1950W with 1600W x 2000H opening
Weight Capacity: 3000KG
WEIGHT CALCULATION
individual items unknown but assume similar to Trane
DIMENSION CALCULATION
Location of 2nbr
LTHW Heat Pumps
and 1nbr Glycol
Chiller. All units
proposed are the
Trane RTWD-200
model
Project : SA
AMBA HQ – K
KAFD
Material :C
Chillers [Waterr-Cooled-Con
ndenser]
Discipline :C
Chilled Water, Hot Water Heating, & Gly
ycol Cooling
Submittal No :M
M118-M40030--01/HSAS-ESEC
C
Pro
oduct LEE
ED Inform
mation
Prod
duct LEED in
nformation o
of the submiitted produc
ct is attache
ed.
Stephen Buchanan
From: Saved by Windows Internet Explorer 7
Sent: Monday, April 11, 2011 12:17 PM
Subject: Series R™ Chiller Model RTWD
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OEM Compressors
tons 50 Hz Le
Product Literature Meets ASHRAE 90.1-2004 efficiency guidelines
Reduced refrigerant charge and efficiency improvements to help obtain
1
LEED certification
PARTS & SUPPLIES Ability to generate up to 140F leaving condenser water temperature for tr
heat recovery applications
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