Anda di halaman 1dari 6

Table 2.

1: Chemical Plant Cost Value Index (CEP Index)

Year CEP Year CEP Year CEP


1986 318.4 1997 386.5 2008 575.4
1987 323.8 1998 389.5 2009 521.9
1988 342.5 1999 390.6 2010 550.8
1989 355.4 2000 394.1 2011 585.7
1990 357.6 2001 394.3 2012 584.6
1991 361.3 2002 395.6 2013 561.034
1992 358.2 2003 401.7 2014 570.683
1993 359.2 2004 444.2 2015 580.332
1994 368.1 2005 468.2 2016 589.981
1995 381.1 2006 499.6 2017 599.63
1996 381.7 2007 525.4 2018 609.28
Table 1. Purchase Equipment
User Added Equipment
Purchased Equipment
Compressors Compressor Type Bare Module Cost
Cost
C-701 Centrifugal $ 505,000 $ 1,380,000
Purchased Equipment
Exchangers Exchanger Type Bare Module Cost
Cost
E-701 Floating Head $ 28,200 $ 177,000
E-702 Floating Head $ 30,900 $ 197,000
E-703 Floating Head $ 35,000 $ 216,000
E-704 Floating Head $ 30,500 $ 188,000
E-705 Floating Head $ 28,100 $ 173,000
E-706 Fixed, Sheet, or U-Tube $ 30,000 $ 185,000
E-707 Floating Head $ 70,500 $ 232,000
E-708 Floating Head $ 67,000 $ 413,000
E-709 Floating Head $ 52,300 $ 322,000
E-710 Floating Head $ 51,400 $ 317,000
E-711 Floating Head $ 60,900 $ 375,000
E-712 Floating Head $ 43,200 $ 266,000
Purchased Equipment
Fired Heaters Type Bare Module Cost
Cost
H-701 Process Heater $ 887,000 $ 2,490,000
Pumps (with Purchased Equipment
Pump Type Bare Module Cost
drives) Cost
P-701 Centrifugal $ 3,830 $ 19,000
P-702 Centrifugal $ 4,390 $ 21,800
Purchased Equipment
Towers Tower Description Bare Module Cost
Cost
T-701 24 Carbon Steel Sieve Trays $ 55,600 $ 116,000
T-702 19 Stainless Steel Sieve Trays $ 74,500 $ 316,000
T-703 23 Carbon Steel Sieve Trays $ 71,500 $ 281,000
Purchased Equipment
Vessels Orientation Bare Module Cost
Cost
V-701 Horizontal $ 6,550 $ 40,700
V-702 Horizontal $ 6,430 $ 40,000
V-703 Vertical $ 8,420 $ 66,600
V-704 Vertical $ 8,480 $ 67,100
V-705 Horizontal $ 8,390 $ 52,200
Total Bare Module Cost $ 7,951,400
Table2.3 List of Estimation of Operating Labor

Position No of Worker US$/Month Total US$/Year


CEO 1 6,000 72,000
COO 1 5,000 60,000
HR
Manager 1 2,000 24,000
Assistance 2 1,600 19,200
Sales, Marketing & Finance
Manager 1 1,100 13,200
Assistance 2 1,600 19,200
Business Development & Admin
Manager 1 1,100 13,200
Assistance 1 800 9,600
QC & QA
Supervisor 1 700 8,400
Technician 2 1,200 14,400
Operation
Manager 1 3,500 42,000
Engineer 2 4,000 48,000
Operator 118 35,400 424,800
HSE
Manager 1 3,000 36,000
Assistance 3 3,000 36,000
Maintenance
Engineer 1 2,000 24,000
Technician 3 1,500 18,000
Logistic
Manager 1 1,400 16,800
Assistance 3 2,400 28,800

Lab
Engineer 1 2,000 24,000
Chemist 2 1,600 19,200
Assistance 2 1,200 14,400
Security Guard 3 750 9,000
TOTAL 994,200
Table 2.4 List of Purchased Utilities Equipment

Total Price
No. Equipment Amount Unit Size Unit Price
US $
3
1. Container Tub and settling 1 532 m 2,603 2,603
2. Tank Premix 1 976.21 gal 27,261 27,261
3. Alum Solution Tank 1 256.86 gal 13,971 13,971
4. Tank Ca(OH)2 Solution 1 256.86 gal 13,971 13,971
5 Clarifier 1 162.38 gpm 76,800 76,800
6. Tank 1 44.24 m3 216 216
7. Sand Filter 2 88.47 m3 17,900 17,900
8. Filtered Water Tank 1 11686.23 gal 37,484 37,484
9. Cooling Tower 2 1796.53 gpm 149,934 299,869
10. Hot Basin 1 940.11 m3 4,600 4,600
11. Cold Basin 1 940.11 m3 4,600 4,600
12. Chlorination Tank 1 2008.04 gal 35,780 35,780
13. Distribution Tub 1 48192.91 gal 102,228 102,228
14. Chlorine Tank 1 1204.82 gal 14,482 14,482
15. Molten Salt Tank 1 85409.61 gal 136,304 136,304
16. Discharge Pumps 1 857.55 gpm 16,200 16,200
17. Oilterm Tank 1 43586.61 gal 105,636 105,636
18. Downterm Tank 1 2265.62 gal 20,446 20,446
19. Air Compressor 1 475.51 gpm 136,302 136,302
20. Air Tank 1 1629.94 gal 32,372 32,372
21. Diesel Generator 1 1000 kW 100,000 100,000
Total $ 1,199,025
Table 2.5 List of power used by main process equipment

Power (Hp)
No. Equipment Amount
Power/Unit Total Power
1. Pump (P-701) 1 5.00 5.00
2. Pump (P-702) 1 1.50 1.50
3. Reflux Pump (T-701) 1 0.25 0.25
4. Reflux Pump (T-702) 1 0.25 0.25
5. Reflux Pump (T-703) 1 0.75 0.75
6. Compressor (C-701) 1 7.50 7.50
7. Discharge Pump 1 1.50 1.50
8. Belt Conveyor 1 1.75 1.75
9. Bucket Elevator 1 0.25 0.25
10. Recycle Pump 1 1.00 1.00
Total 19.75

Table 2.6 List of power used by utilities equipment

No Equipment Power, hp

1. Molten Salt Pump 60.00


2. Oil term Tank 46.25
3. Down term Tank 5.00
4. Other Utilities Pumps 88.75
5. Air Compressor 6.5
Total 207.5
Cash Flow Diagram

Table 2.7 Non-discounted Profitability Criteria


Cumulative
(R-COMd- Cash Flow Cumulative Cash Flow
FCIL- dk)*(1- (Non- Cash Flow Cash Flow (Non-
Year Investment dk Sdk R COMd t)+dk discounted) (discounted) (discounted) discounted)
0 0.00 29.46 0.00 0.00 0.00 0.00
0 0.35 29.46 (0.35) (0.35) (0.35) (0.35)
1 17.67 29.46 (17.67) (16.07) (16.42) (18.02)
2 11.78 29.46 (11.78) (9.74) (26.16) (29.81)
2 3.84 29.46 (3.84) (3.18) (29.33) (33.65)
3 2.95 26.51 82.39 69.06 13.00 13.00 9.77 (19.57) (20.65)
4 5.30 21.21 82.39 69.06 13.07 13.07 8.93 (10.64) (7.58)
5 4.24 16.97 82.39 69.06 13.04 13.04 8.10 (2.54) 5.46
6 3.39 13.58 82.39 69.06 13.01 13.01 7.34 4.80 18.47
7 2.71 10.87 82.39 69.06 12.99 12.99 6.67 11.47 31.46
8 2.18 8.69 82.39 69.06 12.97 12.97 6.05 17.52 44.43
9 1.94 6.75 82.39 69.06 12.97 12.97 5.50 23.02 57.40
10 1.94 4.80 82.39 69.06 12.97 12.97 5.00 28.02 70.36
11 1.91 2.89 82.39 69.06 12.96 12.96 4.54 32.56 83.33
12 1.91 0.97 82.39 69.06 15.82 15.82 5.04 37.60 99.14
12 4.19 1.34 38.94 103.34

Anda mungkin juga menyukai