Diagnostic Tools

Diagnostic Tool
Quick Reference
Caterpillar Service Technology Group March 1, 2002
168-7720 Ultrasonic Wear Indicator III Group

Function: Measures material thickness on undercarriage, buckets, and cuttings edges
- Capable of storing 64 CTS inspections and uses direct alphanumeric entry

- Accurate to within +/- 0.1 mm (0.010 in) in Low Res & +/- 0.076 mm (0.003 in) in High Res
- Built-in multiple language capabilities (English, Portuguese, French, Spanish, & German)
- LCD backlight can be turned on or off
169-4371 Contamination Monitoring Kit

Function: Extracts particulates from oil for visual confirmation of contamination
- Can locate Iron, Silica, Brass, & Fiber particulates in fluid systems
- Extract used oil from reservoir
- Use vacuum pump to pull oil through filter patch
- Examine particulates using included microscope
- For more information, see PELJ0022 IRM
171-4400 Communication Adapter II Gp.

Function: Allows PC to communicate with engine data link
- Required PC software is included - CE Compliant

- 4 times faster flash times with J1939 - Flash memory, no SPM
- 4 DataLinks: ATA(J1708) RP1210 Compatible, Cat Data Link, J1939, DeviceNet (CAN)
- Replaced 7X1700 Communications Adapter I
- For more information, see NEHS0758 Getting Started Guide
177-8910 Power Link Group

Function: Measures actual drawbar horsepower of Ag Tractors
- Designed to accommodate a wide range of tractors & implements

- Measures tractors with up to 18,160kg (40,000lbs) drawbar pull and 36,320kg (80,000lbs)
max rating
- Measures true ground seep and draft load
- For more information, see PELJ0045 IRM & NEHS0768 Tool Operating Manual
187-8520 Wireless ET Link Group

Function: Wireless ET Communications
- Allows full ET functionality without being connected to the machine

- 1.5 Mile range (Line of site) - Works with CA I & CA II
- 2.4 GHz transmit and receive frequency - No license required
Caterpillar: Confidential Green Page 1 of 25

Last Modified: 03/01/2002
Diagnostic Tool - Quick Reference
189-1720 Analog Gauge Tester Gp.

Function: Used to test analog temperature, pressure, fuel and articulated gauges
- Used to test and troubleshoot analog temperature, pressure, fuel, & articulatoin gauges
- Analog guage specifications provided
- Decrease troubleshooting time and reduce cost by eliminating replacement of good parts
- Fuse protected from electrtical overload
- For more information, see PELJ0062 IRM & NEHS0786 Tool Operating Manual
191-3520 Pro Link Plus

Function: Display and Datalogger for On-highway truck systems
- Displays and prints fault codes and log codes

- Snapshot datalogger
- Displays engine rating information - CE Compliant
- Requires 191-3521 Caterpillar Cartridge
1U-6602 Photo-Tach Gp.

Function: Measures engine RPM
- Measures RPM by directing light beam onto piece of reflective tape

- RPM can be measured to and is accurate within 1 RPM
- LCD viewed simultaneously while aiming the instrument
- Provides low cost tachometer for general use
- For more information, see SEHS8854 Special Instructions
1U-8860 Pickup Gp. - Blowby

Function: Checks blowby volume on large engines
- Optional pickup for use with 8T-2700 Blowby/Airflow Group

- Large 38 mm (1.5 in) pickup used on large engines without increasing crankcase pressure
- All metal construction and alrge size makes tool suitable for permanent installation
- Can also measure air velocity such as radiator cooling air flow
- For more information, see SEHS8984 Service Manual
209-5545 Oxygen Emission Analyzer

Function: Measures Oxygen content and temperature of exhaust gasses
- Measure Oxygen and Temperature content of Natural Gas & Diesel Engines
- Calculate CO2, Efficiency, & Excess Air
- CE Compliant
6V-2150 Analyzer Gp. - Starting/Charging

Function: Checks 14 test points in 24-volt starting and charging systems
- For machines that have automotive type key start and a diagnostic connector
- Allows one man to quickly check 14 test points in starting and charging system
- Identifies deteriorated starting and charging system components before they fail
- Requires 110-4645 Adapter Cable As.

7X-1400 Digital Diagnostic Tool Gp.

Function: Used for monitoring engine functions and diagnostic fault codes
- Displays diagnostic faults, Engine RPM, Engine Detonation Level, & Allows for calibration
- Part of 146-2727 G3600 Operator Tool Gp.
- Requires NEXG4511 Service Program Module
8T-1000 Electronic Position Indicator Gp.

Function: Measures dynamic and static rack position & other linear measurements
- 3 separate storage memories record minimum, maximum, and difference values

- Digital readout (0-1) range 0 - 25.4mm
- 8T-1001 Indicator powered with internal 9-volt battery; AC power adapter available
- For more information see SEHS8623 Special Instructions & NEHP5597 Brochure
8T-2700 Blowby/Air Flow Indicator Gp.

Function: Measures engine blowby gas & air velocity through radiator
- Volume of blowby gases very helpful in planning engine repairs

- Air velocity helpful to quickly find plugged or partially restricted areas
- Battery-powered digital indicator
- Part of 146-2726 Maintenance Tool Gp.
- For more information see SEHS8712 Special Instructions
8T-5200 Signal Generator/Counter Gp.

Function: Measures frequency signals and generates square wave signal
- Small handheld square-wave generator

- Used to simulate speed in place of magnetic speed pickup
- Frequency counter when unput is pulsating
- For more information, see SEHS8579
9U-6958 Module - Magneto Peak Detect

Function: Checks magneto performance during actual operating conditions
- Used to check magneto performance during actual operating conditions

- When used with 146-4080 Digital Multimeter, user can measure magneto output DC Voltage
- Provides separate voltage output for oscilloscope viewing of firing pulse train
- Does not require power to operate
9U-7400 Multitach II Gp.

Function: Measures engine RPM, frequency, and engine set point
- Easy to use photo pickup for fast RPM measurement

- Two digital displays show Input 1 and Input 2 values simultaneously
- Backlit display for low light conditions - Rechargable batteries
- Accepts many different types of pickups (Including some Multitach I pickups)
- For more information see NEHS0605 Tool Operating Manual & NEHP5596 Brochure

9U-7401 Multitach II
Function: Used to measures engine RPM, frequency, and engine set point

9U-7402 Multitach II Photo Gp.

Function: Used to measures engine RPM, frequency, and engine set point

9U-7500 Transmission Analyzer

Function: Shift Electronic Transmissions during testing on Test Bench
- Easy to read menus, on backlit LCD dislay step you through sequence of operation
- Performs: Solenoid Condition Check, Transmission Shifts of all gears, & Shift Lever test
- Flash memory allows internal software to be upgraded. Subscription NETG5021
- For more information, see NEHP5617 Brochure & NEHS0644 Tool Operating Manual
- CE Compliant
156-1060 Analyzer Gp. - Emission

Function: Used to setup, service, and monitor natural gas engine emissions
- Used for fast and easy set-up and servicing of lean burn and stoichometric engines
- Measures exhaust concentrations of O2, CO2, NO, and NO2
- Built in thermal printer and Automatic water dump
- For use on Gas Engines Only - CE Compliant
- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual
156-1070 Analyzer Gp. - Emission

Function: Used to set-up, service, & monitor natural gas & diesel engine emissions
- Used for fast and easy set-up and servicing of lean burn and stoichometric engines
- Measures exhaust concentrations of O2, CO2, NO, NO2, and CxHx
- Measures exhaust and ambient temperatures, stack draft, and smoke test
- Built in thermal printer and Automatic water dump - CE Compliant
- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual
170-8500 Particle Analyzer

Function: Used to analyze particle contamination on pressurized and non-pressurized
systems
- Provides instant feedback on effectiveness of filtration, abnormal wear conditions, and
overall system cleanliness
- Allows real-time testing of repaired units
- Touchscreen Interaction - Internal Battery
- CE Compliant

188-0645 Portable S2 Particle Analyzer

Function: Used to analyze particle contamination on pressurized and non-pressurized
systems
- Provides instant feedback on effectiveness of filtration, abnormal wear conditions, and
overall system cleanliness
- Allows real-time testing of repaired units
- For more information, see NEHS0777 Instruction Manual & PELJ0050 IRM
- CE Compliant
146-4080 Multimeter Gp. - Digital (RS-232)

Function: Measures voltage, current, resistance, duty cycle, temp, & more
- True RMS Digital Multimeter - Full Function Digital Measurements

- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable)
- Provides 10th channel input for DataView
- CE Compliant
- For more information, see JEDG6000 Brochure & NEHS0554
212-2160 Compact Digital Multimeter

Function: Measures voltage, current, resistance, duty cycle, temperature, & more
- Compact, Low Cost Full Function Digital Multimeter

- Autranging Measurement with Manual override
- Includes protective holster, (2) 1U-9535 Batteries, & Test Leads
- For More Information, See PELJ0070 IRM
- CE Compliant
6V-7070 Digital Multimeter

Function: General purpose multimeter for measuring current, voltage, & resistance
- Easy to use
- Very Durable
- CE Compliant
9U-7330 Multimeter - Fluke 87

Function: Used to test and adjust electronic circuits
- True RMS Digital Multimeter

- Measures: ACV, DCV, Amp, Hz, Duty Cycle, Diode, Temp, & Impedence
- CE Compliant
142-5055 Insulation Tester Gp.

Function: Measures & checks insulation resistance for electrical power generation
- Used to measure and check insulation resistance for electrical power generation
- Analog scale reads up to 10 GW for high insulation resistance readings
- Meter ranges from 100 kW digital & 10 MW analog to test for faults on motors & generators
- Tool defaults to voltmeter operation whenever an external voltage greater thant 25 VAC/DC
- Replaces 9U-6003 Insulation Tester

152-7213 Scopemeter (123-120 VAC)

Function: Used to test and adjust electronic circuits
- Dual channel digital scope and dual channel true-RMS DMM

- Brilliant high contrast backlit LCD with hardened scratch-resistant lens
- AUTO key for fast, rock stable waveform displays of signals down to 1 Hz
- Frequency range: 20 Hz at input - CE Compliant
- For more information, see NEDG6011 Brochure
163-0096 Process Calibrator

Function: Used to source and calibrate temperature and electrical signals
- Calibrates thermocouples, RTD's, voltage, resistance, Hz, Ma - CE Compliant

- Stores up to 8,000 readings - Multilingual operation
- Products requiring us of calibrator: 3600 Engine Protection Systems, Marine Monitoring
Systems, 3600 Engine Management Systems, 3600 Custom Program Logic Control
- For more information, see PELJ0023
4C-5521 Phase Sequence Meter

Function: Identifies phase sequence of energized 3-phase power lines
- Provides positive identificaion of phase sequence of energized 3 phase 40-60 Hz power

lines from 100 to 600 Volts
- Gives user inidication that all phases have continuity or will indicate phase that has fault
- Has heavily insulated fused leads for users protection
- Enhanced durability because there are no moving parts
9U-5222 Voltage Detector - AC

Function: Used to locate energized circuits
- Safe, quick, and easy way to locate energized circuits

- Good tool choice when looking for open fuses or circuit breakers or even broken wires
- Both audio and visual indicators
- For more information, see NEHS0564 Tool Operating Manual
155-5175 AC Current Probe

Function: Used to measure AC current
- Measure up to 1000 Amps AC with standard Digital Multimeter

- Used with 6V-7070, 9U-7330, or 146-4080 Digital Multimeter
- Replaces 6V-4960 AC Current Probe
- CE Compliant
155-5176 AC/DC Current Probe

Function: Used to measure AC & DC current
- Measure up to 1000 Amps AC/DC with standard Digital Multimeter

- Used with 6v-7070, 9U-7330, or 146-4080 Digital Multimeter
- Replaces 9U-5795 AC/DC Current Clamp
- CE Compliant

6V-9130 Temp Adapter Gp.

Function: Used to measure oil, coolant or air temperatures (-50°C to 900°C)
- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups

- Kit converts Included Type K Thermocouple to mV readable by standard Multimeters
- CE Compliant
- For more information, see SEHS8382
8T-0900 Ammeter - AC/DC Clamp-On

Function: Measures AC & DC current in cables without breaking circuit (0-1200A)
- Measure AC/DC Current up to 1200 Amps

- Digital Readout on handle
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeters
1U-8115 Test Lead Set - Insulated Tip

Function: Test lead probes with spring loaded insulators
- Used with 9U-7330, 6V-7070, & 146-4080 Digital Multimeter Gp.
6V-7072 Test Lead Set

Function: Test Lead Kit for use with Digital Multimeters
- Deluxe Test Lead Kit for all Meters

- Includes Alligator Clips, Test Leads, & Banana Leads
- For use with 6V-7070, 9U-7330, & 146-4080 Digital Multimeters
- CE Compliant
7X-1710 Probe Gp.

Function: Used to measure voltages without disconnecting wiring harness
- Allows user to measure electrical signal from connector without separating connector
- Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp.
164-3310 Infrared Thermometer

Function: Measures surface temperature without contact (battery powered)
- Full Featured Infrared Thermometer -32 - 900 C (-25 - 1600 F)

- Bar Graph Display
- Laser Circle Shows Size of Area being Measured
- CE Compliant
- For more information, see NEHP6017 Datasheet


Function: Measures surface temperature without contact (110 VAC or battery)
- Full Featured Infrared Thermometer r -32 - 900 C (-25 - 1600 F)

- Log Up to 100 Readings
- PC Data Graphing Software
- 110V Charger - CE Compliant

Function: Measures surface temperature without contact (220 VAC or battery)
- Full Featured Infrared Thermometer -32 - 900 C (-25 - 1600 F)

- Log Up to 100 Readings
- PC Data Graphing Software
- 220V Charger - CE Compliant

Function: Measures surface temperature without contacting surface
- Small compact size -32 - 400 C (-25 - 750 F)

- Accuracy of +/- 1% of Reading
- CE Compliant
- Replaces 148-2388 Infrared Thermometer

Function: Measures surface temperatures without contacting surface
- Small compact size -32 - 600 C (-25 - 1100 F)

- Calculates max, min, & average temperatures
- CE compliant
- Replaces 148-2400 Infrared Temperature Tool

Function: Non-Contact Temperature Measurement
- Low Cost Infrared Thermometer

- -20 to 260 C (0 to 500 F) Temperature Measurement Range
- Circle Laser
- CE Compliant
4C-6090 Multichannel Temp Selector

Function: Measures up to sixteen temperatures individually
- Measures 16 temperatures individually

- Allows serviceman to read individual cylinder exhaust temperatures to locate faulty injector
- Used with 6V-7070 & 9U-7330 Multimeters with 6V-9129 Temperature Adapter
- OR Used with 146-4080 Multimter with type K Measurement capability
- For more information, see NEHS0537 Special Instruction

4C-6500 Digital Thermometer Gp.

Function: Used to measure and record temperatures
- Fast and accurate method of measuring temperature

- Backlit, digital LCD Display for use in low light conditions
- Large Display for easier viewing
- Provides user with differential temperature measurement between 2 and 5 channels
- For more information, see NEHS0554
8T-2844 Recorder Gp.

Function: Measures highest surface temperature of engine components
- Used for checking operating temperatures of the cooling, engine oil, hydraulic, & brake
systems
- Quick, easy, inexpensive method to determine component's surface temperature
- 6 silver colored temperature sensitive indicator windows on each recorder
- 5 different temperature recorders for 5 different ranges
146-1738 Borescope - Precision (12")

Function: Used to make visual inspection of internal surfaces
- 305mm (1ft) shaft, 6.53mm (.25 inches) diameter

- Includes 90 degree mirror tube for right angle viewing
- Adjustable focus
- Portable battery light source
- For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM
8T-9290 Borescope - Battery Operated

- Fits into bores as small as 8mm (.32") and reach 240mm (9.5 inches)
- Battery handle can be remotely coupled to scope using extension cable (supplied)
- For more information see NEHS0504 Tool Operating Manual & PELJ0046 IRM
1U-5268 Borescope
- 580 mm (23 in) Length, 6.5 mm (.25 in) Diameter

- Allow straight viewing of internal surfaces
- Used with Light Source 1U-56266(110 VAC) 190-8160 (220V) & 1U-5265 (Battery)
9U-6940 Borescope - Right-angle View

Function: Used to inspect internal openings and passages
- 6.50mm (.256 inches) probe diameter, 570mm (22.5 inches) working length
- Housing eliminates surface mirror scratching problem - 60 Degree Field Of View
- Fits through nozzle hole on engines using a "pencil style" injector

186-0170 Flexible Shaft Borescope

- 6mm (.256 inches) probe diameter, 600mm (24 inches) working length
- The flexible portion of the borescope is waterproof and resistant to 60 deg. C (140 deg. F)
186-0180 Borescope - Rigid Tube

- 14mm (.551 inches) probe diameter, 940mm (37 inches) working length
- 140 degree adjustable direction of view with 45 degree field of view
- Sealed tip to prevent contamination from oil or fuel
1U-5266 Light Source (110 VAC)

Function: Provide illumination for borescopes
- Compact, lightweight
- Uses 150 watt light bulb, light intensity is adjustabl
- Inlcudes a fan to prevent overheating - Bulb is protected with a 2 amp fuse
- Alternative Tool: 190-8160 Light Source (220 VAC)
- Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes
190-8160 Light Source

Function: Provide illumination for borescopes
- Uses 150 watt light bulb, light intensity is adjustable - Compact, lightweight
- Inlcudes a fan to prevent overheating - Bulb is protected with a 2 amp fuse
- Alternative Tool: 1U-5266 Light Source (110 VAC)
- Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes
- For more information see, NEHS0504 Operation Manual & PELJ0046 IRM
1U-5265 Battery Operated Light Source

Function: Portable Light Source for Field Use
- Used with 1U-5268, 9U-6940, 186-0170, & 186-0180 Caterpillar Borescopes

- 110 V Rechargabel Light Source for Caterpillar Borescopes
- For more information, see NEHS0504 & PELJ0046 IRM
198-4240 Digital Pressure Indicator

Function: Measures Pressure, Vacuum, Differential Pressure, & Temperature
- Quickly & easily determine system pressures, vacuum, differential pressure, & temperature
- Easily locate pressure spikes with Min/Max function - Resolution to 1 psi/bar
- Greater accuracy than standard handheld gauges - Recalibrates sensor with each use
- CE Compliant
- For more information, see PELJ0060 IRM, NEHP6021 Datasheet, & NEHS0818 Manual

1U-5470 Engine Pressure Gp.

Function: Checks pressures on turbocharged diesel and natural gas engines
- Checks pressures on turbocharged diesel and natural gas engines
5P-8558 Calibrating Gp. - Pressure Gauge

Function: Used to check or calibrate pressure gauges
- 3 Gauges of 0.5% accuracy with pressure ranges of 1100 kPa (160 PSI), 4150 kPa
(600 PSI) and 34,500 kPa (5000 PSI)
- Two lower pressure gauges protected from excessive pressure by two sensor valves
- A separate source of pressure is required to actuate the calibrating group
6V-7830 Tetragauge
Function: General purpose device for measuring hydraulic or air pressure
- Functions as general purpose pressure measurement device

- Capable of measuring hydraulic or air pressure
- Range -100 kPa (-14.5 psi) to 40,000 kPa (+5800 psi).
- 8T-5324 Repair Kit available to service this device
1U-7318 Continuity Tester / Flashlight

Function: Used as a flashlight or continuity tester
- Allows user to test continuity

- Can be used as flashlight
- High impact plastic
- Magnet allows hands free use
5P-7277 Tester - Voltage

Function: Used to make quick checks for presence of voltage
- Used to make quick checks for presence of voltage

- Indespensable for checking out circuits, relays, bulbs, wires, & switches
- Designed for voltage range from 12 to 36 Volts
- Bulb lights brightly when connected to 36 Volts and dims progressivly with lower voltages
- Uses standard 8D-1429 Bulb
8T-0500 Light - Continuity Testing

Function: Used to test for non-energized or open circuits
- Used to test non-energized circuits; lamp comes on brightly when connected across low
resistance circuit
- Designed for rugged field use
- Comes with light bulb (6V-3061) and 2 N Size batteries (4c-8363)
- Replaces canceled 8S-4627 Circuit Continuity Tester

177-2330 Digital Battery Analyzer

Function: Used to evaluate the condition of 6 & 12 volt batteries
- Automatically Tests 6V & 12V Batteries - CE Compliant

- Analyzer Checks for State-of-Charge, Condition, and Voltage
- Batteries are Tested in the Machine - No Need to Remove
- Temperature compensating circuit for cold batteries
- For more information, see PELJ0037 IRM & NEHP6014 Datasheet
4C-4911 Battery Load Tester

Function: Heavy Duty Battery Tester used to test 6, 8, & 12 volt batteries
- Two, easy to read LCD Displays show accurate measurements of Voltage & Current
- Voltage measured to one hundredth of a volt for accurate readings
- Heavy-Duty carbon pile, leads, and clamps - 1000 Amp Load Capacity
- Fan cooled, internal fan turns on when load is applied
- For more information, see NEHS7633 Special Instruction
4C-6600 Battery Voltmeter

Function: Measures battery voltage to determine state of charge
- Designed to quickly determine voltage state of battery 6 - 60 Volts DC

- Easier and faster than using a hydrometer to measure specific gravity
- Battery voltage is displayed on a bright, red LED display
1U-7297 Coolant and Battery Tester

Function: Checks coolant freezing point and battery charge condition (degrees F)
- Temperature Comensated
- Can be used on either hot or cold radiators
- Can also accurately check some types of permanent antifreeze, such as Dowtherm 209
- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)
1U-7298 Coolant and Battery Tester

Function: Checks coolant freezing point and battery charge condition (degrees C)
- Temperature Comensated
- Can be used on either hot or cold radiators
- Can also accurately check some types of permanent antifreeze, such as Dowtherm 209
- Alternative Tool: 1U-7297 Coolant and Battery Tester (degrees F)
131-5050 DataView Gp.

Function: PC based diagnostic tool that measures and records engine parameters
- Has data logging capabilities - Works on ALL Caterpillar machines, new & old
- Uses standard Cat sensors and replaces 15+ green sensor boxes
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
- Measures and records information from sensors installed on machine or engine
- CE Compliant - Does not include PC or sensors

131-5051 DataView TechStation Gp.

Function: PC based diagnostic tool that measures and records engine parameters
- Has data logging capabilities - CE Compliant

- Uses standard Cat sensors and replaces 15+ green sensor boxes
- Measures and records information from sensors installed on machines and engines
- Includes all accessories needed to operate DataView on a PC except sensors
- For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet
154-8101 Fuel Flowmeter Gp.

Function: Measures diesel engine fuel burn rate on 3408/12E, 3500
- Display not included

- State-of-the-art gear-type flowmeters with temperature compensation
- +/- 0.5% accuracy per flowmeter - Prevents starvation if plugged
- For more information, see PELJ0021 IRM & NEHS0697 & NEHS0698 Tool Operating Manual
-Additional Components: 1U-5306 Hose Gp, 8T-9820 Power Spply, 5P-7366 Power Cable
154-8102 Fuel Flow Measurement System

Function: Measures diesel engine fuel burn rate on 3408/12E, 3500
- Display included - Prevents starvation if plugged

- State-of-the-art gear-type flowmeters with temperature compensation
- +/- 0.5% accuracy per flowmeter
- Used with 154-8106 Fuel Flow Display
- For more information, see PELJ0021 IRM & NEHS0697 & NEHS0698 Tool Operating Manual
168-7730 Fuel Flowmeter Gp.

Function: Measures diesel engine fuel burn rate on 3600
- +/- 0.5% accuracy per flowmeter

- Prevents starvation if plugged
- 3612 & 3616 engines require accumulators
- Used with the 8T-9300 Fuel Flow Monitor, 9U-7400 Multitach, or 131-5051 DataView
- For more information, see PELJ0033 IRM & NEHS0740/NEHS0741 Tool Operating Manual
168-7740 Fuel Flow Measurement System

Function: Measures diesel engine fuel burn rate on 3606, 3608, 3612, & 3616
- Inlcudes 154-8106 Fuel Flow Display

- +/- 0.5% accuracy per flowmeter - Prevents starvation if plugged
- 3612 & 3616 engines require accumulators
- For more information, see PELJ0033 IRM & NEHS0740/NEHS0741 Tool Operating Manual
179-0710 Burn Rate Meter (With Display)

Function: Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08
- Includes 154-8106 Fuel Flow Display

- Flowmeter burn rate: 4 LHP (1.05 GPH) to 260 LPH (69 GPH)
- Flowmeter Accuracy: +/- 1% of reading, +/- 0.1 GPH
- Flowmeter type: Positive displacement, piston. Temperature compensated & output scaling
- For more information, see PELJ0042 IRM & NEHS0776

179-0711 Burn Rate Meter (No Display)

Function: Used to measure engine burn rate on 3116, 3126, 3176, 3208, 3304,
3406/08
- Does not Include 154-8106 Fuel Flow Display
- Flowmeter burn rate: 4 LHP (1.05 GPH) to 260 LPH (69 GPH)
- Flowmeter Accuracy: +/- 1% of reading, +/- 0.1 GPH
- Flowmeter type: Positive displacement, piston. Temperature compensated & output scaling
- For more information, see PELJ0042 IRM & NEHS0776
153-9630 Test Gp. - Sensor

Function: Used to test CAT ® PWM and analog sensors
- Kit Includes: 153-9625 PWM Sensor Adapter - CE Compliant

153-9626 Break-Out Cable-HD
153-9627 Break-Out Cable-DT
- Allows user to T into existing Cat sensors for measure and record using DataView
- For more information, see NELG5023 Sensor List & PELJ0009 IRM
1U-9139 Universal Fuel Line Pickup

Function: Used with multitach or DataView to measure engine speed
- Item #1
- Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp.
213-3274 Sensor - Pressure (100 psi)

Function: Pressure sensor for use with DataView
- 0 to 689 kPa (0 to 100 psi)

- Used with 131-5050 or 131-5051 DataView Gp.
- For more information, see NELG5023 Sensor List
- Low cost
- Replaces 143-4062 (100 psi) Pressure Sensor

- 0 to 6890 kPa (0 to 1000 psi)

- Low cost
- Used with 131-5050 or 131-5051 DataView Gp

- 0 to 51675 kPa (0 to 7500 psi)

- Low cost
- Used with 131-5050 or 131-5051 DataView Gp.

6V-4950 Pickup Gp. - Injection Line Speed

Function: Used with multitach to measure diesel engine speed
- Mounts to fuel line to measuer fuel pulses to determine RPM

- Works on Perkins fuel lines as well as those with remote unit pump group
- Works on precombustion chamber fuel systems & on some smaller direct injection systems
- Used with 9U-7400 Multitach II & 131-5050 DataView
- For more information, see SEHS8029 Special Instruction
8T-5184 Transducer - 1/4" Dia x 3.5"

Function: Fuel line pressure transducer
- Used with 8T-5300 Timing Indicator Group

- Shorter (0.5") than the 6V-2197 transducer
- [8.9 cm (3.5 in) long
8T-5185 Transducer - 1/4" Dia.x 7"

Function: Fuel line pressure transducer
- Used with 8T-5300 Timing Indicator Group

- Longer (2.5") than the 6V-2197 transducer
- 17.8 cm (7 in) long
121-9588 Removal Tool (16 Gauge TXL)

Function: Removes wires from 40 & 70 pin connectors
- Replaces 121-9587 Removal Tool

151-6320 Removal Tool (SXL/GXL)

Function: Removes pins and sockets from Deutsch & AMP connectors
175-3700 DT Connector Service Kit

Function: Used to service and repair Deutsch "DT" type connectors
- Used to maintain and repair Deutsch DT style connectors (Square & Rectangle) on
electronic engine harnesses

190-8900 HD Connector - Field Service Kit

Function: Used to service Deutsch HD type connectors
- Used to maintain and repair Deutsch HD style connectors (Round) on electronic engine
harnesses
124-5643 3-Pin Packard Break-Out Cable

Function: Provides test points for individual wires in wiring harness
- Provides voltage test points for individual wires in electronic engine control systems
- Used on 3119 HEUI in GM Highway Trucks
- Used with 146-4080, 6V-7070, & 9U-7330 Digital Multimeters
125-3662 Cable - Sensor Bypass

Function: Used to isolate and test sensors for faults
- HEUI bypass cable used to isolate & test sensors for faults
127-6359 Cable As. - Adapter HEUI Injector

Function: Used to test injector and/or injector harness
- Used to test injector and/or injectory harness

- Allows wiring to an individual injector to be bypassed
- Helps to isolate problem between injector or harness
129-2018 Cable As. - Power

Function: Provides access to data link from 40-pin ECM and powers service tools
- Allows power & communication to an ADEM II ECM when vehicle voltage is unavailable
134-5195 Cable As. - Adapter (40 pin)

Function: Adapts 7X-1715 Cable Assembly to a 40-pin CD-keyed connector
- 40 pin square C/D to A/B adapter cable.

- Allows connection of 7X-171 Square A/B 40 pin to 3500 & 3600 engines

139-4166 (CAT/ATA) Universal Cable

Function: Connects ATA data-link or the CAT (CDL) data-link to 7X-1700 Comm
Adapter
- Used to connect either the ATA Data-link or the Cat (CDL) Data-link to the 7X-1700 CA I
- Replaces cancelled 7X-1412 Cable Assembly and 7X-1570 Cable Assembly
- Can be used with 171-4400 Communications Adapter II for ATA & CDL only
140-2266 Cable As. - 70 Pin

Function: Provides wire test points for electronic engine control system (ECM)
- Used to provide test points for individual wires in engine wiring harness
- Harness has standard probe tips which allow technician to check signal
- Used to test signal on limited circuits
143-4508 Cable - Timing (G3408C)

Function: Used to check ignition timing
- Allows user to check engine timing via timing light & flywheel marks on G3408C Gas Engine
- Allows check of primary signal going to each transformer
- Cable installs between ignition wiring harness and valve cover connector
- Used with 146-4080 or 9U-730 Digital Multimeter
143-4509 Cable - Timing (G3412C)

Function: Used to check ignition timing
- Allows user to check engine timing via timing light & flywheel marks on G3412C Gas Engine
- Allows check of primary signal going to each transformer
- Cable installs between ignition wiring harness and valve cover connector
- Used with 146-4080 or 9U-730 Digital Multimeter
157-4829 Cable As. - Adapter

Function: Under dash conversion harness for Freightliner
- Connects 139-4166 Diagnostic Cable to J1939 under-dash diagnostic connector

- 9 Pin to J1939 Adapter Cable
163-5443 Harness - Detonation Sensor

Function: Used to measure condition of detonation sensor
- Allow user to determine condition of detonation sensor on 3400, 3500, & 3600 Gas Engines
- For more information, see Page 13, May 1999 Engine News, "Testing Detonation Sensor For
Proper Use"
- Used with 146-4080, 9U-7330, or 6V-7070 Digital Multimeter

167-9225 Harness As.

Function: Provides access during cranking to ECM with 70-pin Data Link
- Attaches to the ADEM 2000 Engine harness connector or auxillary battery to service
machine without power
- Same as 129-2018, except for use with ADEM III
- Required to bench flash the ADEM III ECM
196-0055 Cable - Serial

Function: Connects Communication Adapter II to PC
- Serial PC Cable connects 171-4400 Communications Adapter II to PC 7.62 m (25 ft)

- Part of 171-4400 Comm Adapter II Group
1U-9710 Adapter Cable

Function: Used with Mulitach to measure engine RPM
- Used with 6V-2100 Multitach, 6V-3121 Multitach Group, 9U-7400 Multitach Group, and
6V-9060 Spark Timing Adapter Group
207-6845 Communications Adapter Cable

Function: Connects communications adapter to engine
- Short Data Link Cable 51 cm (20 in)

- Use with ATA, CDL, & J1939-1
- Part of 171-4400 Communications Adapter II Group
- Works with cancelled 7X-1700 & 171-4400 Communications Adapters
- Replaces cancelled 160-0133 Cable
208-0059 Cable Assembly

Function: 70 Pin Breakout T Cable Assembly
- Used to provide test point for all individual wires in Engine wiring harness of ADEM III
- Connects between ECM and main wiring harness
- Allow testing access to all 70 wires
7X-1395 Adapter - SI TDC

Function: Allows 7X-1695 Cable to be used on industrial and gas engines
- 2 Pin Deutsch DT TDC Calibration Cable

- Used with 7X-1695 cable to allow connection to TDC adapter for S. I. Engines

7X-1425 RS-232 Cable

Function: Connects 7X-1701 Communications Adapter to RS-232 computer port
- Used to connect cancelled 7X-1700 Communications Adapter I to RS-232 Port on PC
7X-1686 Adapter Cable

Function: Adapts on-highway truck 6 pin connector to 9 pin com adapter cable
- ATA in-cab adapter from 139-4166 (9 Pin) to under-dash 6 Pin connection
7X-1688 Cable Gp.

Function: T-adapter for ECAP and DDT
- Cable connects 7X-1700 Communicaitons Adapter I to RS-232

- Item #2
7X-1695 Cable - TDC

Function: Allows magnetic timing sensor to be connected to engine ECM
- Used on captive engine applications

- Allows magnetic sensor to be connected to engine to input timing information to ECM
- Used with 7X-1395 cable to allow connection to TDC adapter for S. I. Engines
- Used with 8T-8697 ECAP & 7X-1400 DDT
7X-1714 Cable - 3116 Engine Adapter

Function: Adapts under dash Packard Connector to communications adapter
- Cable used to connect 139-4166 Communication Adapter harness to under-dash

Packard connector
- Used with 7X-1700 Communications Adapter I & 171-4400 Communications Adapter II Gp.
7X-1715 Cable As. - Small (40 Pin)

Function: Provides tests points for individual wires in wiring harness
- Square 40 pin A/B Breakout Cable allowing voltage checks on any wire or between wires
- Makes troubleshooting of electronic engine control systems faster & easier
- Use with 146-4080, 9U-7330, or 6V-7070 Digital Multimeters

7X-6370 Adapter Cable As. - 3 Pin DT

Function: Provides test points for wiring harness to faciliate troubleshooting
- Used to service 3406 PEEC and 3176 engines

- Provide test points for individual wires in wiring harness
- Used with 146-4080, 9U-7330, & 6V-7070 Digital Multimeters
8T-8694 Adapter Cable As. - 5 Pin

- Used for servicing 3406 PEEC & 3176 Engines

- Allows user to troubleshoot engine control system by providing test points
- 5 Pin Breakout Adapter Cable Assembly
- For use with 8T-8697 ECAP




9X-0248 Adapter Cable As. - Transducer

- Used when servicing 3176 Engines

- Allows user to perform electrical measurements on electronic engine controls
9X-1160 Adapter Cable As. - 40 Pin

- 40 Pin Breakout Adapter Cable for use on 3176 Engines

6V-2012 Gauge Gp. - Micrometer Depth

Function: Measures depths up to 230 mm (inch scale)
- Inch Measurement
- Contains complete set of measuring rods from 0-228.8 mm (0-9 in) stored in wooded case
- Base is 76.2 mm (3 in) wide and uses 3.96 mm (5/32 in) rods.
6V-2034 Adapter
Function: Used to measure engine valve lip thickness
- Used with the 6V-7059 Multiple Anvil Micrometer
6V-6042 Point Gp.

Function: Contact points for the dial indicators (2.18 to 120.5 mm long)
- For use with 8T-1000 Electronic Position Indicator & 6V-7926 Dial Indicator
- Has plastic box with divided tool holder, space to cut more slots for storage of extra points
- Part numbers and sizes are shown on a chart inside the lid of the box.
- Will fit all dial indicators with 4-48 thread
6V-7030 Gauge Gp. - Micrometer Depth

Function: Used to measure depths up to 230 mm (metric scale)
- Millimeter Measurement
- Contains complete set of measuring rods from 0-228.8 mm (0-9 in) stored in wooded case
- Base is 76.2 mm (3 in) wide and uses 3.96 mm (5/32 in) rods.
6V-7059 Multiple Anvil Micrometer

Function: Measures cylinder liner top flange thickness and valve lip thickness
- Micrometer used for measuring top flange thickness on cylinder liners

- Used with 6V-2034 Adapter to measure valve lip thickness
6V-7926 Dial Indicator Gp.

Function: Used to measure off-engine timing and other depth measurements
- Use primarily for measuring off-engine timing dimensions when setting fuel pump lifters
- Measurements are made with 25.4 mm (1 in) travel indicator and 5 contact points
- Can also be used for accurate depth measurements up to 127 mm (5 in)

8T-0450 Thread Identification Kit

Function: Used to determine thread sizes
- Available to help determine thread size

- The size of internal port threads, external adapter threads, and bolt threads can be
measured with the tools in this kit
- Works on Metric, BSP, and US Standard Threads
6V-2196 Microscope
Function: Pocket 20X microscope for general inspection
- 20X microscope is recommended for checking crankshaft bearing surfaces

- Accurate measurement is provided by a scale reading in 0.1mm increments
- Used with 6V-6059 Microlite
6V-6059 Microlite
Function: Provides a light source for the inspection microscope
- Penlight used with 6V-2196 20X General Usage Microscope

- Includes 6V-3061 Bulb
- Requires 1U-9535 AAA Batteries (2)
6V-9060 Adapter Gp. - Spark Timing

Function: Checks dynamic timing on gas engines
- Used with 8T-5300 Timing Indicator required for 3304, 3306, & 3516 Engines
8T-5300 Indicator Gp. - Timing

Function: Used to measure fuel injection timing
- Used to measure fuel injection timing for diesel engines

- Checks operation of auto timing advance on euipped engines
- Requires 8T-5301 Diesel Timing Adapter or 6V-9060 Spark Timing Adapter
- Replaces 6V-3100 Timing Indicator Gp.
8T-5301 Adapter Gp. - Diesel Timing

Function: Used to measure fuel injection timing on diesel engines
- Required for 300, 1100, 3200, 3300, & 3400 Series Engines
- Used with 8T-5300 Timing Indicator Gp.

1P-3537 Dial Bore Gauge Gp. (Inch)

Function: Used to measure bore diameters (50.8 to 203.2 mm dia.)
- Useful for making critical bore measurement from 50.8 mm (2 in) to 203.2 mm (8 in)
- Used to reconditioning cylinder bores on 1100 & 3100 series engines
- Used to refinish connecting rods in 137.16 mm (5.4 in) bore V8 & V12 engines
- Item #2
- See T&SPG (NENG2500) for other available models
5P-2170 Dial Bore Gauge Gp.

Function: Used to measure bore diameters (19.05 to 38.10 mm)
- This gauge and its related masters provides accuracy to.0025 mm (.0001 inch) for
measuring all bores in the size range 19.05-38.10 mm (.750 inch to 1.500 inch).
- Particularly useful for measuring the relief valve spool bores in pressure control bodies on
631, 633, 637, 641,650, 651, 657, 660, and 666 Tractors with eight speed transmissions.
6V-6000 Dial Bore Gauge (metric)

Function: Used to measure bore diameters (30.0 to 50.8 mm)
- Item #2; Used with 6V-6030 Size Setting Fixture (Item #1

6V-6030 Size Setting Fixture

Function: Used to calibrate or check dial bore gauges (30.0 to 50.8 mm)
- A precision measuring instrument with a diameter range of 30 - 50.8 mm (1.2 - 2 in)

graduated to 0.002 mm (.00008 in) increments
- Item #1
- Used with 6V-6000 Dial Bore Gauge (Item #2)
- For more information, see SMHS8036 Special Instruction
6V-7897 Dial Indicator

Function: Converts dial bore gauge to metric
- Dial Indicator used to convert 1P-3535 Dial Bore Gauge to the 6V-7898 Dial Bore Gauge
- Used with 1P-3535 Dial Bore Gauge
6V-7898 Dial Bore Gauge - Metric

Function: Measures internal diameters (50 to 200 mm) & depths (13 to 300 mm)
- The dial bore gauge and size setting fixture will measure all internal diameters from 1.97
inch to 7.87 inch (50 to200 mm) and depths from 0.51 inch to 11.81 inch (13 to 300 mm) in
increments of 0.00008 inch (0.002 mm).
- Used with 6V-7899 Size Setting Fixture

6V-7899 Size Setting Fixture - Metric

Function: Used to check or calibrate the dial bore gauges
- Used with 6V7898 Dial Bore Gauge

- For more information, see SMHS8254 Special Instruction
123-6471 M300 Diagnostic Tool Group

Function: Used to setup, test, calibrate, & troubleshoot M300 Series Wheeled
Excavators
- Tester will display readings from both engine control and pump control systems
- This hand-held tool features a 4 line, 16 character liquid crystal display (LCD)
- For more information, see SEHS9825 Special Instructions, SENR6261 Test & Adjust Manual
125-2580 Tool Gp. - HEUI Engine

Function: Troubleshoots electrical and hydraulic systems
- HEUI Diagnostic Tooling - Includes all necessary cables, harnesses, & pin removal tools
- Injector and IAPC valve removal & installation tools
- Modified injector clamp to aid in proper assembly and tightening of jumper tube
- Necessary bit drivers and socket to work on hard-to-reach components
- New double ended offset feeler gauge for setting valves
148-9610 Mobile Diagnostic PC Cart

Function: Used to hold PC, monitor, printer and DataView hardware
- Durable painted steel with fiberglass top - Storage for up to 30 CDs in the door
- PC installs inside with cooling fan - Internal power stripes provided
- For more information, see NEDG6001 Datasheet & PELJ0013 IRM
- CE Compliant
- 150-8756 is 220V alternative cart
8C-9801 Signal Adapter Gp. - PWM

Function: Measures frequency and duty cycle of pulse width modulated signal
- Provides additional function to measure frequency and duty cycle of PWM signals
- Allows user to verify or diagnose operation of some sensors on electronic engines
- Used with 8T-8697 Analyzer Programmer (ECAP)
8S-2257 Eye Loupe

Function: Eye loupe with 12X power
- 12 X Power
- 25.4 mm (1 in) Depth
- Extremely Portable

9U-6695 Indicator - Spark Plug Firing

Function: Indicates spark plug firing
- Adjustable sensitivity - user can set firing indicator to flash when placed near primary wire
on exposed coils of 6.25 inch bore engines
- Reliable tool to diagnose ignition problems
- Flashing LED indicator easily seen in daylight
9U-7554 Printer Gp. - Portable (110 VAC)

Function: Used to make hard copy records of various diagnostic information
- Standard RS-232 Portable Field Printer

- Used with 8T-8697 ECAP
9U-7560 Field Soldering Iron Gp.

Function: Used to solder electrical connections (battery powered)
- 12V Cigarette Connector Field Soldering Iron

- Used with 4C-9024 Battery Pack Gp. or 12 volt source
- In line fuse prevents damage and/or overload
- For more information, see NEHS0601 Tool Operating Manual


Diagnostic Tools

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Diagnostic Tools

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Diagnostic Tool

168-7720 Ultrasonic Wear Indicator III Group

- Capable of storing 64 CTS inspections and uses direct alphanumeric entry

169-4371 Contamination Monitoring Kit

171-4400 Communication Adapter II Gp.

- Required PC software is included - CE Compliant

177-8910 Power Link Group

- Designed to accommodate a wide range of tractors & implements

187-8520 Wireless ET Link Group

- Allows full ET functionality without being connected to the machine

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189-1720 Analog Gauge Tester Gp.

191-3520 Pro Link Plus

- Displays and prints fault codes and log codes

1U-6602 Photo-Tach Gp.

- Measures RPM by directing light beam onto piece of reflective tape

1U-8860 Pickup Gp. - Blowby

- Optional pickup for use with 8T-2700 Blowby/Airflow Group

209-5545 Oxygen Emission Analyzer

6V-2150 Analyzer Gp. - Starting/Charging

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7X-1400 Digital Diagnostic Tool Gp.

8T-1000 Electronic Position Indicator Gp.

- 3 separate storage memories record minimum, maximum, and difference values

8T-2700 Blowby/Air Flow Indicator Gp.

- Volume of blowby gases very helpful in planning engine repairs

8T-5200 Signal Generator/Counter Gp.

- Small handheld square-wave generator

9U-6958 Module - Magneto Peak Detect

- Used to check magneto performance during actual operating conditions

9U-7400 Multitach II Gp.

- Easy to use photo pickup for fast RPM measurement

Caterpillar: Confidential Green Page 3 of 25

- Easy to use photo pickup for fast RPM measurement

9U-7402 Multitach II Photo Gp.

- Easy to use photo pickup for fast RPM measurement

9U-7500 Transmission Analyzer

156-1060 Analyzer Gp. - Emission

156-1070 Analyzer Gp. - Emission

170-8500 Particle Analyzer

Caterpillar: Confidential Green Page 4 of 25

188-0645 Portable S2 Particle Analyzer

146-4080 Multimeter Gp. - Digital (RS-232)

- True RMS Digital Multimeter - Full Function Digital Measurements

212-2160 Compact Digital Multimeter

- Compact, Low Cost Full Function Digital Multimeter

6V-7070 Digital Multimeter

9U-7330 Multimeter - Fluke 87

- True RMS Digital Multimeter

142-5055 Insulation Tester Gp.

Caterpillar: Confidential Green Page 5 of 25

152-7213 Scopemeter (123-120 VAC)

- Dual channel digital scope and dual channel true-RMS DMM

163-0096 Process Calibrator

- Calibrates thermocouples, RTD's, voltage, resistance, Hz, Ma - CE Compliant

4C-5521 Phase Sequence Meter

- Provides positive identificaion of phase sequence of energized 3 phase 40-60 Hz power

9U-5222 Voltage Detector - AC

- Safe, quick, and easy way to locate energized circuits

155-5175 AC Current Probe

- Measure up to 1000 Amps AC with standard Digital Multimeter

155-5176 AC/DC Current Probe

- Measure up to 1000 Amps AC/DC with standard Digital Multimeter

Caterpillar: Confidential Green Page 6 of 25