Wiring Guide PDF

Wiring Guide
A CLOSER LOOK…
Application Information
24 VAC
and Wiring Diagrams for Transfo
rmer
Line
Belimo Products. Volts
● 1 Com
● mo n
2 + Ho
t
1 24 VAC AF24 U
Transfo
rm er NF24 U S
Line LF24 U S
4 S
Volts 2
Blk (1
) Com
mon – 24 VAC
Red (2
) + 1 Transfo
rm er
Line Adjust
ed for
IRM A
Volts 2 to 6
● VDC ra
Wht (3 nge.
) + 1 Com
is valid The indicatio ● mon
for swit n
ch pos of direction 2 +H
ot
ition 1. 1 0 Contro (–) 3
lS ● 2
Notes: 0 to 10 ignal
500Ω
VDC ●
(+) 3 Input,
1 2 to 6 Adjust ACTUATOR
Provide 4 V ed for
2 to 6
A
overloa 4 Outpu VDC ra
d protecti t nge.
2 on 1 Com
IRM-10 mo n
0 2 +H
24 VAC Standa IRM-1 ● ot
3
rd Wir
1 Transfo
rmer ing Voltage 00 ●
Line Setting
Base s
Volts ● 4 to 20 d on ● 3 Y In
put, 2
mA Sig 1
to 10 V
Blk (1) Com
nal Adjust IR ● 4 Y
m on mA ed for M B 2
VDC 6 to 10 5 U
Contro Red (2) + H VDC ra
lS 4 nge.
2 to 10 ignal (–) 2
ot 3 2 1 Comm
VDC (+ on LMB24
) 5 2.5 2 +H -SR
o t GMB2
Wht 6 3 4-S
2 to 10
VDC F (3) Y 3 NF24-S R
1 Input, R
eedba
ck sign (4) Y
2 to 10
V 7 3.5 AF24-S US
al R US
Grn 2
5 8 3 Inp
(5) U 4 ut, 6 to
Output 2 to 10V 9 10 V
4.5 4 Ou Adjust ACTUATOR
tput ed for
10 6 to 10 B
5 VDC ra
11 1 nge.
5.5 IRM-10 Comm
I20618 - Subject to change. © Belimo Aircontrols (USA), Inc.
12 0 on
6 2 +H
13 ot
6.5 1 Prov 3
ide
14
7 require overload prote
d. ction a
15 2 Actua nd disc 3 Y In
7.5 tor onnect put, 2
transformand controller as 1
16 to 10 V
8 e m 4 Y
17 rs . us t h ave sep 2
8.5 3 Consult arate 5 U
19
9.5 detaile controller ins
d insta
20 llation truction data
10 4 500Ω informa for more LMB24
-SR
resisto tion. GMB2
r if sign 4-S
al prov NF24-S R
ided is R US
4 to 20 AF24-S
mA R US
The Belimo Difference

● Basic Electricity
● Understanding Wiring Diagrams
● Analog Outputs
● Wiring Diagrams for Belimo Products

Special Wiring
● Applications
● Specifications
325
Wiring Guide
®
INDEX
I. BASIC ELECTRICITY
A. Abbreviations .....................................................................................................................327
B. Current ...............................................................................................................................327
C. Voltage ...............................................................................................................................327
D. Resistance .........................................................................................................................327
E. Ohm’s Law .........................................................................................................................327
F. Power .................................................................................................................................327
G. Power Calculations ............................................................................................................327
H. Series Connection of Resistors..........................................................................................328
I. Parallel Connection of Resistors........................................................................................328
J. Impedance .........................................................................................................................328
K. Power Consumption...........................................................................................................328
L. Wire Sizing .........................................................................................................................329
M. Multi-conductor Wire Types ...............................................................................................330
N. Ground Loops ....................................................................................................................330
II. UNDERSTANDING WIRING DIAGRAMS

A. Electrical Symbols..............................................................................................................331
B. Compatibility of Different Power Supplies..........................................................................331
C. Connection of Actuators.....................................................................................................332
D. Long Distance Wiring .........................................................................................................334
E. Wiring Mistakes..................................................................................................................334
III. ANALOG OUTPUTS

A. 2 to 10 V Analog Output ....................................................................................................335
B. Sourcing 4 to 20 mA Analog Output ..................................................................................335
C. Sinking 4 to 20 mA Analog Output ....................................................................................335
D. Parallel Operation ..............................................................................................................336
E. Master-Slave Operation .....................................................................................................336
F. Remote Position Monitoring ...............................................................................................336
G. One Output/Multiple Transformer ......................................................................................336
IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS

A. On/Off Control, 24V ...........................................................................................................337
B. On/Off Control, 120/230V ..................................................................................................337

C. Floating Point Control, 24V ................................................................................................338
D. Floating Point Control,120/230V ........................................................................................338
E. Proportional Control, 24V...................................................................................................339
F. Proportional Control, 120/230V..........................................................................................339
G. Multi-Function Technology Control .................................................................................................340
H. 0 to 135Ω Control...............................................................................................................341
I. Auxiliary Switch Wiring.......................................................................................................342
J. Accessories ........................................................................................................................343
V. APPLICATIONS
A. Wiring for Multiple Actuators on a Single Shaft .................................................................345
E. Floating Point Control Using Proportional Spring Return Actuators ..................................347
F. Operating Two 2 to 10 VDC Actuators with the Higher of Two Control Signals ...............347
G. Minimum Position with 0 to 10 VDC Actuators ..................................................................347
H. Wiring to Johnson Controls A350P Controller ...................................................................347
I. Wiring to Honeywell T775 Controller .................................................................................348
326
Basic Electricity
®
I. BASIC ELECTRICITY
I-A. Abbreviations
DC = Direct Current
AC = Alternating Current
VDC = Direct Current Voltage
VAC = Alternating Current Voltage
I-B. Current
A = Ampere
mA = Milliampere = Thousandths of an ampere. (Example: 12mA = 12/1000 = .012A)
I = The symbol for current in mathematical formulas.
I-C. Voltage
V = Volt*
mV = Millivolt = Thousandths of a volt. (Example: 5mV = 5/1000 = .005V)
E = The symbol for voltage in mathematical formulas.
I-D. Resistance
Ω = Ohm = Resistance
kΩ = Kilo ohm = Thousands of ohms. 1kΩ = 1,000Ω
MΩ = Mega ohm = Millions of ohms. 1MΩ = 1,000kΩ = 1,000,000Ω
R = The symbol for resistance in mathematical formulas.
I-E. OHM's Law
E = Voltage I = Current R = Resistance
E=IxR Example: I = 20mA, R = 500Ω Therefore, E = .020 x 500 = 10V

R = E/I Example: E = 1.35V, I = 10mA Therefore, R = 1.35/.010 = 135Ω
I = E/R Example: E = 120V, R = 50Ω Therefore, 120/50 = 2.4A
I-F. Power
W = Watt*
mW = Milliwatt = Thousandths of a watt (Example: 7mW = 7/1000 = .007W)
kW = Kilowatt = Thousands of watts (Example: 1kW = 1,000W)
I-G. Power Calculations
W=ExI Example: V = 24V, I = 260mA Therefore, W = 24 x .260 = 6.24W
W = R x I2 Example 1: R = 100Ω, I = 3A
W = 100 x 32 = 100 x 3 x 3 = 900W
Example 2: R = 500Ω, I = 20mA = .020A
W = 500 x .0202 = 500 x .020 x .020 = 500 x .0004 = .2W or 200mW.
Special Wiring
W = E2/R Example: V = 24V, R = 100, Therefore, W = 242/100 = 24 x 24/100 = 5.76W
* I.S.O. standard indicates “U” be used for voltage and “P” for power.
327
Basic Electricity
®
I-H. Series Connection of Resistors
Resistors that are connected in series have a total resistance value that is equal to the sum of all the resistance values of the resis-
tors.
Example: R1 = 200Ω R2 = 250Ω R3 = 1.0kΩ RTotal = R1 + R2 + R3 = 200Ω + 250Ω + 1.0KΩ = 1.45kΩ
R1=200Ω R2=250Ω R3=1.0kΩ R TOTAL = 1.45kΩ
The total resistance is always larger than the largest single resistor!
I-I. Parallel Connection of Resistors
If all the resistors have the same resistance value, the total resistance will be equal to the resistance value of one resistor divided
by the number of resistors.
Example: Five equal resistors R = 100k are con-

nected in parallel.
R TOTAL = 20k 100k 100k 100k 100k 100k The total resistance RTotal = R/5 = 100/5 = 20k
If the resistors that are connected in parallel have different values, the following formula must be used:
Example: R1 = 200 R2 = 250 R3 = 1.0k

1
_______ 1
____ 1
____ 1
= + + ____
R TOTAL R1 R2 R3
RTOTAL R1 R2 R3
1
_______ 1
____ 1
____ 1
____
= + + = .005 + .004 + .001 = .01
RTOTAL 200 250 1000
The total resistance is always smaller than
1
the smallest single resistor! RTOTAL = = 100Ω RTOTAL = 100Ω
.01
I-J. Impedance

The expression “impedance” is used in the BELIMO literature in the following way:
• Input impedance: The input circuit of a control device, based on its circuitry, has a certain electrical resistance. The value of
this resistance determines how much current the device will draw from the controller. This value must be taken into consider-
ation when connecting any device to a controller output. Example: “Input impedance 100 kΩ.” This means that the DC resist-
ance between the input (Y or Y1) and common (COM) is 100 kΩ (100,000 ohm). When the signal is 10 VDC, using Ohm’s
Law (I=E/R), the current draw on the output of the controller will be (10V/100,000 Ω) = .0001A = .1 mA for each actuator that is
connected to the signal. The combined input impedance must be higher than the controller output impedance.
• Output impedance: The output of a controller has a limited amount of current capacity to supply to the devices it is control-
ling. The capacity can be given in one of 2 ways. One way is by stating it as “Maximum output current .2 mA.” The other is
by giving its output impedance. The output impedance must always be lower than the combined input impedance of the devices
being controlled.
Example I: “Output impedance 1000Ω minimum.” This means that the combined input impedance of the devices being con-
trolled must be greater than 1000Ω.
Example II: “Maximum output current .2 mA.” Based on a 0 to 10 VDC control signal, the output impedance would be equal
to R=E/I or (10V)/(.0002A) = 50kΩ
In general, the higher the input impedance, the lower the current draw, therefore less strain on the controller output. The lower
the output impedance, the more current available; the more current available, the more devices can be controlled.
I-K. Power Consumption (W) / Volt Amperes (VA)
When a device is powered with direct current (DC), or alternating current (AC) into a pure resistive load (bulb, heater, etc.), the rated
power consumption is watts (W) and is the product of the current (I) and voltage (E), (W = E x I).
328
Basic Electricity
®
When an actuator is powered with alternating current (AC), the actual power consumption in watts (W) inside the actuator will remain
the same. However, due to the inductive and capacitive character of the load, a shift between current and voltage occurs (phase
shift). This results in an “apparent” power consumption, which is higher than the actual power consumption. The “apparent” power
consumption is expressed in volt-amperes (VA), which is the product of AC volts and the current (VA = V x I x efficiency.)
The size of a transformer is expressed in volt-amperes (VA) and not in watts (W). The VA rating of a transformer must be
at least as large as the combined VA rating of all the actuators connected to the transformer.
Example: Actuator AM24 US.

Power consumption: 2.5 W. Transformer sizing: 4.5 VA
If five (5) AM24 US are connected to one transformer, the VA rating of the transformer must be
5 x 4.5 VA = 22.5 VA, or larger.
It is better to use a number of small transformers than one large one.
The Belimo products are designed to be powered from Class II transformers for UL applications. These transformers have
internal power limitation. A Class II transformer must not provide more than 30 V and no more than 100 VA output. Do not
use a Class I transformer and fuse, because it does not constitute a Class II power source!
I-L . Wire Sizing VA

Using the correct wire size is important 100
90
when long wire runs are used. Using too 80
small of a wire increases the resistive 70
60
losses of the run. The result of this may
50
be too low of a voltage at the actuator to 45
operate correctly. The above chart can 40
35
be used to determine the correct wire 30
size to use for an application.
25
20
Example I: Three AM24-SR US actua-
tors are powered from the same wire. 15
A
Example I 15 VA
The wire run is 100 feet.
B C D E F G
Example II 10
Step #1. Calculate the total power 9
8
required.
12
7
G
The AM24-SR US requires 5
a
6
VA, 3 actuators are being 5
used. 3 x 5 = 15 VA Total.
14
G
4
a
Step #2. Locate 15 VA on the vertical 3
16
G
axis of the chart and 100 feet
on the horizontal axis. 2 a
18
20
22
G
G
G
a
a
a
1.5
Step #3. Find the intersection of 15VA
and 100 Ft (Point “A”)
1
1125
1150
1200
15
20
25
30
35
40
45
50
60
70
80
90
125
150
200
250
300
350
400
450
500
600
700
800
900
1000
1250
1500
2000
FT WIRE
Step #4. Read the diagonal line to the

100 Ft
right of point “A”. It is the 18 47 Ft

ga. wire gauge line. Use 18
ga. or larger wire.
Chart 1
Note: A low gauge number = a thicker wire; A high gauge number = a thinner wire.
Example II: The maximum wire length for a 10 VA power consumption using different wire gauges.
Special Wiring
Point “B” 22 Ga Max. 60 FT Point “E” 16 Ga Max. 350 FT

Point “C” 20 Ga Max. 120 FT Point “F” 14 Ga Max. 550 FT
Point “D” 18 Ga Max. 220 FT Point “G” 12 Ga Max. 900 FT
329
Basic Electricity
®
I-M. Multi-Conductor Wire Types
• “BELL WIRE” has parallel wires, which may act as an antenna and is therefore sensitive to elec-
trical noise. This type of wire should not be used for control circuits.
• “TWISTED PAIR” cancels out most of the electrical noise because the wires alternate their posi-
tions. This is the type of wire that is used for most control circuits.
• “SHIELDED WIRE” is a twisted pair that is surrounded by a metal foil or wire mesh which acts as
a shield and prevents electrical noise from reaching the wires inside.
Shielded wires are used for the BELIMO actuators only if the electrical noise is very severe. Normally twisted pairs are sufficient.
Remember! The shield must be grounded in one point only!
BELL WIRE
TWISTED PAIR
SHIELDED WIRE
GROUND IN ONE POINT ONLY!

(CONNECT THE SHIELD TO GROUND)
SHIELDED WIRE SHIELDED WIRE
GROUND ONE END ONLY! AT EACH JOINT, THE SHIELD HAS TO BE GROUNDED.
(BUT IN ONE END ONLY!)

SHIELDED WIRE
GROUND LOOP!
THIS IS WRONG! THE SHIELD MUST BE GROUNDED IN ONE

END ONLY, OTHERWISE THERE WILL BE A GROUND LOOP.
I-N. Ground Loops
If a shield is grounded at both ends of a shielded wire, a ground loop is created. Ground loops will defeat the purpose of shielding,
and aggravate the electrical noise problem.
Ground loops can also be created by using more than one wire for signal common (COM ⊥). The (-) signal common terminals on the
controller are usually interconnected. Therefore, a ground loop is formed when two or more signal common terminals of the controller
are wired to the same transformer. (See Fig. 11-5 and 11-6, page 175.)
Signal common (COM ⊥) is necessary, as a reference, but only one connection should be used.
Redundant signal common terminals should not be connected.
A ground loop acts as an antenna and will pick up electrical noise. This should be avoided, by using the correct wiring practice.
330
Understanding Wiring Diagrams
®
II. UNDERSTANDING WIRING DIAGRAMS
II-A. Electrical Symbols
U.S. Electrical Symbols for Contacts International Symbols for Contacts
NORMALLY OPEN NORMALLY CLOSED SWITCHING

N.O. N.C. N.O. N.C.
(NORMALLY OPEN) (NORMALLY CLOSED) SWITCHING
Traditional Electronic Symbols for Contacts Belimo Proportional Actuators- Wire Symbols and Numbers
BELIMO
ACTUATOR NM24 SR
or
NM24 SRS
COMMON ⊥ 1
NORMALLY OPEN NORMALLY CLOSED COMMON ⊥ 1
24VAC POWER 2
0…10VDC SIGNAL 3 24VAC POWER 2
0…20V Phase-cut Signal 4 0…10VDC SIGNAL 3
2…10VDC Feedback Signal 2…10VDC Feedback Signal 4

5
Not applicable
for NM24 SR
and NM24 SRS
SWITCHING TRI-STATE
FLOATING
If a feedback is available at the actuator, we recommend that this
CENTER OFF signal be brought back to the control panel. Even if it is not
required for the control sequence, it is a useful signal to have
available for possible troubleshooting in the future.
II-B. Compatibility of Different Power Supplies
Power Supply with Half-Wave Rectifier
DIODE
2 + DC Voltage Half-wave rectifiers offer the advantage of using the same connection
for the AC common and DC common. Therefore, the common of dif-
24 VAC CAPACITOR
ferent devices using half-wave rectifiers can be interconnected and
1 COM ⊥ use the same power source.
Some devices, typically DDC controllers, have full-wave rectifiers. In this case, always use a separate transformer for the controller.
Power Supply with Full-Wave Rectifier
+ DC Voltage Full-wave rectifiers provide more current capacity. Their disad-

DIODE DIODE vantage is that the AC and DC sides cannot be interconnected.
24 VAC
DIODE DIODE Every device which has a full-wave rectifier must be powered from
CAPACITOR
its own separate transformer, if the COM ⊥ wire is connected to
COM ⊥ the Common of other devices.
Note: If a device with a full-wave rectifier is powered from the same transformer as a device with a half-wave rectifier, a short cir-
cuit will result if the commons (COM ⊥) are interconnected.
Special Wiring
The Belimo products use half-wave rectifiers. Therefore, they may be connected to the same transformer as long as all commons
(COM ⊥) are connected to the same leg of the transformer. However, anytime actuators are connected to a controller a separate
transformer should be used for the controller power supply unless you know that the controller also uses a half-wave rectifier.
331
®
II-C. Connection of Actuators
0 to 10 V Control Signals
Signal Loss
Due to the high input impedance (100kΩ) of the actuators, the current through the signal wire is very low.
Therefore, the loss of signal will be negligible, even if with long wire runs.
Example: Three actuators are connected via a 330 ft. (100 meters) long pair of 22 Ga. wires. Each wire has a
resistance of 5Ω.
The current draw from each actuator is (I = E/R) 10/100,000 = 0.1 mA, when the signal is 10 VDC.
The current in the wire will be 3 x 0.1 = 0.3 mA. Because 2 wires, the Common and the Source, go to the actuator,
the resistance in the wires is 2 x 5Ω = 10Ω. The loss of signal will be (E = R x I) 10 x 0.3 = 3 mV = -.003V.
CONTROLLER 10.0 - .003 = 9.997 V

Analog Output Board
0 to 10V 10 V BELIMO BELIMO BELIMO
ACTUATOR ACTUATOR ACTUATOR
I = .3 mA
(+) 3 3 3
(–)
(+) 2 2 2
L
330 ft., 22 Ga.
(–) 1 1 1
I
N
E
HOT ~
24 VAC
COM ⊥
ALWAYS USE A SEPARATE

TRANSFORMER FOR THE
TRANSFORMER
CONTROLLER UNLESS YOU
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE
4 to 20 mA Control Signals
The controller will regulate the output current (signal) to the desired value, regardless of the resistance (up to a specified value) in
the wires and the load resistor.
The resistance in the wires will only cause the output voltage of the controller to be slightly higher than the input of the actuators.

The advantage with a 4 to 20 mA output signal to the actuators is that wire resistance does not cause any error to the control signal,
and that electrical interference is rejected.
CONTROLLER
LOAD
Analog Output Board RESISTOR
4 to 20mA 500Ω BELIMO* BELIMO* BELIMO*
ACTUATOR ACTUATOR ACTUATOR
4 to 20mA
(+) 3 3 3
(–)
(+) 2 2 2
L (–) 1 1 1
I
N
E
HOT ~
24 VAC
COM ⊥
* up to 4 actuators may be
wired to one load resistor
without a significant
TRANSFORMER FOR THE TRANSFORMER
CONTROLLER UNLESS YOU range shift.
KNOW A HALF-WAVE
RECTIFIER IS USED! LINE
The input impedance of the actuators will reduce the resulting resistance of the load resistor. However, the error is so small that
there is no need to compensate for this by using a slightly higher resistance value. A 500Ω load resistor will give an adequate accu-
racy. Use a 499Ω, 1%, 1/2w resistor or two 1kΩ, 1%, 1/4 w resistors in parallel.
332
®
Modulating Control Signal Wiring
CONTROLLER
Analog Output Board
0 to 10 V
BELIMO
ACTUATOR
CONTROLLER 0 to 10 V
Analog Output Board (+) 3
BELIMO HOT ~
ACTUATOR 2
0 to 10 V COM ⊥
(+) 3 (–) 1
(–)
(+) 2
ALL THE COMMONS
L (–) COM ⊥ ON THE
BELIMO BELIMO
1 ACTUATOR ACTUATOR
I CONTROLLER ARE
N ASSUMED TO BE 0 to 10 V
(+) 3 3
E INTERNALLY
INTERCONNECTED. HOT ~
HOT ~
24 VAC
COM ⊥
2 2
ALWAYS USE A SEPARATE COM ⊥
(–) 1 1
TRANSFORMER FOR THE
CONTROLLER UNLESS YOU TRANSFORMER L
KNOW A HALF-WAVE I CHECK THE WIRE LENGTH/SIZING
RECTIFIER IS USED! N
SEE SECTION 1-L..
HOT ~
24 VAC
COM ⊥
E
LINE
TRANSFORMER FOR THE
TRANSFORMER
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE
Fig. II-1 Single Output to Single Actuator Fig. II-2 Multiple Outputs to Multiple Actuators Using 1 Transformer
for Actuators
CONTROLLER
Analog Output Board
BELIMO BELIMO BELIMO
0 to 10 V ACTUATOR ACTUATOR ACTUATOR
0 to 10 V
(+) 3 3 3
(–)
OUTPUT 1 (+) 2 2 2
COM ⊥
⊥
(–)
* 1 1 1
ALL THE
COMMON ON 0 to 10 V
(+)
THE
CONTROLLER
ARE ASSUMED OUTPUT 2
TO BE
INTERNALLY (–)
CONNECTED. ⊥
0 to 10 V
(+)
OUTPUT 3
(–)
⊥
** EACH ACTUATOR OR
HOT ~
24 VAC
COM ⊥
BELIMO
ACTUATOR GROUP OF ACTUATORS
0 to 10 V POWERED BY A SEPARATE
(+) 3 TRANSFORMER NEEDS TO
BE CONNECTED TO
L 2 TRANSFORMER COMMON ON THE
OUTPUT 4 CONTROLLER.
I COM ⊥
N
E ⊥
(–)
** 1
LINE
HOT ~
24 VAC
COM ⊥

TRANSFORMER FOR THE
TRANSFORMER
* USE ONLY ONE CONNECTION BETWEEN
COMMON ON THE CONTROLLER AND THE
COMMON OF A GROUP OF ACTUATORS
KNOW A HALF-WAVE POWERED BY ONE TRANSFORMER! (REFER TO
RECTIFIER IS USED! FIG. 11 - 5 FOR A COMMON WIRING MISTAKE.).
LINE
Fig. II-3 Multiple Outputs to Multiple Actuators Using 2 Transformers for Actuators Special Wiring
333
®
II-D. Long Distance Wiring

BELIMO
ACTUATOR
CONTROLLER 3
Analog Output Board 2
0 to 10 V
ALL THE
COMMON ON ** 1
THE
CONTROLLER
ARE ASSUMED (+) 0 to 10 V
BELIMO
ACTUATOR
* THESE WIRES CAN BE LONG BECAUSE
THE WIRES BETWEEN THE CONTROLLER
AND THE JUNCTION BOX CARRY A VERY
TO BE OUTPUT 1
INTERNALLY 3 LOW LOAD (SEE SECTION IIC “SIGNAL
(–)
CONNECTED.
⊥ 2 LOSS”. THEREFORE, THE WIRE LENGTH
AND SIZE IS OF NO CONCERN.
0 to 10 V 1
(+)
OUTPUT 2
⊥
(–) BELIMO
ACTUATOR
3
** THESE WIRES SHOULD BE RELATIVELY
SHORT, BECAUSE THE WIRES BETWEEN
THE JUNCTION BOX AND THE
0 to 10 V ACTUATORS CARRY AC POWER.
(+) 2
SEE SECTION I-L FOR WIRE SIZING.
OUTPUT 3
L (–) 1
I ⊥
N (MAKE CERTAIN THAT A SUFFICIENT
E NUMBER OF WIRES ARE AVAILABLE.
ESPECIALLY IN THE CABLE BETWEEN
THE CONTROLLER AND THE JUNCTION
TRANSFORMER FOR THE
BOX. IT IS PRUDENT TO HAVE A FEW
KNOW A HALF-WAVE
EXTRA WIRES, JUST IN CASE.)
TRANSFORMER
RECTIFIER IS USED!
COM ⊥ L
COM ⊥
I
24 VAC
N
HOT ~ E
* JUNCTION BOX
Fig. II-4
II-E. Wiring Mistakes

CONTROLLER
Analog Output Board BELIMO
0 to 10 V ACTUATOR
(+) 3
OUTPUT 1 2
ALL THE
COMMON ON
THE
CONTROLLER ⊥
(–) * 1
ARE ASSUMED
TO BE GROUND BELIMO
INTERNALLY LOOP
CONNECTED.
(+)
0 to 10 V
ACTUATOR
3 *DO NOT CONNECT
REDUNDANT
OUTPUT 2 2 COMMON WIRES!
⊥
(–) * 1
Wiring in this manner will
cause ground loops. Also,
GROUND BELIMO there will be a short if the
LOOP ACTUATOR connections to terminals #1
0 to 10 V
(+) 3 and #2 on one of the actuators
OUTPUT 3 2 are crossed by mistake. This
L
I COM ⊥ may damage the controller,
(–) 1
⊥ actuator or transformer.

N
E
HOT ~
24 VAC
COM ⊥

TRANSFORMER FOR THE
TRANSFORMER
KNOW A HALF-WAVE
RECTIFIER IS USED! LINE
Fig. II-5 A Common Wiring Problem
CONTROLLER
Analog Output Board BELIMO
0 to 10 V ACTUATOR
0 to 10 V
(+) 3
OUTPUT 1 2
ALL THE COMMON
ON THE
CONTROLLER (–) 1
ARE ASSUMED TO ⊥ Wiring in this manner gives
BE INTERNALLY
CONNECTED. BELIMO the following advantages:
ACTUATOR
0 to 10 V
(+) 3
• Ground loops are eliminated.
OUTPUT 2 2
(–) 1 • The number of wires is

reduced.
⊥
BELIMO
0 to 10 V
ACTUATOR
• Ifactuator
wires #1 and #2 of an
are crossed by
(+) 3
mistake, the actuator will not
OUTPUT 3 2
L work properly but no damage
I COM ⊥
(–) 1 will occur. Resolve the
N ⊥ problem by rewiring in the
E
HOT ~
24 VAC
COM ⊥
correct manner.
TRANSFORMER FOR THE
CONTROLLER UNLESS YOU TRANSFORMER
KNOW A HALF-WAVE
RECTIFIER IS USED!
LINE
Fig. II-6 Correct Wiring
334
Analog Outputs
®
III. ANALOG OUTPUTS
III-A. 2 to 10 Volt Analog Output
The controller produces a variable voltage between signal common and the analog output.
The signal common (wire #1) of the actuator must be connected to the signal common of the controller, and the output of the con-
troller is connected to actuator signal input (wire #3).
III-B. Sourcing 4 to 20 mA Analog Output
A sourcing 4 to 20mA analog output sends out a current to the Sourcing 4 to 20 mA

***
OUTPUT 1 LOAD
actuator, and receives it at the signal common terminal. +
RESISTOR
500Ω, 0.5W
BELIMO
ACTUATOR
BELIMO
ACTUATOR
(+) 4 to 20 mA
3 3
(+)
(–)
Control Output
2 2
It is similar to a 0 to 10 V output. The only difference is that (–) COM ⊥
1 1
one 500Ω resistor has to be installed between wires #3 and
#1 at the actuator. The resistor converts the current (4 to 20 OUTPUT 2 BELIMO
mA) to a 2 to 10 V signal. The resistor should be located at +
(+)
ACTUATOR
4 to 20 mA
the actuator. (+)
(–)
3
2
(–)
1
LOAD
RESISTOR
HOT ~
24 VAC
COM ⊥
500Ω, 0.5W
* It is possible to use one

TRANSFORMER transformer, for actuators
#1
* connected to different outputs.
(Connect #1 of one actuator to
LINE
minus (COM) on the controller.)
OUTPUT 3 LOAD
BELIMO
RESISTOR
+ 500Ω, 0.5W ACTUATOR
(+) 4 to 20 mA ** Each transformer needs to be
3
(+)
(–) connected (via wire #1 of one
2 actuator) to minus (COM) on
(–) COM ⊥
L
I
1 the controller.
N
**
E
III-C. Sinking 4 to 20 mA Analog Output *** Only one 500Ω resistor should
HOT ~
24 VAC
COM ⊥
be used for multiple actuators
ALWAYS USE A SEPARATE wired in parallel. Up to four
TRANSFORMER FOR THE actuators may be wired in
A sinking 4 to 20 mA output uses a different logic to create a CONTROLLER UNLESS YOU
TRANSFORMER
#2 parallel to the 500Ω resistor.
KNOW A HALF-WAVE
control signal. In both a 0 to 10 VDC and sourcing 4 to 20 RECTIFIER IS USED!
LINE
mA application, the signal is regulated at the positive (+)
source of the signal. In a sinking application the signal is reg-
ulated between the device being controlled and common. Fig III-1
For this reason, the term “Output” in a sinking application is
sometimes confusing. Sinking 4 to 20mA BELIMO
ACTUATOR
BELIMO
ACTUATOR
Controller
POWER 3 3 Transformer #1
500 Ω
SUPPLY
The controller has one terminal that supplies a constant DC + 24V DC
2 2 HOT ~
24 VAC
L
I
(Typically) N
voltage (often +24V). The input of the actuators (wire #3) are 1
2 to 10V
1
COM ⊥ E
+ *
connected to the constant voltage. A 500Ω resistor is con- 4 to 20 mA
nected between wires #1 and #3 on one actuator connected SINKING

OUTPUT 1
to each output. (One resistor for each output.) Terminal #1 BELIMO
ACTUATOR
on the actuator is connected to the output of the controller. 3 Transformer #2

500 Ω
HOT ~ L
+ 2 I
4 to 20 mA 24 VAC N
1
The current will run from the constant voltage on the con- SINKING
COM ⊥ E
**
troller, to wire #3 on the actuator, through the 500 Ω resistor,
OUTPUT 2
to wire #1, and back to the input of the controller. * It is possible to connect two or more actuators to one transformer,
provided that the actuators are served by the same output.
From the controllers point of view, all the #3 terminals of the ** Each output requires its own transformer.
actuators are at a “common” constant +24VDC. The signal (If actuators which are connected to different sinking outputs are
powered, by mistake, from the same transformer, all the actuators
common, wire #1, of the actuators will vary with the control L(–)I N(+)
E
will respond to the average of the output signals. This can be
very deceptive, because when one output signal is changed the
signal. ALWAYS USE A SEPARATE corresponding actuator will move, giving the false impression that
TRANSFORMER FOR THE the system works. The problem is that the other actuators will
Special Wiring
CONTROLLER UNLESS YOU also move, although they belong to other control loops. For
Because the signal common of the actuators is variable, each KNOW A HALF-WAVE
RECTIFIER IS USED!
example: Instead of operating the heating and cooling valves
and dampers in sequence, the valves and dampers will operate
output requires a separate transformer. The signal common at the same time, which is the wrong control sequence.)
of actuators connected to different outputs must never be
interconnected. (See note ** in the wiring diagram)
Fig. III-2 Sinking 4 to 20 mA
335
Analog Outputs
®
III-D. Parallel Operation III-E. Master-Slave operation
BELIMO BELIMO
CONTROLLER ACTUATOR ACTUATOR
BELIMO BELIMO
Feedback CONTROLLER ACTUATOR ACTUATOR
Input (+) 5 5
(Optional) Feedback
Input (+) 5 5 Output 5 used to
(–) 4 4 (Optional) parallel a 2nd
2 to 10 V (–) 4 4 actuator.
Output (+) 3 3
2 to 10 V
Output (+) 3 3
(+)
(–) 2 2 Direct and reverse
L
I COM ⊥ (+)
(–) 2 2 acting are possible.
N COM (–) 1 1 L COM ⊥
E I COM (–) 1 1
NOTE: The output N
impedance of the E
HOT ~
24 VAC
COM ⊥
ALWAYS USE A controller must be

HOT ~
24 VAC
COM ⊥
SEPARATE observed.
TRANSFORMER FOR THE CONTROLLER
TRANSFORMER FOR UNLESS YOU KNOW A HALF-WAVE
THE CONTROLLER TRANSFORMER RECTIFIER IS USED!
UNLESS YOU KNOW A TRANSFORMER
HALF-WAVE RECTIFIER
IS USED! LINE NOTE: Master-Slave operation should be used
Note: If multiple actuators when it is important that one damper tracks the Note: If multiple actuators
are on one shaft, see movement of another. LINE
are on one shaft, see
Section V-A. Section V-A.
Fig III-3 Fig III-4
III-F. Monitoring feedback with a remote indicator
Belimo Types
Note: NM24-SR wire 4 is signal out.
AM, LF, LM, SM, GM, AF, NF, -SR Proportional Output wire 5 can be used as a
BELIMO feedback for true position indication.
ACTUATOR
2 to 10 V
Input (+) 5 Input
(–) 4
2 to 10 V Position
Output (+) 3
Feedback
(+)
(–) 2 Monitor
L
I COM ⊥
N COM (–) 1 COM
E

HOT ~
24 VAC
COM ⊥
TRANSFORMER FOR THE

KNOW A HALF-WAVE
TRANSFORMER

RECTIFIER IS USED!
LINE
Fig. III-5
III-G. One Output/Multiple Transformers
CONTROLLER
Input (+)
BELIMO BELIMO BELIMO
(–) ACTUATORS ACTUATORS ACTUATORS
2 to 10 V
Output (+) 3 3 3 3 3 3
(+)
(–) 2 2 2 2 2 2
L
I COM ⊥
N COM (–) 1 1 1 1 1 1
E

HOT ~
24 VAC
COM ⊥
HOT ~
24 VAC
COM ⊥
HOT ~
24 VAC
COM ⊥
TRANSFORMER FOR THE

KNOW A HALF-WAVE
RECTIFIER IS USED! Note: If multiple actuators
are on one shaft, see
TRANSFORMER
Section V-A.
LINE LINE LINE
Fig. III-6
336
Wiring Diagrams for Belimo Products
®
IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS
IV-A. IV-A. On/Off Control, 24V

W419
24 VAC Transformer 2 3 4 5 1 24 VAC Transformer 2 3 1 24 VAC Transformer 2 3 4 5

1
Line 1 Common Blk Line Blk (1) Common Line Blk (1) Common
Volts Red Volts Red (2) + Volts Red (2) +
2 + Hot
Wht (3) +
a a
Wht (4) + a open Wht (3) +
a closed
3 Ground 6 a open
a closed 1 0
CCW CW LM_24-3…
The indication of direction The indication of direction
AF24(-S) US LF24-3 (-S) US NM_24-3…
is valid for switch position CW. is valid for switch position 1.
NF24(-S) US TF24-3 (-S) US AM_24-3…
LF24(-S) US GM_24-3…
TF24(-S) US
FS...24(-S) US
Notes:
1 Provide overload protection and disconnect as required.
Actuators may be connected in parallel.

2 Power consumption and input impedance must be observed.
3 Actuators may also be powered by 24 VDC.
4 Meets cULus or UL and CSA requirements without the need of an

electrical ground connection.
Actuators with plenum rated cable do not have numbers

5 on wires; use color codes instead. Actuators with appliance
cables are numbered.
Ground connection required only for

6
Fire and Smoke actuators.
IV-B. On/Off Control, 120/230V

W420
120 VAC 3 4 5
2 4 5 1 100 to 240 VAC 3
1 230 VAC
N L1 (1) Common – Notes:
Line Wht N 1 Neutral Blk
H L2 (2) +
Volts Blk H 2 Hot Red 1 Provide overload protection and disconnect as required.
a Actuators may be connected in parallel.

a open (3) + 2
a closed Power consumption and input impedance
3 Ground 6 must be observed.
AF120(-S) US/ The indication of direction 1 0

3 TF, GM, AM, NM, and LM can be supplied with both
is valid for switch position 1. GMX120-3 120 VAC and 230 VAC
AF230(-S) US
AMX120-3 Meets cULus or UL and CSA requirements without the
NF120(-S) US 4
NMX120-3 need of an electrical ground connection.
LF120(-S) US/
LMX120-3
LF230(-S) US Actuators with plenum rated cable do not have
5 numbers on wires; use color codes instead.
Actuators with appliance cables are numbered.
TF120(-S) US
FS…120(-S) US 6 Ground connection required only for
FSNF230(-S) US Fire Smoke actuators.
Special Wiring
337
®
IV-C. Floating Point Control, 24V
W421
1 24 VAC Transformer 24 VAC Transformer
1
24 VAC Transformer 3 4 5
Line Line
Volts Volts
Blk (1) Common
Line
2 4 5
Volts Red (2) + 2 4 5
Hot Com
Blk (1) Common Hot Com
a Wht (3) + Blk (1) Common
Red (2) + Hot 10 Red (2) + Hot
Wht (3) +
b Grn (4) + Wht (3) +
Grn (4) +
Grn (4) +
CW CCW
CW CCW
LF24-3(-S) US CW CCW
LF24-3-(-S) US TF24-3(-S) US LF24-3(-S) US
The indication of direction LFC24-3-R US TF24-3(-S) US
Controller
is valid for switch position CW. LFC24-3-S US The indication of direction Controller
TF24-3(-S) US is valid for switch position CW. The indication of direction
is valid for switch position CW.
Triac sink Triac source
Notes:
24 VAC Transformer 2 3 4 5 1 24 VAC Transformer
1 1 Provide overload protection and disconnect as required.
1 24 VAC Transformer
Line
Line Blk (1) Common Volts
Line Actuators may be connected in parallel. Power
Volts Red (2) + Volts 2 4 5 2 consumption and input impedance must be observed.
Blk (1) Common
Hot Com
Red (2) + Hot 3 Actuators may also be powered by 24 VDC.
10
Wht (3) + Wht (3) +
Grn (4) + Meets cULus, or UL or CSA requirements without the
4 need of an electrical ground connection.
CW CCW
1 0 LF24-3(-S) US
The indication of direction TF24-3(-S) US
is valid for switch position 1. LM_24-3… Actuators with plenum rated cable do not have numbers
The indication of direction 5 on wires; use color codes instead. Actuators with
NM_24-3… is valid for switch position CW.
Controller appliance rated cable use numbers.
AM_24-3…
GM_24-3… For triac sink the Common connection from the
10
actuator must be connected to the Hot connection
of the controller. The actuator must be connected
to the control board common.
Triac sink with separate transformer
IV-D. Floating Point Control, 120/230V
W422
2 3
1 100 TO 240 VAC

N L1 (1) Common – Notes:
H L2 (2) + Provide overload protection and disconnect
1
as required.
(3) + Actuators may be connected in parallel. Power
2 consumption and input impedance must be observed.
1 0
LM, NM, AM, GM, LR, and AR can be supplied with both
3 120 VAC and 230 VAC.
GMX120-3
The indication of direction AMX120-3 Meets cULus requirements without the
4
is valid for switch position 1. need of an electrical ground connection.
NMX120-3
LMX120-3 Actuators with plenum rated cable do not have numbers on wires;
5 use color codes instead. Actuators with appliance cables are numbered.
338
®
IV-E. Proportional Control, 24V

W423
24 VAC Transformer 2 3 4 2 3 4 Override to zero position

1 1 24 VAC Transformer
24 VAC Transformer 2 3
Line 1 Common 1
Line 1 Common Line Blk (1) Common
Volts 2 + Hot Volts 2 + Hot Volts Red (2) + Hot
Ω Ω
VDC/mA (–) 500Ω (–) 500Ω Control Signal (–) A
VDC/mA
Control Signal (+) 3 Y Input, 2 to 10V 2 to 10 VDC (+) Wht (3) Y1 Input, 2 to 10V
Control Signal (+) 3 Y Input, 2 to 10V A Open = 0 V Position
7 7 A Closed = Normal Operation
2 to 10 VDC (–)
Feedback Signal (+) 5 U Output, 2 to 10V
Override to 10 V position
6 CW CCW
AF24-SR US TF24-SR(-S) US
NF24-SR(-S) US LMB24-SR... 1
LF24-SR(-S) US NMB24-SR... Line Blk (1) Common
AMB24-SR... Volts Red (2) + Hot
1 0 GMB24-SR...
LMX24-SR... LRB24-SR... B
Control Signal (–)
NMX24-SR... ARB24-SR... 2 to 10 VDC Wht (3) Y1 Input, 2 to 10V
AMX24-SR... (+)
C
GMX24-SR... B Closed = 10 V Position
LRX24-SR... C Closed = Normal Operation
ARX24-SR...
Override control to min, mid, max, positions

1
Notes: Line Blk (1) Common
Volts Red (2) + Hot
A
Ω B
Up to Four Actuators may be connected in parallel Control Signal (–)
2 Power consumption and input impedance must be observed. C
2-10 VDC or (+) Wht (3) Y1 Input, 2 to 10V
4 to 20 mA 500Ω
1/4 watt
3 Actuator may also be powered by 24 VDC. 7
Meets cULus or UL and CSA requirements without the need

4 of electrical ground connection.
Functions a b c
Actuators with plenum rated cable do not have numbers on wires; Min* 0%
5
use color codes instead. Actuators with appliance cables are numbered. Mid* 50%
Max* 100%
6 Only connect common to neg. (—) leg of control circuits. Normal** Control mode acc. to Y
* Default selectable 0-100%. See Configuration Data Sheet.
A 500Ω resistor converts the 4 to 20mA control ** Customizable. See Configuration Data Sheet.
7
signal to 2 to 10 VDC.)
IV-F. Proportional Control, 120/230V

W424
Notes:
100 to 240 VAC
3 2 4 5 1 Provide overload protection and disconnect as required.
1
N L1 1 Neutral Actuators may be connected in parallel. Power
Cable 2
2 consumption and input impedance must be observed.

H L2 2 Hot +
3 LM, NM, and AM can be supplied with both
120 VAC and 230 VAC.
1 Common
SGA24 Meets cULus requirements without the need of an
SGF24 2 Hot +
8 4 electrical ground connection.
Ω
Cable 1
2 to 10 VDC (–) 500Ω Actuators with plenum rated cable do not have numbers on wires;
or
3 Y Input, 2 to 10V 5 use color codes instead. Actuators with appliance cables are numbered.
4 to 20 mA (+)
5 U Output, 2 to 10V
6 Only connect common to neg. (–) leg of control circuits.
7 A 500Ω resistor converts the 4 to 20 mA control signal
1 0 7 to 2 to 10 VDC.
6
To other AMX120-SR
actuators 8 24 VAC power supply output.
NMX120-SR
LMX120-SR
Special Wiring
339
®
IV-G. Multi-Function Control
Spring Return
W425
VDC/4-20 mA Two Position PWM
24 VAC Transformer 2 3 4 5 24 VAC Transformer (AC only) 2

24 VAC/DC Transformer 1
1 2 3 4
Line Blk (1) Common 1 Line Blk (1) Common
Volts Blk (1) Common Volts 8
Red (2) + Hot Line Red (2) + Hot
500Ω Volts
Ω 1/4 watt Red (2) Hot Wht (3) Y Input
Control Signal (–) Position (–)
4 to 20 mA (+) Wht (3) Y1 Input, 2 to 10V a Grn (5) U Output
or Position (–) Feedback VDC (+)
Wht (3) Y Input
2 to 10 VDC 7
Feedback VDC (+) Grn (5) U Output
Grn (5) U Output, 2 to 10V CCW CW
CCW CW
CCW CW
Notes:
Floating Point Override control to min, mid, max, positions
Actuators may be connected in parallel if not
2 3 4 3 4
2 mechanically mounted to the same shaft. Power
24 VAC Transformer 24 VAC Transformer
1 1
consumption and input impedance must be observed.
Line Blk (1) Common – Line Blk (1) Common 3 Actuators may also be powered by 24 VDC.
Volts Red (2) Hot + Volts Red (2) + Hot
10 Meets cULus or UL and CSA requirements without the
A
A 4 need of an electrical ground connection.
Wht (3) Y1 Input Ω B
Actuators with plenum rated cable do not have numbers
8 B Control Signal (–) 5
2-10 VDC or (+)
C on wires; use color codes instead. Actuators with appliance
9 12 Wht (3) Y1 Input, 2 to 10V
2 to 10 VDC 4 to 20 mA 500Ω cables are numbered.
Grn (5) U Output 2 to 10V 1/4 watt
Feedback Signal 7 A 500Ω resistor converts the 4 to 20 mA control signal
CCW CW
7 to 2 to 10 VDC.
11
Functions a b c
Control signal may be pulsed from either the Hot (Source)
Min* 0% 8 or Common (Sink) 24 VAC line.
Direction of rotation switch Mid* 50%
CCW CCW Max* 100%
Contact closures A & B also can be triacs. A & B should
9
CW CW
Normal**
both be closed for triac source and open for triac sink.
Control mode acc. to Y
A B 5 A B 5 * Default selectable 0-100%. See Configuration Data Sheet. For triac sink the Common connection from the actuator
** Customizable. See Configuration Data Sheet. 10 must be connected to the Hot connection of the controller.
Position feedback cannot be used with a Triac sink
11 controller. The actuator internal common reference is
not compatible.
IN4004 or IN4007 diode. (IN4007 supplied, Belimo part
12 number 40155)
Non-Spring Return
W426
VDC/4-20 mA Two Position PWM

24 VAC Transformer 2 3 4 5
1 24 VAC/DC Transformer 2 3 4 24 VAC Transformer (AC only) 2
Line Blk (1) Common 1 1
Volts Red (2) + Hot Line Blk (1) Common Line Blk (1) Common
500Ω Volts Volts 8
Ω 1/4 watt Red (2) Hot Red (2) + Hot
4 to 20 mA (+) a Wht (3) Y Input
Wht (3) Y1 Input, 2 to 10V Position (–) Position (–)
or Wht (3) Y Input
2 to 10 VDC 7 Feedback VDC (+) Org (5) U Output
Feedback VDC (+) Org (5) U Output
Org (5) U Output, 2 to 10V
Notes:
Floating Point Override control to min, mid, max, positions Actuators may be connected in parallel if not
2 mechanically mounted to the same shaft. Power
24 VAC Transformer 2 3 4 24 VAC Transformer 3 4 consumption and input impedance must be observed.
1 1 3 Actuators may also be powered by 24 VDC.
Line Blk (1) Common – Line Blk (1) Common
Volts Volts Meets cULus or UL and CSA requirements without the
Red (2) Hot + 10 Red (2) + Hot 4
A need of an electrical ground connection.
A Ω B
Wht (3) Y1 Input Actuators with plenum rated cable do not have numbers
5 on wires; use color codes instead. Actuators with appliance
8 B Control Signal (–)
Pnk (4) Y2 Input 2-10 VDC or (+)
C cables are numbered.
Wht (3) Y1 Input, 2 to 10V
9 4 to 20 mA 500Ω
2 to 10 VDC A 500Ω resistor converts the 4 to 20 mA control signal
Org (5) U Output 2 to 10V 1/4 watt
Feedback Signal 7 7 to 2 to 10 VDC.
11 Control signal may be pulsed from either the Hot (Source)
Functions a b c 8
Min* 0% or Common (Sink) 24 VAC line.
Direction of rotation switch Mid* 50% Contact closures A & B also can be triacs. A & B should
9
CCW CCW Max* 100% both be closed for triac source and open for triac sink.
CW CW
Normal** Control mode acc. to Y
For triac sink the Common connection from the actuator
A B 5 A B 5 * Default selectable 0-100%. See Configuration Data Sheet. 10 must be connected to the Hot connection of the controller.
** Customizable. See Configuration Data Sheet.
Position feedback cannot be used with a Triac sink
11 controller. The actuator internal common reference is
not compatible.
340
®
IV-H. 0 to 135Ω Control

W427
Q209A
Switch A Switch B Damper Position 24 VAC Transformer 24 VAC Minimum Position
1 Transformer Potentiometer
1
Damper Open 1 Common, Blk
Line
3 Line 1 Common, Blk
Damper Closed Volts 2 + Hot, Red 3
5
Volts 2 + Hot, Red
The direction of rotation switch is set so that the fail safe position and the 2 5
position of the damper is closed with no signal at wire R. W 3 W, Wht 2
B R W 3 W, Wht
24 VAC Transformer Shunting R 6 R, Pk
1 Resistor H205 4 R, Wht
B 7 B, Gy Changeover W R B
Controller 5 B, Wht
Line 1 Common, Blk 4
Series 90
5 ‘U5’, Org 6 ‘U5’ Output 2-10 VDC
Volts 2 + Hot, Red 3 Controller
…MFT95 ...MFT95 US
A 4 2
1 W
3 W, Wht Shunting
Resistor
Line 1 Common, Blk
135Ω 4 R, Wht 3 B
B Occupied
Volts 2 + Hot, Red Contact
5 B, Wht
5 Y
6 ‘U5’ Output 2-10 VDC Honeywell T675A
Morning Warmup
3 W, Wht R R W
...MFT95 US 4
24 VAC Transformer No. of 6 R, Pk W973, W7100
1 actuators Resistance Controller
2 140Ω 5 B, Gy
Line 1 Common, Blk
3 71.5Ω
Volts 6 ‘U5’, Org
2 + Hot, Red 3 4 47.5Ω
5 37.5Ω To other
4
actuators …MFT95 1
A 6 28Ω
Resistor Kit No. ZG-R03 Line 1 Common, Blk
W 3 W, Wht 3
Line Volts 2 + Hot, Red
R 4 R, Wht 5
Volts B
B 5 B, Wht
2 6 ‘U5’ Output 2-10 VDC
Wiring multiple actuators to a 3 W, Wht
Controller
Series 90 controller. No. of
actuators Resistance
4 R, Wht
...MFT95 US 2 1300Ω 5 B, Wht
3 910Ω 6 ‘U5’ Output 2-10 VDC
4 768Ω
To other
Override S963A Resistor Kit No. ZG-R06 actuators ...MFT95 US
24 VAC Minimum Position
Transformer Potentiometer
1
Used with the W973 and W7100 controllers.
Line 1 Common, Blk
24 VAC Transformer Volts 2 + Hot, Red
1 Series 90 5 Honeywell Q209A
Controller 24 VAC Minimum Position
1 Common, Blk Transformer Potentiometer
Line R B W 3 W, Wht
B 1
Volts 2 + Hot, Red 3
R 4 R, Wht
2 Line 1 Common, Blk 3
4 5 B, Wht
2 Shunting W Volts 2 + Hot, Red
W W B R 3 W, Wht Resistor 5
6 ‘U5’ Output 2-10 VDC 2
3 3
R 4 R, Wht 4
Series 90 R B W
...MFT95 US 4 W 3 W, Wht
Controller 5 B, Wht
B B R W
R R W 4 R, Wht
Series 90 low limit control
6 ‘U5’ Output 2-10 VDC H205 Change- Occupied
over Controller Contact B 5 B, Wht
135Ω for 0 to 50% control Shunting
280Ω for 0 to 100% control ...MFT95 US Resistor
6 ‘U5’ Output 2-10 VDC
Honeywell
W973, W7100 T675A Morning
T775 Warmup ...MFT95 US
Low Limit Control 1

Line 1 Common, Blk
3
Volts 2 + Hot, Red
5
2
3 W, Wht
24 VAC Transformer
1 4 R, Wht
1 Common, Blk 5 B, Wht 1
Line 1 Common, Blk
Line 3
Volts 2 + Hot, Red 3 6 ‘U5’ Output 2-10 VDC
Volts 2 + Hot, Red
To other 5
4 actuators ...MFT95 US
2 2
W 3 W, Wht 3 W, Wht
R 4 R, Wht 4 R, Wht
Series 90
Controller
B R W B 5 B, Wht Wiring multiple actuators to a Series 5 B, Wht
6 ‘U5’ Output 2-10 VDC 90 controller using a minimum 6 ‘U5’ Output 2-10 VDC
Series 90 high limit control - 280Ω
...MFT95 US position potentiometer. To other
actuators ...MFT95 US
High Limit Control Typical wiring diagrams for multiple

actuators used with the W973, W7100
and T775 controllers.
1 Provide overload protection and disconnect as required. 4 Resistor value depends on the type of controller and
the number of actuators. No resistor is used for one
Special Wiring
2 Actuators and controller must have separate transformers.

actuator. Honeywell resistor kits may also be used.
Consult controller instruction data for more detailed
3 5 To reverse control rotation, use the reversing switch.
installation information.
341
®
IV-I. Auxiliary Switch Wiring
W428
S1
NC S1
S2 S1 6
NC
S3 5°
NC S2
NO S2
S3 0° to 95°
S4 S3 5° to 85° NO
NO
NC LF…-S US
S5 NF…-S US TF…-S US
S6 25° to 85° LxB24-3-S
NO
AxB24-3-S
AF…-S US
Auxiliary switch wiring for AF… -S US Auxiliary switch wiring for NF…-S US Auxiliary switch wiring for LF…-S US, TF…-S,
LxB24-3-S, and AxB24-3-S
Product Voltage Resistive Inductive

Load Load
S1 Notes:
S1 NC
NC
S2 AF…-S US 250 7.0 A 2.5 A Two built-in auxiliary switches (2xSPDT), for end position
S2
S3
indication, interlock control, fan startup, etc.
S3 NF…-S US 250 7.0 A 2.5 A
NO
NO One built-in auxiliary switch (1xSPDT), for end position
S4 LF…-S US 250 6.0 A 1.5 A indication, interlock control, fan startup, etc.
NC
S1A S5 TF…-S US 250 3.0 A 0.5 A Meets cULus or UL and CSA requirements without the
need of an electrical ground connection.
S6
NO AM…-S 250 3.0 A 0.5 A
S2A LM…-S 250 3.0 A 0.5 A
S1A, S2A 250 3.0 A 0.5 A
Add on Auxiliary Switches Auxiliary Switch Ratings

S1A/S2A for GM, AM, NM and LM
342
®
IV-J. Accessories
Remote Control 24 VAC Transformer

1
0 24 VAC Transformer ● 1 Common
P1 1 Line
● 1 Common Volts ● 2 + Hot I
Line
P2 Volts ● 2 +
● N
Control Signal (–) 4
3 + Y 0 to 10 VDC (+) 3 Y1 P
P3 0 to 20 V Phasecut 4 Y2
10 …-SR US
● 2 U
P…A U 2 to 10 VDC 5 U
A Feedback signal
● ● 6 Z T
Override A
Switch Position ● 3
A = Closed B ● ●
Feedback Potentiometer B = Normal C ●
1 Common C = Open O
P…A used with GM / AM / NM / LM Override control 1 Common
● 2 + U
A B Damper control 2 + Hot
T
off off 0% 3 Y 3 Y1 P
off on 0%
on off 0 to 100% ● ● 4 Z U
B T
on on 100%
SGA24 SGF24 5 U
24 VAC Transformer 2
1 SBG24
Line ● 1 Common
Volts 3 1 Common
● 2 + Hot
24 VAC Minimum Position Setting 2
4 2 + Hot
Transformer
Control (–) ●
Signal (+) 3 Signal Input Line ● 1 Common
4 Output, 2 to 10 VDC Volts ● 2 + 3 Y1
2
1 3 Y
IRM-100 2
. . -SR US 5 U
1
Line ● 1 Common …-SR US 5
0 to 10 VDC
(–) ● 1 Common
Volts ● 2 + Hot Control Signal (+)
2 +
3 Y
● 3 Y1 4 Z
4 Y2 5 SGA24 SGF24 Provide overload protection and disconnect as required.
1
5 U Actuators may be connected in parallel. Power con-
To other 1 2
Provide overload protection and disconnect as required. sumption and input impedance must be observed.
actuators
…-SR US Override switches are optional.
2 3 The actuator and SBG-24 may be powered from the
same transformer.
1 Provide overload protection and disconnect as required. SGA, SGF Positioners 4 The controller should be powered from a separate
transformer.
2 The controller should be powered from a separate
transformer. 5 Wire No. 4 on the NM24-SR US is used for feedback.
The actuator and IRM-100 may be powered from the
3 same transformer.
SBG 24 Range Controller
Consult controller instruction data for more detailed

4 installation information.
5 To reverse control rotation, use the reversing switch.
IRM-100 Input Rescaling Module
24 VAC Transformer
Line ● 1 Common
Volts ● 2 + Hot
3 Signal Input
#1
Reheat output (–) ● ● ∩∩∩ 4 Contactor
(2 to 10 VDC)
from TRS-M
(+) ●
#2
5 Ref. signal }
Stage 1
thermostat or ● ∩∩∩ 1
6 Contactor
7 Ref. signal }
other controller 2 Stage 2
#3
∩∩∩ 8 Contactor
9 Ref. signal }
Reheat stage Stage 3
(24 VAC con-
tactors 10 VA
COM max. per stage) ADS-100
1 5,7,9 = Switch point reference signal for manual

adjustment of stages 1,2, & 3 respectively.
2 Actuator and controller must have separate transformers.
Special Wiring
ADS-100 Analog to Digital Switch
343
®
IV-J. Accessories (continued)
24 VAC Transformer
Control interface diagrams 24 VAC Transformer
1
Line ● 1 Common
Line ● 1 Common
Volts
2 + Hot Volts
24 VAC Transformer ● 2 + Hot
See control } 3 + Signal Input
interface 4
diagrams 4 – Signal Input Line ● 1 Common
below. Control Signal (–)
5 Aux. Power Output Volts ● 0 to 10 VDC (+) 3 Y1 Input, 0 to 10 V
2 + Hot
6 Output 2 to 10 VDC 3 AC 4 Y2
2
● 4 AC 5 U Output 2 to 10 V
PTA-250 3
1 5
5 5 …SR US
Line ● 1 Common 6
Volts PTA-250
2 + Hot
To …-SR Actuator
3 Y1
Triac, common pulsed signal (non-isolated circuit)
2 4 Y2 1 Common
4
5 U 2 + Hot
3
…-SR US 3 –
24 VAC Transformer
2 Actuator and controller must have separate transformers. Line ● 1 Common 4 +
Consult controller instruction data for more detailed Volts ●
3 2 + Hot ZAD24
installation information.
3 AC
4 To reverse control rotation, use the reversing switch.
● 4 AC 1 Provide overload protection and disconnect as
5 The PTA-250 and actuator may be powered from the 5 required.
same transformer. 2
6 Actuator and controller must have separate transformers.
3
Control interface diagrams Actuators may be connected in parallel. Power con-
PTA-250
To …-SR Actuator sumption must be observed.
24 VAC Transformer
4
Triac, hot pulsed signal (non-isolated circuit) Actuator may also be powered by 24 VDC.
Line ● ● 1 Common 5
Volts Wire #4 is used for feedback on the NM24-SR US.
2 + Hot
N.O. 24 VAC Transformer
3 + Signal Input
4 – Signal Input PTA ● 1 Common ZAD24 Digital Position Indicator
5 Aux. Power Output Power 2 + Hot
6 3 AC
PTA-250 4 AC
To …-SR Actuator BAS
Power 5
Relay pulsed signal (non-isolated circuit)
6
24 VAC Transformer PTA-250 ZG-X40

To …-SR Actuator
White Yellow
Line ● 1 Common Triac, pulsed signal (isolated circuit)
120 VAC 24 VAC
Volts
2 + Hot Black Yellow
N.O.
3 + Signal Input

4 – Signal Input Max VA Rating: 40 VA
Separate 5
power supply
12 to 24 6
VDC/VAC
PTA-250
ZG-X40 Transformer
To …-SR Actuator
Relay pulsed signal (isolated circuit)
PTA-250 Pulse Width Modulation Interface

24 VAC Transformer
Line ● ● 1 Common
Volts 2 + Hot
24 VAC 24 VAC
~ COM ~ COM Ω ZG-R01
max max
4A (T) 4A (T) ● 3 Y1 Input, 0 to 10 V
NSV-BAT (2) or equiv. NSV-BAT (2) or equiv.
4
+ +
5
– –
2 3 10 9 2 3 10 9
0 to 10 VDC Type Grey White
Output
Signal Input
1 11 NSV 24 1 11 NSV 24
Ω ZG-R02
1
3 2 1 Black
Failsafe direction
COM COM
must have a normal- Y1 HOT COM
AM24-SR US
ly closed contact. (+) (–)
3 2 1
~ ~ COM 1 The impedance of the device attached must be 100kΩ.
(+) (+) (–) AM24 US
NSV 24 Battery Back-up Module ZG-R01, ZG-R02 Resistor Kits

344
®
V. APPLICATION INFORMATION
V-A. Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)
24 VAC Transformer 24 VAC Transformer 24 VAC Transformer

1 1 1
Line ● 1 Common Line ● 1 Common Line ● 1 Common
Volts ● ● ● 2 + Hot Volts ● 2 + Hot Volts ● 2 + Hot
Control Signal (–) ● Control Signal (–) ●

3 2 to 10 VDC (+) 3 Y1 Input, 0 to 10 V 0 to 10 VDC (+) ● 3 Y1 Input, 0 to 10 V
5 4 Y2 4 Y2
5 U Output 2 to 10 V 5 U
AF24 US
CCW CW 4 A 4
GM24-SR US
AF24-SR US B AM24-SR US
● 1 Common, Neutral
● 2 + Hot ● 1 Common ● 1 Common
● 2 + Hot ● 2 + Hot
3
● 3 Y1 Input, 0 to 10 V ● 3 Y1 Input, 0 to 10 V
4 Y2 4 Y2
To Other Actuators AF24 US
5 U 5 U
CCW CW 4 A 4
To Other Actuators GM24-SR US
To Other AF24-SR US (AM24-SR US only)
Actuators B AM24-SR US
1
L1 N ● 1 Neutral
L2 H ● ● ● 2 Hot 24 VAC Transformer
1
Line ● 1 Common
Volts ● 2 +
3 ●
●
2 ●
AF120 US ● 3 +
AF230 US
● 1 Common, Neutral
A 4
● 2 + Hot GM24 US
B AM24 US
3 ● 1 Common
● 2 +
AF120 US
To Other Actuators AF230 US

● 3 +
A 4
To Other Actuators GM24 US
(AM24(-S) US only) AM24 US
B
Notes: Actuators which may be

used on one shaft:
Max
Actuators may be connected in parallel. Power con- Quantity
2 sumption must be observed.
Model Per Shaft
3 May also be powered by 24 VDC.
AF24(-S) US
Set reversing switch (CCW-CW)(A-B) as required by AF120(-S) US 4
4
control logic and control range. AF230(-S) US
AF24-SR US 4
GM24 US 2
GM24-SR US 2
AM24(-S) US 4
AM24-SR US 4
Special Wiring
345
®
V-A. (continued) Wiring for Multiple Actuators on One Shaft (AF/GM, for other actuators use next higher torque actuator)
24 VAC Transformer
Line ● 1 1 1 1
Volts 2 2 2 2 Note:
See table on page 186
(–) for maximum number of
Control Signal actuators allowed.
(+) 3 3 3 3
5 5 5 5
All actuators except AF24-SR US
24 VAC Transformer
Note:
Line ● 1 1 1 1 AF24-SR US must be wired in this
Volts 2 2 2 2 manner when more than one actua-
tor is mounted on a single shaft.
(–)
Control Signal
(+) 3 3 3 3 A maximum of 4 actuators may be
mounted to a single shaft.
5 5 5 5
AF24-SR US

24 VAC Transformer DAMPER 1 DAMPER 2 24 VAC Transformer
Line ● 1 1 1 1 1 1 Line
Volts 2 2 2 2 2 2 Volts
(–)
Control Signal
(+) ● 3 3 3 3 3 3
5 5 5 5 5 5
Note:
Shown with typical 2 transformer wiring, if one transformer
does not have enough capacity for 6 actuators.
Typical wiring of multiple dampers with more than one AF24-SR US mounted on a single shaft.
346
®
V-E. Floating Control Using a 2-wire V-G. Minimum Position with 0 to 10 V-H Wiring to Johnson Controls A350P
DC Control Signal VDC Actuators Controller
24 VAC Minimum Position Setting 24 VAC Transformer

1 Transformer
Line ● 1 Common Line ● 1 Common

– + ● 1 Common Volts Volts
● 2 + Hot
24 VDC
} 2+
● 2 +
+ – ● 1 3 Y
3+
Stop . . -SR US
3 Y1 Input, 0 to 10 V
LM24-3 US 0 to 10 VDC
(–) ● 1 Common 4 Y2
Note: Direction of rotation NM24 US Control Signal (+)
AM24 US 2 + 5 U
shown for the R or A position.
GM24 US 3 Y …-SR US
4 Z
1 IN4001, IN4003 diode or equivalent, observe polarity. SGA24 SGF24
2 Override switches are optional.
VDC
24V
SN
C
V
I
24 VAC
Transformer
V-F. Operating two 0 to 10 VDC Line ●

Volts
Controllers with the Higher of Two
Control Signals
Johnson Controls A350P Controller
Multiple Power Source Wiring
24 VAC Transformer
Line ● 1 Common
Volts 2 + Hot 24 VAC Transformer
1
Control Signal (–) ● Line ● 1 Common
0 to 10 VDC Volts
Controller A (+) ● 2 + Hot
● 3 Y1 Input, 0 to 10 V
4 Y2
1 5 U
● 3 Y1 Input, 0 to 10 V
0 to 10 VDC …-SR US
Controller B (+) 4 Y2
5 U
…-SR US
1 IN4001, IN4003 diode or equivalent, observe polarity.
Explanation: The diode allows the positive (+) signal to

pass through it and does not allow a higher level posi-
tive signal to back feed to the other controller. Only the
highest controller signal is seen by the actuator. There 1
is a .7 VDC voltage loss across the diode. This makes
the actual voltage range 2.7 to 10.7 VDC.
VDC
24V
SN
C
V
I
Johnson Controls A350P Controller

Single Transformer Wiring
Special Wiring
1 Power polarity must be correct
347
®
V-I. Wiring to Honeywell T775 Controller

Volts 2 + Hot Volts 2 + Hot
Resistor
1 1 ● 500Ω
1/2 W
(ZG-R01)
3 Y1 Input, 0 to 10 V ● 3 Y1
4 Y2 4 Y2
5 U 5 U
…-SR US …-SR US
C/F C/F
24 VAC
1 2 3 4
24 VAC
1 2 3 4
Transformer Transformer
1 SELECT SET ENTER
1 SELECT SET ENTER
SA SB SA SB
Line Line
Volts Volts
1 2 3 4 5 6 1 2 3 4 5 6
SA TOD 24V SA TOD 24V
3 2 1 3 2 1
OUTPUT 2 OUTPUT 2 120 V

120 V
NC COM NC COM
COM 240V COM 240V
NO NO
NO NO NO NO
COM COM COM COM
NC NC NC NC
OUTPUT 3 OUTPUT 4 OUTPUT 3 OUTPUT 4
T775E1098 / T775F1089 T775E1056 / T775F1055

0 to 18 VDC Output Models 4 to 20 mA Output Models
1 Use separate transformer for T775 if powering from 24 VAC. 1 Use separate transformer for T775 if powering from 24 VAC.
Note: The T775 Controllers have an adjustable control

range of 0 to 18 VDC. Use the T775 Calibration instruc-
tions to calibrate a 2 to 10 VDC range.

Volts 2 + Hot Volts 2 + Hot
Resistor
1 1 ● 500Ω

1/2 W
(ZG-R01)
3 Y1 Input, 0 to 10 V ● 3 Y1
4 Y2 4 Y2
5 U 5 U
…-SR US …-SR US
C/F C/F
1 2 3 4
1 2 3 4
SELECT SET ENTER SELECT SET ENTER

SA SB SA SB
1 2 3 4 5 6 1 2 3 4 5 6
SA TOD 24V SA TOD 24V
3 2 1 3 2 1
OUTPUT 2 120 V Line OUTPUT 2 120 V Line

NC COM NC COM
COM 240V
Volts COM 240V
Volts
NO NO
NO NO NO NO
COM COM COM COM
NC NC NC NC
OUTPUT 3 OUTPUT 4 OUTPUT 3 OUTPUT 4
T775E1098 / T775F1089 T775E1056 / T775F1055

0 to 18 VDC Output Models 4 to 20 mA Output Models
1 Use separate transformer for T775 if powering from 24 VAC. 1 Use separate transformer for T775 if powering from 24 VAC.
Note: The T775 Controllers have an adjustable control

range of 0 to 18 VDC. Use the T775 Calibration instruc-
tions to calibrate a 2 to 10 VDC range.
348

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Wiring Guide

The Belimo Difference

● Understanding Wiring Diagrams

● Wiring Diagrams for Belimo Products

II. UNDERSTANDING WIRING DIAGRAMS

III. ANALOG OUTPUTS

IV. WIRING DIAGRAMS FOR BELIMO PRODUCTS

I20618 - Subject to change. © Belimo Aircontrols (USA), Inc.

I-E. OHM's Law

E = Voltage I = Current R = Resistance

E=IxR Example: I = 20mA, R = 500Ω Therefore, E = .020 x 500 = 10V

R = E/I Example: E = 1.35V, I = 10mA Therefore, R = 1.35/.010 = 135Ω

I = E/R Example: E = 120V, R = 50Ω Therefore, 120/50 = 2.4A

I-G. Power Calculations

W=ExI Example: V = 24V, I = 260mA Therefore, W = 24 x .260 = 6.24W

W = E2/R Example: V = 24V, R = 100, Therefore, W = 242/100 = 24 x 24/100 = 5.76W

I-H. Series Connection of Resistors

R1=200Ω R2=250Ω R3=1.0kΩ R TOTAL = 1.45kΩ

I-I. Parallel Connection of Resistors

Example: Five equal resistors R = 100k are con-

Example: R1 = 200 R2 = 250 R3 = 1.0k

I20618 - Subject to change. © Belimo Aircontrols (USA), Inc.

I-K. Power Consumption (W) / Volt Amperes (VA)

Example: Actuator AM24 US.

It is better to use a number of small transformers than one large one.

I-L . Wire Sizing VA

Step #4. Read the diagonal line to the

right of point “A”. It is the 18 47 Ft

Point “B” 22 Ga Max. 60 FT Point “E” 16 Ga Max. 350 FT

I-M. Multi-Conductor Wire Types

GROUND IN ONE POINT ONLY!

SHIELDED WIRE SHIELDED WIRE

I20618 - Subject to change. © Belimo Aircontrols (USA), Inc.

THIS IS WRONG! THE SHIELD MUST BE GROUNDED IN ONE

I-N. Ground Loops

Redundant signal common terminals should not be connected.

II. UNDERSTANDING WIRING DIAGRAMS

II-A. Electrical Symbols

U.S. Electrical Symbols for Contacts International Symbols for Contacts

NORMALLY OPEN NORMALLY CLOSED SWITCHING

0…20V Phase-cut Signal 4 0…10VDC SIGNAL 3

2…10VDC Feedback Signal 2…10VDC Feedback Signal 4

II-B. Compatibility of Different Power Supplies

Power Supply with Half-Wave Rectifier

Power Supply with Full-Wave Rectifier

+ DC Voltage Full-wave rectifiers provide more current capacity. Their disad-

II-C. Connection of Actuators

CONTROLLER 10.0 - .003 = 9.997 V

ALWAYS USE A SEPARATE

I20618 - Subject to change. © Belimo Aircontrols (USA), Inc.

Modulating Control Signal Wiring

ALWAYS USE A SEPARATE

II-D. Long Distance Wiring

II-E. Wiring Mistakes

I20618 - Subject to change. © Belimo Aircontrols (USA), Inc.

ALWAYS USE A SEPARATE

Fig. II-5 A Common Wiring Problem

(–) 1 • The number of wires is

Fig. II-6 Correct Wiring

III. ANALOG OUTPUTS

III-A. 2 to 10 Volt Analog Output

III-B. Sourcing 4 to 20 mA Analog Output

A sourcing 4 to 20mA analog output sends out a current to the Sourcing 4 to 20 mA