Anda di halaman 1dari 137

Jotun TSS Academy 1 Day Paint School

Jotun TSS Academy

Welcome to Jotun 1 Day Paint School


PT. Wijaya Karya, 26 June 2017

By : Mochamad Rizal Efendi


Technical Training - TSS Performance Coatings PT. Jotun Indonesia
Jotun Paint School 1 © Copyright
Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint?
3. Paint technology
4. Corrosion
5. Surface pre-treatment
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 4 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Paint School 5 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun HQ Norway

The Global Company


• Established since 1926
• Head office in Sandefjord, Norway
• Turnover 2,1 bill USD (2015)
• More then 9800 employees
• 71 companies in 45 countries, with 36 Production Facilities in 19
countries, represented in more then 90 countries in the world
• Regional Lab and R&D in UEA,Norway,USA,China,S.Korea,and Malaysia

Jotun Paint School 6 © Copyright


Jotun TSS Academy 1 Day Paint School

Facts and figures


• Among the 20 largest paint
companies in the world
• 36 production facilities in 19
countries
• 71 companies in 45 countries
• Represented in more than 90
countries around the world
• More than 9.400 employees
worldwide
• Head office in Sandefjord, Norway

Jotun Paint School 7 © Copyright


Jotun TSS Academy 1 Day Paint School

PT. Jotun Indonesia

• Sales in Indonesia since 1985,


• First factory in Indonesia 1996,
• Expansion production factory in MM2100 Bekasi 2005
• Expansion Jotun Distribution Center in 2015
• No 1 in Marine segment
• No 1 in Protective segment
• No 1 in Powder Coating Segment
• Top 3 in Decorative segment
• Branch Offices in Surabaya, Pekanbaru, Balikpapan,
Medan, Makasar and Batam
• Computerized tinting machines (Multicolor) in more
than 700 shops

Jotun Paint School 8 © Copyright


Jotun TSS Academy 1 Day Paint School

PT. Jotun Indonesia

• Our current production capacity is up to 40million liters


(mix Solvent and Water base) per year
• We had build new warehouse, called Jotun Distribution
Center with capacity up to 10.000 pallets
• Multi Color Tinting Machine capacity of 1200 cans/day
(mix Solvent and Water Base)

Jotun Paint School 9 © Copyright


Jotun TSS Academy 1 Day Paint School

6 Branches : • Medan • Palembang • Makassar


• Pekanbaru • Surabaya
• Batam • Balikpapan

Jotun Paint School 10 © Copyright


Jotun TSS Academy 1 Day Paint School

More then 700 Jotun Multicolor Centre and


50 Multi Color Industry in Indonesia (Dealers)

Jotun Paint School 11 © Copyright


Jotun TSS Academy 1 Day Paint School

Decorative paints Marine coatings Protective coatings Powder coatings

Use

Application

Brands/
Products

Jotun Paint School 12 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Customers

Red HPI
Box Customers
Customers

Jotun Paint School 13 © Copyright


Jotun TSS Academy 1 Day Paint School

Customers already signed up for HPS


• Jotun’s Hull Performance Solutions was launched early 2011
• Numerous sophisticated customers have applied or contracted one or more vessels
with HPS

Jotun Paint School 14 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Paint School 15 © Copyright


Jotun TSS Academy 1 Day Paint School

Protective Coatings

HPI Energy Infrastructure

Mining Heavy Industry Offshore

Jotun Paint School 16 © Copyright


Jotun TSS Academy 1 Day Paint School

Worldwide Project References

Jotun Paint School 17 © Copyright


Jotun TSS Academy 1 Day Paint School

Cruiseship FREEDOM OF THE SEA

Jotun Global Marine references


Jotun Paint School 18 © Copyright
Jotun TSS Academy 1 Day Paint School

SSP PIRANEMA (Photo Sevan HORDALAND BRIDGE, Norway


Marine)
Jotun Global Protective references
Jotun Paint School 19 © Copyright
Jotun TSS Academy 1 Day Paint School

DELTA PROJECT, TIANJIN PORT, CHINA


NEDHERLAND

Jotun Paint School 20 © Copyright


Jotun TSS Academy 1 Day Paint School

DUBAI METRO, U.A.E. WEST TOWER, GUANGZHOU, CHINA

Jotun Paint School 21 © Copyright


Jotun TSS Academy 1 Day Paint School

BURJ KHALIFA, DUBAI, U.A.E. UNION PROPERTIES TOWER, DUBAI, U.A.E.

Jotun Paint School 22 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Decorative global references


Jotun Paint School 23 © Copyright
Jotun TSS Academy 1 Day Paint School

ATLANTIS THE PALM, DUBAI, U.A.E. BAHRAIN WORLD TRADE CENTRE, BAHRAIN

Jotun Paint School 24 © Copyright


Jotun TSS Academy 1 Day Paint School

Petronas – Twin Tower Kuala Lumpur. Burj Dubai

Jotun Paint School 25 © Copyright


Jotun TSS Academy 1 Day Paint School

THE EIFFEL TOWER

Jotun Paint School 26 © Copyright


Jotun TSS Academy 1 Day Paint School

Indonesia Project References

Jotun Paint School 27 © Copyright


Jotun TSS Academy 1 Day Paint School

OIL TANKER, HUMPUSS BOGASARI

Indonesian Marine references


Jotun Paint School 28 © Copyright
Jotun TSS Academy 1 Day Paint School

Conoco Phillips,
Natuna Sea

FSO Arco Ardjuna PHE ONWJ

BP
TANGG
UH
LNG

Indonesian Protective Project


References
Jotun Paint School 29 © Copyright
Jotun TSS Academy 1 Day Paint School

PLTU Tanjung Jati B 3&4 2x 660 MW


PLTGU Muara Karang Expansion 600MW PLTU Lontar 3x315 MW

And many more in acceleration program 10.000 MW phase 1 and 2 and


up coming 35.000 MW

Jotun Paint School 30 © Copyright


Jotun TSS Academy 1 Day Paint School

PLTGU Tanjung Priok 1x 740 MW PLTU Paiton III 1x850 MW PLTU Rembang 2x316 MW

And many more in acceleration program 10.000 MW phase 1 and 2 and


up coming 35.000 MW

Jotun Paint School 31 © Copyright


Jotun TSS Academy 1 Day Paint School

Regatta Grand Indonesia Sea World

Indonesian Decorative references

Jotun Paint School 32 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Single Source Solution Juanda Airport, Surabaya

Jotun Paint School 33 © Copyright


Jotun TSS Academy 1 Day Paint School

Training and Tools

• Jotun Paint School


• Coating Academy
• JAMP (Jotun Assets
Management
Program)

Jotun Paint School 34 © Copyright


Jotun TSS Academy 1 Day Paint School

A Wide Pool of Qualified Coating Advisors

PT. Jotun Indonesia currently supported by 60 Coating Advisor for


Performance Coating Segment certified as Inspector by NACE, SSPC
and FROSIO

Jotun Paint School 35 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion and Cathodic Protection
5. Surface preparation
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 38 © Copyright


Jotun TSS Academy 1 Day Paint School

Mengapa Cat Diperlukan?

Ada dua alasan utama untuk mengecat :

Untuk melindungi properti dan untuk alasan kosmetik

Hal ini secara finansial sangat penting untuk melindungi struktur


terhadap korosi. Sebuah sistem cat yang baik akan menjadi metode
biaya-efektif untuk melindungi struktur:

Umur struktur diperpanjang, biaya pemeliharaan berkurang dan resiko


kecelakaan yang mempengaruhi orang-orang dan lingkungan berkurang.

Jotun Paint School 39 © Copyright


Jotun TSS Academy 1 Day Paint School

Why do we paint?
Safety and economy:
The industry wishes to preserve their investments to avoid
accidents.
If it was cheaper to let constructions corrode, and simply build
new ones when the safety limit was passed, we
would have seen many more rusty plants, ships and platforms

Jotun Paint School 40 © Copyright


Jotun TSS Academy 1 Day Paint School

What are differences between below terms?

Coating
Any layer that covering /shielding construction from environment

Painting
Liquid , applied in liquid condition, cured as solid coating

Lining
Thick or very thick coating, used in submerged condition

Jotun Paint School 41 © Copyright


Jotun TSS Academy 1 Day Paint School

What kind of coating could protect this construction

Jotun Paint School 42 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Paint School 43 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Corrosion
4. Paint technology
5. Surface preparation
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 45 © Copyright


Jotun TSS Academy 1 Day Paint School

Definition of corrosion

Corrosion is a chemical reaction between


a metal
and
its surrounding environment
under the formation of corrosion products

Jotun Paint School 46 © Copyright


Jotun TSS Academy 1 Day Paint School

Pengertian Korosi

Logam Korosi Karat


(Metal) (Corrosion) (Rust)

• Karat/Rust hanya bisa dihilangkan dengan cara mekanik, dengan


dibakar, digerinda, di-wire brush atau dengan blasting

• Coating atau cat hanya mencegah proses korosi tidak terjadi

Jotun Paint School 47 © Copyright


Jotun TSS Academy 1 Day Paint School

Parameters influencing the corrosion speed

• Humidity
• Temperature
• Concentration of salts
• Amount of air pollution, including
acid rain, soot and dust particles

Jotun Paint School 53 © Copyright


Jotun TSS Academy 1 Day Paint School

Corrosion Protection by coatings


• Barrier effect
– Creates a barrier that stops the ionic current
(i.e. corrosion current) Example: epoxy-coatings

• Inhibitive/passivizing effect
– The coating passivizes the steel surface
Example: coatings mixed with anti corrosive pigments
(lead, chromates or phosphates)

• Cathodic effect
– The coating itself acts as an anode (galvanic effect)
Example: zinc rich coatings

Jotun Paint School 54 © Copyright


Jotun TSS Academy 1 Day Paint School

Barrier effect
Most paints protect the steel by
forming a barrier to the surrounding
environment

• A barrier will increase the


resistance in the galvanic circle

• A thick barrier will give better


protection than a thin

Jotun Paint School 55 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Barrier Effect with Glass Flake Technology

Thickness

1500
Baltoflake Chemflake
for internal tank with excellent
Marathon 1000GF chemical resistant

600
500
400
Marathon
300
Jotamastic 90 GF
75

• A thick barrier will give better protection than a thin

Jotun Paint School 56 © Copyright


Jotun TSS Academy 1 Day Paint School

Inhibitor effect
In inhibitive coatings, moisture may
penetrate to reach the inhibitive
primer where the reactive pigments
are activated, which in turn
passivizes the metal substrate at the
coating/metal interface

Example of Inhibitive pigments:


• Red Lead (not used)
• Lead/zinc chromate (not used)
• Zinc phosphate

Product with inhibitive pigments are


not suited for immersed substrates

Jotun Paint School 57 © Copyright


Jotun TSS Academy 1 Day Paint School

Cathodic effect
• Some paints offer the same
cathodic protection effect as
sacrificial anodes
• A zinc-rich primer reacts to protect
the steel substrate when the
topcoat is damaged
• The CP type of paints is not an
inert paint film as the barrier
coatings
• The paints contain active, metallic
pigments
• The pigments react with moisture
and the steel and creates a
calcareous deposit on bare spots
of the steel substrate

Jotun Paint School 58 © Copyright


Jotun TSS Academy 1 Day Paint School

Zinc Rich Paints (Cathodic Protection)

Zinc Epoxy (Organic Zinc) Zinc Ethil Silicate


(In Organic Zinc)
• Chemically curing
• Good adhesion & mechanical
• Very good solvent resistance
strength
• Very high heat resistance (max
• May be recoated with most types
400ºC)
of paint, except Alkyd
• Very high mechanical strength
• Dry heat resistant up to 120ºC
• Max. DFT: 100 µm At higher DFT
• Film thickness: 25 – 125 µm
tendency of mud-cracking or
• Not acid- and alkaline resistant checking
(Resistant between pH 5-9)
Jotun Zinc Ethil Silicate Product
Jotun Zinc Epoxy Product
Barrier 77, Barrier 80, Barrier 90 Resist 78 , Resist 86,

Jotun Paint School 59 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Corrosion
4. Paint technology
5. Surface preparation
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 60 © Copyright


Jotun TSS Academy 1 Day Paint School

Composition of paints

Paints

Binder Pigments Solvents Additives

Natural Resin Colouring Hydro carbons Wetting agent


Drying oil
Coal Tar
Extender Ketones Anti-settling
Nitrocellulose

Synthetic Resin Inhibitive pigm. Esters Dryer


Alkyd
CR Cathodically Ethers Anti-skinner
Epoxy protective
Polyester
Polyurethane Alcohols Plasticiser
Silicate
Biocides
Vinyl Water

Jotun Paint School 61 © Copyright


Jotun TSS Academy 1 Day Paint School

The properties of a paint will be decided by


the binder

• Three generic type of


binders are applied to test
panels: Alkyd, epoxy and
polyurethane
• Exposed to sunlight, water
chemicals
• Different properties are
demonstrated.
• Important to select the
correct type of paint for the
purpose

Jotun Paint School 63 © Copyright


Jotun TSS Academy 1 Day Paint School

Solid Content ( illustration only )

Solvents,
20%

Additives, 8%
Solvents,
50%
Pigments, 24%

Additives, 5%

Pigments, 15%

Binder,
Binder, 48%
30%

Solid content: 50% Solid content: 80%

Jotun Paint School 64 © Copyright


Jotun TSS Academy 1 Day Paint School

Drying / Curing Mechanism


• The properties of a paint film is closely related to how the binder dries or
cures

• The three most common drying / curing mechanisms are:

1. Solvent evaporation (physically drying)

2. Reaction with oxygen in the air (oxidation)

3. Chemical reaction between resin and hardener

Jotun Paint School 74 © Copyright


Jotun TSS Academy 1 Day Paint School

Drying / Curing Mechanism


Physically drying Oxidative drying Chemically curing

• Chlorinated rubber • Alkyd • Epoxy (solvent and


• Vinyl water borne)
• Acrylic • Zinc epoxy
• Silicone • Epoxy Mastic
• Bitumen • Polyurethane
• Tar • 2-pack Acrylic
• Antifoulings • Zinc Silicate
• Polysiloxane
• Polyester
• Vinylester

Jotun Paint School 75 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Product
Jotun Physically Jotun Oxidative Jotun Chemically
drying drying curing

•Pioner Primer • Alkyd primer • Penguard /


•Coastal Uniprime • Aluflex Jotacote/Tankguard
• Jota QD Primer • Barier 80
•Solvalitt
• Pilot II • Jotamastic 80/90/ SF
•Pioner Top Coat • Jota TC Gloss • Hardtop AX/XP/HB
•Pilot AC • Jota QD Top Coat • Hardtop Smart Pack
• Coastal Gloss • Resist 78/86/ Tankguard
•Pilot WF
• Coastal Prime QD Zinc
• Hardtop Optima/Pro
• Baltoflake
• Chemflake

Jotun Paint School 76 © Copyright


Jotun TSS Academy 1 Day Paint School

Chemically curing binder?


Harus Memperhatikan hal penting berikut :
1. Pastikan umur pakai (Self Life) cat masih bagus.
2. Pastikan Comp A bertemu Comp B yang tepat
3. Pastikan mixing ratio Comp A : Comp B
4. Gunakan mechanical agitator (mixer)
5. Applikasikan sebelum masa reaksi
(pot life) habis
6. Diamkan selama waktu induction time
Untuk bereaksi awal
7. Lakukan pengecatan ulang sesuai waktu
recoating intervals

Jotun Paint School 86 © Copyright


Jotun TSS Academy 1 Day Paint School

Chemically curing ?

Jotun Paint School 88 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion
5. Surface preparation
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 107 © Copyright


Jotun TSS Academy 1 Day Paint School

Penyebab Utama Kegagalan Pengecatan


Penyebab utama kerusakan
cat/coating
adalah :

• Persiapan permukaan yang


kurang bagus
• Aplikasi pengecatan yang
kurang baik

Meskipun menggunakan
cat/coating dengan kualitas
tinggi, tetapi jika persiapan
permukaan dan cara aplikasinya
salah maka performa cat
tersebut tidak akan bagus.
Jotun Paint School 108 © Copyright
Jotun TSS Academy 1 Day Paint School

Persiapan permukaan (Surface Steel Preparation)


terdiri dari :

1. Menghilangkan permukaan tajam


2. Membersihkan permukaan dari kotoran dan minyak
/grease menggunakan detergent
3. Membilas dengan air tawar (fresh water)
4. Melakukan treatment permukaan sesuai standard yang
digunakan

Jotun Paint School 109 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Cross section of painted steel with a sharp edge


• Paint applied with spray
• Forms inferior coating thickness around the
edge
Sharp
edge,
low
DFT

Steel

Paint

Jotun Paint School 110 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Cross section of painted steel with well rounded edge


• Paint applied by spray
• Forms even thickness around the edge

Paint

Steel

Jotun Paint School 111 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Pre-surface condition
• Visual inspection should be
conducted on all steel items prior
to surface preparation

• This will determine the level of


pre-preparation requirements
such as grinding, filling etc.

Jotun Paint School 112 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Steel preparation prior to cleaning: Laminations,


undercuts, welding seams

Jotun Paint School 113 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Steel preparation: Edges and weld spatters

Jotun Paint School 114 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Bad welding and non-removal of spatters

Jotun Paint School 115 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Early corrosion on sharp edge and spot welds


• Paint has newly been applied
• Exposed to wind and weather for approximately 2
weeks

Jotun Paint School 116 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Rough welding seam at internal water tank

Jotun Paint School 117 © Copyright


Jotun TSS Academy 1 Day Paint School

1. Removing Sharp Edges

Paint unable to cover intermittent area

Jotun Paint School 118 © Copyright


Jotun TSS Academy 1 Day Paint School

2. Removing Dirt, Oil and Grease

Cleaning with detergent

• Apply the cleaner from below


and upwards
• Work systematically on all
surfaces
• Let the cleaner react, normally
1-5 minutes
• Wash off from below and
upwards
• Final rinse from above and
down

Jotun Paint School 119 © Copyright


Jotun TSS Academy 1 Day Paint School

2. Removing Dirt, Oil and Grease

Washing with detergent, rinse with fresh water

Jotun Paint School 120 © Copyright


Jotun TSS Academy 1 Day Paint School

3. Washing with fresh water

Osmotic blistering

Osmotic blistering occurs when


paint has been applied on a
surface contaminated with
water soluble salts

Jotun Paint School 121 © Copyright


Jotun TSS Academy 1 Day Paint School

3. Washing with fresh water

Formation of blisters
as a function of salt concentration on substrate (1 of 2)

Salt: 0 mg/ m² Salt: 60 mg/ m²


Film: 150 microns Film: 150 microns

Jotun Paint School 122 © Copyright


Jotun TSS Academy 1 Day Paint School

3. Washing with fresh water

Formation of blisters
as a function of salt concentration on substrate (1 of 2)

Salt: 100 mg/ m² Salt: 200 mg/m²


Film: 150 microns Film: 150 microns

Jotun Paint School 123 © Copyright


Jotun TSS Academy 1 Day Paint School

3. Washing with fresh water

Welding smoke is water soluble and can only


be removed by water

Jotun Paint School 124 © Copyright


Jotun TSS Academy 1 Day Paint School

3. Washing with fresh water

Blisters close to weld


• Welding smoke is water soluble and will create osmotic
blistering if not removed
• Galvanic difference between steel plate and weld may
aggravate the attack

Jotun Paint School 125 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Steel Preparation Standards

Jotun Paint School 126 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

ISO 8501-1

Jotun Paint School 127 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Wire Brush
• Wire brushing is relatively easy to
use for maintenance on
previously coated surfaces

• Wire brushing will not, however,


feather edge existing coatings

• Wire brushing will not remove mill


scale

Jotun Paint School 128 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Hand wire brushed surfaces

Jotun Paint School 129 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Disc sanding and grinding


Disking and grinding is a similar
process to mechanical wire-brush

There is a danger of polishing the


surface or gouging the steel or
substrate

Suitable for feathering of edges


to intact paint after spot repair

Jotun Paint School 130 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Polished erection and welds

Jotun Paint School 131 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Abrasive blast cleaning

• Gives a good surface profile


• Surface stays dry
• High production rate
• Several blasting standards can
be achieved

• Does not remove oil, grease


and salts from the substrate
• Creates dust

Jotun Paint School 132 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Abrasive blast cleaning

Abrasive is projected under high


pressures onto the surface which
removes:
– Old coatings, surface ready
for new coatings to be applied
– Mill scale and rust
Surface profile is created

Jotun Paint School 133 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Blasting standard ISO 8501-1

Jotun Paint School 134 © Copyright


Jotun TSS Academy 1 Day Paint School

4. Surface Treatment

Blasting test area


• It may be difficult to evaluate
a surface according to a
standard

• Test areas are often put up on


the site to make sure that the
actual standard specified is
followed

• Agreement before the work


starts will help to avoid later
disagreements

Jotun Paint School 135 © Copyright


Jotun TSS Academy 1 Day Paint School

Types of abrasives
Abrasives used in the
abrasive blast
cleaning process

The main groups are


metallic, non-metallic
and specialist
products

Jotun Paint School 136 © Copyright


Jotun TSS Academy 1 Day Paint School

Abrasives and blasting profile

Jotun Paint School 137 © Copyright


Jotun TSS Academy 1 Day Paint School

Abrasives and blasting profile


Abrasive blast cleaning
increases the surface area of
the steel

The profile will differ


depending on type of abrasive:
shot, grit and also size

The surface profile can


determine the adhesion value
of a coating and is a very
important aspect to coatings
and corrosion protection

Profile comparison ISO 8503-1

Jotun Paint School 138 © Copyright


Jotun TSS Academy 1 Day Paint School

Abrasive spot blasting

Jotun Paint School 139 © Copyright


Jotun TSS Academy 1 Day Paint School

Spot blasting

• Blast-cleaning destroys the


edges of the intact paint film
around the damage

• This results in poor adhesion

• Damaged paint edges must be


feathered prior to application
of the new paint

Jotun Paint School 140 © Copyright


Jotun TSS Academy 1 Day Paint School

Kerusakan akibat spot blasting


• Edges has not been feathered prior to application of the paint
• The edges are weak points in the paint film
• Corrosion attack initiates on such areas

CD 4934 no. 80

Jotun Paint School 141 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion
5. Surface preparation
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 147 © Copyright


Jotun TSS Academy 1 Day Paint School

Application
• Good work practice
• Brush
• Roller
• Stripe-coating
• Airless spray

Cleanliness and good


housekeeping before,
during and after
application are one of the
most important factors to
have a good result

Jotun Paint School 148 © Copyright


Jotun TSS Academy 1 Day Paint School

Important to open the tin correctly !

• Remove all loose


particles from the lid
• Loosen the lid
• Lift the lid away from
the tin in such a
manner that the
contaminants do not
fall into the paint

Application: Open_dirtytin1

Jotun Paint School 149 © Copyright


Jotun TSS Academy 1 Day Paint School

Chemically curing binder?


Harus Memperhatikan hal penting berikut :
1. Pastikan umur pakai (Self Life) cat masih bagus.
2. Pastikan Comp A bertemu Comp B yang tepat
3. Pastikan mixing ratio Comp A : Comp B
4. Gunakan mechanical agitator (mixer)
5. Applikasikan sebelum masa reaksi
(pot life) habis
6. Diamkan selama waktu induction time
Untuk bereaksi awal
7. Lakukan pengecatan ulang sesuai waktu
recoating intervals

Jotun Paint School 150 © Copyright


Jotun TSS Academy 1 Day Paint School

Chemically curing ?

Jotun Paint School 151 © Copyright


Jotun TSS Academy 1 Day Paint School

Tools for mixing of paints


• Always use mechanical
agitator to ensure proper
mixing of both one and two
pack products
• Proper mixing will not be
achieved by a stick
• A wooden stick may also
contain dirt and loose parts
that may contaminate the
paint and clog the spray
equipment

Jotun Paint School 152 © Copyright


Jotun TSS Academy 1 Day Paint School

Mixing two component paint

• Component B is poured into


the component A (base)
• Component B may have a high
viscosity. Make sure to use all
of it
• Ensure correct mixing ratio
• Use mechanical agitator

Jotun Paint School 153 © Copyright


Jotun TSS Academy 1 Day Paint School

Consequence of inferior mixing:

• To the right: Correct mixing and mixing ratio.


• To the left: Insufficient mixing and / or incorrect
mixing ratio.

Cd-4930-60

Jotun Paint School 154 © Copyright


Jotun TSS Academy 1 Day Paint School

What factors influence


the drying / curing process ?

• Relative humidity, %
• Ventilation
• Temperature
• Film thickness
• Number of coats
• Evaporation speed of solvents

Jotun Paint School 155 © Copyright


Jotun TSS Academy 1 Day Paint School

Parameter kondisi cuaca yang baik


untuk coating ?

• Relative humidity di bawah 85%


• Suhu permukaan konstruksi 10˚C
-40˚C
• Suhu permukaan konstruksi
minimum 3˚C diatas Dew Points

Jotun Paint School 156 © Copyright


Jotun TSS Academy 1 Day Paint School

Application by brush
• The brush pushes the coating into
the substrate assisting with
wetting and the subsequent
adhesion

• Certain coatings such as epoxy


mastics are specifically
formulated for this type of
application

• Always check the product data


sheets for details on application
etc.

Jotun Paint School 157 © Copyright


Jotun TSS Academy 1 Day Paint School

Application by brush
Brush vs Airless Spray Application

• Brush application may often


achieve in the range of 50
microns dry film thickness

• Airless spray can apply coatings


at extremely high dry film
thickness

• Brush much slower than airless


spray

Jotun Paint School 158 © Copyright


Jotun TSS Academy 1 Day Paint School

Application by roller

• Type of roller to use must


be selected on what to
paint and the type of paint
to use

• Not recommended to use


roller on the 1st coat

Jotun Paint School 160 © Copyright


Jotun TSS Academy 1 Day Paint School

Application by roller
Roller Application vs Spray Application
• The use of rollers to apply a coating
will result in a thinner dry film
compared to spray application
• The dry film thickness with roller
application will be much lower than
airless spray application. High
solids and high performance
coatings are normally spray applied
• Additional coats may have to be
applied to meet the desired dry film
thickness while applying coatings
by roller application

Jotun Paint School 163 © Copyright


Jotun TSS Academy 1 Day Paint School

Stripe coating
Stripe coating is defined as an
additional coating applied to
selected areas of a substrate or
surface

The extent of stripe coating that


may be required on a structural
steel member with lots of edges
etc.

Jotun Paint School 165 © Copyright


Jotun TSS Academy 1 Day Paint School

Stripe coating

• A paint brush is an excellent


tool for stripe coating

• Wet the substrate properly

• Works the paint well into the


substrate

• Welds, edges and notches


must be stripe coated

Jotun Paint School 166 © Copyright


Jotun TSS Academy 1 Day Paint School

Stripe coating

• Many holidays
• The paint must be worked properly into the rough substrate using
several strokes with the paint brush

Cd-
Cd-4934-
4934-97

Jotun Paint School 167 © Copyright


Jotun TSS Academy 1 Day Paint School

Stripe coating
Stripe coating between first and
second full coat:
– Weld seams
– Edges
– Bulbs
– Angels
– Notches etc.

Note the contrasting colours


Excellent work

Jotun Paint School 168 © Copyright


Jotun TSS Academy 1 Day Paint School

Application by Airless spray


• Airless spray painting is
particularly suitable for anti-
corrosive and high performance
coatings applied to large
structures such as ships, bridges,
tanks etc.
• This illustration demonstrates a
coating applicator applying a high
build coating to structural
steelwork
• Airless spray is by far the most
popular form of coating
application for heavy duty
industries

Jotun Paint School 169 © Copyright


Jotun TSS Academy 1 Day Paint School

Application by Airless spray


• This animation demonstrates the
use of an airless spray gun
• The paint, coloured in red, is
forced through the gun at high
pressure and through the tip
where it is atomized and pushed
onto the surface
• Although the process is called
airless, the process requires
compressed air to work the
equipment
• Electric type airless spray
equipment are also available

Jotun Paint School 170 © Copyright


Jotun TSS Academy 1 Day Paint School

Airless spray equipment


• PUMP - The pump pressurizes the
paint
• POWER - A power source is
required
• HOSE - High pressure hoses.
• CONTAINER - Holds the material
• GUN - Atomizes and directs the
paint onto the surface

It is important that only genuine


parts are used for the equipment.
Never purchase cheap replacements
or spares

Jotun Paint School 171 © Copyright


Jotun TSS Academy 1 Day Paint School

Airless spray
Jotacote UHB Jotamastic 90GF Jotamastic 90

Hardtop AX

Jotun Paint School 172 © Copyright


Jotun TSS Academy 1 Day Paint School

Airless spray
215

2”

2”

10” or 25,4
cm
Jotun Paint School 173 © Copyright
Jotun TSS Academy 1 Day Paint School

Rules when spraying

• Correct distance between spray gun and


substrate: (30-60 cm)

• Correct angel (90°)

• Overlapping
(50% or cross application)

Jotun Paint School 174 © Copyright


Jotun TSS Academy 1 Day Paint School

Airless spray
• Keep the spray gun at a correct
distance from the object
• A correct distance ensures a
good, homogenous paint film
• Too great a distance gives poor
float and an uneven surface
• Trying to reach areas far away
will give an uneven film thickness
• Shadows are created behind
welds
• Waving with the gun results in an
unacceptable spray pattern

Jotun Paint School 176 © Copyright


Jotun TSS Academy 1 Day Paint School

Application of a Tank

• Pre-treatment Sa 2 ½

• Paint system: Glass flake


reinforced polyester

• Good application
technique

Jotun Paint School 177 © Copyright


Jotun TSS Academy 1 Day Paint School

Application technique combination of tools


• Some areas are difficult to
reach with a spray gun

• Start with the paint brush

• Then, use the back roller

• Finally, apply the remaining


areas with the spray gun

Jotun Paint School 178 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion and Cathodic Protection
5. Surface preparation
6. Application
7. Health and Safety
8. Green step

Jotun Paint School 179 © Copyright


Jotun TSS Academy 1 Day Paint School

Many risks are involved when working with paints

Safety
– Explosion and Fire
Health
– Manufacturing and Surface treatment
Environment
– Emission to air (VOC)
– Emission to water (Maintenance)
– Emission to soil (Waste handling)

Jotun Paint School 180 © Copyright


Jotun TSS Academy 1 Day Paint School

HSE Information – SDS

1. Identification of the company 9. Physical and chemical


2. Composition and ingredients properties
3. Hazard identification 10. Stability and reactivity
4. First aid measures 11. Toxicological information
5. Fire fighting measures 12. Ecological information
6. Accidental release measures 13. Disposal considerations
7. Handling and storage 14. Transport information
8. Exposure control and personal 15. Regulatory information
protection 16. Other information

Jotun Paint School 181 © Copyright


Jotun TSS Academy 1 Day Paint School

Personal Protective Equipment (PPE)


General PPE list:

• Safety Helmet
• Safety Harness (if working in
height)
• Safety shoes or boots
• Protective overalls
• Visible jacket
• Gloves
• Safety glasses or goggles
• Ear protectors
• Respirator

Jotun Paint School 182 © Copyright


Jotun TSS Academy 1 Day Paint School

Physical risk – High pressure


Surface treatment involves
equipment with high pressures

• Blast cleaning
• - Mixture of air and particles
• Airless spray application
• - Paint

Never point any high pressure unit at another person


or at yourself!
- This includes pure air (> 5 bar)!

Jotun Paint School 183 © Copyright


Jotun TSS Academy 1 Day Paint School

Inhalation of Solvents

The most dangerous hazard


• Solvents will be transported by the blood stream to internal organs of
the body

• Amount absorbed depends on: Type of solvent, period of exposure,


concentration and work load

• Will cause damage to: Brain, nervous system, respiratory system,


liver, kidneys and reproductive systems

Jotun Paint School 184 © Copyright


Jotun TSS Academy 1 Day Paint School

Chemical risk – Skin contact


Chemicals can be absorbed through both intact skin and
damaged skin
Typical health effects:
– Irritation
• Reddening, stinging sensation etc.
– Corrosion
• Tissue damage; eyes, skin, respiratory system
– Sensitisation
• Reddening, blisters etc.

Jotun Paint School 185 © Copyright


Jotun TSS Academy 1 Day Paint School

Flammability - Solvents

Solvents are heavier than air:


• A fire may start in lower areas or
compartments
• Hot work may ignite the solvents
• A fire or an explosion may be initiated
• Ignorant personnel below can be
affected

Jotun Paint School 186 © Copyright


Jotun TSS Academy 1 Day Paint School

Precautions When Painting in Confined Spaces.

• Ensure good ventilation


• Exhaust points for fumes / solvents must be close to the bottom
• Start application from the bottom and up
• Always use non-sparking tools
• Use only approved light and electrical equipment
• Use fresh air masks
• Safety lines
• Sufficient rest periods

Never smoke
or use naked flames !

Jotun Paint School 187 © Copyright


Jotun TSS Academy 1 Day Paint School

Explosion
Typical explosion range for paint solvents:
1 vol.% (10.000 ppm) - 8 vol.% (80.000 ppm)

Jotun Paint School 188 © Copyright


Jotun TSS Academy 1 Day Paint School

General precautions

Good house-
keeping is very
important for
avoiding
accidents!

Jotun Paint School 189 © Copyright


Jotun TSS Academy 1 Day Paint School

1 Day Paint School

1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Paint production
5. Corrosion
6. Surface preparation
7. Application
8. Health and Safety
9. Green step

Jotun Paint School 190 © Copyright


Jotun TSS Academy 1 Day Paint School

Green step

Jotun Paint School 191 © Copyright


Jotun TSS Academy 1 Day Paint School

Green Step

• VOC emission • Hazardous materiel

These substances can give chronic Hazardous raw materials are to


health effects and contribute to be replaced by less hazardous
high levels of ozone and smog at alternatives. New raw materials
ground level, and they are must not reduce products'
therefore regulated in many overall safety, health and
countries environmental properties

Jotun Paint School 192 © Copyright


Jotun TSS Academy 1 Day Paint School

Green Step

• Reducing energy consumption • Reducing carbon footprint

First and foremost, Jotun's The carbon footprint is a


consumption of energy is linked to measure of the impact our
our facilities, including production activities have on the
and warehouse environment, and in particular
climate change

Jotun Paint School 193 © Copyright


Jotun TSS Academy 1 Day Paint School

Green step
• Reducing waste

Our key objectives are Reduce, Reuse and Recycle, to be applied


in all our operations, including waste from offices as well as
production waste. Reducing and disposing of chemical waste is a
major focus area

For a more colourful world, we all need to be a


little greener

Jotun Paint School 194 © Copyright


Jotun TSS Academy 1 Day Paint School

Jotun Paint School 195 © Copyright

Anda mungkin juga menyukai