1. Introduction of Jotun
2. Why and what do we paint?
3. Paint technology
4. Corrosion
5. Surface pre-treatment
6. Application
7. Health and Safety
8. Green step
Jotun HQ Norway
Use
Application
Brands/
Products
Jotun Customers
Red HPI
Box Customers
Customers
Protective Coatings
ATLANTIS THE PALM, DUBAI, U.A.E. BAHRAIN WORLD TRADE CENTRE, BAHRAIN
Conoco Phillips,
Natuna Sea
BP
TANGG
UH
LNG
PLTGU Tanjung Priok 1x 740 MW PLTU Paiton III 1x850 MW PLTU Rembang 2x316 MW
1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion and Cathodic Protection
5. Surface preparation
6. Application
7. Health and Safety
8. Green step
Why do we paint?
Safety and economy:
The industry wishes to preserve their investments to avoid
accidents.
If it was cheaper to let constructions corrode, and simply build
new ones when the safety limit was passed, we
would have seen many more rusty plants, ships and platforms
Coating
Any layer that covering /shielding construction from environment
Painting
Liquid , applied in liquid condition, cured as solid coating
Lining
Thick or very thick coating, used in submerged condition
1. Introduction of Jotun
2. Why and what do we paint
3. Corrosion
4. Paint technology
5. Surface preparation
6. Application
7. Health and Safety
8. Green step
Definition of corrosion
Pengertian Korosi
• Humidity
• Temperature
• Concentration of salts
• Amount of air pollution, including
acid rain, soot and dust particles
• Inhibitive/passivizing effect
– The coating passivizes the steel surface
Example: coatings mixed with anti corrosive pigments
(lead, chromates or phosphates)
• Cathodic effect
– The coating itself acts as an anode (galvanic effect)
Example: zinc rich coatings
Barrier effect
Most paints protect the steel by
forming a barrier to the surrounding
environment
Thickness
1500
Baltoflake Chemflake
for internal tank with excellent
Marathon 1000GF chemical resistant
600
500
400
Marathon
300
Jotamastic 90 GF
75
Inhibitor effect
In inhibitive coatings, moisture may
penetrate to reach the inhibitive
primer where the reactive pigments
are activated, which in turn
passivizes the metal substrate at the
coating/metal interface
Cathodic effect
• Some paints offer the same
cathodic protection effect as
sacrificial anodes
• A zinc-rich primer reacts to protect
the steel substrate when the
topcoat is damaged
• The CP type of paints is not an
inert paint film as the barrier
coatings
• The paints contain active, metallic
pigments
• The pigments react with moisture
and the steel and creates a
calcareous deposit on bare spots
of the steel substrate
1. Introduction of Jotun
2. Why and what do we paint
3. Corrosion
4. Paint technology
5. Surface preparation
6. Application
7. Health and Safety
8. Green step
Composition of paints
Paints
Solvents,
20%
Additives, 8%
Solvents,
50%
Pigments, 24%
Additives, 5%
Pigments, 15%
Binder,
Binder, 48%
30%
Jotun Product
Jotun Physically Jotun Oxidative Jotun Chemically
drying drying curing
Chemically curing ?
1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion
5. Surface preparation
6. Application
7. Health and Safety
8. Green step
Meskipun menggunakan
cat/coating dengan kualitas
tinggi, tetapi jika persiapan
permukaan dan cara aplikasinya
salah maka performa cat
tersebut tidak akan bagus.
Jotun Paint School 108 © Copyright
Jotun TSS Academy 1 Day Paint School
Steel
Paint
Paint
Steel
Pre-surface condition
• Visual inspection should be
conducted on all steel items prior
to surface preparation
Osmotic blistering
Formation of blisters
as a function of salt concentration on substrate (1 of 2)
Formation of blisters
as a function of salt concentration on substrate (1 of 2)
4. Surface Treatment
4. Surface Treatment
ISO 8501-1
4. Surface Treatment
Wire Brush
• Wire brushing is relatively easy to
use for maintenance on
previously coated surfaces
4. Surface Treatment
4. Surface Treatment
4. Surface Treatment
4. Surface Treatment
4. Surface Treatment
4. Surface Treatment
4. Surface Treatment
Types of abrasives
Abrasives used in the
abrasive blast
cleaning process
Spot blasting
CD 4934 no. 80
1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion
5. Surface preparation
6. Application
7. Health and Safety
8. Green step
Application
• Good work practice
• Brush
• Roller
• Stripe-coating
• Airless spray
Application: Open_dirtytin1
Chemically curing ?
Cd-4930-60
• Relative humidity, %
• Ventilation
• Temperature
• Film thickness
• Number of coats
• Evaporation speed of solvents
Application by brush
• The brush pushes the coating into
the substrate assisting with
wetting and the subsequent
adhesion
Application by brush
Brush vs Airless Spray Application
Application by roller
Application by roller
Roller Application vs Spray Application
• The use of rollers to apply a coating
will result in a thinner dry film
compared to spray application
• The dry film thickness with roller
application will be much lower than
airless spray application. High
solids and high performance
coatings are normally spray applied
• Additional coats may have to be
applied to meet the desired dry film
thickness while applying coatings
by roller application
Stripe coating
Stripe coating is defined as an
additional coating applied to
selected areas of a substrate or
surface
Stripe coating
Stripe coating
• Many holidays
• The paint must be worked properly into the rough substrate using
several strokes with the paint brush
Cd-
Cd-4934-
4934-97
Stripe coating
Stripe coating between first and
second full coat:
– Weld seams
– Edges
– Bulbs
– Angels
– Notches etc.
Airless spray
Jotacote UHB Jotamastic 90GF Jotamastic 90
Hardtop AX
Airless spray
215
2”
2”
10” or 25,4
cm
Jotun Paint School 173 © Copyright
Jotun TSS Academy 1 Day Paint School
• Overlapping
(50% or cross application)
Airless spray
• Keep the spray gun at a correct
distance from the object
• A correct distance ensures a
good, homogenous paint film
• Too great a distance gives poor
float and an uneven surface
• Trying to reach areas far away
will give an uneven film thickness
• Shadows are created behind
welds
• Waving with the gun results in an
unacceptable spray pattern
Application of a Tank
• Pre-treatment Sa 2 ½
• Good application
technique
1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Corrosion and Cathodic Protection
5. Surface preparation
6. Application
7. Health and Safety
8. Green step
Safety
– Explosion and Fire
Health
– Manufacturing and Surface treatment
Environment
– Emission to air (VOC)
– Emission to water (Maintenance)
– Emission to soil (Waste handling)
• Safety Helmet
• Safety Harness (if working in
height)
• Safety shoes or boots
• Protective overalls
• Visible jacket
• Gloves
• Safety glasses or goggles
• Ear protectors
• Respirator
• Blast cleaning
• - Mixture of air and particles
• Airless spray application
• - Paint
Inhalation of Solvents
Flammability - Solvents
Never smoke
or use naked flames !
Explosion
Typical explosion range for paint solvents:
1 vol.% (10.000 ppm) - 8 vol.% (80.000 ppm)
General precautions
Good house-
keeping is very
important for
avoiding
accidents!
1. Introduction of Jotun
2. Why and what do we paint
3. Paint technology
4. Paint production
5. Corrosion
6. Surface preparation
7. Application
8. Health and Safety
9. Green step
Green step
Green Step
Green Step
Green step
• Reducing waste