USN

DAYANANDA SAGAR COLLEGE OF ENGINEERING

(An Autonomous Institute Affiliated to VTU, Belagavi)
Shavige Malleshwara Hills, Kumaraswamy Layout, Bengaluru-560078

UG Continuous Internal Assessment – I

Program: IEM
Course: METAL REMOVAL PROCESS Semester : IV
Course Code: IM44 Date: 05/03/2018
Maximum marks: 50 Duration: 1hour 30 min

PART- A
1) a) Differentiate between manufacturing and production 04
b) Describe a tool with 8, 10, 6, 8, 7, 10, 2 08

c) Differentiate between orthogonal and oblique cutting 08

OR
2) a) With neat sketch explain mechanics of chip formation process 08

b) The following data were obtained during orthogonal turning of a certain 12

workpiece material chip thickness is 0.45mm, width of cut 2.5mm, cutting force
113kg, thrust force 29.5kg, cutting speed 150m/min, rake angle 10, calculate the
following. a) chip thickness ratio b) coefficient of friction c) shear angle d)
velocity of chip along tool life e) frictional force along tool face f) shear stress
g) power requires
3) a) With assumptions derive the expression for various forces acting in metal 20
cutting and also derive the expression for shear angle
OR
4) a) Differentiate between capstun and turret lathe 10
b) With neat sketch explain operations performed in lathe 10
PART B
5) a) Define tool wear and explain types of tool wear 10

OR
6) b) The following data were obtained while turning a work piece on a lathe. Tool 10
life is equal to 1 hour for V = 28 m/min, f= 0.3 mm/rev and d = 2.6 m. the tool
life equation for the operation is V T0.14 f0.78 d0.38 = C calculate the tool life if the
cutting speed, feed, depth of cut are increased by 25% individually and all taken
together. Comment on tool life

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 DAYANANDA SAGAR COLLEGE OF ENGINEERING
(An Autonomous Institute Affiliated to VTU, Belagavi)
Shavige Malleshwara Hills, Kumaraswamy Layout, Bengaluru-560078

MCQ – I

1 _________ is considered to be numerical computation technique used in conjunction

with dynamic mathematical models
a) Analysis b) System simulation c) Dynamic Computation d) None

2 Which system/models applies computational procedures to solve equations

a) Dynamic model b) Static Models c) Analytical Model d) Numerical Model

3 Which system/Model applies deductive reasoning of mathematical theory to solve

problem
a) Dynamic model b) Static Models c) Analytical Model d) Numerical Model

4 Which model follows the changes over time that results from the System activities
a) Dynamic model b) Static Models c) Analytical Model d) Numerical Model

5 In system modeling, the task of deriving a model of a system may be derived broadly
in to two sub tasks
a) Establishing the model Structure b) Supplying the data c) Both d) None

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