CP

Maintenance Manual
for
SFA-115-2124-L-2 Wrap Around Packing Machine
＊The manual is for maintenance staff.

INDEX
Ⅰ、Machinery Parts Index 1

Ⅱ、Mold－Change 2
Ⅲ、Mold－Part List . Name . Size 3
Ⅳ、Assembly Drawing 4
Ⅴ、Maintenance Technical Manual 5
Ⅵ、Pressurized gas line distribution diagram 6
Ⅶ、Electric Parts List 7
Ⅷ、Electric Wiring Diagram 8
Ⅸ、Timetable for parts exchange 9
Ⅹ、Guarantees 10
Wrap Around Packing Machine
SFA-2124-L
CHAPTERⅠ
Machinery Parts Index
-1-
1-1
1-2
1-3
SFA-2124-L
CHAPTERⅡ
Mold—Change
-2-
Importance Issue Before Operation

Please follow the instruction and steps before bottles/Cans Mode changes:
1. Release the high pressure manual valve on Air-Pressure Controller.
2. Turn the switch to STOP (OFF) on operation panel.
3. Turn off the Conveyor Motor, Carton Transfer Motor, Vacuum Switch, Paper transfer
Motor, Hot Glue, hot glue Gun switches before next step.
Noted: If you need to have production right way after mode changed, please do not turn off
the hot glue machine, and be aware the high temperature of glue gun. Please do not touch to
avoid burn injury.
Preparation
5mm Hex Wrench 17mm Wrench Wrench

6mm Hex Wrench 19mmWrench Large open-end wrench (special)
8mm Hex Wrench
Noted：All the tools are in installation tool box
Measurement — Please replace the mold boxes and remember to measure and records the length of
the previous and current replacement, the width and height.
 Length Measurement—Last length minus current length

data and divide by 2, you will get the adjustment data.
Example：Last Packaging Box Length is 400mm, current
packaging Length is 360mm, then (400-360)/2=20 mm,
adjustment length will be 20mm.
 Width measurement—Last width minus current width

data, you will get the adjustment data.
Example：Last packaging box width is 270mm, current
packaging width is 250mm, then 270-250=20mm, it means
need to move 20mm.
 Height Measurement—Last height minus current height

data, you will get the adjustment data.
Example ： Last packaging height is 300mm, current
packaging height is 240mm, then 300-240=60mm, it
drawing <一> means need to adjust down 60mm.
2-1
Mode change instruction chart (1~6)
1. Mold change bottle

pusher set
3. Adjustment for bottle dividing plate
(Swing mechanism)
2. Adjustment for
Conveyor Track Plate
4. Adjustment for bottle falling

detection mechanism
6. Adjustment Front
& Back Press
mechanism Set
5. Adjustment for Paper

placement and paper
transfer mechanism
2-2
Mode change instruction chart (7~12)
7. Carton Holder Mechanism

Width Adjustment
12. Side Press Mechanism
10. Glue Spray Mechanism

Set Adjustment
11. Carton Transfer

Mechanism Adjustment
9. Carton Suction Holding

system Mechanism
Adjustment (Back Part)
8. Carton Suction Holding system

Mechanism Adjustment (Front Part)
2-3
1. Mode change bottle pusher set (According to the machine model)
1-1. Depalletized Bottle Pusher set-

Step 1. Use 6mm hex wrench to
release 2pcs of M8 screw in A
part, and release the 【 Bottle
Pusher Mode Set】.
Step 2. When 1-2【Bottle Pusher Plate】
changed, then install the new
bottle type mode【New Bottle
Pusher Mode SET】.
Bottle Pusher Mode Set
1-2. Release Bottle Pusher—

Step 1. Use the Special Wrench
(Drawing), follow the drawing
and release the 2 screw nuts.
Step 2. Use 6mm Hex wrench to
release 2pcs of M8 screws.
Step 3. Take out all the parts in STEP3.
Step 4. Take off the parts at STEP4

【Bottle Pusher plates】
Step 5. Change the new spare parts

(Mold).
Note：For Change Parts【Bottle Push
Plate】, Please see 『Chapter 3:
Mold-Change parts』section.
2-4
1-3. Adjust Bottle Positioning Switch-

Step 1. Use 6mm Hex Wrench,
Counterclockwise the screw on
A part.
Step 2. Move B part switch to proper
position, then screw tight the
screws by counterclockwise.
Note：Adjust the number of tracks as a

result of changes in the extra limit
switches, please remove it.
Bottle In feed Positioning switch adjustment chart

No. Bottle Type Scale B1 Adjust Scale Scale B2 Adjust Scale Scale B3 Adjust Scale
1
2
3
4
5
6
No. Bottle Type Scale B4 Adjust Scale Scale B5 Adjust Scale Scale B6 Adjust Scale
1
2
3
4
5
6
2-5
1-4. Adjust for space between bottle

pusher and bottle stopper—
Step 1. Use Wrench to release
(counterclockwise) the screw on
Part A-1.
Step 2. Then Turn the B-1 Part Wheel,
adjust front and back part until
the suitable position.
Step 3. After commissioning testing
finished, please adjust the
dimension and record to the
chart down below.
wi
dth
Bottle Pusher Plate Adjustment dimension Chart

Width Adjustment
No. Bottle Type Scale C1 Scales Adjust C1 Width Dimension
Dimentsion
1
2-6
1-5. Spare Parts Positioning Correction—

Step 1. The high-pressure release valve
manually pushed into the pressure
entrance.
Step 2. Control Panel switch to manual
mode, press screen F1 then press
F3 to “4”bottle pusher position, and
then press F2 to retake the cylinder.
Step 3. The【Bottle Pusher Plate】and【Bottle
Pusher Strip Plate】might not on the
right position, put 【 Bottle Pusher
Strip Plate】 move left or right side
line up to the same position as
【Bottle Pusher Plate】, then screw
up the M8 Round Hex Wrench.
Step 4. After Positioning, please clockwise
the screw on C parts. Do not release
out during next positioning.
1-6. Adjustment for Cylinder Signal

Positioning—
Step 1. Press Screen F2 to regain the
cylinder, Check the cylinder signal
light (colors depends o n brand), if
not on, please move the cylinder to
light spot position.
Step 2. If everything is all correct, please
turn the switch to stop position to
prevent the accident.
2-7
2. Adjustment for Conveyor Track Plate

Step 1. Use 8mm Hex Wretch,
release the M10 screw on A
part by counterclockwise.
Step 2. Move【Track Plate】to left and
right and parallel with bottle
pusher plate, then screw
tight the M10 hex wrench.
Note：Please remove the track plate
if the track number changes.
Step 3. Place the bottle between
A two【Track Plate】,and see
rather is too loose or too
tight.
2-8
3. Adjustment for bottle dividing plate (According to the machine model)

Step 1. Use Wrench 17mm to
release the M10 screw on
part A.
Step 2. Then Use 【 Bottle Divider
Track Plate 】 parallel with
【 Conveyor Plate 】 , then
screw M10 clockwise un til
align
tight.
Note：Don’t Adjust when the motor
is on operation.
chart down below.
Track Plate
Bottle Track Plate Adjustment Chart

No. Bottle Type Scale C1 Adjust Scale Scale C2 Adjust Scale Scale C3 Adjust Scale
1
2
3
4
5
6
No. Bottle Type Scale C4 Adjust Scale Scale C5 Adjust Scale Scale C6 AdjustScale
1
2
3
4
5
6
2-9
4. Adjustment for Bottle falling detection mechanism
Step 1. Turn D part manually to the

proper scale position
D (Adjust up and down).
Step 2. Use 5mmhex wrench,
counterclockwise the M6
screw x 6 pcs on A part,
then move the detection
mechanism to the proper
position, then screw tight
Detection
mechanism the M6.
chart down below.
Adjustment for bottle falling detection mechanism, chart

1
2
3
4
5
6
1
2
3
4
5
6
2-10
5. Adjustment for Paper placement and paper transfer mechanism

Please turn the switch to OFF on control panel, Conveyor motor (OFF), To prevent the
accident.
5-1 Adjustment for carton paper
middle line left and right plate—
When Operator adjust the left and
right plate A, use the previous
carton paper A dimension minus
the current carton A dimension,
then will get the adjustment
dimension data. When Operator
back adjust the left and right plate B, the
same as above.
front Note：Previous carton paper A is
front 240mm, current carton paper

A is 220mm, then 240-200
back =20 mm, this will be the side
plate A need to move to
center 20mm of both side.
5-2 Adjust the side plate at the

back of carton paper—
Manually Adjust C part until the
proper position.
Note：When first time adjust the
Back side plate stand, until 2
side plate is already move
backward, then switch the C
part as backward manually,
replace the carton paper into
the section, then manually
adjust the handle 2~3mm
before the end. this will be
the final position.
5-3 After commissioning testing

chart down below.
2-11
Carton paper Left & Right stopper mechanism adjustment chart -A-1
No Bottle standard Scale Adjustment Scale
1
2
3
4
5
6
Carton paper Left & Right stopper mechanism adjustment chart -B-1
No Bottle Standard scale Adjustment Scale
1
2
3
4
5
6
Carton paper Left & Right stopper mechanism adjustment chart -C-1
No Bottle Standard Scale Adjustment Scale
1
2
3
4
5
6
2-12
5-4 Adjustment for carton paper

placement mechanism
positioning —
Step 1. Use 6mm Hex Wrench to
release 4 of M8 screws.
Step 2. Let the paper pass out then
centre line turn the A part manually,
forward or backward until
the carton paper line (as
drawing) is parallel with the
centre line, then tighten the
front
screws.
back
chart down below.
Carton paper mechanism adjustment dimension chart
No Bottle Standard Scale A-1 Adjustment Scale A-1
2-13
5-5 Carton Adjust Positioning—

Step 1. Turn hand wheel at A.
Step 2. Adjust the positioning plate
to the standard position
according to the scales A-1.
chart down below.
front
back
Carton Paper positioning mechanism adjustment chart
No Bottle Standard Scales D Adjustment Scales D
2-14
front 5-6 Suction Pad Set Positioning

back
back Mechanism Adjustment—
front Turn the A part manually, adjust
front
until the proper position, adjust
back standard will be scales A-1.
5-7 Suction Pad Set Positioning
Mechanism Adjustment-Turn the
B part manually, adjust until the
proper position, adjust standard
will be scales B-1
5-8 Suction Pad Set Positioning
Mechanism Adjustment—
Turn the C part manually, adjust
until the proper position, adjust
standard will be scales C-1
dimension and record to the chart
down below.
Suction Pad Front & Back Mechanism Adjustment Scales Chart

No Bottles Standard A-1 Adjust. A-1
1
2
3
4
5
6
Suction Pad Left & Right Mechanism Adjustment Scales Chart

No Bottles Standard B-1 Adjust B-1 Standard C-1 Adjust C-1
1
2
3
4
5
6
2-15
6. Adjustment Font & Back Press Mechanism Set
6-1 Adjustment Mechanism Set

Top and Bottom Scales—
Step 1. Use 8mmHex Wrench,
release the B part 4 of M10
screw.
Step 2. Turn A part wheel, adjust D
part scale to the proper
position, then according
the scale tighten the M10
screw in B part.
Note：Please see page 2-1 [High
adjustment].
Ex. ： According to [Height scale
adjustment] D part scale
need to adjustment down for
60mm. According to standard
scale.
chart down below.
Front & Back Side Press Mechanism Adjustment Chart

Top & Bottom standard Top & Bottom Adjustment
No Bottle
scale Scale
1
2-16
6-2 Left & Right Carton Folding

Mechanism—
Step 1. Use 8mmHex Wrench,
counterclockwise release
the A1、A2 down part M10
screw, then move B1、B2,
adjust until the proper
position, according to
standard scale, tighten the
M10 screw by clockwise.
Note：If there is no accurate data,
please follow the page 2-1
[Length measurement].
chart down below.
Left & Right Carton Folder Mechanism Adjustment Chart

Standard Adjustment Standard Dimension Adjustment
No Bottle
Scale A-1 Scale A-1 A-2 Dimension A-2
1
2
3
4
5
6
2-17
6-3 Front-Down Part Press

Mechanism Adjustment—
release the B part 4 of M8
screw by counterclockwise
Step 2. Use A part spare part move
front and back until proper
position or change A part’s
spare part.
Step 3. Then screw tight the M8
Hex screw by clockwise.
Note ： D part’s spare part are
unmovable parts cannot
move or change (Special
Packaging needs to be
change.)
Note ： Carton width can be add
3~5mm more during the
adjustment.
chart down below.
Front-Down Press Mechanism Adjustment Chart

Standard Dimension Adjustment Dimension Standard Dimension Adjustment Dimension
No Bottle
Scales C1 Scale C1 Scale C2 Scale C2
1
2
3
4
5
6
2-18
6-4 Back and Down Press Mechanism

Adjustment—
Step 1. Use 6mmHex Wrench, Release
the two of M8 Hex Screw in B
Part by counterclockwise.
Step 2. A part spare part move to proper
position, or change the A part’s
spare part, then tighten the M8
screw by clockwise.
Note：D part’s spare parts are unmovable
spare part. ( Special Packaging
needs to be change)
Note：Carton width can be add 3~5mm
more during the adjustment.
6-5 Back-Down Press C part spare part
adjustment—
Step 1. Use 6mm Hex Wrench release C
part M8 screw by
counterclockwise, then adjust C
part’s spare part and carton
length (E1 surface、E2 surface)
parallel, then tighten the M8
screw by clockwise.
down below.
Back-Down Press Mechanism Adjustment Chart

No Bottle Standard Dimension Scales C1 Adjustment Dimension Scales C1
1
2
3
4
5
6
2-19
7. Carton Holder Mechanism Width Adjustment
Step 1. Use 19mm Wrench to

release the mechanism by
counterclockwise, and M 12
screw 4 pcs in B part.
Step 2. Then [Large open-end
wrench] insert to C part hex
spare part, adjust the A part
width, wrench face up for
reduce the A parts width,
wrench face down for
increase the A parts width.
Step 3. Adjust the correct width, then
tighten the M12 screw by
counterclockwise
Note：Adjust the Width dimension, if it
cannot reach the
predetermined width, then
release the M12 screw in B
part, and start operation again.
After finish the movement,
screw up the M12 screw tight.
chart down below.
Carton Holder Mechanism Width
No Bottle & packaging Standard Dimension A Adjustment Dimension A
2-20
8. Carton Suction Holding system Mechanism Adjustment (Front Part)

8-1 Adjustment for Front and Back
Scale—
Step 1. Use 8mm Hex wrench, release
the M10 screws in B1 part by
counterclockwise, then move
the A1 part front and back
adjustment to the proper
position, then tighten the M10
screw by clockwise.
Note：If there is no correct data, please
refer to Page 2-1 [Length
measurement].
Step 2. Left & Right Scale Adjustment
Note：Adjust the mechanism left and
right movement, if the last move
is correct, then no need to
adjust.
chart down below.
Carton Suction Holding system Mechanism Adjustment (Front Part) Chart
Front & Back Front & Back Left & Right Left & Right
No Bottle
Standard Scales Adjust. Scales Standard Scales Adjust. Scales
2-21
9. Carton Suction Holding system Mechanism Adjustment (Back Part)

9-1 Adjustment for Front and Back
Scale —
Step 1. Use 8mm Hex Wrench, release
M10 screws in B2 part by
counterclockwise.
Step 2. Then move the A2 part front and
back adjustment to the proper
screw by clockwise.
measurement].
9-2 Left & Right Scale Adjustment —
M10 screws in D part by
counterclockwise.
Step 2. Then move C to left and right
direction adjust to the proper
screw by clockwise.
measurement].
down below.
Carton Suction Holding system Mechanism Adjustment (Back Part) Chart -B
Front & Back Front & Back Left & Right Left & Right
NO Bottle
Standard Scale Adjust. Scale Standard Scale Adjust. Scale
2-22
10. Glue Spray Mechanism Set Adjustment

10-1 Front & Back Scale Adjustment—
M10 screws in A part by
counterclockwise.
Step 2. Then move the B part front and
screw by clockwise.
Step 3. Another side of mechanism will
do the same adjustment.
measurement].
10-2 Adjustment for Glue Spray Height—
M10 screws in A part by
counterclockwise.
Step 2. Then move the D part front and
screw by clockwise.
chart down below.
Glue Spray Mechanism Adjustment Chart
Front & Back Adjustment Top & Bottom Standard Top & Bottom
NO Bottle
Standard Scale Scale Scale Adjust. Scale
2-23
11. Carton Transfer Mechanism Adjustment

Before operating this action, please turn the operation switch and carton transfer motor
switch to OFF position on the touch screen, after all switch is turn OFF, then start the
adjustment operation for safety.
11-1 Front & Back Scale
Adjustment —
release M10 screws in A
part (Single Side) by
counterclockwise.
Step 2. Then adjust the B1,B2
spare parts to the proper
position, follow the standard
scales. Then tighten the
M10 screws by clockwise.
Step 3. Another side of mechanism
will be same adjustment.
Note：If there is no correct data,
please refer to Page 2-1
[Length measurement]
chart down below.
Carton Transfer Mechanism Adjustment Chart

Standard Scale Adjustment Standard Scale Adjustment Scale
No Bottle
B1 Scale B1 B2 B2
1
2-24
12. Side Press Mechanism

12-1 Release and change for side
plate—
Use 6mm Hex Wrench,
release 2 of M8 screws in A1
part, lift up and change the
side plate A, then screw tight
all M8 screws by clockwise.
12-2 Adjustment for side press
mechanism front & back
dimension—
release the M10 screw in C
part.
Step 2. Follow the standard scale.
Adjust B part Side press
stand to proper position,
then tight the M10 screw by
clockwise.
Note：If there is no correct data,
please refer to Page 2-1
[Length measurement]
chart down below.
Side Press Mechanism Adjustment Chart

Side Plate Height &
Front & Back Scale (Left) Front & Back Scale (Right)
No Bottle Dimension
Standard Adjust. Standard Adjust.
1
2
3
4
5
6
2-25
13. Track Number Setting
For Track Number Setting, please refer and follow the operation manual Chapter 5【5-5.1Track
Number Setting instruction】
14. Glue Spray Time Adjustment
1. For Front Spray Nozzle adjustment, please refer and follow the instruction of operation
manual Chapter 5【5-6.2Fron Spray Time Adjustment】. For this section, the setting for carton
number is all use the same data, no need to set up again.
2. For both side of Nozzle Spray Time, please refer and follow the instruction of Chapter 5
【5-6.2~5-6.5】
Before the Operation, please make sure all the operator and tools are all clear on the
operation area to prevent the accident.
15. All Adjustment check point
1. Check all the mechanism scale data correction.

2. Check the correction of glue spray adjustment.
3. Check the air-pressure flow.
4. Check the operation screen switch are in ON position, switch are in the AUTO position.
5. Check the Glue Spray Machine is already start and well heating.
6. Start The Production Line Operation
2-26
SFA-2124-L
CHAPTERⅢ
Mold－Part List . Name . Size
-3-
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
SFA-2124-L
CHAPTERⅣ
Assembly Drawing
-4-
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24
4-25
4-26
4-27
4-28
4-29
4-30
4-31
4-32
4-33
DNC-40-100-PPV-A
4-34
DNC-40-100-PPV-A
4-35
DNC-40-100-PPV-A
4-36
DNC-40-100-PPV-A
4-37
4-38
4-39
4-40
4-41
4-42
4-43
4-44
4-45
4-46
4-47
4-48
4-49
4-50
4-51
4-52
4-53
4-54
4-55
4-56
4-57
4-58
DNC-50-320-PPV-A-KP
DNC-50-320-PPV-A-KP
4-59
4-60
4-61
4-62
4-63
4-64
4-65
4-66
4-67
4-68
DNC-40-170-PPV-A
DNC-40-100-PPV-A
4-69
4-70
4-71
4-72
4-73
4-74
4-75
DSNU-25-50-PPV-A
4-76
4-77
4-78
4-79
4-80
LV-22-200-90-S
4-81
4-82
4-83
4-84
4-85
4-86
4-87
4-88
4-89
4-90
4-91
4-92
4-93
4-94
4-95
DNC-40-100-PPV-A
4-96
4-97
4-98
4-99
4-100
4-101
4-102
4-103
4-104
4-105
DSNU-25-100-PPV-A
4-106
4-107
4-108
4-109
4-110
4-111
4-112
4-113
DNC-50-160-PPV-A
4-114
4-115
4-116
4-117
4-118
4-119
4-120
4-121
4-122
4-123
4-124
4-125
4-126
4-127
4-128
4-129
4-130
4-131
4-132
4-133
4-134
4-135
4-136
4-137
4-138
4-139
4-140
SFA-2124-L
CHAPTERⅤ
Maintenance Technical Manual
-5-
Index of operator maintenance specifications

Please leaking the air from the air pressure adjustment of high pressure valve
by manual and switch the button of the Operation display screen to stop and
turn OFF the switch of Transporting case motor, Carton motor, Vacuum switch,
Paper feeder motor, Hot melt glue machine, Glue gun ,then turn the power off
before proceeding below maintenance.
When proceeding below process, please pay attention on body protection and
wearing the protect equipment when maintaining, be aware the temperature of

the hot melt glue gun is very high, please don’t touch to avoid burned.
一、Daily maintenance action:

After completion of work every day, clean the inside of the machine with high-pressure
gas nozzle to remove paper debris dust, wipe clean outside.
二、Weekly maintenance action:
a. Check reducer to see if there has oil leakage.

(refer to ChapterⅣ /Chart No./ 2125-L-1-1I02 / NMRV-110-25 )
(refer to ChapterⅣ /Chart No./ 2125-L-1-6C08 / NMRV-040-7.5 )
(refer to ChapterⅣ /Chart No./ 2124-L-1-5F01 / LV-22-200-90-S )
(refer to ChapterⅣ /Chart No./ 2125-L-1-6D04 / TKM48B-30-19-200 )
b. Check each reducer operation for strange noise.
c. Check to see if the lubrication of gas pressure adjustor is enough or not. Refer page
5-14, fuel cup fuel volume.
d. Check to see if each cylinder works properly.

(refer to ChapterⅣ /Chart No./ 2125-L-1-6C07 / DNC-50-160-PPV-A )
(refer to ChapterⅣ /Chart No./ 2125-L-1-6C02 /DSNU-25-100-PPV-A )
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 & 2D02 /
DNC-50-320-PPV-A-KP )
(refer to ChapterⅣ /Chart No./ 2125-L-1-6A02 / DNC-40-100-PPV-A )
(refer to ChapterⅣ /Chart No./ /)
(refer to ChapterⅣ /Chart No./ 2125-L-1-3D01 / DSNU-25-50-PPV-A )
(refer to ChapterⅣ /Chart No./ / )
(refer to ChapterⅣ /Chart No./ 1156-2125-L-1-2A03 / DNC-40-100-PPV-A )
5-1
e. Check net type conveyor operation for strange noise and vibration.
f. Open up electric box and check electric parts for looseness or wire selector for
abnormal conditions.
（Turn off power supply before open.）
g. Check the emergency stop push button outside the machine for normal operation.
h. Check operation switch for smooth operation.
i. Remove and clean vacuum paper filter, and clean paper debris from suction dish
high-pressure pipe internal. Refer to page 5-15.
j. Add oil to all ball bearings for maintenance (refer to page 5-9）.
k. Clean filter mesh of hot melt adhesive machine, once every half-year.
Refer to page 5-3.
5-2
Hot melt adhesive machine filtration mesh cleaning procedure diagram
I. Main machine heating tank f iltration mesh cleaning procedure
1. First, lower the pump adjuster pressure to 0 kg.

2. Open up the adhesive discharge valve located at the
manifold seat of the machine.
3. After all the residue adhesives are discharges, use 1/2
inch or 13 mm wrench to dismantle the machine
filtration mesh from the manifold seat.
4. Use clean mop (best use non-nylon material and cotton
will not fall out) wipe clean the filter mesh of the main
machine.
5. Raise the pressure of the pump adjuster to 1 kg.
Discharge all residue carbonized compounds inside the
manifold valve, until clean.
6. Replace the wipe clean main machine filtration mesh
back to the manifold valve seat. Use hand to tighten.
II. Main machine heating tank adhesive discharge valve cleaning procedure
1. First, lower the pump adjuster pressure to 0 kg.
2. Use fillip driver counter clock wisely rotate the adhesive

discharge valve. Then gradually increase the pressure of the
pump pressure adjuster until hot melt adhesive flow out the
adhesive discharge valve.
3. At the end, lower the pressure of the pump adjuster to 0 kg,

then use fillip driver clock wisely rotate the adhesive
discharge valve. Use hand to tighten.
Note: when cleaning item A main machine filtration mesh, clean once every two weeks. If the
dismantled filtration mesh is not dirty, the time between cleaning may be extended.
When cleaning item B main machine adhesive discharge valve, clean once per weeks. If
the discharged hot melt adhesive from the adhesive discharge is not dirty, the time
between cleaning may be extended.
5-3
Packaging Machine Hot Melt Adhesive Suppliers & Specifications
A. Chengtai Resin Company, Ltd.

Kaohsiung – Global Headquarter Taichung Sales Office Taipei Sales Office
88, Chungsan S. Rd., Luchu Hsian, 16F-11, 60, Yuanfu Rd., Shitun P.O.BOX 617 Sanchong Taipei
Kaohsiung County 821 District, Taichung City 407 County 24199
TEL：+886-7-696-7111 TEL：+886-4-2463-1112 Taiwan ( R.O.C)
FAX：+886-7-696-7725 FAX：+886-4-2463-1116 TEL：+886-2-8985-8068
http：//www.chetay.com.tw FAX：+886-2-8985-8536
E-Mail：info@mail.chetay.com.tw
Hot melt adhesive specifications: 301A
Description 301A is a kind of EVA base resin that is used for hot melt adhesive. It possesses
short setting time and good adhesion to corrugated paper-board without wax or
water repellent. It is suitable for box-making (side and top) that packaged small
paper containers, tin cans, bottles and plastics which is filled with contents already.
The temperature of the contents is less than 45 ℃.
Properties Properties Specs Testing Methods

Outside appearance sheet --
Color Yellow --
Viscosity (CAP 2000)
Cps / 170℃ 1,380 --
Cps / 150℃ 2,392
softening point 107 ℃ R & B method
Opening time 1～2 sec --
Solidification time 1～2 sec --
Operation temperature 150~180℃
Packaging 25 KG / bag
Notice 1. Avoid temperature use over 200°C, glue adhesive property lower down if
long-term heating over 200°C
2. To prevent melting adhesive contact air and carbonize, the adhesive tank shall
be tightly covered all the time.
3. When using this adhesive, do not add any solvents or other types of
adhesives.
4. Any operation problem, please contact supplier.
5. This instruction is for property references only. It is not delivery specifications.
5-4
Chengtai Resin Company, Ltd.

South China District
No.12, Tinsan Avenue East, Sanjiao Town, Zhongshan City, Guandong
TEL：0760--85541516
FAX：0706-85541515
Hot melt adhesive: 3246
Description 3246 is a hot melt adhesive that uses EVA as base. It has extremely short opening
time, fast melt rate. It can be sued for large and fast machine with 30-60 boxes per
hour. It is good to be used to seal boxes for small paper containers, tin cans, plastic
containers etc. corrugated paperboard boxes in food industry. The fill material
temperature shall not exceed 40°C.

Outside appearance sheet --
Color Yellow --
Viscosity (CAP 2000)
Cps / 170℃ 1,150 --
Cps / 150℃ 2,000
softening point 107 ℃ R & B method
Opening time 1～3 sec --
Solidification time 1～2 sec --
Packaging 25 KG/bag
Notice 1. Avoid temperature use over 200°C, glue adhesive property lower down if
long-term heating over 200°C
2. To prevent melting adhesive contact air and carbonize, the adhesive tank shall
be tightly covered all the time.
3. When using this adhesive, do not add any solvents or other types of
adhesives.
4. Any operation problem, please contact supplier.
5. This instruction is for property references only. It is not delivery specifications.
5-5
B. Taiwan Raubon Resin Company, Ltd.

13, Chungchen Rd., Minghsiung Industrial Park, Chiayi County
TEL：+886-5-221-8801
website：http://www.libond.com.tw/
E-Mail：0800@libond.com.tw
Hot melt adhesive specifications: Li-Bond 2783
Description 2783 is a kind of hot melt adhesive with good property in low temperature without
fragile and good adhesion. It is suitable for color box bonding.

Thermoplastic
Raw base material Visual
synthetic resin
Color Yellow Visual
Form Granule Visual
Softening point 90±5℃ R&B method
Brookfield
Viscosity @ 180℃ 1,800 mPas
Viscometer
@ 160℃ 3,300 mPas
CAP2000+
Application temp 150～180℃ --
Setting time 15～20 sec --
Open time 10～15 sec --
Solid content 100% --
Store in cool, dry
Storage direction --
place
Packaging 25 KG / bag
Notice 1. The temperature of heating should not be over 200℃; it would cause weak
bonding due to high temperature heating in long time.
2. Capping the tank to avoid air contacting can reduce adhesive gelling.
3. Try some sample before purchase.
4. This description is for reference only.
5. Wearing protection during operation.
5-6
C. Tex Year Industries Inc.

Taipei Taichung China
No.9, Wuquan 6th Rd., New Taipei 10F.-6, No.186, Sec. 2, Dongxing NO.6 Canghai 2 Road,Yonghe Economic
Industrial Park, New Taipei City Rd., Nantun Dist., Taichung City Zone of Guangzhou Economic &
24889, Taiwan. 40878, Taiwan. Technological Development District,
TEL：+886-2-2299-2121 (Main Line) TEL：+886-4-2472-0189 Guangzhou., China
website：www.adhesive.com.tw TEL：+86-20-3222-2288
E-Mail：tymarketing@texyear.com website：www.texyear.com.cn
E-mail：gty-marketing@texyear.com
768D2 Hot Melt Adhesive

Tex Year hot melt adhesive for automatic packaging can be applied to fast carton closing production
line in food and beverage industries, such as box sealing of plastic bottle, tin or aluminum cans,
aluminum foil sealing, glass bottle, etc.
Product 1. Fast curing, even at room temperature of 37 ℃.

Features 2. The rapidest speed can reach 60 boxes/min. Suitable for various packaging
machines.
3. Small granules that is easy to disperse in the melting tank and enhance melting
speed.
4. Heat Resistance. Withstand 45 ℃ products loaded in cartons.
5. No Stringing, great operation performance.
If you need special products for corrugated boxes with PE or OPP film coating or
wax treatment, please contact us for more information.
Product Properties Specs Testing Methods

Properties Shape Piece Observation
Color Yellow Observation
Viscosity
Brookfield Viscometer
Cps / 180℃ 850
RV-DVII, Spindle #34
Cps / 160℃ 1,400
ASTM E-28
Softening Point 100℃
(R&B)
Open time 15 sec TY method
Setting time 2 sec TY method
Recommended Operational temperature is 150 ~ 180 ℃.

conditions of use The optimal temperature is 160 ~ 170 ℃
Packing 25 KG / bag
5-7
Notice 1. Open time is changeable, depending upon the nature of the substrate,
application temperature, thickness of adhesive applied, room temperature
and closing pressure.
2. Do not touch the molten adhesive. In case of burns from hot adhesive,
immediately flush skin with cold water and cover with a clean dressing, do not
remove adhesive. Have burn treated by a physician.
3. All surfaces should be clean and free of loose elements.
4. Do not heat the adhesive over 180℃ in prolonged time to avoid material
decomposition and consequent decreased properties.
5. Always keep containers tightly capped when not in use.
Note Product color may vary due to different raw material batch. This variation does not
impact on properties.
FAD Product compositions meet FDA Food Grade 21 CFR 175.105 -Adhesives.
5-8
Lubrication location
【Figure I】Lubrication Oil location
5-9
Lubrication location
【Figure II】Lubrication Oil location
5-10
Reducer Location and Lubrication Oil
【Figure III】
5-11
TK series Reducer — Choice of Lubricant
Ambient
ISO SHELL MOBIL BP
temperature
Shell Omala Mobilgear BP Energol
-10～+40 VG 220
220 630 GR-XP 220
VG 150 Shell Omala Mobilgear BP Energol
-20～+25
VG 100 100 627 GR-XP 100
VG 68-46 Shell Tellus Mobil
-30～+10
VG 32 T 32 D.T.E. 13M
TR..
VG 22 Shell Tellus Mobil BP Energol
TF.. -40～-20
VG 15 T 15 D.T.E. 11M HLP-HM 15
TK..
Shell Omala Mobil
-40～+80 VG 220
HD 220 SHC 630
Mobil
-40～+40 VG 150
SHC 629
Mobil
-40～+10 VG 32
SHC 624
Q＇ty of oil in litres
M1 M2 M3 M4 M5 M6
TK..38 0.50 1.00 1.00 1.40 1.00 1.00
TK..48 0.80 1.30 1.60 2.1 1.60 1.60
5-12
NMRV series Reducer — Choice of Lubricant
NMRV 025-090 NMRV 110-150

Synthetic oil Mineral oil
TELIUM BLASIA
AGIP
VSF 320 460
TIVELA OIL OMALA
SHELL
S320 OIL460
SPARTAN
ESSO S220
EP460
GLYGOYLE MOBILGEAR
MOBIL
30 634
ALPHASYN ALPHA MAX
CASTROL
PG320 460
ENERGOL ENERGOL
BP
SG-XP320 GR-XP460
Q＇ty of oil in litres
NMRV 025 030 040 050 063 075 090 110 130 150
B3 3 4.5 7
B8 2.2 3.3 5.1
B6-B7 0.02 0.04 0.08 0.15 0.30 0.55 1.00 2.5 3.5 5.4
V5 3 4.5 7
V6 2.2 3.3 5.1
※ NMRV reducer does not need oil change. Please contact the original manufacturer
for technical guidance.
5-13
【Figure IV】F.R.L
Use Pres 16bar - 230psi

sure 5.0kg/cm2 - 8.0kg/cm2
Pe max 50℃ - 120℃
Use oil Class 1 Turbine Oil (with no additive), ISO VG32
Idemitsu Kosan
Turbine oil P-32 Kyushu Oil Co. Stork turbine 32
Co., Ltd
Mitsubishi Oil Mitsubishi turbine
Nippon Oil Corp. Turbine oil 32
Corp. 32
Showa Shell
Cosmo Oil Co., Ltd Cosmo turbine 32 Turbine 32
Sekiyu K.K.
Japan Energy Tonen General
Kyodo turbine 32 General R turbine 32
Corp. Sekiyu K.K.
Fuji Kosan Co.,
Kygnus Turbine Oil 32 Fucoal turbine 32
Ltd
5-14
【Figure V】Vacuum Filter
1. When cleaning out paper debris, install filter cup, open up counter
clockwisely. Then, in counter clockwise direction open the internal filter
mesh (1). Use high-pressure gas nozzle to clean out (note that there is a
black gas seal rubber ring on the filter cup). Then, open (2), (3), and (4) air
pressure pipe. Similarly, use high-pressure gas nozzle to clean out the
internal. After all the paper debris are removed. Replace all parts.
2. The cleaning action shall be carried out at least once per week.
3. The filter mesh shall be replaced once per year.
5-15
SFA-2124-L
CHAPTERⅥ
Pressurized gas line distribution
diagram
-6-
6-1
6-2
6-3
SFA-2124-L
CHAPTERⅦ
Electric Parts List
-7-
SFA-2125-L
Electric parts List
Page 1
Item NO. Part Name Model Remark
PH1 Photo-Switch E3FA-DN12 OMRON
PH2 Photo-Switch E3FA-TN11 OMRON
PH6 Photo-Switch E3Z-T61 OMRON
PH8 Photo-Switch E3Z-D61 OMRON
PH9 Photo-Switch E3Z-T61 OMRON
PR1 Proximity Switch TL-Q5MC1 OMRON
PR13 Proximity Switch TL-W5MC1 OMRON
PR14 Proximity Switch SME-8-K-LED-24 FESTO
PB1 Push/Pull Switch XB5-AS542 (1B) Schneider

PB5 Push Switch XB5-XB5-AA3 Schneider
SW1 Switch XB5-AD33 Schneider
7a-1
SFA-2125-L
Electric parts List
Page 2
RF1 Relay RU4S-C-DC24V IDEC
RA Relay RU2S-C-DC24V IDEC
RB Relay RU2S-C-DC24V IDEC
RC Relay RU2S-C-DC24V IDEC
RM1 Realy model 16P

RM2 Realy model 16P
COIL1 Solenoid Coil 100TYP XX=COIL=61 MAC

COIL4 Solenoid Coil VUVG-L18-M52-RT-G1 FESTO
4-1P3
4-1P3
COIL6 Solenoid Coil MFH-5/3G-3/8-B FESTO
4-1P3

4-1P3
4-1P3
4-1P3
4-1P3
4-1P3
4-1P3
COIL18 Solenoid Coil MFH-5/3G-3/8-B FESTO
4-1P3
4-1P3
LM1 Limit Switch TZ-8108 TEND

7a-2
SFA-2125-L
Electric parts List
Page 3
MC1 Magnetic Switch S-P11 Shihlin
MC2 Magnetic Switch MSO-P11 (1.2A) Shihlin
MC3 Magnetic Switch MSO-P11 (0.6A) Shihlin
BK1 Circuit Breaker EZC100B 3P 75A EasyPact
PLC1 PLC Controller FX3G-60MT Mitsubishi

PLC2 PLC Controller FX2N-16EX Mitsubishi
PLC3 PLC Controller FX2N-16EYR Mitsubishi
EC1 Encoder C3278397H HENGSTLER

EC2 Encoder HLS-S-10-1 拉線式驛碼器
SV1 SERVER ASD-A2-4523-U DELTA

M1 MOTOR M1 ECMA-E11333R8 DELTA
F1 Fuse 7A
F2 Fuse 3A
F3 Fuse 3A
F4 Fuse 5A
P1 Power Supply LP1150D-24M 昂鼎

L1 Lamp XB5AV61+LED 220V Schneider
L2,3,4 Tower Light TPTL-24-3 R,G,Y TEND
INV1 Invrter RM6E1-4001 寧茂
T1 Transformer 380V/220V/110V/50Hz 7A 富源
BZ Buzzer BZ-1114 Matsushita
FAN Fan 220V

PLC Workstation PT-070-WST2B CerMate
7a-3
7b-1
7b-2
7b-3
7b-4
7b-5
7b-6
7b-7
SFA-2124-L
CHAPTERⅧ
Electric Wiring Diagram
-8-
A B C D E
N N
BK0
L01 L1 L1
3Φ 415V 5 線式
4 L02 L2 L2 4
L03 L3 L3
EZC100B 3P 75A
使用415V
E
E1 - 415V/380V
T1
E2 - 220V/200V
LR1 LS1 LT1
3 3
E
MC2 MC3 MC6 MC4
MC1
U2 V2 W2 U3 V3 W3 U7 V7 W7 U4 N
2 2
L11 L12 L13 LR1 LT1 L1 L2 L3

主電源
控制用
載箱伺服馬達
熱熔膠機
送紙馬達
搖擺馬達
出口輸送馬達
INV電源
輸送機馬達
Paper feeding motor
Main Power (control)
INV Power
Conveyor motor
motor SERVER power
Case loadingSERVER電源
Hot melt glue machine

Roller conveyor motor (Exit)
Swinging motor
M2 E M3 E M6 E MESA
E
1/2HP 1/4HP 1/2HP
Servo
1 1
RSFAE1156-2124-L-2
Size Document Number Rev

A3 SFA-2124L-SV electric wiring
自動包裝機 SFA-2124L-SV diagram
電路配線圖 Y
Date: Monday, February 23, 2015 Sheet 1 of 1
A B C D E
A B C D E
4 4
L1 U5
R U
L2 INV1 V5 M4 E bottle
入瓶輸送機馬達in-feed Conveyor motor
S V
L3 W5 1HP
T W
OR22 RM6E1
STF1 ALM Abnormal
X1 TA X41 異常輸出
output R1A R1B
RF1
RF1
ALM Abnormal
TC N0V 異常輸出
output
RF1 P24 Fan
風扇控制control
A0 VB
Y22 Fan
風扇控制control
風扇
風扇
Fan
Fan
SD1
COM G
3 3
2 2
1 1
RSFAE1156-2124-L-2

電路配線圖 Y
A B C D E
A B C D E
L11
ASD-A2-4523-U U1
R U
4
L12 V1 M1 E Servo
伺服馬達 Motor for case 4
S V
3.3KW loading
L13
T
W1 載箱用
W
SV1
FG
L1C
L2C
CN1 pin
COM+ 11 11,17
3
短接 3
VDD 17
N0V
COM- 45
RA
DI3 34 SERVER-DOG
Y41
DI4 8 SERVER-JOG
CN7
CN1 Y40
DI5 33 RST-ALM
7 EDI14
Y42
DI6 32 RST TO DOG
6 EDI13
31 OR23
DI7 START-SERVER
5 EDI12
Y43
2 DI8 30 EMG STOP 2
Y46
SP-MODE3 4 EDI11
DONE
DO4- 26 RB SERVER DONE
Y45
SP-MODE2 3 EDI10
DO4+ 1
Y44
SP-MODE1 2 EDI9
ALM
DO5- 27 RC SERVER ALM
1 COM+ P24
DO5+ 28
Servo
伺服驅動器driver
1 1
RSFAE1156-2124-L-2

A3 SFA-2124L-SV
自動包裝機 electric wiring
SFA-2124L-SV diagram
電路配線圖 Y
A B C D E
A B C D E
LR1
LT1
A0 VB
4 4
Power
電源開關 switch
XB5AV61+LED
L1 Power light (white)
電源燈(白色)
F1
7A FAN Fan
風扇
3 UA F2 3A 3
SK1 SK1
ONLY FOR NOTEBOOK OR20
MC1
MC1 Case loading motor switch
載箱馬達開關
PLUG AC
OR21
MC2 OL1
MC2 Paper Feeding motor switch
送紙馬達開關
OL1 1.4A
SW9
MC5 Main power switch (operation panel)
主電源開關(操作面板)
主电源开关(操作面板)
MC5 RF1
XB5-AD21 ON\OFF
ON\OFF SW7 RF1 MC3
MC3
OL2
Swinging motor switch
XB5-AD21 OL2 0.6A
搖擺馬達開關
(swinging
置搖擺側 side location)
SW8 MC4
XB5-AD21
MC4 Hot melt glue switch
熱熔膠機開關
MC5 MC5
Power control
電源控制
2 2
UC VB
F3 F4
3A 5A
VB A0 VB
UC A0 A1
1 1
RSFAE1156-2124-L-2

電路配線圖 Y
A B C D E
A B C D E
N24 P24 N24 P24
4 4
OR00 Pneumatic solenoid coil controlling signal of OR24

200 COIL1 224
MAC
兩側噴膠電磁閥線圈控制信號
both side spraying L2 Auto
自動燈 light
COIL2 Pneumatic solenoid coil controlling signal of
MAC
兩側噴膠電磁閥線圈控制信號
both side spraying
OR25
225
OR01 L3 Abnormal
異常燈 light
201 COIL3 Pneumatic solenoid coil controlling signal of
前噴頭噴膠電磁閥線圈控制信號
OR02
MAC front spray nozzle OR26
202 COIL4 Pneumatic solenoid coil controlling signal of 226 BZ1
吸紙氣壓缸電磁閥線圈控制信號 BZ Buzzer
蜂鳴器
OR03
FESTO
paper suction cylinder
203 COIL5 Pneumatic Solenoid coil controlling signal
推紙氣壓缸電磁閥線圈控制信號 OR27
FESTO of paper pushing cylinder 227
Paper
OR04
COIL6
L4 缺紙燈insufficient light
204 Pneumatic solenoid coil controlling signal
吸箱座上昇氣壓缸電磁閥線圈控制信號
OR05
FESTO of case seat ascending
205 COIL7 Pneumatic solenoid coil controlling signal
3 推罐氣壓缸電磁閥線圈控制信號 3
FESTO
of can pushing cylinder
COIL8 Pneumatic Solenoid coil controlling signal
擋罐退氣壓缸電磁閥線圈控制信號
FESTO of Bottle back stop cylinder
COIL9
OR32
COIL18 Pneumatic solenoid coil controlling signal
Pneumatic Solenoid coil controlling signal
輸送下壓氣壓缸電磁閥線圈控制信號 232
吸箱座下降電磁閥線圈控制信號
of case seat descending
FESTO
of Convey down-press cylinder OR33
FESTO
COIL10 Pneumatic solenoid coil controlling signal
閘門氣壓缸電磁閥線圈控制信號 233 COIL19 Pneumatic solenoid coil controlling signal
吸箱座慢速電磁閥線圈控制信號
FESTO of gate cylinder OR34
FESTO of case seat low speed
COIL11 control signal of the side swing cylinder, 234 COIL20
側擺氣壓缸電磁閥線圈控制信號 Pneumatic solenoid coil controlling signal
吸箱座下箱煞車電磁閥線圈控制信號
OR12
FESTO
Pneumatic Solenoid Valve and coil FESTO
of case seat brake (case down)
吸紙真空氣壓缸電磁閥線圈控制信號
OR13
FESTO of paper suction vacuum
下箱真空氣壓缸電磁閥線圈控制信號
OR14
FESTO of case downing vacuum
214 COIL14
Pneumatic solenoid coil controlling signal of front spray cylinder
前噴氣缸氣壓缸電磁閥線圈控制信號
2 FESTO 2
OR15
215 COIL15
Pneumatic solenoid coil controlling signal of front press cylinder
前下壓氣壓缸電磁閥線圈控制信號
FESTO
OR16
216 COIL16
Pneumatic solenoid coil controlling signal of back press cylinder
後下壓氣壓缸電磁閥線圈控制信號
FESTO
OR17
217 COIL17
Pneumatic solenoid coil controlling signal of 2 side press cylinder
雙側壓氣壓缸電磁閥線圈控制信號
FESTO
1 1
RSFAE1156-2124-L-2

A3 SFA-2124L-SV
自動包裝機 electric wiring
SFA-2124L-SV diagram
電路配線圖 Y
A B C D E
A B C D E
E
A0
VB
P24 X0,X1,X2,.....................,X42,X43 P24 P24
X50,X51~X57 N0V Y30,Y31~Y37
4 4
L N SS X0,X1,X2,.....................,X42,X43 0V 24V S/S X50,X51~X57 S/S S/S Y30,Y31~Y37
COM8
AC INPUT
OUTPUT
INPUT
PLC1 PLC2 PLC3
FX3G-60MT/ES-A FX2N-16EX FX2N-16EYR
COM9
3 OUTPUT 3
COM0,......,COM7 Y0,Y1,...................,Y26,Y27 X60,X61~X67 Y40,Y41~Y47
X60,X61~X67
N24 N0V Y40,Y41~Y47
Y0,Y1,...................,Y26,Y27
N0V
P24
2 2
E
A1
VB
L N + -
P24
P1 +
人機顯示屏
N0V PT070
POWER
24V/150W
- TST2H-C1R1
LP10150D-24M
1 1
RSFAE1156-2124-L-2

電路配線圖 Y
A B C D E
A B C D E
P24 N24 P24 N24
EC1
X0
X0 Decoder – at case loading
譯碼器-裝置於載箱處
Brown(棕)
X20 Photocell switch signal for detection
PH6 Black(黑) X20
4
C3278397H HENGSTLER Blue(藍)
HP7-T11
出箱滿載偵測之光電開關信號信號 4
of case outlet overloading

EC2
X1
X1 Decoder
譯碼器-層數用 - for layers Brown(棕)
X21 Proximity switch signal of front
HLS-S-10-1 HOTKO PR11 Black(黑) X21
Blue(藍)
TL-Q5MC1
前下壓上升之近接開關信號
press ascending
Brown(棕)
PH1
X2 Photocell switch signal for detection of
X22 Proximity switch signal of back
Blue(藍) Black(黑) Brown(棕)
X2 紙板下拉入位偵測之光電開關信號 PR12 Black(黑) X22
Pink(粉)
CY-22 paperdown-pulling to the position Blue(藍) 後下壓上升之近接開關信號
press ascending
TL-Q5MC1
Brown(棕) LM1 LM2 LM3 LM4

PH2
X23 Micro switch signal for detection of

X3 X231 X232 X233 X23
Blue(藍) Black(黑)
X3 Photocell switch signal for detection of case
紙箱落差入位偵測之光電開關信號安全門入位偵測之微動開關信號
safety door to the position
TZ-8108 TZ-8108 TZ-8108 TZ-8108
drop height to the position
Pink(粉)
CY-21
LM5 LM6 LM7
Brown(棕)
X4 X241 X242 X24
Proximity switch signal for detection of case X24 Micro switch signal for detection of
PR2 Black(黑)
Blue(藍) X4 吸箱座氣壓缸下降偵測之近接開關信號下方安全門入位偵測之微動開關信號
TL-Q5MC1 TZ-8108 TZ-8108 TZ-8108
suction cylinder descending safety door to the position
X25 Toggle switch signal for external
Brown(棕)
PB1 X251 PB2 X252 PB3
3 Blue(藍)
PR3 Black(黑) X5
X5 Proximity switch signal for detection of case
吸箱座氣壓缸上昇偵測之近接開關信號
X25
外部緊急停止押扣開關信號 3
suction cylinder ascending emergency stop

TL-Q5MC1
Brown(棕)
X6 PB4 XB5-AS542 (1B) X26
Proximity switch signal for detection of finished items to the position X26 Toggle switch signal for emergency
PR4 Blue(藍)
Black(黑)
TL-Q5MC1
X6 成品入定位偵測之近接開關信號操作面板處緊急停止押扣開關信號
Arrangement:
排列方式:一排一箱 one row one box Switch X27
stop on the operation panel
Automatic
Brown(棕)
PR5 Blue(藍) X7 Proximity switch signal for detection of finished items to the position 模式開關
mode SW1
X27 自動
Black(黑) X7 成品入定位偵測之近接開關信號
TL-Q5MC1
Arrangement: two rows one box XB5-AD33+1A
停止
Stop
排列方式:二排一箱 X30
X30 手動
Manual
Brown(棕)
X10
X10 Proximity switch signal for detection of finished items to the position
PR6 Blue(藍)
Black(黑) 成品入定位偵測之近接開關信號 SW2
TL-Q5MC1 XB5-AD21 X31
Brown(棕)
Arrangement:
排列方式:三排一箱 three rows one box X31
Vacuum
真空開關信號 switch signal
PR7 Blue(藍) X11
X11 成品入定位偵測之近接開關信號 SW3 XB5-AD21
Black(黑)
TL-Q5MC1 Proximity switch signal for detection of finished items to the position X32
X32 Controlling
熱熔膠槍控制信號 signalof hot melt glue
Brown(棕) Arrangement:
排列方式:四排一箱 four rows one box SW4 gun
PR8 X12 X33
Blue(藍)
Black(黑)
TL-Q5MC1
成品入定位偵測之近接開關信號 X33 送紙馬達開關
Motor switch of Paper feeding motor
XB5-AD21
Arrangement:
排列方式:五排一箱 five rows one box
Brown(棕) SW5
X13 X34
X34 Motor switch of case loading
2 PR9 Blue(藍) 2
Black(黑) 成品入定位偵測之近接開關信號載箱馬達開關
Arrangement: six rows one box
TL-Q5MC1 XB5-AD21
排列方式:六排一箱
Brown(棕) SW6 X35
X35 Cam input conveyor motor switch
PH3
Blue(藍) Black(黑) X14
X14 Photocell switch signal of can falling 入罐輸送馬達開關
倒罐光電開關信號 XB5-AD21
Pink(粉)
CY-21 RG
X36
Brown(棕) X36 Hot
熱熔膠機melt glue
RUNmachine
信號 RUN signal
PH4
X15 熱熔膠機輸出接點
Photocell switch signal for detection ofpaper
X15 紙板送入推罐座下方入位偵測之光電開關信號
RL1
X37 Case loading SERVER Abnormal
Pink(粉)
CY-22
board in-feed to the lower of can pushing seat X37
載箱 SERVER 異常
Brown(棕)
PR10 X16 載箱 SERVER ALM
X16 Proximity switch signal for the origin
Black(黑)
Blue(藍)
TL-Q5MC1
推罐座氣壓缸原點定位近接開關信號 Brown(棕) DOG
Brown(棕)
positioning of can pushing cylinder Black(黑)
PR13 Blue(藍)
RA Proximity
載箱原點 DOG Switch for carton
近接開關
PH5 TL-W5MC1
X17
X17 Photocell
loading origin point "DOG"
switch signal for detection of side
側壓啟動偵測之光電開關信號信號
Pink(粉)
press start up
CY-21
1 1
RSFAE1156-2124-L-2

電路配線圖 Y
A B C D E
A B C D E
P24 N24 P24 N0V
4 4
LINK1
X60 Connection input
X60
連線輸入
OL1 X40 Detection signal for paper feeding X61

Bottle inlet conveyor
X61 入瓶輸送機馬達2開關 motor 2 switch
X40 送紙馬達過載跳脫偵測信號
motor skipping of overloading
X62
INV1 X62 bottle inlet conveyor Inverter 2 abnormal
入瓶輸送機變頻器2異常
X41 bottle inlet conveyor motor (C) (A)
(C) (A)
X41 入罐輸送馬達異常
abnormal X63 Photocell switch signal 2 for detection of
X63 入瓶偵測之光電開關信號信號2
bottle in-feed
X42 Detection signal for swinging motor
OL2 X42
搖擺馬達過載跳脫偵測信號
skipping of overloading X64
X64 Roller conveyor motor
出箱滾筒馬達開關 switch (case out-feed)
Photocell switch for bottle full
Brown(棕)
PH8 Black(黑) X43
X43 出口滿瓶光電開關
X65 Detection signal for case out-feed
3 Blue(藍) X65 3
HP7-A13
loading (exit) 出箱滾筒馬達過載跳脫偵測信號
Brown(棕) roller motor skipping of overloading
PH7
X50Photocell switch for insufficient

X50 X66
缺紙檢知光電開關 X66 reserve
備用
Pink(粉)
CY-22 paper detection
RA X67
X51 X67 reserve
備用
X51 SERVER
SERVER original
原點信號 signal
Brown(棕)
X52
Blue(藍)
PR1 Black(黑)
Proximity switch
X52 入瓶滿罐近接開關 for bottle in-feed
TL-Q5MC1
full loading
RB
X53
X53 SERVER step
SERVER run signal
單格運轉到達信號
PS1
X54
X54 Pressure
壓力偵測開關 detection switch
2 2
Photocell switch signal 2 for detection of

Brown(棕)
PH9 Black(黑) X55
X55 出箱滿載光電開關信號信號2
case outlet overloading
Blue(藍)
HP7-T11
Brown(棕)
PR13 X56
X56 Proximity
2層用定位近接開關 sensor signal of 2 layer to fixed position
Black(黑)
Blue(藍)
SME-8-K-LED-24
PB5
X57
X57 reset
復歸按鈕
1 1
RSFAE1156-2124-L-2

電路配線圖 Y
A B C D E
A B C D E
P24 P24
Y0
G2R-1-E
OR00 Y0 spraying
　噴頭 nozzle
4 4
Y1 Y20
G2R-1-E
OR01 Y1 Front
前噴頭 spraying nozzle G2R-1-E
OR20 Y20 Case 1oading 控制
載箱 SERVER SERVER Control
Y2 Y21
G2R-1-E
OR02 Y2 Paper
吸紙 suction G2R-1-E
OR21 Y21 Paper
送紙馬達控制feeding motor control
Y3 Y22
G2R-1-E
OR03 Y3 Paper
推紙 pushing G2R-1-E
OR22 Y22 Bottle
入瓶馬達控制1in motor control 1
Y4 Y23
G2R-1-E
OR04 Y4 Case seat cylinder (ascend)
吸箱座氣壓缸(上昇) G2R-1-E
OR23 Y23 SERVER
SERVERstep rotation
單格運轉
Y5 Y24
G2R-1-E
OR05 Y5 Case
推罐 pushing G2R-1-E
OR24 Y24 Auto
自動燈light
Y6 Y25
OR06 Y6 Bottle
擋罐退 back stop OR25 Y25
Abnormal
異常燈 light
3 G2R-1-E G2R-1-E 3
Y7 Y26
OR07 Y7 Convey
輸送下壓 down-press OR26 Y26 Buzzer
蜂鳴器
G2R-1-E G2R-1-E
Y10 Y27
G2R-1-E
OR10 Y10 Gate
閘門 G2R-1-E
OR27 Y27 Paper
缺紙燈 insufficient light
Y11 Y30
G2R-1-E
OR11 Y11 side
側擺 swing G2R-1-E
OR30 Y30 Case Out-let roller motor control
出箱滾筒馬達控制
Y12 Y31
G2R-1-E
OR12 Y12 Paper
吸紙真空 suction vacuum G2R-1-E
OR31 Y31 Bottle In-feed Conveyor Motor control
入瓶側入輸送機馬達控制
Y13 Y32
G2R-1-E
OR13 Y13 Case
下箱真空 lowering vacuum G2R-1-E
OR32 Y32 吸箱座氣壓缸(下降)
Case seat cylinder (descending)
Y14 Y33
2
G2R-1-E
OR14 Y14 Front
前噴氣缸 spray cylinder G2R-1-E
OR33 Y33 吸箱座速度(慢速)控制
Case seat speed control (low speed) 2
Y15 Y34
G2R-1-E
OR15 Y15 Front press
前下壓 G2R-1-E
OR34 Y34 吸箱座下箱煞車
Case seat brake (descending)
Y16 Y35
G2R-1-E
OR16 Y16 Back press
後下壓 G2R-1-E
OR35 Y35 reserve
備用
Y17 Y36
G2R-1-E
OR17 Y17 Double side press
雙側壓 G2R-1-E
OR36 Y36 reserve
備用
Y37
OR37 OR37 Y37
G2R-1-E Connection
連線輸出 output
1 R37A R37C 1
Abnormal Connection output

異常連線輸出 RSFAE1156-2124-L-2

電路配線圖 Y
A B C D E
SFA-2124-L
CHAPTERⅨ
Timetable for parts exchange
-9-
Timetable below uses for torn parts exchange of each mechanism, when checking the torn
damage which parts if still useable, in order to affect other relevant parts use and boost the torn
percentage, it＇s recommended immediately to renew parts. Time of parameter is shown roughly
for reference, actual torn scale depends on machine maintenance, if machine use is over 2-3 period
of time (8h per each period) each day, please reduce below time for reference.
Before to execute below items for exchanging maintenance, please release manually the
high-air pressure valve on air-pressure adjustment mechanism, switch to＂ Stop＂ on

operation panel, switch to “OFF＂ on conveyor motor, delivery motor, vacuum switch,
paper-delivery motor, glue spraying gun, and switch main power to “OFF＂, when parts
exchange.
When executing below items, make sure to body protection, to wear body protective goods,
especially hot temperature on glue spraying gun, avoid burning injury occurs.
Transmittal Mechanism set
1. Delivery transmittal chains or relevant parts renew

(refer to ChapterⅣ /Chart No./ 2124-L-1-1B03 / RS-80 Pin link plate)
(refer to ChapterⅣ /Chart No./ 2124-L-1-1B03 / RS-80 Twin Detachable Chain)
(refer to ChapterⅣ /Chart No./ 2124-L-1-1B03 / 2125-L-1G01)
(refer to ChapterⅣ /Chart No./ 2125-L-1-1B04 / RS-80 Detachable Chain)
(refer to ChapterⅣ /Chart No./ 2125-L-1-1B04 / RS-80 Pin link plate)
(refer to ChapterⅣ /Chart No./ 2124-L-1-1B05 / RS-80 Twin Detachable Chain exceptional)
(refer to ChapterⅣ /Chart No./ 2124-L-1-1B05 / 2125-L-1G02)
(refer to ChapterⅣ /Chart No./ 2124-L-1-1B05 / RS-80 Twin Detachable Chain)
(refer to ChapterⅣ /Chart No./ 2125-L-1-1E01 / 2125-L-1E04-1)
(refer to ChapterⅣ /Chart No./ 2125-L-1-1E02 / 2125-L-1E12)
(refer to ChapterⅣ /Chart No./ 2125-L-1-1E03 / 2125-L-1E12)
(refer to ChapterⅣ /Chart No./ 2125-L-1-1F01 / 2125-L-1F03)
Running limited single period of time roughly 5 years or 10,000hrs, parts need to be
exchanged.
Side press mechanism

1. Auto-Lubricated bearing and assistant guiding tube exchange
(refer to ChapterⅣ /Chart No./ 2125-L-1-2A02 / shaft oil seal- JIS B 2402 – D 20 × 32 × 8)
(refer to ChapterⅣ /Chart No./ 2125-L-1-2A02 / PFB-2020-BUSH SERIES)
(refer to ChapterⅣ /Chart No./ 1156-2125-L-1-2A03 /2125-L-2A08)
exchanged.
9-1
2. Side press cylinder exchange

(refer to ChapterⅣ /Chart No./ 1156-2125-L-1-2A03 / DNC-40-100-PPV-A)
exchanged.
3. Case delivery roller exchange
(refer to ChapterⅣ /Chart No./2125-L-1-2A05 /2125-L-2A10-6)
exchanged.
Case passing track Mechanism
1. Case delivery roller exchange

(refer to ChapterⅣ /Chart No./2125-L-1-2B05 /2125-L-1H04-5)
exchanged.
Case- Suction Mechanism
1. Case- Suction Cylinder exchange

(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 & 2D02 / DNC-50-320-PPV-A-KP)
exchanged.
2. Case- Suction Cylinder assistant guiding tube exchange
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 /2124-L-2D05)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 /2124-L-2D05)
exchanged.
3. Auto-Lubricated bearing exchange
(refer to ChapterⅣ /Chart No./ 2125-L-1-2D03 / PFB-2020-BUSH SERIES)
(refer to ChapterⅣ /Chart No./ 2125-L-1-2D03 / shaft oil seal- JIS B 2402 – D 20 × 32 × 8)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 / 2125-L-2F04)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 / PFB-1215-BUSH SERIES)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 / 2125-L-2F04)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 / PFB-1215-BUSH SERIES)
exchanged.
4. Case- Suction united bearing exchange
(refer to ChapterⅣ /Chart No./2125-L-1-2F01 / SUJ-2-25×360L)
(refer to ChapterⅣ /Chart No./2125-L-1-2F02 / PLM-25UU)
exchanged.
9-2
5. Case- Suction Mechanism oil pressure buffer exchange

(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 / FC2525- Buffer)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 / FC2525- Buffer)
exchanged.
6. Case- Suction Mechanism sucker exchange
(refer to ChapterⅣ /Chart No./ 1156-2121-L-1-2D01 / KFG-60N Sucker)
Running limited single period of time roughly 1 year or 2,000hrs, parts need to be exchanged.
Front-Back down press case Mechanism

1. Down press case cylinder exchange
(refer to ChapterⅣ /Chart No./ 2124-L-1-3A05 / DNC-40-170-PPV-A)
exchanged.
2. Down press case cylinder assistant guiding tube exchange
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C01 / 2125-L-3A11)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C02 / 2125-L-3A11)
3. Auto-Lubricated bearing exchange
(refer to ChapterⅣ /Chart No./2125-L-1-3A06 / PFB-2020-BUSH SERIES)
(refer to ChapterⅣ /Chart No./2125-L-1-3A06 / shaft oil seal- JIS B 2402 – D 20 × 32 × 8)
exchanged.
4. Paper-folder mechanism bearing exchange
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C01 / CF-08-CAM FOLLWER)
(refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C01 /Deep Groove Ball Bearing-JIS B
1521-6002 15×32×9)
exchanged.
5. Glue-Spraying Cylinder exchange
(refer to ChapterⅣ /Chart No./ 2125-L-1-3D01 / DSNU-25-50-PPV-A)
exchanged.
6. End-Shaft bearing exchange
(refer to ChapterⅣ /Chart No./2125-L-1-3D01 / PHS-10-ROD END)
exchanged.
9-3
Case-Suction air pressure vacuum set
1. Air pressure quick air-released valve exchange

(refer to ChapterⅣ /Chart No./2125-L-1-5D02 / 04-quick exhaust valve)
exchanged.
2. Air pressure air-released speed adjustment valve exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D02 / CKD-SC1-10-exhaust speed control valve)
exchanged.
3. Air pressure air-released muffler exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D02 / 3/8＇-muffler)
Running limited single period of time roughly half-year or 1,000hrs, parts need to be
exchanged.
4. Vacuum producer exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D03 / KV20HS-Vacuume Generator)
exchanged.
5. Vacuum filter exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D03 / AF2000-M-Vacuum Filter)
exchanged.
Bottle-Can delivering swing mechanism set

1. Auto-Lubricated bearing and guiding tube exchange
(refer to ChapterⅣ /Chart No./ 2124-L-1-5F01 / 2125-L-5F08)
(refer to ChapterⅣ /Chart No./ 2125-L-1-5F02 / PLMC-25-BUSH SERIES)
exchanged.
2. Swing mechanism bearing exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5F03 / CF-16-CAM FOLLWER)
exchanged.
Can-Pushing mechanism set
1. Can-pushing cylinder exchange

exchanged.
9-4
2. Auto-Lubricated bearing and guiding tube exchange

(refer to ChapterⅣ /Chart No./2125-L-1-6A03 / LM-25UU)
(refer to ChapterⅣ /Chart No./2125-L-1-6A03 / shaft oil seal- JIS B 2402 – D 25 × 40 × 8)
(refer to ChapterⅣ /Chart No./2125-L-1-6A02 / 2125-L-6A12)
(refer to ChapterⅣ /Chart No./2125-L-1-6A06 / 2125-L-6A12-1)
exchanged.
3. Oil-Pressure buffer exchange
(refer to ChapterⅣ /Chart No./2124-L-1-6A05 / FC2525- Buffer)
(refer to ChapterⅣ /Chart No./2125-L-1-6A10 / FC2525- Buffer)
exchanged.
Paper-delivering mechanism set
1. Paper-Pushing cylinder exchange

(refer to ChapterⅣ /Chart No./ 2125-L-1-6C02 / DSNU-25-100-PPV-A)
exchanged.
2. Paper-Pushing cylinder auto-lubricated bearing and guiding tube exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6C02 / PLM-16UU)
(refer to ChapterⅣ /Chart No./2125-L-1-6C02 / 2125-L-6C09-4)
exchanged.
3. Paper-Pushing belt and bearing exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6C05 / Belt)
(refer to ChapterⅣ /Chart No./2125-L-1-6C05 / Deep Groove Ball Bearing-JIS B 1521-6902
15×28×7)
Running limited single period of time roughly 4years or 8,000hrs, parts need to be exchanged.
4. Paper-Suction cylinder exchange
(refer to ChapterⅣ /Chart No./ 2125-L-1-6C07 / DNC-50-160-PPV-A)
exchanged.
5. Paper-Suction cylinder auto-lubricated bearing and guiding tube exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6C10 / TBC-25UU)
(refer to ChapterⅣ /Chart No./2125-L-1-6C01 / 2125-L-6C89)
exchanged.
6. Paper-Suction guiding shaft bearing and guiding board exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6C11 / CF-12-CAM FOLLWER)
9-5
(refer to ChapterⅣ /Chart No./2125-L-1-6C01 / 2125-L-6C90)

exchanged.
7. Paper-Suction sucker exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6C12 / KFG-60N Sucker)
Running limited single period of time roughly 1 year or 2,000hrs, parts need to be exchanged.
8. Paper-delivering mechanism vacuum producer exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D03 / KV20HS- Vacuum Generator)
exchanged.
9. Paper-delivering mechanism vacuum filter exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D03 / AF2000-M- Vacuum Filter)
exchanged.
10. Air-pressure air-released muffler exchange
Running limited single period of time roughly half year or 1,000hrs, parts need to be
exchanged.
Bottle-Can conveyor mechanism set

1. Mesh conveyor, gear axle and passive plastic steel roller exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6D03 / SNB-19T-Deliver Net Gear Wheet 25
Aperture)
(refer to ChapterⅣ /Chart No./2125-L-1-6D03 / 2125-L-6D09-1)
(refer to ChapterⅣ /Chart No./2125-L-1-6D05 / SNB-19T-Deliver Net Gear Wheet Four
Square Aperture)
(refer to ChapterⅣ /Chart No./2125-L-1-6D05 / 2125-L-6D10)
(refer to ChapterⅣ /Chart No./2125-L-1-6D06 / 2125-L-6D06-1)
exchanged.
2. Conveyor transmittal gear and chains exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6D04 / 2125-L-5I01)
(refer to ChapterⅣ /Chart No./2125-L-1-6D05 / 2125-L-5I01)
exchanged.
3. Conveyor transmittal bearing exchange
(refer to ChapterⅣ /Chart No./2125-L-1-6D04/Deep Groove Ball Bearing-JIS B 1521-6005
25×47×12)
exchanged.
9-6
Electrical appliances
1. According to each brand of technical regulations herewith over 2-8 years user limitation.
2. Relays 1-2 years or 3,000hrs user limitation. Based on actual each brand of technical
regulations.
3. Photoelectrics signals contain 3-5 years or 8,000hrs user limitation. Based on actual each
brand of technical regulations.
4. Cylinder starter air-pressure valve contain 4-5 years or 10,000hrs user limitation. Based on
actual each brand of technical regulations.
Note. Running limited single period of time based on international regulations equals to 8hrs
everyday, 5 days a week.
Consumable parts list
Parts shown below are consumable parts under formal operation for one year
1. Case-suction mechanism suckers
2. Air-Pressure air-released muffler or Cylinder starter air-pressure valve sets.
3. Paper-Suction sucker
(refer to ChapterⅣ /Chart No./2125-L-1-6C12 / KFG-60N Sucker)
4. Paper-delivering mechanism vacuum filter exchange
(refer to ChapterⅣ /Chart No./2125-L-1-5D03 / AF2000-M- Vacuum Filter)
9-7
SFA-2124-L
CHAPTERⅩ
Guarantees
- 10 -
Guarantees:
1. The guarantee covers the replacement f.o.c. of the parts that are comprised in the supply and
those acknowledged to bear manufacturing faults or are materials that contribute to the
incorrect function of the machine.
2. Herewith guarantees with which the products supplied for a 12-month period as of from the
date of the start up but however, not more than 18 months from the date of the relative
invoice.
3. As for the electrical and electronic parts, the guarantee lasts for 6 months from the start up
date but however, not more than 12 months from the date of the relative invoice.
4. Merchandise that is supplied under guarantee will be delivered with pre-paid freight and
packaging.
5. For any part that is damaged and/or broken, the Customer must send written advice to
suppliers indicating the serial number of the machine and the description of the article with its
relative code number.
6. Suppliers reserves the right to request the return of the goods replaced under guarantee in
order to carry out its own inspections.
7. Failure in returning eventual materials requested, entails automatic termination of the
Guarantee.
8. The guarantee covers also workmanship in the case of:
- Significant damages on the main gears either reducers or shafts
- Significant damages on the electric cabinet
9. The guarantee does not cover workmanship in the case the materials can be easily replaced
according to the instructions included in the Maintenance Manuals supplied by Suppliers
along with the equipment.
NOTE: Any intervention of Suppliers which results to be the Customer’s fault or caused by
inability of Client’s operators to replace the parts according to the Maintenance Manuals,
the cost for the intervention will be invoiced to the Customer according to the Suppliers’
After Sales Service Dept. tariffs.
10-1
Exclusion:
The guarantee does not cover the following parts that result to be faulty due to:
1. Negligence and carelessness whilst handling
2. Inattentiveness of the instructions in the user manual
3. Unexpected changes to the voltage of the network to which the machine is attached
4. Faults that are caused by inductive/electrostatic discharges created by lightning or other
external phenomenon
5. Incorrect installation of original spare parts
6. Use of spare parts that are not of our manufacture
7. Maintenance that has been carried out by unskilled or unauthorized personnel
8. All situations that, in any case, cannot be attributed to faults in manufacture of the supply
The wear and tear parts are not included.
NOTE: Replacement of parts having been damaged under the above conditions will take place
upon payment according to the prices of the suppliers’ After Sales Service Dept.
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Maintenance Manual

SFA-115-2124-L-2 Wrap Around Packing Machine

＊The manual is for maintenance staff.

Ⅰ、Machinery Parts Index 1

Importance Issue Before Operation

5mm Hex Wrench 17mm Wrench Wrench

Noted：All the tools are in installation tool box

 Length Measurement—Last length minus current length

 Width measurement—Last width minus current width

 Height Measurement—Last height minus current height

Mode change instruction chart (1~6)

1. Mold change bottle

4. Adjustment for bottle falling

5. Adjustment for Paper

Mode change instruction chart (7~12)

7. Carton Holder Mechanism

10. Glue Spray Mechanism

11. Carton Transfer

9. Carton Suction Holding

8. Carton Suction Holding system

1-1. Depalletized Bottle Pusher set-

Bottle Pusher Mode Set

1-2. Release Bottle Pusher—

Step 4. Take off the parts at STEP4

Step 5. Change the new spare parts

1-3. Adjust Bottle Positioning Switch-

Note：Adjust the number of tracks as a

Bottle In feed Positioning switch adjustment chart

1-4. Adjust for space between bottle

Bottle Pusher Plate Adjustment dimension Chart

1-5. Spare Parts Positioning Correction—

1-6. Adjustment for Cylinder Signal

2. Adjustment for Conveyor Track Plate

3. Adjustment for bottle dividing plate (According to the machine model)

Bottle Track Plate Adjustment Chart

4. Adjustment for Bottle falling detection mechanism

Step 1. Turn D part manually to the

Adjustment for bottle falling detection mechanism, chart

5. Adjustment for Paper placement and paper transfer mechanism

front 240mm, current carton paper

5-2 Adjust the side plate at the

5-3 After commissioning testing

5-4 Adjustment for carton paper

Carton paper mechanism adjustment dimension chart

No Bottle Standard Scale A-1 Adjustment Scale A-1

5-5 Carton Adjust Positioning—

Carton Paper positioning mechanism adjustment chart

No Bottle Standard Scales D Adjustment Scales D

front 5-6 Suction Pad Set Positioning

Suction Pad Front & Back Mechanism Adjustment Scales Chart

Suction Pad Left & Right Mechanism Adjustment Scales Chart

6. Adjustment Font & Back Press Mechanism Set

6-1 Adjustment Mechanism Set

Front & Back Side Press Mechanism Adjustment Chart

6-2 Left & Right Carton Folding

Left & Right Carton Folder Mechanism Adjustment Chart

6-3 Front-Down Part Press

Front-Down Press Mechanism Adjustment Chart

6-4 Back and Down Press Mechanism

Back-Down Press Mechanism Adjustment Chart

7. Carton Holder Mechanism Width Adjustment

Step 1. Use 19mm Wrench to

Carton Holder Mechanism Width

No Bottle & packaging Standard Dimension A Adjustment Dimension A

SFA-115-2124-L-2 Wrap Around Packing Machine