Asnw096f1g0 PDF

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LG
LG
Room Air Conditioner
SERVICE MANUAL
MODELS: ASNW096F1G0
ASNW096FE/V/GG0
ASNW126F1G0
ASNW126FE/V/GG0
ASUW126FUGO
ASNW126F2G0(A12AW2-NF6)
ASUW126FUGO(A12AWU-UF6)
CAUTION
• BEFORE SERVICING THE UNIT, READ THE SAFETY
PRECAUTIONS IN THIS MANUAL.
• ONLY FOR AUTHORIZED SERVICE PERSONNEL.
Air Conditioner Service Manual
TABLE OF CONTENTS
LG Model Name.................................................................................................................................3
Safety Precautions ...........................................................................................................................4
Dimensions .....................................................................................................................................10
Installation.......................................................................................................................................12
Flaring work and connection of piping.........................................................................................15
Checking the drainage and forming the pipings .........................................................................18
Air purging ......................................................................................................................................19
Test running ....................................................................................................................................22
Functions.........................................................................................................................................23
Operation.........................................................................................................................................27
Disassembly....................................................................................................................................40
Troubleshooting Guide ..................................................................................................................42
Schematic Diagram ........................................................................................................................62
Product Specifications ..................................................................................................................68
Exploded View ................................................................................................................................69
Replacement Parts List ..................................................................................................................71
2 Room Air Conditioner

LG Model Name
LG Model Name
2006
1 2 - 3 4 5 6 7 8 9 10
Code Type Code of Model Meaning
1 Producing Center, A~Z L: Chang-won R22 N: India

Refrigerant A: Chang-won R410A Z: Brazil
C: Chang-won R407C D: Indonesia
T: China M: Mexico
K: Turkey R22 V: Vietnam
E: Turkey R410A S: Out Sourcing
H: Thailand
2 Product Type A~Z S: Split Type Air Conditioner
3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O

H: Heat pump N: AC Inverter H/P
X: C/O + E/Heater Q: DC Inverter C/O
Z: H/P + E/Heater W: DC Inverter H/P
4, 5 Capacity 0~9 Cooling/Heating Capacity

Ex. "09" → 9,000 Btu/h
6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase

A~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase
3: 208-230V/60Hz C: 575V, 50Hz, 3Phase
5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase
6: 220-240V/50Hz E: 265V, 60Hz
7: 110V, 50/60Hz F: 200V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz
7 Chassis A~Z Name of Chassis of Unit

Ex.F → SF Chassis
8 Look A~Z Look,
Color (Artcool Model)
9 Function A~Z Basic A
Basic+4Way B
Plasma Filter C
Plasma Filter+4 Way D
Tele+LCD E
Tele+LCD+Nano plasma+4Way F
Nano Plasma F+(A/changeove)+A/clean+Low A G
Nano Plasma F+(A/changeove)+A/clean+4way+Low A H
Tele+LED+4way I
Internet J
Plasma F+4Way+Oxy generator K
Nano Plasma F+(A/changeove)+A/clean L
Nano Plasma F+(A/changeove)+A/clean+4way M
Nano Plasma F+(A/changeove)+A/clean+PTC N
Nano Plasma F+(A/changeove)+Autoclean+4way+PTC P
Nano Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Q
Negative ION+A/Clean R
(Nano)Plasma+Negative ION+A/Clean S
4way+(Nano)Plasma F+Negative ION+Healthy dehumidification+A/Clean T
Nano Plasma F+4Way+(A/changeove)+A/clean+ U
10 Serial No. 0~9 LG Model Development Serial No.
* ARTCOOL COLOR (SF)
1 Kiss
E Red
V Silver
G Gold
Service Manual 3
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
■ Installation
Do not use damaged power For electrical work, contact Always use the power plug
cords, plugs, or a loose sock- the dealer, seller, a qualified and socket with the ground
et. electrician, or an Authorized terminal.
Service Center.
• There is risk of fire or electric • There is risk of fire or electric • There is risk of electric shock.
shock. shock.
Install the panel and the cover Do not modify or extend the Do not install, remove, or re-
of control box securely. power cord. install the unit by yourself
(customer).
• There is risk of fire or electric • There is risk of fire or electric • There is risk of fire, electric
shock. shock. shock, explosion, or injury.

Safety Precautions
Be cautious when unpacking For installation, always con- Do not install the product on a
and installing the product. tact the dealer or an defective installation stand.
Authorized Service Center.
• Sharp edges could cause injury. • There is risk of fire, electric • It may cause injury, accident, or
Be especially careful of the case shock, explosion, or injury. damage to the product.
edges and the fins on the con-
denser and evaporator.
Be sure the installation area Do not let the air conditioner

does not deteriorate with age. run for a long time when the
humidity is very high and a
door or a window is left open.
• If the base collapses, the air • Moisture may condense and wet
conditioner could fall with it, or damage furnishings.
causing property damage, prod-
uct failure, and personal injury.
■ Operation
Take care to ensure that Do not place anything on the Do not turn the air-conditioner
power cords could not be power cord. ON or OFF by plugging or
pulled out or damaged during unplugging the power plug.
operation.
• There is risk of fire or electrical • There is risk of fire or electric • There is risk of fire or electrical
shock. shock. shock.
Service Manual 5
Safety Precautions
Use a dedicated outlet for this Grasp the plug to remove the Do not place a heater or other
appliance. cord from the outlet. Do not appliances near the power
touch it with wet hands. cable.
• There is risk of fire or electrical • There is risk of fire or electrical • There is risk of fire and electric
shock. shock. shock.
Do not allow water to run into Do not store or use flammable Do not use the product in a
electric parts. gas or combustibles near the tightly closed space for a long
air conditioner. time.
• It may cause There is risk of • There is risk of fire or failure of • Oxygen deficiency could occur.
fire, failure of the product, or product.
electric shock.
x
Wa Thinner
When flammable gas leaks, Unplug the unit if strange Stop operation and close the
turn off the gas and open a sounds, odors, or smoke window in storm or hurricane.
window for ventilation before comes from it. If possible, remove the air
turn the product on. DO NOT conditioner from the window
use the telephone or turn before the hurricane arrives.
switches on or off.
• There is risk of explosion or fire. • There is risk of electrical shock • There is risk of property dam-
or fire age, failure of product, or elec-
tric shock.

Safety Precautions
Do not open the inlet grill of When the product is soaked Ventilate the product from
the product during operation. (flooded or submerged), con- time to time when operating it
(Do not touch the electrostatic tact an Authorized Service together with a stove, etc.
filter, if the unit is so Center.
equipped.)
• There is risk of physical injury, • There is risk of fire or eletric • There is risk of fire or electrical
electric shock, or product failure. shock. shock.
Unplug the appliance before When the product is not be Take care to ensure that
performing cleaning or main- used for a long time, disconnect nobody could step on or fall
tenance. the power supply plug or turn onto the outdoor unit.
off the breaker.
• There is risk of electrical shock. • There is risk of product damage • This could result in personal
or failure, or unintended opera- injury and product damage.
tion.
■ Installation
Always check for gas (refriger- Install the drain hose to Keep level even when
ant) leakage after installation ensure that water is drained installing the product.
or repair of product. away properly.
• Low refrigerant levels may • A bad connection may cause • To avoid vibration or water leak-
cause failure of product. water leakage. age.
90˚
Service Manual 7
Safety Precautions
Do not install the product Use two or more people to lift Do not install the product
where the noise or hot air and transport the air condi- where it will be exposed to
from the outdoor unit could tioner. sea wind (salt spray) directly.
damage the neighborhoods.
• It may cause a problem for your • Avoid personal injury. • It may cause corrosion on the
neighbors. product. Corrosion, particularly
on the condenser and evapora-
tor fins, could cause product
malfunction or inefficient opera-
tion.
■ Operation
Do not direct airflow at room Do not use the product for Do not block the inlet or outlet
occupants. (Don't sit in the special purposes, such as of air flow.
draft.) preserving foods, works of
art, etc. It is a consumer air
conditioner, not a precision
refrigeration system.
• This could damage your health. • There is risk of damage or loss • It may cause product failure.
of property.
Use a soft cloth to clean. Do Do not touch the metal parts Do not step on or put anyting
not use harsh detergents, sol- of the product when removing on the product. (outdoor
vents, etc. the air filter. They are very units)
sharp!
• There is risk of fire, electric • There is risk of personal injury. • There is risk of personal injury
shock, or damage to the plastic and failure of product.
parts of the product.

Safety Precautions
Always insert the filter secure- Do not insert hands or other Do not drink the water drained
ly. Clean the filter every two objects through the air inlet or from the unit.
weeks or more often if neces- outlet while the air conditioner
sary. is plugged in.
• A dirty filter reduces the efficien- • There are sharp and moving • It is not sanitary and could
cy of the air conditioner and parts that could cause personal cause serious health issues.
could cause product malfunction injury.
or damage.
Use a firm stool or ladder when cleaning or Replace the all batteries in the remote control
maintaining the air conditioner. with new ones of the same type. Do not mix
old and new batteries or different types of bat-
teries.
• Be careful and avoid personal injury. • There is risk of fire or explosion
■ Disuse
Do not recharge or disassemble the batteries. If the liquid from the batteries gets onto your
Do not dispose of batteries in a fire. skin or clothes, wash it well with clean water.
Do not use the remote if the batteries have
leaked.
• They may burn or explode. • The chemicals in batteries could cause burns or
other health hazards.
Service Manual 9
Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE This symbol indicates special notes.
Indoor Unit
Hanger Hole
W D
Pipe Hole Fix Hole
Model
INDOOR
Dimension
W mm 600
H mm 600
D mm 146(143)

Dimensions
Outdoor Unit
W L2
L1
D
L3
H
Gas side
(3-way valve)
L5
Liquid side
L4
(2-way valve)
MODEL
OUTDOOR
DIM unit
W mm 770
H mm 545
D mm 245
L1 mm 285
L2 mm 64
L3 mm 518
L4 mm 10
L5 mm 100
Service Manual 11
Installation
Installation
Selection of the Best Location
Indoor unit Rooftop Installations:
• Do not have any heat or steam near the unit. • If the outdoor unit is installed on a roof structure,
• Select a place where there are no obstacles in be sure to level the unit. Ensure the roof struc-
front of the unit. ture and anchoring method are adequate for the
unit location.
• Make sure that condensation drainage can be
conveniently routed away. • Consult local codes regarding rooftop mounting.
Do not install near a doorway.
• Use a stud finder to locate studs to prevent Piping Length and Elevation
unnecessary damage to the wall.
Capacity Pipe Size Standard Max. Max. Additional
Length Elevation Length Refrigerant
(Btu/h) GAS LIQUID (m) B (m) A (m) (g/m)
More More than 20cm 3/8"(Ø9.52) 1/4"(Ø6.35) 4 or 7.5 7 15 20
5k~14k
than 50cm 1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 7 15 20
1/2"(Ø12.7) 1/4"(Ø6.35) 4 or 7.5 15 30 20
18k~28k 5/8"(Ø15.88) 1/4"(Ø6.35) 4 or 7.5 15 30 20
5/8"(Ø15.88) 3/8"(Ø9.52) 4 or 7.5 15 30 30
More 5/8"(Ø15.88) 3/8"(Ø9.52) 7.5 15 30 30
30k~38k
than 50cm 3/4"(Ø19.05) 3/8"(Ø9.52) 7.5 15 30 50
More than 1.5m
Indoor unit
Outdoor unit
Outdoor unit A A
• If an awning is built over the unit to prevent direct sunlight or B Outdoor unit Indoor unit B
rain exposure, make sure that heat radiation from the con-
denser is not restricted.
• Ensure that the space around the back and sides is more
than 30cm. The front of the unit should have more than Outdoor unit
70cm of space.
• Do not place animals and plants in the path of the warm air.
A
• Take the weight of the air conditioner into account and select Oil trap
a place where noise and vibration are minimum. Indoor unit

• Select a place where the warm air and noise from the air B
conditioner do not disturb neighbors.
If piping length is more than 5m

More than 60cm
If case more than 5m
More than 30cm More than 30cm
• Capacity is based on standard length and maxi-

mum allowance length is on the basis of reliability.
More than 70cm More
than 60cm • Oil trap should be installed every 5~7 meters.

Installation
Preparing Work for Installation

Open panel front
1. Pull the upper part of the front panel.
2. Lift up the panel.
3. To detach the front panel, remove the two screws at the lower part.
4. Detach the front panel from the body.
5. To detach the panel, disconnect the connector at the upper part.
Panel Front
Connector
Cover pipe and cover side remove

1. Please remove the screw of the center tuning cover.
2. Pull up the side cover of desired connecting direction, then
cover side is separated.
3. Pick the pipe hole of the side cover.
CAUTION: After removing the pipe hole, cut Pipe hole
the burr for safety.
Side cover
NOTICE When making pipe path through rear

wall, you don’t need to pick the pipe hole.
Drain hose junction

1. Remove the rubber stopple in the desired drain direc-
tion.
2. Insert drain hose into the handle of drain pan, and
join drain hose and connecting hose according to the Adhesive Onlythe
Only the
desired
desireddirection
direction
figure by.
Connecting
part
Drain
hose rubber cap
Service Manual 13
Installation
Fixing Indoor Unit

1. Attach an Installation guide map on the 2. Look at suited horizon by horizontal
desired surface. meter on the horizontal setting line, and
INSTALLATION GUIDE MAP fix lightly the map by adhesive tape.
IN
ST
AL
LA
Horizontality TIO
N
GU
ID
EM
AP
3. Make a hole with a diameter of 6mm and 4. Drill the pierted part as a diameter of 50mm
depth of 30-35mm by piercing a screw for connecting piping. (In case of piercing
point. IN
ST rear surface)
AII
AT
IO
N
GU
ID
EM
AP
5. Drive the fore plastic anchors into drilled 6. First, Drive the two points of the upper
points. IN
parts by screws. (Leave 10mm for hanging
ST
AL
LA
TIO
the product)
N
GU
ID IN
EM
AP
10
mm ST
AL
LA
TIO
Plastic anchors N
GU
7. Hang the hole of product at the upper 8. Drive the lower parts after facing the hole
screws, and remove the map. (Falling of product with plastic anchors, and fix
attention) INS
TAL
completely the upper screws.
LAT
ION
GUID
EM
AP
Plastic anchors
Hanger hole
(Rear side of
the product)
9. Check the fixed product with light power. 10. In case of nothing wrong, connect the
pipe and the wire. (Refer to installation
manual)
Drill a Hole in the Wall

• Drill the piping hole with a ø50mm hole core drill. WALL
Drill the piping hole at either the right or the left with Indoor Outdoor
the hole slightly slanted to the outdoor side.
(0.2~0.3")
5-7mm

Flaring work and connection of piping

Flaring work • Carry out flaring work using flaring tool as shown below.
Outside diameter A
Flaring work
mm inch mm
Main cause for refrigerant leakage is due to defect in the
Ø6.35 1/4 0~0.5
flaring work. Carry out correct flaring work using the follow-
Ø9.52 3/8 0~0.5
ing procedure.
Ø12.7 1/2 0~0.5
Ø15.88 5/8 0~1.0
Cut the pipes and the cable.
Ø19.05 3/4 1.0~1.3
• Use the piping kit accessory or pipes purchased locally.
• Measure the distance between the indoor and the outdoor unit. Check
• Cut the pipes a little longer than the measured distance.
• Compare the flared work with figure below.
• Cut the cable 1.5m longer than the pipe length.
• If flare is noted to be defective, cut off the flared sec-
Copper tion and re-flare it.
pipe 90° Slanted Uneven Rough
Smooth all round Inside is shiny without scratches
= Improper flaring =
Burr removal
• Completely remove all burrs from the cut cross section of
pipe/tube. Inclined Surface Cracked Uneven
damaged thickness
Even length
• Put the end of the copper tube/pipe in a downward direc- all round
tion as you remove burrs in order to avoid dropping burrs
into the tubing.
Connection of piping -- Indoor
Pipe
Reamer
• Preparing the indoor unit's piping and drain hose for instal-
Point down lation through the wall.
• Route the indoor tubing and the drain hose in the direction
of rear left or right
Putting nut on
• Tape the tubing, drain hose and the connecting cable. Be
• Remove flare nuts attached to indoor and outdoor unit, sure that the drain hose is located at the lowest side of the
then put them on pipe/tube having completed burr removal. bundle. Locating at the upper side can cause drain pan to
(not possible to put them on after flaring work) overflow inside the unit.
Flare nut
Copper tube
Flaring work
• Firmly hold copper pipe in a die in the dimension shown in
Drain hose
the table above.
Handle
"A"
Bar Bar
Yoke
Cone
Copper pipe
Clamp handle
Red arrow mark
Service Manual 15
Wrap the insulation material around the con-

necting portion.
•Overlap the connection pipe insulation material and the
indoor unit pipe insulation material. Bind them together with
vinyl tape so that there is no gap.
Loop Plastic bands Insulation material
Gas side piping

Connecting
cable
Liquid side piping
Drain hose
• Wrap the area which accommodates the rear piping hous-
CAUTION: If the drain hose is routed inside ing section with vinyl tape.
the room, insulate the hose with an insulation
material* so that dripping from Connection Indoor
unit pipe
"sweating"(condensation) will not damage fur- pipe
niture or floors. Vinyl tape Wrap with vinyl tape
(wide)
*Foamed polyethylene or equivalent is recom- Connecting cable
mended.
Pipe
Connecting the pipings to the indoor unit and
drain hose to drain pipe. Vinyl tape(narrow)
• Align the center of the pipes and sufficiently tighten

the flare nut by hand.
CAUTION: Installation Information
For right piping. Follow the instruction
below.
Indoor unit tubing Flare nut Pipes
Good case
• Tighten the flare nut with a wrench.
• Press on the upper side of clamp and unfold the tub-
Open-end wrench (fixed)
ing to downward slowly.
Flare nut
Wrench Connection pipe
Indoor unit tubing
Outside diameter Torque

mm inch kg.m
Ø6.35 1/4 1.8
Ø9.52 3/8 4.2
Ø12.7 1/2 5.5
Ø15.88 5/8 6.6
Ø19.05 3/4 6.6
• When extending the drain hose at the indoor unit, install the
drain pipe.
Drain pipe
Indoor unit drain hose
Vinyl tape(narrow)
Adhesive

Bad case
• Following bending type from left to right may cause Outdoor unit
damage to the turbing. Gas side piping
(Bigger diameter)
Liquid side
piping
(Smaller
diameter)
Torque wrench
Connection of the pipes-Outdoor

Align the center of the pipings and sufficiently
tighten the flare nut by hand.
Finally, tighten the flare nut with torque wrench

until the wrench clicks.
• When tightening the flare nut with torque wrench, ensure

the direction for tightening follows the arrow on the wrench.
Outside diameter Torque
mm inch kg.m
Ø6.35 1/4 1.8
Ø9.52 3/8 4.2
Ø12.7 1/2 5.5
Ø15.88 5/8 6.6
Ø19.05 3/4 6.6
Service Manual 17
Checking the drainage and forming the pipings
Checking the drainage and forming the pipings

Checking the drainage Form the piping
To check the drainage. Form the piping by wrapping the connecting
• Pour a glass of water on the evaporator. portion of the indoor unit with insulation mate-
• Ensure the water flows through the drain hose of the indoor rial and secure it with two kinds of vinyl tapes.
unit without any leakage and goes out the drain exit. • If you want to connect an additional drain hose, the end of
the drain outlet should be routed above the ground. Secure
the drain hose appropriately.
In cases where the outdoor unit is installed
below the indoor unit perform the following.
• Tape the piping, drain hose and connecting cable from
down to up.
• Secure the tapped piping along the exterior wall using sad-
dle or equivalent.
Seal small openings
around pipings with a
gum type sealer.
Taping
Drain hose
Pipings
Connecting cable
Drain piping
• The drain hose should point downward for easy drain flow.
Trap is required to prevent water
from entering electrical parts.
Downward slope In cases where the Outdoor unit is installed

above the Indoor unit perform the following.
• Tape the piping and connecting cable from down to up.
• Do not make drain piping. • Secure the taped piping along the exterior wall. Form a trap
Accumulated
to prevent water entering the room.
Do not raise
drain water
Air Tip of drain hose
dipped in water
Less than • Fix the piping onto the wall by saddle or equivalent.
50mm gap
Water Water
Waving
Water Seal a small opening
leakage leakage leakage Ditch around the pipings
with gum type sealer.
Trap
Trap

Air purging
Air Purging
Air purging • Do a leak test of all joints of the tubing(both indoor and out-
door) and both gas and liquid side service valves.
Air and moisture remaining in the refrigerant system have Bubbles indicate a leak. Be sure to wipe off the soap with a
undesirable effects as indicated below. clean cloth.
• Pressure in the system rises. • After the system is found to be free of leaks, relieve the
• Operating current rises. nitrogen pressure by loosening the charge hose connector
at the nitrogen cylinder. When the system pressure is
• Cooling(or heating) efficiency drops.
reduced to normal, disconnect the hose from the cylinder.
• Moisture in the refrigerant circuit may freeze and block cap-
illary tubing.
• Water may lead to corrosion of parts in the refrigeration
system.
Therefore, the indoor unit and tubing between the indoor and
outdoor unit must be leak tested and evacuated to remove
any noncondensables and moisture from the system. Indoor unit
Air purging with vacuum pump

Preparation
Outdoor unit
• Check that each tube(both liquid and gas side tubes)
between the indoor and outdoor units have been properly
connected and all wiring for the test run has been complet-
ed. Remove the service valve caps from both the gas and
the liquid side on the outdoor unit. Note that both the liquid
and the gas side service valves on the outdoor unit are
kept closed at this stage.
Leak test
• Connect the manifold valve(with pressure gauges) and dry Manifold valve
nitrogen gas cylinder to this service port with charge hoses.
Pressure
Lo Hi
gauge
Be sure to use a manifold valve for air purging. If it is not
available, use a stop valve for this purpose. The "Hi" knob
of the manifold valve must always be kept close.
Charge hose
• Pressurize the system to no more than 150 P.S.I.G. with
dry nitrogen gas and close the cylinder valve when the
gauge reading reached 150 P.S.I.G. Next, test for leaks
with liquid soap.
To avoid nitrogen entering the refrigerant system in a liquid Nitrogen gas

state, the top of the cylinder must be higher than its bottom cylinder(in vertical
standing position)
when you pressurize the system. Usually, the cylinder is
used in a vertical standing position.
Service Manual 19
Air purging
Soap water method

(1) Remove the caps from the 2-way and 3-way valves. Liquid side
(2) Remove the service-port cap from the 3-way valve.

(3) To open the 2-way valve turn the valve stem counter-
clockwise approximately 90°, wait for about 2~3 sec, and
close it. Gas side
(4) Apply a soap water or a liquid neutral detergent on the 2-way valve
(Open)
indoor unit connection or outdoor unit connections by a 3-way valve
soft brush to check for leakage of the connecting points (Close)
of the piping.
(5) If bubbles come out, the pipes have leakage.
Cap
Hexagonal wrench
Evacuation
• Connect the charge hose end described in the preceding
steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open. Then,
run the vacuum pump. Indoor unit
The operation time for evacuation varies with tubing length
and capacity of the pump. The following table shows the
time required for evacuation.
Required time for evacuation when 30 gal/h vacuum

pump is used
If tubing length is less than 10m (33 ft) if tubing length is longer than 10m (33 ft) Outdoor unit
10 min. or more 15 min. or more
• When the desired vacuum is reached, close the "Lo" knob

of the manifold valve and stop the vacuum pump.
Finishing the job
• With a service valve wrench, turn the valve stem of liquid Manifold valve
side valve counter-clockwise to fully open the valve.
• Turn the valve stem of gas side valve counter-clockwise to Pressure Lo Hi
fully open the valve. gauge
• Loosen the charge hose connected to the gas side service

port slightly to release the pressure, then remove the hose. Open Close
• Replace the flare nut and its bonnet on the gas side service
port and fasten the flare nut securely with an adjustable
wrench. This process is very important to prevent leakage
from the system.
• Replace the valve caps at both gas and liquid side service
valves and fasten them tight.
This completes air purging with a vacuum pump. Vacuum pump
The air conditioner is now ready to test run.

Air purging
Panel Front Assembly
1. First, Check the side cover assembly exactly, and fix

the power cord in the bottom groove of cover side
left.
2. Assemble connecting lead wire with controller, fix the

upper part of panel front, and match the lower part of
panel front.
Panel Front
Connector
3. Screw up panel front, and suspend the hook of panel

front in the groove.
Service Manual 21
Test running
Test Running
1. Check that all tubing and wiring have been properly Intake temperature
connected. Discharge air
2. Check that the gas and liquid side service valves are
fully open.
Prepare remote controller

1. Remove the battery cover
by pulling it according to the
arrow direction. Discharge
2. Insert new batteries making temperature
sure that the (+) and (–) of 4. For reference; the gas side pressure of optimum
battery are installed correctly. condition is as below.(Cooling)
3. Reattach the cover by
Outside ambient The pressure of the gas side
pushing it back into position. Refrigerant
TEMP. service valve.
R-22 35°C (95°F) 4~5kg/cm2G(56.8~71.0 P.S.I.G.)
NOTICE • Use 2 AAA(1.5volt) batteries. Do not use R-410A 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)
rechargeable batteries.
• Remove the batteries from the remote NOTICE If the actual pressure is higher than shown,
control if the system is not going to be the system is most likely over-charged, and
used for a long time. charge should be removed. If the actual pres-
sure are lower than shown, the system is
Settlement of outdoor unit most likely undercharged, and charge should
• Anchor the outdoor unit with a bolt and be added.
nut(ø10mm) tightly and horizontally on a concrete The air conditioner is now ready for use.
or rigid mount.
• When installing on the wall, roof or rooftop, anchor PUMP DOWN
the mounting base securely with a nail or wire This is performed when the unit is to be relocated
assuming the influence of wind and earthquake. or the refrigerant circuit is serviced.
• In the case when the vibration of the unit is con- Pump Down means collecting all refrigerant in the
veyed to the hose, secure the unit with an anti- outdoor unit without loss in refrigerant gas.
vibration bushing.
CAUTION:
Bolt Be sure to perform Pump Down procedure with the
unit cooling mode.
Pump Down Procedure
1. Connect a low-pressure gauge manifold hose to
the charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge
the air from the manifold hose using the refrigerant
Tubing connection
gas.
Evaluation of the performance 3. Close the liquid side service valve(all the way in).
Operate unit for 15~20 minutes, then check the system 4. Turn on the unit's operating switch and start the
refrigerant charge: cooling operation.
1. Measure the pressure of the gas side service valve. 5. When the low-pressure gauge reading becomes 1
2. Measure the temperature of the intake and discharge to 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the
of air. gas side valve stem and then quickly turn off the
3. Ensure the difference between the intake tempera- unit. At that time, Pump Down has been completed
ture and the discharge is more than 8°C(46°F) and all refrigerant gas will have been collected in
(Cooling) or (Heating). the outdoor unit.

Functions
Functions
Indoor Unit
Cooling Mode Operation
Healty dehumidification Mode Operation
Heating Mode Operation
Jet Cool Mode Operation
Jet Heat Mode Operation
Energy Saving Cooling Mode Operation
Operation ON/OFF by Remote controller
Sensing the Room Temperature
• Room temperature sensor. (Thermistor)

• Pipe temperature sensor. (Thermistor)
Room temperature control

• Maintain the room temperature in accordance with the Setting Temp.
Starting the Current Control

• Indoor fan is delayed for 5 sec at the starting.
Time Delay Safety Control
• Restarting is for approx. 2 minutes.
Indoor Fan Speed Control

• Super High, High, Mid, Low
Pre-Heating Control(Comp)
Service Manual 23
Functions
Sleep Mode Auto Control

• The fan is switched to S-low(Cooling), low(Heating) speed.
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Natural Air Control by CHAOS Logic

• The fan is switched to intermittent or irregular operation
• The fan speed is automatically switched from high to low speed.
Airflow Direction Control

• The louver can be set at the desired position or swing up and down automatically.
Auto Changeover(Heating)
Energy-Saving Control(Optional)
Auto Clean(Optional)
NEO Plasma Purification Operation(Optional)

• The function will be operated while in any operation mode with selecting the function.
• The function is to be stopped while it isoperating with selecting the function.
Defrost(Deice) Control (Heating)
• Both the indoor and outdoor fan stops during defrosting.
Hot-start Control (Heating)

• The indoor fan stops until the evaporator pipe temperature will be reached at 30°C.
Heater (Optional)

Functions
Outdoor Unit
Power Relay Control

• If power is on, it will operate to chage capacitor on controller and power relay will operate after about 2~5sec.
Active Power Filter Control(PSC)

• The active power filter is designed to correct power factor(cos θ) and to regulate DC link voltage.
• It will be operated PFC circuit when the compressor freq. is over 30Hz and wattage is over 450 watt.
Comp. Freq. Control

• The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp.,
heat-sink temp., target freq., owing to CT.
OverheatIng. Protection(Power Module)

• When the temp. of power module increases to 85°C, controller decreases Freq. of Comp.
Freq. Speed Control(Up/Down Speed)

• It will be changed the drive freq. of comp. according to temp. of indoor and outdoor.
Total Current Control (Over Current Protection)
DC Peak Current Control
4 way Valve Control

• It is only operated in the heating operation mode except defrosting operation.
Outdoor Fan Motor Control
• High speed
- Although fan motor speed is middle, it will change high speed in case of below AC193V, over 45°C of
outdoor temp., and over fc, fh of comp. Freq.
• Middle speed
- Nomal mode
• Low speed
- Although fan motor speed is middle, it will change Low speed in case of over AC 270V, over 21°C
(Heating Mode) of outdoor temp. below 24°C (Cooling Mode) of outdoor temp.
Discharge Pipe Temp. Control
Low Ambient
Comp. Torque Control
Over Heating Protection (Comp.)
Service Manual 25
Functions
Remote Control
Operation ON/OFF
Operation Mode Selection

Cooling Operation Mode.( ) Auto Operation Mode.( )
(Cooling (Heating
model only) model only) Healthy Dehumidification Operation Mode.( ) Heating Operation Mode.( )
Fan Speed Selection
(Low) (Med) (High) (CHAOS)
Room, Temperature Display

: (High:39°C Low:11°C)
Temperature Setting
TEMPERATURE LOW HIGH
Cooling Down to 18°C Heating Down to 16°C
Up to 30°C Up to 30°C
JET COOL
PLASMA(Optional)
PLASMA
Setting the Time or Timer
Timer Selection
ON OFF
: OFF, ON, OFF ON
Timer Setting
SET
Timer Cancel
CANCEL
: Cancel Sleep Mode, Timer ON or Timer OFF
Sleep Operation
: 1, 2, 3, 4, 5, 6, 7, Off Timer
Airflow Direction Control
Power Save Cooling Button
Reset
Auto Clean (Optional)

AUTO CLEAN

Operation
Operation
Function of Controls
• DISPLAY
1) C/O Model
Operation Indicator
• ON while in appliance operation, OFF while in appliance pause.
• Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)
Timer Indicator
• ON while in timer mode (on/off), OFF when timer mode is completed or canceled.
Comp. Running Incidator

• While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off.
2) H/P Model
Operation Indicator
• ON while in appliance operation, OFF while in appliance pause.
• Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)
Timer Indicator
• ON while in timer mode (on/off), OFF when timer mode is completed or canceled.
Defrost Indicator
• OFF except when hot start during heating mode operation or while in defrost control.
Sleep Indicator
• On during sleep reservation, Off in case of cancel of sleep reservation.
Protection of the evaporator pipe from frosting

• If the indoor pipe temperaure is below 0°C in 7 min. after the compressor operates without pause while in
cooling cycle operation mode,
➔ compressor, outdoor fan are turned off.
• When indoor pipe temp. is 7°C or higher after 2 min pause of compressor
➔ compressor, outdoor fan is turned on according to the condition of the room temperature.
Indoor pipe
Comp. free temp.
6˚C 7˚C
Comp. Step 4
3˚C Comp. Step 2
0˚C
Comp. off
Service Manual 27
Operation
Cooling mode operation

• Operating frequency of compressor depend on the difference of the temperature.
(= intake air Temp.- Compressor off Temp.
• Compressor off temp.= setting temp. -0.5°C
on temp. = setting temp. +0.5°C
• If compressor operates at some operating frequency, the operating frequency of compressor cannot be
changed within 30 seconds.
• Condition of compressor turned off
- When intake air temperature stay at the temperature between setting temp. -0.5°C and setting temp.
-1.0°C for 3 minutes continuously.
- When intake air temperature reaches below the temperature of setting temp. -1.0°C.
• Compressor 2 minutes delay
- The compressor can restart minimum 2 minutes later after compressor off.
[The operating freq. step of comp.]
Temp. differences Comp. Operating frequency
over 2.5°C Step 7
2.0~2.49°C Step 6
1.5~1.99°C Step 5
1.0~1.49°C Step 4
0.5~0.99°C Step 3
0.0~0.49°C Step 2
0.5~0°C Step 1
[The targeting operating freq. of comp. each model]

Comp. Operating frequency
Model
Step 1 Step 2 Step 3 Step 4 Step 5(Fc) Step 6 Step 7
AS-W096F1/E/V/GG0 25 35 40 53 64 73 82
AS-W126F1/2/E/V/GG0 25 35 40 53 64 73 82
Healthy Dehumidification mode operation

• When the dehumidification operation is set by the remote controller the intake air temperature is detected and
the setting temp. is automatically set according to the intake air temperature.
Intake air Temp. Setting Temp.
26°C ≤ intake air temp. 25°C
24°C ≤ intake air temp.< 26°C intake air temp. -1°C
18°C < intake air temp. < 24°C intake air temp. -0.5°C
intake air temp. ≤ 18°C 18°C
• When intake air temp reaches above the temp of setting +1.0°C, condition of compressor same as cooling
mode operation.
• When intake air temperature reaches bolow the temp of setting –1.0°C, compressor operate step1~step3 and
indoor fan speed repeatly operate low or stop.

Operation
Heating mode operation

• Operating frequency of compressor depend on the difference of the temperature
( = desired temp. – indoor temp. )
• Compressor off temp. = setting temp. + 4 °C
on temp. = setting temp. + 2 °C
• If compressor operates at some operation frequency, the operating frequency of compressor cannot be
changed within 30 seconds.
• Condition of compressor turned off
- When intake air temperature reaches +3°C above the setting temperature.
• Condition of indoor fan turned off
- While in compressor on:indoor pipe temp. < 30°C
• While in defrost control, between the indoor and outdoor fans are turned off.
• Compressor 2minutes delay
- After compressor off, the compressor can restart minimum 2 minutes later.
[ The operating freq. step of comp]

Temp. differences Comp. Operating frequency
4.5~4.99°C Step 1
4.0~4.49°C Step 2
3.5~3.99°C Step 3
3.0~3.49°C Step 4
2.5~2.99°C Step 5
2.0~2.49°C Step 6
~2.0°C Step 7
[The targeting operating freq. of comp. each model]

Comp. Operating frequency
Model
Step 1 Step 2 Step 3 Step 4 Step 5(Fh) Step 6 Step 7
AS-W096F1/E/V/GG0 35 38 48 63 71 85 94
AS-W126F1/2/E/V/GG0 35 38 48 63 71 85 94
Jet cool mode operation

• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation(cooling, dehumidification, ventilation), the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated super-high speed for 30 min. at cooling mode operation.
• In the Jet Cool mode, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode input while the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vane is reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.
Service Manual 29
Operation
Jet heat mode operation

• While in cooling mode or Fuzzy operation, the Jet Heat key cannot be input. When it is input while in the
Heating mode operation (dehumidification), the Jet Heat mode is operated.
• In the Jet Heat mode, the indoor fan is operated super-high speed for 60 min. at Heating mode operation.
• In the Jet Heat mode, the room temperature is controlled to the setting temperature, 30°C.
• When the sleep timer mode input while the Jet Heat mode operation, the Jet Heat mode has the priority.
• When the Jet Heat key is input, the upper/lower vane is reset to those of the initial Jet heating mode and
then operated in order that the air outflow could reach under flow.
Swing mode
1. Chaos swing mode
• By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is
fixed to the desired direction.
CLOSED
Mode 8
Mode 7
Mode 6 65°
Mode 5
Mode 4
Mode 3 20°
Mode 2 8°
Mode 1
OPEN

Operation
Sleep timer operation

• When the sleep time is reached after [1,2,3,4,5,6,7hr] is input by the remote control during the operation, the
operation of the appliance stops.
• When the appliance is on pause, the sleep timer mode cannot be input.
1. Sleep timer operation for cooling cycle

• While in cooling mode operation, 30 min. later since the start of the sleep timer, the setting temperature
increase by 1°C. After another 30min. elapse, it increases by 1°C again.
Setting temp. (˚C)

1.0˚C up
1.0˚C up
Cooling ON temp.
(Setting temp. +0.5˚C)
Cooling OFF temp.

(Setting temp. -0.5˚C)
0.5 1 Sleep time (hr)
2. Sleep timer operation for heating cycle

• While in heating mode operation, 60 min. later since the start of the sleep timer, the setting temperature
decrease by 1°C. After another 60min. elapse, it decreases by 1°C again.
Setting temp. (°C)

Heating ON temp.
(Setting temp)
1.0°C down
Heating OFF temp. 1.0°C down

(Setting temp. +3.0°C)
1 2 Sleep time (hr)
Service Manual 31
Operation
Auto restarting operation

• When the power is restarted after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
• Operation mode that is kept on the memory
- State of operation ON/OFF
- Operation mode/setting temp./selected airflow speed
- Sleep timer mode/remaining time of sleep timer
- Chaos Swing
- Plasma Operation
Forced operation
• To operate the appliance by force in case that the remote control is lost, the forced operation selection switch
is on the main unit of the appliance to operate the appliance in the standard conditions.
• The operation condition is set according to the outdoor temp. and intake air temperature as follows.
Setting speed of
Indoor temp. Operating Mode Setting temp.
indoor fan
Over 23°C Cooling 22°C
21~23°C Healthy Dehumidification 23°C High speed
below 21°C Heating 24°C

❈ The unit select before operating mode in 3 hours.
Test Operation
• Press the Tact Switch for compulsory operation of the main body for 3 seconds in order to operate in the trial
operation mode.
- Operation mode: Cooling
- Indoor pan: High speed
- COMP frequency: Step 5
- COMP turns off after operating for about 18 minutes irrespective of indoor temperature.

Operation
Power relay control

• Power relay turns on 1 second later after the power is input to the outdoor unit.
• Control sequence : power on ➔ PTC operating ➔ power relay on
Protection from total current control

■ CT1 control
• If the operating current reaches I1, the operating frequency of the compressor decrease.
• After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuous-
ly, the operating frequency of compressor increase by 1step.
■ CT2 control
• If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the
compressor restart again.
• If CT2 occurs 5 times within 1hour, the appliance turn off and blinks 7 times(ERROR CODE7).
❇ I1:Current of operating frequency down

Control table
I2: Current of compressor cut off
I1
Model Outdoor temp ≥ 38°C Outdoor temp < 38°C I2
Cooling Heating Cooling Heating
AS-W096F1/E/V/GG0 7.0A 8.5A 7.5A 9.0A 10.0A
AS-W126F1/2/E/V/GG0 7.0A 8.5A 7.5A 9.0A 10.0A
cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current.
Protection from DC Peak Current

■ DC Peak Current Error by a fault signal of IPM
• If the operating current of IPM reaches 35A ±3A, the compressor stop instantly.
• If DC PEAK occurs 5 times within 1 hour, the appliance turns off and blinks 6 times(ERROR CODE6).
■ DC Peak Current Error by the compressor lock

• If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the
appliance turns off and blinks 6 times(ERROR CODE6).
■ DC Peak Current Error due to High Outdoor Pipe TH

• If the outdoor pipe TH is over 65 °C for 5 times within an hour while the compressor is operating, the appli-
ance turns off and blinks 6 times (ERROR CODE6).
Service Manual 33
Operation
Portection from overheating of power module

• If the temperature of the heat sink TH. reaches over Toff, the Compressor stop instantly.
• It will be limited the compressor operating frequency according to the heat sink TH.(refer to below FIG.)
• The LED blinks 4 times, when the thermistor is open or short, and when the temperature is over Toff.
∆T = (T off - T on) Heat Sink Temp.

T1 = T on + ∆T No. MODEL T on T off
T2 = T on + 2 * ∆T
T off °C 1 AS-W096F1/E/V/GG0 85 95
2 AS-W126F1/E/V/GG0 85 95
T2 °C
T1 °C
T on °C
COMP
Freq. Free Fc-1 Fc-2 Fc-1 Fc-2 OFF Free
Portection from overheating of compressor

• If the temperature of the discharge pipe of compressor reaches over 130°C or below -30°C the compressor
stop instantly.
• It will be limited the compressor operating frequency according to the compressor dome TH.(Refer to below
Fig.)
• Temperature range by COMP SPEC varies by 10°C.
D-Pipe Temp. ∆T = (T off - T2)/2 No. MODEL T on T off

T1 = T2 - 2 * ∆T
T off °C
T3 = T2 + ∆T
1 AS-W096F1/E/V/GG0 100 110
T3 °C
2 AS-W126F1/E/V/GG0 100 110
T2 °C
T1 °C
-13 °C
COMP Freq. Fh min Free Fc-1 Fc-2 OFF Fc-2 Fc-1 Free

Operation
Defrosting control
• While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing,
reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit.
• Defrosting control is available 40 minutes later since heating cycle started and the difference of the pipe tem-
perature of outdoor unit reaches above option 1.
• The defrosting control is available without reference to heating operation time only if the pipe temperature of
outdoor unit reaches below option 2.
The mean outdoor

-10˚C less than -10~-5˚C between -5~0˚C between 0˚C more than
temperature
Option 1 >4 >5 >5 >5
The minimum Time of Expected heating operating time
Heating(sec) And Heating operating time 40 minutes
Option 2 -30 -30 -25 -25
Minimum Time
Of Heating Main Deice time
5sec 5sec 30 sec 10 sec 1min
Setting
Setting Freq. Freq.
Operating Step 5 (Option)_(13)
Freq. Of Step 3 (Option)_(15)
Comp
(Comp off Min (Option)_(12) Min (Option)_(12)
Inapplicable.)
off
Operating Setting Freq. 15 sec Step 5 (Option)_(13)

Freq. Of
Comp Step 3 (Option)_(15)
(Comp off Min (Option)_(12) Min (Option)_(12)
Applicable.)
The Degree off off

of Superheat 300 (Option)_(14) Starting Step
Control
EEV
Open step
ON ON
4-Way
Setting OFF Setting

Speed Speed
Indoor
FAN Hi Speed
Setting
Speed
Indoor Hot Super low speed
FAN OFF Start ¡ low speed
Pre-Heat
ON
LED OFF OFF
Deice STEP 0 1 2 3 4 5 6
Service Manual 35
Operation
Auto Cleaning
• Function used to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors.
• Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation.
• During Self Cleaning the Outdoor Unit is Switched off.
• The function is easy to be operated as It is accessed through the Remote Controller.
ON OFF
Cooling Start Cooling CYCLE Cleaning
25 Sec 30 Min
Comp. ON
On OFF
Indoor Fan Off Setting Step S-Low
Auto Changeover
• The air conditioner changes the operation Outdoor
mode automatically to keep indoor tempera- temp.
ture.
Outdoor temp.
• When room temperature vary over ±2°C with
+2°C Indoor temp.
respect to setting temperature, air condition- 30°C
er keeps the room temperature in ±2°C with +1°C
respect to setting temperature by auto +0.5°C
change mode. Set Temp.
-0.5°C 20°C
-1°C
-2°C
Auto 10°C
Change COOLING HEATING
Mode.
Low Ambient
• If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed.
It can prevent frosting of evaporator and keep cooling operation
• No matter even if the outdoor temperature reaches -10°C.
• You can Cool your room at your desired temperature all your around.
25
Comp Freq.
Cond . temp. Outdoor temp.:-10°C
20
Freq.
15
Temp.(°C)
Outdoor fan
10
On On Outdoor pipe temp. Outdoor fan On/Off control
° outdoor fan On/Off
0°C 5
Off Off control 0
0 50 100 150 200
°…
- 0°C Outdoor temp. -5
Time(Min.)

Operation
Preheat
• This is operation to preheat the compressor by conducting current through motor coils of the compressor for pre-
venting phenomena that liquid refrigerants are income due to difference between temperature of the outside pipe
and temperature of the compressor as outdoor temperature becomes low.
• Enter preheat operation of the compressor if meeting , , conditions as below at the same time.
where outdoor temperature is less than 5˚C
where discharge temperature of the compressor is more than 15˚C
where the compressor turns off
• Release preheat operation if meeting one or more of , , conditions.

where outdoor temperature is more than 5˚C
where diacharge temperature of the compressor is more than 25˚C
where the compressor turns on
COMP
Discharge Temerature
Preheat Off
25˚C
15˚C
Preheat On
Selection of Heat Logic Option

1) The buzzer sounds 3 times if pressing the tact switch for 10seconds. If turning off the tack switch in this case, the
operation LED flickers and existing/additional heat Logic is toggled.
2) Display of operation LED in selection of heat option.

- When selecting additional heat Logic : Flickering numbers of LED; 1 time
- When selecting existing heat Logic : Flickering numbers of LED; 2 times
3) Setting is selectable regardless of operation status (on/off)
Service Manual 37
Operation
10sec
ON
Tact S/W
OFF
Buzzer sound
ON
Operation LED OFF
Flickering 4 times
0.25sec
(1time)
When selecting additional heat Logic
1.5sec 1.5sec 1.5sec

0.25*3 sec
(2times)
When selecting existing heat Logic
1.5sec 1.5sec 1.5 sec
Indoor fan lock detection (BLDC)

• Function of operation off for preventing overload when the indoor fan stops in the operating condition of the outdoor
unit.
• Contents of operation
- When feedback rpm of the BLDC fan motor is successively less than 50 for 12 seconds in the operation condition
of the indoor fan, it is considered as lock of the indoor fan.
- If detected as lock of the indoor fan, immediately turn off the compressor and stop the indoor appliances.
- Error is displayed through the indoor error display LED in this time. (Periodically flickers 8 times)
- The indoor unit detects the fan lock error status even if re-operating the unit during 2min delay of Comp Off in
spite of release of the fan lock. Normal operation is done if re-operating the unit after Comp Off for 2min.

Operation
Remote Control Operations

The controls will look like the following.
1. START/STOP BUTTON
Used to turn off/on the unit.
Signal transmitter 2. OPERATION MODE SELECTION BUTTON
Used to select the operation mode.
3. ROOM TEMPERATURE SETTING BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR BUTTON
Used to select fan speed in four steps
low, medium, high and CHAOS.
5. JET COOL BUTTON
Used to start or stop the speed cooling, heating.
5 (It operates fan in super high speed in cooling mode, heating
1
mode)
6
6. CHAOS SWING BUTTON
3 Used to stop or start louver movement and set the desired
up/down airflow direction.
4
7. ON/OFF TIMER BUTTONS
2 10
CANCEL Used to set the time of starting and stopping operation.
7 9 8. TIME SETTING BUTTONS
ON OFF SET
AUTO CLEAN
12
11
16 Used to adjust the time.
8 18 9. TIMER SET/CANCEL BUTTON
13 17 Used to set and to cancel the timer operation.
14 10. SLEEP MODE AUTO BUTTON
15 Used to set sleep mode auto operation.
11. AIR CIRCULATION BUTTON
Used to circulate the room air without cooling or heating.
ENERGY-SAVING COOLING MODE BUTTON (OPTIONAL)
Flip-up door For inverter type models ( )
(opened)
12. ROOM TEMPERATURE CHECKING BUTTON
Used to check the room temperature.
Operation Mode
13. PLASMA BUTTON(OPTIONAL)
Cooling Operation Used to start or stop the plasma-purification function.
14. RESET BUTTON
Used prior to resetting time.
Auto Operation or Auto Changeover
15. 2nd F BUTTON
Used prior to using modes printed in blue at the bottom of but-
Healthy Dehumidification Operation
tons.
16. AUTO CLEAN BUTTON(OPTIONAL)
Heating Operation Used to set auto clean mode.
In some models this button has a 2nd function of LED luminosi-
• Cooling Model( ), Heat Pump Model( )
ty control.
17. HEATER BUTTON(OPTIONAL)
(Not available in all models)
18. LCD LUMINOSITY BUTTON(OPTIONAL)
Used to adjust LCD luminosity.
Service Manual 39
Disassembly
Disassembly
Indoor Unit
WARNING: Disconnect the unit from
power supply before making any
checks. Be sure the power switch is set
to "OFF"
1. Open panel front

• Pull the upper part of the front panel.
• Lift up the panel.
• To detach the front panel, remove the two screws
at the lower part.
• Detach the front panel from the body.
Panel Front
Connector
• To detach the panel, disconnect the connector at
the upper part.
Step Motro Connector

HVB Connector
Front Panel Connector
2. To remove the Control Box.
- Before removing the control box, be sure to
disconnect the wires from PWB.
- Pull the cover control out from the control box
and disconnect other wires. Sensor Connector
- Remove securing screws.
- Pull the control box out from the chassis carefully.
Motor Connector
AC/DC Connector

Disassembly
3. To remove the Evaporator.

- Remove 4 screws securing the evaporator.
- Pull the evaporator out from the chassis carefully.
4. Before removing the Turbo Fan.

Air Guide
- Remove the securing screws from the chassis.
- Pull the drain pan, top cover and the air guide. Top Cover
5. To remove the Motor.

- Remove the securing bolt from the motor shaft. Bracket
- Pull the fan out from the motor shaft.
- Remove 4 screws securing motor mount from the Turbo Fan
chassis and lift up the motor mount and the bracket.
Bolt Motor Mount
Service Manual 41
Troubleshooting Guide
Refrigeration Cycle Diagram
(1) Model Capillary Tube
INDOOR UNIT OUTDOOR UNIT
LIQUID SIDE
3-WAY VALVE
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
GAS SIDE
REVERSING
3-WAY VALVE
ACCUMU VALVE
LATOR
COMPRESSOR COOLING
HEATING
(2) Model Adopted Electrion Expansion Valve

INDOOR UNIT OUTDOOR UNIT
LIQUID SIDE
3-WAY VALVE EEV
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
GAS SIDE
REVERSING
3-WAY VALVE
ACCUMU VALVE
LATOR
COMPRESSOR COOLING
HEATING

2-way, 3-way Valve

2-way Valve (Liquid Side) 3-way Valve (Gas Side)
Valve cap
Hexagonal wrench (4mm) Open position
Flare nut Flare nut Closed position
Open position
Pin
Closed position
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
Works Shaft position Shaft position Service port
Closed Closed Closed

Shipping
(with valve cap) (with valve cap) (with cap)
Air purging Open Closed Open

1. (Installation) (counter-clockwise) (clockwise) (push-pin or with
vacumm pump)
Open Open Closed

Operation
(with valve cap) (with valve cap) (with cap)
Pumping down Closed Open Open

2. (Transfering) (clockwise) (counter-clockwise) (connected manifold
gauge)
Evacuation Open Open Open

3. (Servicing) (with charging
cylinder)
Gas charging Open Open Open

4. (Servicing) (with charging
cylinder)
Pressure check Open
5. (Servicing) Open Open (with charging cylinder)
Gas releasing Open

6. Open Open (with charging cylinder)
(Servicing)
Service Manual 43
Air purging
Required tools : hexagonal wrench, adjustable wrench, The air in the indoor unit and in the piping must be
torque wrenches, wrench to hold the purged. If air remains in the refrigeration pipes, it will
joints, and gas leak detector. affect the compressor, reduce to cooling capacity,
and could lead to a malfunction.
The additional gas for air purging has been charged
in the outdoor unit.
However, if the flare connections have not be done
correctly and there gas leaks, a gas cylinder and the
charge set will be needed.
Indoor unit Liquid side

Open Outdoor unit
2-way
valve
Gas side
Clsed
3-way
valve
Service port nut:

Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the
gas leakage from the refrigeration cycle.
CAUTION: Do not leak the gas in the air during Air purging.
• Procedure
(6) Set the 3-way valve to the back seat.
(1) Recheck the piping connections. (7) Mount the valve stem nuts to the 2-way and 3-
(2) Open the valve stem of the 2-way valve coun- way valves.
terclockwise approximately 90°, wait 10 sec- (8) Check for gas leakage.
onds, and then set it to closed position. – At this time, especially check for gas leakage
– Be sure to use a hexagonal wrench to operate from the 2-way and 3-way valve’s stem nuts,
the valve stem. and from the service port nut.
(3) Check for gas leakage.
– Check the flare connections for gas leakage.
CAUTION: If gas leakage are discovered
in step (3) above, take the following
(4) Purge the air from the system.
mesures :
– Set the 2-way valve to the open position and
If the gas leaks stop when the piping connections
remove the cap from the 3-way valve’s service
port. are tightened further, continue working from step (4).
– Using the hexagonal wrench to press the valve If the gas leaks do not stop when the connections
core pin, discharge for three seconds and then are retightened, repair the location of the leak, dis-
wait for one minute. Repeat this three times. charge all of the gas through the service port, and
(5) Use torque wrench to tighten the service port then recharge with the specified amount of gas from
nut to a torque of 1.8kg.cm. a gas cylinder.

Pumping Down

Open Outdoor unit
2-Way
valve
Gas side
Closed
3-Way
valve
Lo
CLOSE CLOSE
Purge the air
• Procedure
(6) Operate the air conditioner at the cooling
(1) Confirm that both the 2-way and 3-way valves cycle and stop it when the gauge indicates
are set to the open position. 1kg/cm2g.
– Remove the valve stem caps and confirm that
the valve stems are in the raised position. (7) Immediately set the 3-way valve to the closed
– Be sure to use a hexagonal wrench to operate position.
the valve stems. – Do this quickly so that the gauge ends up indi-
cating 3 to 5kg/cm2g.
(2) Operate the unit for 10 to 15 minutes.
(8) Disconnect the charge set, and mount the 2-
(3) Stop operation and wait for 3 minutes, then way and 3-way valve’s stem nuts and the ser-
connect the charge set to the service port of vice port nut.
the 3-way valve. – Use torque wrench to tighten the service port
– Connect the charge hose with the push pin to nut to a torque of 1.8 kg.m.
the service port. – Be sure to check for gas leakage.
(4) Air purging of the charge hose.

– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.
(5) Set the 2-way valve to the closed position.
Service Manual 45
Re-air Purging
(Re-installation)

Closed Outdoor unit
3-Way
valve
Gas side
Closed
3-Way
valve
Gas cylinder
Lo
R22 OPEN CLOSE
• Procedure
(6) Disconnect the charge set and the gas cylin-
(1) Confirm that both the liquid side valve and the der, and set the Liquid side and Gas side
gas side valve are set to the closed position. valves to the open position.
– Be sure to use a hexagonal wrench to operate
(2) Connect the charge set and a gas cylinder to the valve stems.
the service port of the Gas side valve.
– Leave the valve on the gas cylinder closed. (7) Mount the valve stem nuts and the service
port nut.
(3) Air purging. – Use torque wrench to tighten the service port
– Open the valves on the gas cylinder and the nut to a torque of 1.8 kg.m.
charge set. Purge the air by loosening the flare – Be sure to check for gas leakage.
nut on the liquid side valve approximately 45°
for 3 seconds then closing it for 1 minute; CAUTION: Do not leak the gas in the air
repeat 3 times. during Air Purging.
– After purging the air, use a torque wrench to
tighten the flare nut on liquid side valve.
(4) Check for gas leakage.

– Check the flare connections for gas leakage.
(5) Discharge the refrigerant.

– Close the valve on the gas cylinder and dis-
charge the refrigerant until the gauge indicates
3 to 5 kg/cm2g.

Balance Refrigerant of the 3-way Valve

(Gas leakage)

Outdoor unit
3-Way
valve Open
Gas side
3-Way
valve Open
Lo
OPEN CLOSE
• Procedure
(1) Confirm that both the 2-way and 3-way valves (3) Open the valve (Lo side) on the charge set and
are set to the back seat. discharge the refrigerant until the gauge indi-
cates 0 kg/cm2G.
(2) Connect the charge set to the 3-way valve’s – If there is no air in the refrigerant cycle (the
port. pressure when the air conditioner is not running
– Leave the valve on the charge set closed. is higher than 1 kg/cm2G), discharge the refrig-
– Connect the charge hose to the service port. erant until the gauge indicates 0.5 to 1
kg/cm2G. if this is the case, it will not be neces-
sary to apply a evacuatin.
– Discharge the refrigerant gradually; if it is dis-
charged too suddenly, the refrigeration oil will
also be discharged.
Service Manual 47
Evacuation
(All amount of refrigerant leaked)

Outdoor unit
3-Way
valve Open
Gas side
3-Way
valve Open
Vacuum pump
Lo
OPEN CLOSE
• Procedure
(1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set,
of charge set center hose turn off the vacuum pump, and confirm that
the gauge needle does not move (approxima-
(2) Evacuation for approximately one hour. tely 5 minutes after turning off the vacuum
– Confirm that the gauge needle has moved pump).
toward -76 cmHg (vacuum of 4 mmHg or less).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.

Gas Charging
(After Evacuation)

Open Outdoor unit
3-Way
valve
Gas side
Open
3-Way
Check valve valve
Charging
cylinder
Lo
(1) OPEN CLOSE
• Procedure
\
(1) Connect the charge hose to the charging This is different from previous procedures.
cylinder. Because you are charging with liquid refrigerant
– Connect the charge hose which you dis-con- from the gas side, absolutely do not attempt to
nected from the vacuum pump to the valve at charge with larger amounts of liquid refrigerant
the bottom of the cylinder. while operating the air conditioner.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the sys-
tem can be charged with liquid. (4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
(2) Purge the air from the charge hose. – Stopping partway will allow the gas to be dis-
– Open the valve at the bottom of the cylinder charged.
and press the check valve on the charge set to – If the system has been charged with liquid
purge the air. (Be careful of the liquid refriger- refrigerant while operating the air conditioner
ant). The procedure is the same if using a gas turn off the air conditioner before disconnecting
cylinder. the hose.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant. (5) Mount the valve stem nuts and the service
– If the system can not be charged with the spec- port nut.
ified amount of refrigerant, it can be charged – Use torque wrench to tighten the service port
with a little at a time (approximately 150g each nut to a torque of 1.8 kg.m.
time) while operating the air conditioner in the – Be sure to check for gas leakage.
cooling cycle; however, one time is not suffi-
cient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).
Service Manual 49
Cycle Parts
Trouble analysis
1. Check temperature difference between intake and discharge air and operating current.
Temp. difference : approx. 0°C

• All amount of refrigerant leaked
Current : less than 80% of
out. Check refrigeration cycle.
rated current
Temp. Difference • Refrigerant leakege

Temp. difference : approx. 8°C
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current Temp. difference : less than 8°C

Current : over the reated • Excessive amount of refrigerant
current
Temp. difference : over 8°C • Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower tem-
perature difference is larger.
2. Check temperature and pressure of refrigeration cycle.

Suction pressure Temperature
(Compared with (Compared with Cause of Trouble Description
the normal value) the normal valve)
Defective compressor Current is low.

High
Defective 4-way reverse valve
Higher
Excessive amount of High pressure does not quickly
Normal refrigerant rise at the beginning of
operation.
Insufficient amount of Current is low.

Lower Higher refrigerant (Leakage)
Clogging Current is low.
NOTICE
1. The suction pressure is usually 8.5~9.5kg/cm2G(Cooling) at normal condition.

2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

Self diagnosis Function

Error Display Indoor
Error Indicator Cause of Error
Code Indoor Outdoor Operation
1 time 1time 1time 1time 1time
• Indoor Temp. sensor error
1 - Sensor open or short O ON
3 sec 3 sec 3 sec 3 sec
2 times 2 times 2 times 2 times

• Outdoor Temp. sensor error
2 - Sensor open or short O O ON
3 sec 3 sec 3 sec
4 times 4 times • Heat Sink sensor error

- Sensor open or short O O ON
4 3 sec 3 sec
°…
- Heat Sink temp is over 95
5times 5times
• Communication error
5 O O OFF
3 sec 3 sec
6times 6times
• DC Peak error O O SHUT
6 3 sec DOWN
7times 7times
SHUT
7 • Over current error (CT2) O O
3 sec DOWN
8times 8times
• Indoor fan lock error
8 (BLDC fan model only) O OFF
3 sec
9times 9times
• Outdoor fan lock error
O O OFF
9 (BLDC fan model only)
3 sec
10 times 10 times
• D-Pipe TH. is short or open. O O ON
10
3 sec
1time 2times 1time 2times

• EEPROM Error
12 - EEPROM Check sum Error O ON
3 sec 3 sec
1time 3 times 1time 3 times

• PSC Error
13 O ON
3 sec
- PSC Fault Error
1time 4 times 1time 4 times

• Comp Phase Current Error
14 (180 Driver Comp Control O ON
3 sec
Model Only)
Service Manual 51
1. Error indicator of air conditioner

1) Indoor : Operating LED / Outdoor : LED01M(Red) on the outdoor PCB
2) 2 more errors occur at same time
- Air conditioner Off condition : Display the error code of product off cause
- Air conditioner On condition : Display the prior Error Code
2. Cancellation of Error indicator

1) Error Code 1, 2, 3, 4, 10 : Error indicator canceled when cause of error recovered
2) Error Code 5, 8, 9 : Keep displaying Error indicator by restarting air conditioner,
although cause of error recovered
3) Error Code 6, 7 : Error indicator canceled when power reset (Power Cord Off & On)
■ Precaution in Service or Check

Even after stopping the operation of product, it takes some time to discharge the remaining electricity of the
electrolytic capacitor that was charged. Before starting a checking or repairing job, pull out the plug out of the
outlet and make sure that the lamp on the control board outdoor unit is off.
■ The Diagnosis Procedure

Check the supplied voltage to product (AC 220V/230V ± 30V).
Check the connecting cable between Indoor and Outdoor.
Check the blinking number of operation indicator

(refer to the self-diagnosis function).
Check the self-diagnosis table
Indoor Outdoor
• Check the condition of connectors • Check the condition of connectors.

• The condition of P.C.B pattern. • The condition of P.C.B pattern.
• The electronic components.

Electronic Parts
❇ Refer to electronic contorol device drawing & schematic diagram.
Trouble 1 The Product doesn’t operate at all.
Turn off the main power and wait to 10 seconds
Turn on the main power again.
Does "Beeping" sound is made from the indoor unit?
NO YES
Check the voltage of power(AC220V/AC240V, 50Hz). • Primarily, the operating condi-

tion of Micom is O.K.
• The voltage of main power.
• The voltage applied to the unit.
• The connecting method of Indoor/Outdoor connecting cable (each color)
• The P.C.B. Ass'y • Check CN-DISP1
(Fuse, Noise Filter, Power Module, Bridge Diode, etc.) CN-DISP2 of indoor PCB
The operation check of the Indoor P.C.B. Ass'y
Procedure Specification Remedy

1) The input voltage of power mod- 1) AC230V ± 30V 1) Check the power outlet.
ule. : Check the rated voltage
2) The output voltage of power mod- 2) 12V ± 3V 2) Replace

ule. P.C.B Ass'y
4) IC04D(7805) 4) DC5V 4) Replace P.C.B Ass'y

5) IC01A(KIA7036) 5) The voltage of micom pin 19 5) Replace P.C.B Ass'y
: DC4.5V↑
Service Manual 53
Trouble 2 Product doesn't operate with the remote controller.
Turn on main power.
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 2 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed.

At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)
Caused by the remote controller. Caused by other parts except

the remote controller
When the mark ( ) is displayed in LCD Check the contact of CN-DISP 1, 2 connector
screen, replace battery.
Check DISP P.C.B Ass'y

-Voltage between CN-DISP1 - : DC +5V
Check point
• Check the connecting circuit between
MICOM PIN and CN-DISP1 PIN
• Check receiver ass'y

Troubleshooting for error code

Error code Description Cause of error
• Indoor TH. (sensor) is short or open
Indoor TH. is short or • Indoor TH. (sensor) is not connected to the indoor pcb assembly
1 open • Damage or defect on the sensing circuit of indoor pcb assembly.
(R01H, R02H, R03H, R04H, C01H, C02H)
Check flow
YES YES
Indoor TH. is connected to Sensing circuit of indoor

Indoor TH. is right ?
Indoor pcb assembly ? pcb is right ?
No No No
Check Indoor TH.

- Connect to CN-TH1 in - Measure resistance of TH. - Check soldering state of
indoor pcb assembly (air : about 10k Ω at 25 °C, R01H ~ R04H, C01H, C02H
pipe : about 5k Ω at 25 °C)

• Outdoor TH. (sensor) is short or open
Outdoor TH. is short or • Outdoor TH. (sensor) is not connected to the outdoor pcb assembly
2 open • Damage or defect on the sensing circuit of outdoor pcb assembly.
(R03H~R06H, C02H, C03H)
Check flow
YES YES
Outdoor TH. is connected to Sensing circuit of outdoor

Outdoor TH. is right ?
outdoor pcb assembly ? pcb is right ?
No No No
Check outdoor TH.

- Connect to CN-TH1 in - Measure resistance of TH. - Check soldering state of
outdoor pcb assembly (air : about 10k Ω at 25 °C, R03H ~ R06H, C02H, C03H
pipe : about 5k Ω at 25 °C)
Service Manual 55
• 9K / 12K
• Heat-sink TH. is damaged(short or open).
Heat-sink Temp. is over
95°C • Heat-sink Temp. is over 95°C
4
Heat-sink TH.
is open or short • Damage or defect on the sensing circuit of outdoor pcb assembly.
(R01H, R02H, C01H)
Check flow
YES YES
Heat-sink TH is connected to Heat-sink TH. in INV-IC is Sensing circuit of outdoor

outdoor PCB assembly? Right ? pcb is right ?
No No No
Check heat-sink TH.

- Connect to CN-TH2 in - Check soldering state of
- Measure resistance of TH.
outdoor PCB assembly R01H, R02H, C01H
(about 10k Ω at 25 °C)


• Wrong or missing wiring between indoor and outdoor unit cable
• Defect of communication components in indoor pcb assembly
• Defect of communication components in outdoor pcb assembly
5 Communication Error • Defect of power supply components in outdoor pcb assembly
• No ground connection in air conditioner unit
(affected by noise in power source)
Check flow
YES YES
Is the voltage of T/Block
Wiring connection Is the voltage of GND & DC5V in
, in outdoor about
Is right ? Outdoor pcb about DC 5V ?
AC 220/240V ?
No No No
Indoor Outdoor
1(BR) 1(BR) Check power connector Check FUSE, NF01/02J, PTC,
2(BL) 2(BL) Is not connected to the Power Module, BD-01S in
3(GN/YL) 3(GN/YL) T/Block in indoor unit. Outdoor pcb assembly
4(RD) 4(RD)
YES YES
Communication circuit of indoor Ground connection is installed ?

& outdoor pcb Is right ? (power outlet or outdoor chassis)
No No
Earth port
Check IC01K, IC02K,D01K~D03K, Install ground connection from outdoor

ZD01K~ZD03K, R01K~R10K, unit. (In case power outlet has no earth
C01K~C04K port)
Service Manual 57

• Supplied power is not normal
• Comp Connector (CN-U,V,W) is disconnected or inserted to wrong
position
6 DC Peak Error • Compressor is damaged (coil short) ➔ replace compressor
• Too much Refrigerant
• Defect in outdoor pcb assembly ➔ replace pcb assembly
Check flow
YES YES
Supplied voltage to Is connector (CN-U,V,W)
Outdoor pcb is about connected to compressor and Refrigerant pressure is right ?
AC 220/240V ? inserted to pcb in right position ?
No No No
Check CN-U,V,W connector Check refrigerant pressure

Check power source
(U : RD, V : BL, W : YL) and adjust.
YES YES
Inverter components in outdoor pcb assembly are

Is the compressor right ?
right ?
No No
Check resistance * 9 K/12K Model

Between U-V, V-W, U-W port. Check
→ Short / Open circuit Short of SPM3 pins (GND - P, U, V, W pin)
(Comp.motor coil error) Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z
→ normal : 1 ~2 Ω Assembling state of R01P ~ R21P & IC01P
Between U,V,W and Body Assembling state of screw between INV-IC &
°Ê normal : over10M Ω Heat-sink
DC 15V output of Power module.
U * 18 K Model
Check
Ω Short of SPM2 pins (GND – P, U, V, W pin)
Direction of D01Z~D03Z, C08Z,10Z,12Z,16Z
V W Assembling state of R01P ~ R21P & IC01P
Assembling state of screw between INV-IC &
Heat-sink
DC 15V output of Power module.


• Supplied power is not normal
Over current Error • Indoor/outdoor fan is locked
7 (CT2) • Too much refrigerant
• Defect in current sensing circuit in outdoor pcb assembly
Check flow
YES YES
Supplied voltage to
Does indoor / outdoor fan work
Outdoor pcb is about Refrigerant pressure is right ?
normally ?
AC 220/240V ?
No No No
Check indoor / outdoor fan and Check refrigerant pressure

Check power source
adjust. and adjust.
YES
Current sensing circuit is right ?
No
Check current sensing circuit.

- check CT is damaged in outdoor pcb
(output wire is disconnected to pin or not)
- BD01N is inserted in right position
(refer marking on pcb and component)
- Spec of R01N (1kΩ), R02N (1.65kΩ) is correct
- Direction of diode (D01N, D02N) is right
Service Manual 59
Indoor fan is locked • Indoor fan is locked or separated

• Fan connector is not connected to indoor pcb assembly
• Defective in DC-fan driving circuit
Check flow
YES YES
Indoor fan is rotating ? (1) Indoor fan is rotating ? (2) DC–fan driving circuit is right ?
No No No
Check indoor unit Check DC Fan Driving circuit

Check soldering state of
- remove obstacles in (Soldering state & Direction)
CN-Motor1 & assembling
indoor unit - R01F~R09F, C01F~C03F,
state of DC Fan connector
- fan assembled correctly. IC01F~IC03F, Q01F~Q02F, ZD01F
Outdoor fan is locked • Outdoor fan is locked by an obstacle (ex : branch of tree, bar…etc)
• Fan connector is not connected to outdoor pcb assembly
• Defective in DC-fan driving circuit
Check flow
YES YES
Outdoor fan is rotating ? (1) Outdoor fan is rotating ? (2) DC–fan driving circuit is right ?
No No No
Check DC Fan driving circuit

Check outdoor unit Check connector is not
(Soldering state & Direction)
- remove obstacles in connected to outdoor pcb
- R01F~R05F, C01F~C03F,
outdoor unit assembly (CN-FAN2)
Q01F~Q04F, ZD01F

• D_pipe TH. is short or open

D-Pipe TH. is short or
10 open
• D_pipe TH. is not connected to the outdoor pcb assembly
• Damage or defect on the sensing circuit of outdoor pcb assembly
Check flow
YES YES
D_PIPE TH. is connected to Sensing circuit of outdoor

D_PIPE TH. is right ?
Outdoor pcb assembly ? pcb is right ?
No No No
Check D_PIPE TH.

Connect to CN-D_PIPE - Check soldering state of
- Measure resistance of TH.
in outdoor pcb assembly R07H, R08H, C04H
(about 200kΩ at 25°C.)
Service Manual 61
Schematic Diagram
Schematic Diagram
Wiring Diagram
Indoor Unit
Models: ASNW096F1E/V/GG0, ASNW126F1E/V/GG0, ASNW126F2G0(A12AW2-NF6)

Schematic Diagram
Outdoor Unit
Models: ASUW096FUG0, ASUW126FUG0, ASUW126FUG0(A12AWU-UF6)
Service Manual 63
Schematic Diagram
Components Location
INDOOR
MAIN P.W.B ASSEMBLY (AC PART)
• TOP VIEW
• BOTTOM VIEW

Schematic Diagram
INDOOR
MAIN P.W.B ASSEMBLY (DC PART)
• TOP VIEW
CN-L/R2(WH)
CN_D2 CN-LEV
L5
L4
CN-U/D(BL)
L3
CN-L/R1(WH)
CN-HVB
CN-CC
BZ01E C03L
Q01C LED1
PWB : 6870A90728 A
1
C02L
TRANS01Y U02Y U03Y U04Y
CN-TH2
CN_OPTION
1
EEPROM
CN-TH1
OSC01B
CN-ACDC2
VR01Y
C04Y
C03Y
IC01A C02A
CN_COM PCBASM : 6871A20920
• BOTTOM VIEW
B51C
B61C
)LB(D/U-NC
)HW(2R/L-NC
2D_NC VEL-NC
B60C
F10R
F20R
B50C
E20R
M20CI
M30C
)HW(1R/L-NC
L10R
T10R H11R
B40C
B30C
B20C
B10C
H21R
E10ZB 4L 5L
M20C
E10R
3L
F40R
F80C
F70R
2CDCA-NC
K10R
CC-NC
BVH-NC F30R
B21C
B11C
H31C
M30CI
B01C
K10C
L30C
B90C
B80C
B70C
K20R
D80R
D01R
K30R Y50R
F50R
L20C
L10C
1DEL
02
03
B41C
C40R
B31C
H10R
M
M10C
C10Q
L20R
O
Y30R
Y70R
Y60C
Y90C
Y80R
C
Y10R
F60R
F20C
F10C
Y10C
IM
M10CI
H30R
N10R
C20R
C20C
C30R
N30R
H20R
H70R H10RO
C10R
C10C
01
H80R
2HT-NC
04
Y50U A20R
A30R
H50R
H40R
Y10SNART Y20U Y30U Y40U

A10R A10C
H20RO
H60R
NOITPO_NC
1
H10C
A10CI
H30C
B10CSO
1HT-NC
Y20C
05
06
H20C
MOC_NC
B10R
N20R
N70R
A30C A20C
X10C
Y80C
Y20R
P10C
P30R
P20R
P10R
Y10RNZ
Y40R
Y50C
Y60R
H60C
H40C
H50C
Y20D Y30C Y10D Y10RV Y40C Y10U MORPEE

Y70C
Service Manual 65
Schematic Diagram
DISPLAY ASSEMBLY
• TOP VIEW
PCBASM:6871A20921
C01A
RECEIVER
VOUT
GND
CN-DISP R01A PWB:6870A90729 A
PWB ASSEMBLY SUB

• TOP VIEW
CN-D4
4D-NC
1
1 PWB ASM:6871A20363
36302A1786:MSA BWP
3D-NC
1
1
CN-D3 CN-D2 PWB:6870A90126B
1
C02V
CN-D1 V20C
1D-NC
V10C
1 1
C01V
CN-D5 CN-CON(WH) CN-12V(WH)

5D-NC
)HW(NOC-NC )HW(V21-NC
1
1 1 1 1
1 1
CN-SW(BL)
6D-NC
CN-D7 )LB(WS-NC
7D-NC
1
1 1 1
CN-D6 1
1
8D-NC
CN-D8
1
1

WCN-NOISE1
R02J
SURGE
9
R03J
C08S
D03Z
D02Z
R07Z
R09Z
R08Z
R11Z
D01Z
J32 1 5 11 15 20
J31
BL/WH
9 13 17
J30
C06J
C02J
PSC_Module
C07J
J29
C04J
ZNR02J
PTC
C08Z
J28
2005.01.06
C08J
C12Z
C10Z
C16Z
R01J
1 5 11 15 20
SPM3
NF01J
J22
NF02J
• TOP VIEW
WCN-NOISE3
J21
C05J
C01J
9 13 17
Assy : 6871A10135
R02S
C03J
J20
Outdoor Unit
ZNR01J
J27
J19
R16Z
R15Z
J26
BR/BK
J25 J18
21 22 23 24 25 26 27
J24 J17
R09K
J23
SPM3 : 6002EC2005
C19Z
• BOTTOM VIEW
PCB : 6870A90055Q_1(050106)
R14Z
R03S
FUSE
RY-PWR
R06K
K80R
D01K
CN-COIL2
ZD02K
WCN-NOISE2
R07K IC01C 21 22 23 24 25 26 27
D02C
C03S
D02K
R05K ZD03K
R10K
R03C
C04K
RD
C03K
D01C
ZD01K
R01C
C09J
D03K
BL-V
YL-W
RD-U
IC01K
IC02K
R02C
R03K
C01N
LED01M
D02N
R01K
1 16
BD01N
J07
J06
J05
R01M
CT
J08
IC01M
R17Z
R18Z
R19Z
CN_S/VALVE2 CN_S/VALVE1
R01N
D01N
R02N
IC02M
+
CN-LEV
R01D
CN-Flash Writer
C01D
R04K J04
C02K
C06D
CN-FAN2
C08B
J03
1
13
R02K
R02X
J02
R05X
C01K
-80
12
C07B
L1
J01
R02L M R06B
3
IC
C02X
CN-4WAY
C09B O
M
C01M
CN-TEST
C05H
R03X
R01X
POWER MODULE
R04X
CN-PC
RY-4WAY
C02S
R01Y
C02D
R01L
R01W
9
C01L
EEPROM
C03F
5
C01X
R02Y
TEST POINT
C03D
R01F C01F C01A
C02A
RY-PUMP
7
C02B
6
C02N R05B D01Y
R01A
CN-PUMP
R03N
CN-D/A
C03B C04B
R02A ZD01F
R01B
C03H
C02Y
R03A
C04D
RY-H/PUMP C01Y
R13Z C18Z R03B J12
C05B
IC01D
C10S CN-COIL1
OSC01B J11
R06S R04Y
C02F
J13
R04B C01B
CN-TH1
R02B IC01A
R02H R03Y
1
R04C J16 J10
C02H
C01C Q02F
R22P J14 J09
C02P R04H
CN-FLASH
Q01F
CN-D_PIPE
R01H C06B
R23P C03P C01H Q03F Q04F J15
C04H
R06H J15
C01S
R03H
C05D
R05H R08H
R24P C04P J14
R07H J09
C04H
CN-FAN1/PUMP
C06B
CN-FLASH R05F J16 J10
C04D
CN-D_PIPE
R03Y R03F RY-H/PUMP
C02H
J13 J11
CN-FAN1/PUMP
C05D
C01H
CN-TH1
J12
C02F
R04F IC01A
IC01D
C01Y ZD01F OSC01B
C03H
R02F
D01Y
C01S
C04B
CN-D/A
CN-COIL1
EEPROM
C02A
CN-PUMP
RY-PUMP
C03D
R02Y
CN-FAN2
C03F
C02D
R01Y
TEST POINT
C05H
RY-4WAY
POWER MODULE
CN-Flash Writer
CN-TEST
CN-PC
J01
L1
IC02M
CN-4WAY
R01D
J02
J03
C01M
J04
C06D
CN_S/VALVE1
C01D
C08B
R17P
+
R05P R17Z R18Z R19Z
CN-LEV
R02P LED01M
CT
C02S
~
R01P
R04P
J05
J07
J08
J06
R16P
CN_S/VALVE2
~
R02N
R01N
C05P R07P R09P R11P RD-U BL-V YL-W

R18P
-
D02N
R03P BD01N
ZD01K
R10K
R06P
IC02K
IC01K
R01C
C03S
R08P R14P R13P
D02K
CN-COIL2
D01N
R15P R10P R12P
D03K
C09J
R20P R02C
ZD02K
ZD03K D01C
C01N
C19Z
C01P R05K
R19P
IC01P
D01K
72
IC01C D02C
R21P R07K
R08K
HEATSINK
C03K
SPM3
C04K
R06K
R03S
RD WCN-NOISE2
FUSE
R09K
3
RY-PWR
4
J17
R16Z
R14Z
R15Z
NF01J
J18
ZNR01J
C07J
C05J
R06Z R25Z
BR/BK
R05Z R24Z J19

R04Z R23Z
C06Z
J23 J20
J24
C03J
C05Z J25 J21

C01J
R02S
C04Z
J26 J22
J27
PTC
WCN-NOISE3
C16Z
C04J
C15Z
C11Z C09Z C07Z
C02J
C01Z
C12Z
R01Z R20Z
C10Z
C08Z
C13Z
C02Z
R02Z R21Z
BL/WH
R01J
C03Z J28
C06J
R03Z R22Z
ZNR02J
C17Z
J29
R12Z C14Z C09S C07S C06S
J30
R01S
J31
C08S
R11Z
D01Z
R08Z
D02Z
R03J
D03Z
R07Z
R09Z
C08J
J32
NF02J
R05S R04S C04S

C05S
SURGE R02J
WCN-NOISE1
Service Manual 67
Schematic Diagram
Product Specifications
Product Specifications
Model Name AS-W126F1/E/V/GG0
AS-W096F1/E/V/GG0
Item Unit AS-W126F2G0(A12AW)
W 1,118 1,118
MIN kcal/h.(W) 1,300 1,300
Btu/h. 4,436 4,436
W 2,321 3,009
Cooling Capacity Type kcal/h.(W) 2,700 3,500
Btu/h. 9,212 11,942
W 3,009 3,439
Max kcal/h.(W) 3,500 4,000
Btu/h. 11,942 13,648
W 1,118 1,118
MIN kcal/h.(W) 1,300 1,300
Btu/h. 4,436 4,436
W 3,009 3,611
Heating Capacity Type kcal/h.(W) 3,500 4,200
Btu/h. 11,942 14,330
W 3,611 4,299
Max kcal/h.(W) 4,200 5,000
Btu/h. 14,330 17,060
Power Input Cooling W 830 1090
Heating W 960 1160
Running Current Cooling A 3.8 4.9
Heating A 4.4 5.2
Starting Current Cooling A 4.5 5.7
Heating A 5.2 6.9
Cooling kcal/hW 2.80 2.76
EER Btu/h.W 11.10 10.96
Heating kcal/hW 3.1 3.1
Btu/h.W 12.4 12.4
COP Cooling W/W 3.25 3.21
Heating W/W 3.65 3.62
Power Supply Ø,V,Hz 1,220-240,50 1,220-240,50
Power Factor % 99.0% 98.7
Air Circulation Indoor,Max m3/min(CFM) 7(247) / 8.0(283) 9.5(335) / 10.5(371)
Outdoor,Max m3/min(CFM) 29(1024) 29(1024)
Moisture Removal l/h.(pts/h.) 1.2(2.5) 1.5(3.2)
Noise Level Indoor,High dB(A)±3 42/43 42/43
(Sound Med. dB(A)±3 36 36
Pressure,1m) Low dB(A)±3 23 25
Outdoor,Max dB(A)±3 48 48
Refrigerant(R410A)Charge 1,000 1,000
Circuit Breaker A 15 15
Power Cord AWG#:P*mm2 16:3*1.0 16:3*1.0
Connecting Cable AWG#:P*mm2 16:4*1.0 16:4*1.0
Connecting Tube Liquid Side mm(in) 6.35(1/4) 6.35(1/4)
(Ø. Socket Flare) Gas Side mm(in) 9.52(3/8) 9.52(3/8)
Length,std m(in) 7.5(295) 7.5(295)
Drain Hose (O.D , I.D) mm(in) 21.5,16.0(0.85,0.63) 21.5,16.0(0.85,0.63)
Indoor mm 600*600*146 600*600*146
Dimension inch 23.6*23.6*5.7 23.6*23.6*5.7
(W*H*D) Outdoor mm 770*545*245 770*545*245
inch 30.3*21.3*9.6 30.3*21.3*9.6
Net Weight Indoor kg(lbs) 14(30.9) 14(30.9)
Outdoor kg(lbs) 38(83.8) 38(83.8)
Stuffing With S/Parts 20/40ft 88 / 196 88 / 196
Quantity Without S/Parts 20/40ft 89 / 198 89 / 198

Exploded View
Exploded View
Indoor Unit
135316
268711-4
146811-2
152302
135080
145200-2
145200-1
268711
249951 135515
268711-2
264110 354210
268711-3
267110
131410
266090
567480
35211B
352150
135500-2
159830
330870
346810
349600
146811-1
147581
135500-1
352380 359012
Service Manual 69
Exploded View
Outdoor Unit
Model:ASUW096FUG0, ASUW126FUG0, ASUW126FUG0(A12AWU-UF6)
437211
263230-1
437212
554031
435301 435511-1
549610
546810
559010
435511-2
55211G
649950 661400
567480-2
447910 552202
561410
268711-2
552116
554160
261704
550140 552203-1
430410
552203-2

Replacement Parts List

Indoor Unit
LOCATION PART No.
DESCRIPTION REMARKS
No. ASNW096F(1/2/E/V/G)G0 ASNW126F(1/2/E/V/G)G0
131410 Chassis Assembly 3141A20037C 3141A20037C -
146811-1 Motor Assembly,DC,Stepping 4681A20055A 4681A20055A LOUVER
147581 Louver,Horizontal 4758A20098A 4758A20098A -
346810 Motor Assembly,DC 4681A20091A 4681A20091A -
349600 Bracket,Motor 4960A20016A 4960A20016A -
359012 Fan,Turbo 5900A20063A 5900A20063A -
352380 Guide,Air 5238A20046A 5238A20046A -
135515 Cover Assembly,Top(Indoor) 3551A20225B 3551A20225B -
330870 Pan Assembly,Drain 3087A30009B 3087A30009B -
354210 Evaporator Assembly,First 5421A20265A 5421A20265A -
35211B Tube Assembly,Tubing 5211A21789A 5211A21789A -
159830 Filter Assembly,Air Cleaner 5983A25015A 5983A25015A -
249951 Case Assembly,Control(Indoor) 4995A20653G 4995A20653E
268711-2 PCB Assembly,Main 6871A20919B 6871A20919B AC PCB
268711-3 PCB Assembly,Main 6871A20920C 6871A20920B DC PCB
266090 HVPS,DC/DC 6609A10008B 6609A10008B -
263230 Thermistor,NTC 6323A20004T 6323A20004T -
264110 Power Cord Assembly 6411A20014S 6411A20014S -
135500-2 Cover 3550A20510A 3550A20510A LEFT
135500-1 Cover 3550A20511A 3550A20511A RIGHT
135316 Grille Assembly,Front(Indoor) 1(kIss) 3531A20319B 3531A20319B -
2(Sunset) 3531A20319C 3531A20319C -
E(Red) 3531A20331A 3531A20331A -
V(Silver) 3531A20331B 3531A20331B -
G(Gold) 3531A20331C 3531A20331C -
135080 Decor 1(kIss) 3508A20092D 3508A20092D -
2(Sunset) 3508A20092C 3508A20092C -
152302 Filter,Air 5230A20069B 5230A20069B -
268711-1 PCB Assembly 6871A20921A 6871A20921A DISPLAY PCB
145200-1 Link 4520A30097A 4520A30097A LOWER
145200-2 Link 4520A30098A 4520A30098A UPPER
268711-4 PCB Assembly,Sub 6871A20363G 6871A20363G SUB PCB
146811-2 Motor Assembly,DC,Stepping 4681AP2968M 4681AP2968M FRONT GRILLE
267110 Remote Controller Assembly 6711A20073U 6711A20073U -
352150 Hose Assembly,Drain 5251AR1222R 5251AR1222R -
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)
Service Manual 71
Outdoor Unit
LOCATION PART No.
DESCRIPTION REMARKS
No. ASUW096FUG0 ASUW126FUG0
552116 Tube Assembly,Reverse 5211A24134B 5211A24134B -
552202 Valve,Reverse 5220AR3228D 5220AR3228D -
435511-2 Cover 4994A20108A 4994A20108A REAR PANEL
263230-1 Thermistor Assembly 6323A20001B 6323A20001B OUTDOOR TEMP.
649950 Case Assembly,Control(Outdoor) 4995A20520N 4995A20520M -
268711-5 PCB Assembly,Main 6871A10135N 6871A10135M OUTDOOR PCB
263230-2 Thermistor,NTC 6323A20003G 6323A20003G D-PIPE TEMP.
561410 Solenoid 6141A20010S 6141A20010S VALVE,REVERSE
55211G Tube Assembly,Expansion 5211A22520B 5211A22520B -
552200 Valve,Expansion Body 5220A90001F 5220A90001F -
661400 Solenoid 6141A30003B 6141A30003B VALVE,EXPANSION
554031 Condenser Assembly,Bending 5403A20221B 5403A20221B -
550140 Damper,Compressor 4H00982E 4H00982E -
554160 Compressor 5416A90029C 5416A90029C -
435511-1 Cover Assembly,Control(Outdoor) ACQ30029001 ACQ30029001 -
437211 Panel Assembly,Front(Outdoor) 3721A20027S 3721A20027S -
435301 Grille,Discharge 3530A20006G 3530A20006G -
437212 Panel Assembly,Rear(Outdoor) 3721A20026Z 3721A20026Z -
559010 Fan Assembly,Propeller 5901A10033A 5901A10033A -
549610 Bracket Assembly,Motor(Outdoor) 4961A10015B 4961A10015B -
546810 AC Motor Assembly 4681A20122A 4681A20122A -
261704 Transformer,Linear 5874A90003J 5874A90003J -
447910 Barrier Assembly,Outdoor 4791A30002R 4791A30002R -
552203-1 Valve,Service 5220A20005B 5220A20005B LIQUID
552203-2 Valve,Service 5220A20001Q 5220A20001Q GAS
430410 Base Assembly,Outdoor 3041A20066A 3041A20066A -
NOTE) *Please ensure GCSC since these parts may be changed depending upon the buyer's request.
(GCSC WEBSITE http://biz.LGservice.com)

November, 2006
P/No.: 3828A20926A Printed in Korea

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Safety Precautions ...........................................................................................................................4

Flaring work and connection of piping.........................................................................................15

Checking the drainage and forming the pipings .........................................................................18

Air purging ......................................................................................................................................19

Test running ....................................................................................................................................22

Troubleshooting Guide ..................................................................................................................42

Schematic Diagram ........................................................................................................................62

Product Specifications ..................................................................................................................68

Exploded View ................................................................................................................................69

Replacement Parts List ..................................................................................................................71

2 Room Air Conditioner

1 Producing Center, A~Z L: Chang-won R22 N: India

3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O

4, 5 Capacity 0~9 Cooling/Heating Capacity

6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase

7 Chassis A~Z Name of Chassis of Unit

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage to properties only.

Be sure not to do.

Be sure to follow the instruction.

4 Room Air Conditioner

Be sure the installation area Do not let the air conditioner

6 Room Air Conditioner

8 Room Air Conditioner

NOTICE This symbol indicates special notes.

Pipe Hole Fix Hole

10 Room Air Conditioner

a place where noise and vibration are minimum. Indoor unit

conditioner do not disturb neighbors.

If piping length is more than 5m

• Capacity is based on standard length and maxi-

12 Room Air Conditioner

Preparing Work for Installation

Cover pipe and cover side remove

NOTICE When making pipe path through rear

Drain hose junction

Fixing Indoor Unit

Drill a Hole in the Wall

14 Room Air Conditioner

Flaring work and connection of piping

Smooth all round Inside is shiny without scratches

Wrap the insulation material around the con-

Loop Plastic bands Insulation material

Gas side piping

• Align the center of the pipes and sufficiently tighten

Wrench Connection pipe

Indoor unit tubing

Outside diameter Torque

Indoor unit drain hose

16 Room Air Conditioner

Connection of the pipes-Outdoor

Finally, tighten the flare nut with torque wrench

• When tightening the flare nut with torque wrench, ensure

Checking the drainage and forming the pipings

Downward slope In cases where the Outdoor unit is installed

18 Room Air Conditioner

Air purging with vacuum pump

To avoid nitrogen entering the refrigerant system in a liquid Nitrogen gas

Soap water method

(2) Remove the service-port cap from the 3-way valve.

Required time for evacuation when 30 gal/h vacuum

10 min. or more 15 min. or more