Long version
Model range
Offering added value and meeting individual customer requirements:
The new E-Class is in a class of its own 21
Design
New and familiar touches: the design idiom of an effortlessly superior character 28
Active safety
Warn, assist, act:
Over a dozen assistance systems to help prevent accidents 37
Passive safety
Preventive action and on-demand protection:
Exceptional occupant safety based on intelligent systems and designs 54
Interior
Travel and relax:
Mercedes business-class comfort 65
BlueEFFICIENCY
Energy management and reduction in emissions:
Package of measures for efficient environmental protection 87
Drive system
Less fuel and more driving pleasure:
Sophisticated engine technology reduces consumption and exhaust gas 93
emissions
The descriptions and data contained in this press kit apply to the international model range of the
Mercedes-Benz brand. There may be variations from country to country.
The outstanding safety and comfort of the E-Class are matched by its
environmental compatibility and economy: the four- and six-cylinder
engines are direct-injection units, and consume up to 23 percent less fuel
than before. The combined NEDC consumption of the new four-cylinder
CDI engines is just 5.3 litres per 100 kilometres, which corresponds to
139 grams of CO2 per kilometre. All the engines for the new E-Class meet
the EU5 emission standard, while the emissions from the E 350 BlueTEC
are already below the EU6 limits planned for 2014.
Along with the engines, the BlueEFFICIENCY package for the E-Class is in
large part responsible for the considerable fuel savings. Engineers from every
development department have worked together to optimise assemblies and
components, to save fuel by means of reduced weight, a new form, improved
functioning or efficient energy management.
The range of engines available for the new E-Class comprises four, six and eight-
cylinder units with outputs from 100 kW/136 hp to 386 kW/525 hp. The four-
cylinder engines are newly developed direct-injection units, which develop a
higher output and torque than the comparable V6-engines of the preceding series
despite a smaller displacement. The strategy is to replace large, naturally aspi-
rated engines with turbocharged units which excel with advantages such as lower
weight, reduced internal friction and more economical operating characteristics.
With three completely newly developed four-cylinder engines, the E-Class also
remains one generation ahead where diesel technology is concerned. These
engines feature latest-generation common-rail direct injection, fast piezo injec-
tors, improved exhaust gas recirculation and an innovative twin turbocharger,
making for fast responsiveness and good performance characteristics. These
qualities are reflected in the figures: the E 250 CDI with 150 kW/204 hp and
The new four-cylinder diesel engine also powers the E 200 CDI BlueEFFICIENCY
with 100 kW/136 hp and the E 220 CDI BlueEFFICIENCY with 125 kW/170 hp,
also with a fuel consumption of 5.3 litres per 100 kilometres.
The top model in the new E-Class diesel range is the six-cylinder E 350 CDI
BlueEFFICIENCY with an output of 170 kW/231 hp, which uses 0.5 litres less
fuel per 100 kilometres than the previous E 320 CDI. From autumn 2009 the V6
diesel will also be available as a BlueTEC model with the world’s best emission
control technology. The E 350 BlueTEC develops 155 kW/211 hp and meets the
EU6 exhaust emission standards planned for 2014. All the other engine variants
in the new E-Class meet the EU5 limits.
Mercedes-Benz equips the BlueEFFICIENCY models E 200 CGI and E 250 CGI
with the newly developed four-cylinder direct petrol injection engine with a
displacement of 1.8 litres, turbocharging and variable intake and exhaust cam-
shafts. The E 200 CGI BlueEFFICIENCY (135 kW/184 hp) is equipped with a
six-speed manual transmission and the ECO start/stop function as standard, and
consumes only 6.8 litres of premium petrol per 100 kilometres (combined NEDC
consumption, provisional figure). This equates to 159 grams of CO2 per kilometre.
In the E 250 CGI BlueEFFICIENCY (150 kW/204 hp), which has a five-speed
automatic transmission as standard, maximum torque is now 310 newtonmetres,
which represents an increase of more than 26 percent over the previous V6-
engine. At the same time the NEDC fuel consumption is reduced by over 20 per-
cent to 7.3 litres per 100 kilometres, equating to 174 grams of CO2 per kilometre
(provisional figures).
Customers can also choose to combine the E 350 CDI BlueEFFICIENCY and the
E 350 V6 models, as well as the eight-cylinder E 500, with the latest-generation
Mercedes all-wheel drive which is more efficient, lighter and more compact than
the previous all-wheel drive technology. These advantages produce noticeably
better traction and fuel savings.
For more than 50 years, the saloons in the E-Class and their predecessors have
been acknowledged as trendsetters in the safety field. The new saloon continues
this tradition with an unrivalled combination of the very latest assistance and
protection system whose concept and development are based on what actually
happens during accidents. These technologies make the E-Class an "intelligent
partner" able to see, feel, react reflexively in critical situations and if necessary
act independently to prevent accidents or mitigate their consequences. With this
concept, the new Mercedes model not only protects its own occupants, but also
contributes decisively to the greater safety of other road users.
The new E-Class is the first car in the world to be equipped with headlamps
which adapt to the traffic situation and respond automatically to avoid dazzling
other drivers. The optional Adaptive Highbeam Assist uses a camera on the
windscreen to recognise oncoming traffic and vehicles moving ahead and to
control the headlamps so that their beams do not reach the other vehicle. This
The Lane Tracking package for the new E-Class includes Blind Spot Assist
familiar from the S-Class, and as a new development, Lane Keeping Assist which
seeks to prevent the vehicle from leaving the road unintentionally. When the
system recognises that the car is drifting from its lane, the driver is prompted to
take countersteering action by brief but unmistakable vibrations of the steering
wheel. The images from the windscreen camera are also used by the new, option-
ally available Speed Limit Assist, which recognises speed limit signs as the car
passes them, then displays the relevant speed limit in the speedometer.
Night View Assist from the S-Class is now also available as an optional extra for
the new E-Class. Mercedes-Benz has improved this system with a special pedes-
trian detection function: as soon as Night View Assist Plus recognises pedestrians
ahead of the car, they are highlighted in the onboard display to provide a greatly
enhanced warning effect.
The well-proven, radar based assistance systems from the S-Class are now also
optionally available to E-Class customers. An enhanced long-range radar sensor
now has a range of 200 metres (previously 150 metres), and is able to monitor the
mid-distance so that dynamic events such as a vehicle ahead suddenly pulling out
to overtake can be detected even more effectively. The two wide-angle short-range
radar sensors, which have a range of around 30 metres, continue to be included
in the system.
The radar-supported systems are able to assist the driver with emergency
braking. Their sensors are linked to the Brake Assist PLUS system, which auto-
matically calculates the braking pressure to prevent a collision in critical situa-
tions. The driver is given an audible and visual warning at the same time. When
the brake pedal is pressed, the system immediately provides the calculated level
of braking assistance.
If the driver fails to respond to the warnings, the radar system first initiates par-
tial braking action. As a second stage, if there is still no driver response and a
collision is unavoidable, emergency braking is initiated. This can reduce the
severity of an impact considerably as the system can be regarded as a kind of
"electronic crumple zone".
During the course of its development, the new E-Class was subjected to more than
150 high-speed crash tests. The crumple zone principle invented by Mercedes
safety pioneer Béla Barényi has been continuously improved by the engineers in
Sindelfingen. The front-end deformation zone of the E-Class acts on four inde-
pendent levels, and is even more effective than before. The increased use of extra-
high-strength steel alloys also helps to ensure that the bodyshell is able to with-
stand high impact forces. Around 72 percent of all the body panels are made from
these high-tech steels -- yet another unrivalled figure in passenger car develop-
ment.
As well as being a trendsetter in the safety field, the E-Class has been setting the
standards for long-distance comfort in this vehicle class for several decades.
Bettering the already high level of the preceding series, Mercedes engineers have
achieved further advances with the new saloon -- especially where ride, seating
and climate comfort are concerned.
The air suspension system optionally available for the V6 models (standard in
the E 500/E 500 4MATIC) has for the first time been combined with an electroni-
cally controlled damping system which processes various sensor signals and con-
trols each wheel independently. In this way Mercedes specialists have achieved
significantly better ride comfort while improving handling safety and agility at
the same time. The driver is able to select either Comfort or Sport mode at the
touch of a button.
When it came to developing the seats for the new E-Class, Mercedes-Benz chose
a new, enhanced version of a well-established Mercedes concept, namely padded
seat piping -- a sophisticated and demanding upholstery technique that is only
used by Mercedes-Benz. This involves the insertion of an additional foam filling
under the fabric or leather cover, and gives an immediate feeling of comfort and
well-being when sitting in the car. There are different versions of this padded seat
piping: in the basic model and AVANTGARDE line the upholstery has horizontal
piping, while the ELEGANCE line has longitudinal piping and is reminiscent of
the well-known and well-proven Mercedes seat design from the 1960s and 70s.
Mercedes-Benz has developed a climate control system for the E-Class which not
only allows individual temperatures to be set in three zones – for the driver, front
passenger and rear passengers – but also offers different "climatisation modes". If
this optional multi-zone THERMOTRONIC system is specified, the occupants of
the new E-Class are able to select "Diffuse", "Medium" or "Focus" modes at the
touch of a button, and so adapt the air volume and distribution to their personal
preferences without sacrificing the convenience of automatic mode. In standard
trim the new E-Class is equipped with the two-zone THERMATIC automatic cli-
mate control system.
In 1995 the E-Class was the first Mercedes model to appear with the widely
acclaimed twin-headlamp face – a highly symbolic design feature that still
characterises the identity of the E-Class. Nonetheless, the design idiom has
remained fluid -- even for this characteristic styling feature -- and has been
adapted to suit the very self-confident, more masculine overall appearance of the
saloon. The designers have now reinterpreted these four "eyes" as rectangles,
with a direct reference to the interesting geometrical shapes found in cubism.
They resemble precious gems that have been precisely set into the wings. In
the same way, the radiator grille with its three-dimensional chromed surround,
dynamic arrow-shape and more upright position underlines the status of the car
as the epitome of a business saloon.
At the rear, this harmonious flow culminates in a new feature: a graceful line that
follows the rear wheel arches and lends a clear shape to the imposing, muscular
contours of the rear wings. Here Mercedes aficionados will recognise styling
features reminiscent of the famous "Ponton Mercedes". Introduced in 1953, this
model underlined its self-assured character by means of similarly striking con-
tours. In addition to this symbolic role, the rear styling treatment is also a hall-
mark of the E-Class which well illustrates how tradition is made to harmonise
with the future in this model series.
Typical Mercedes attention to detail has also been lavished on the interior of the
new E-Class where the designers have ensured that every feature appeals in both
emotional and functional terms with its form, colour or material. The result is a
harmonious whole -- an atmosphere in which the car’s occupants immediately
feel safe and protected, and long journeys can be enjoyed without any feeling of
effort or stress. In short: typically E-Class; welcome home!
Individuality and variety have always been two of the outstanding attributes of
the E-Class. The new saloon not only provides Mercedes customers with a choice
of ten engines and three suspension variants, but also two design and equipment
lines, twelve wheel/tyre combinations in 16, 17, 18 or 19-inch size, twelve exte-
rior paint finishes and six different seat upholstery materials in up to five colour
combinations to suit their individual preferences. The choice of interior trim has
been doubled versus the preceding series, with the range now including high-
gloss exotic wood, open-pored wood and embossed or brushed aluminium trim.
The individualisation programme for the E-Class is based on two design and
equipment lines. The ELEGANCE line lives up to its name with a decidedly
elegant, classic appearance. This is in part due to additional features such as a
chrome-plated radiator grille with four silver-painted louvres, 16-inch light-alloy
wheels in a ten-twin-spoke design, burr walnut trim and stylish ambient lighting
with fibre optics that frame the dashboard and door panels.
In contrast the AVANTGARDE line shows the E-Class in a decidedly modern and
innovative light. This is ensured by additional standard features such as bi-xenon
headlamps with the Intelligent Light System and LED daytime driving lights, LED
technology for all the rear lights, 17-inch light-alloy wheels in a five-twin-spoke
design, a special, lowered suspension setup, ambient lighting and the instrument
cluster in a sporty tubular design. This model variant can also be distinguished
Equipment packages: extras for customers who want even more from
their E-Class
In addition to the design and equipment lines, the AMG sports package and the
Exclusive package offer customers even more scope for equipping the new
E-Class in line with their personal tastes. These packages contain high-quality
features, most of which are not available separately. In the AMG sports package
they include AMG-design bumpers and side skirts, sports seats with enhanced
lateral support, contrasting decorative stitching on the seats and armrests, a
three-spoke sports steering wheel with shift paddles, a black roof lining, a
lowered sports suspension, perforated brake discs featuring callipers with the
Mercedes logo and AMG-design 18-inch light-alloy wheels.
The Exclusive package includes a wood/leather steering wheel, the roof lining,
pillar trim and sun visors in Alcantara, the seat upholstery, armrests and door
panels in nappa leather, a high-quality dashboard finish with decorative stitching
and velour floor mats.
The new E-Class Saloon is the successor to a Mercedes model that has been suc-
cessful throughout the world, achieving sales of more than 1.3 million units since
2002. In Germany, more than 40 percent of all saloons in this market segment
have the "E" in their model designation, and in many western European countries
this Mercedes model series is the number one in the luxury class.
Since 1947, when the Model 170 V was introduced as the direct forerunner of the
E-Class, Mercedes-Benz has produced more than ten million saloons in this vehi-
cle category. This makes the E-Class the world’s most successful business saloon
by far.
Contacts:
Wolfgang Zanker, Tel.: +49 711-17-75847, wolfgang.zanker@daimler.com
Frank Bracke, Tel.: +49 711 17-75852, frank.bracke@daimler.com
Adaptive front airbags: The front airbags deploy in two stages, Standard
depending on accident severity.
Adaptive Highbeam Assist: This system adjusts the range of the Optional
headlamps in accordance with the distance to oncoming vehi-
cles/vehicles travelling ahead.
Adaptive brake lights: Flashing brake lights warn vehicles be- Standard
hind in an emergency braking situation.
Active Bonnet: In the event of an accident, the rear of the bonnet Standard
is raised by 50 millimetres in order to reduce the risk of injury to
pedestrians.
Ambient lighting: Fibre-optics behind the trim elements on Standard for the ELE-
the dashboard and door panels as well as lights in the footwells GANCE and AVANT-
create a pleasant interior lighting ambience at night. GARDE versions
Brake Assist PLUS: This system uses radar sensors to recognise Optional, as part of
an impending head-to-tail collision, calculates the necessary DISTRONIC PLUS
degree of braking assistance and makes it available immediately
the driver presses the brake pedal.
COMAND APS: The navigation data are stored on a hard disc. Optional
Further functions include the Music Register and voice control.
Digital radio: A DAB tuner (Digital Audio Broadcasting) and ad- Optional in combina-
ditional aerials make it possible to receive digital radio broad- tion with Audio 50 APS
casts. or COMAND APS
DIRECT SELECT: The seven-speed automatic transmission is Standard for the V6/V8
operated electronically by means of a lever on the steering models
column.
Direct-Steer system: The rack ratio varies in accordance with Optional; standard for
the steering angle in order to provide more agile handling and of- the V6/V8 models
fer greater comfort when parking or manoeuvring.
ECO start/stop function: In order to reduce fuel consumption, Standard for E 200 CGI
the engine switches off automatically when idling and restarts with manual transmis-
automatically when the driver operates the clutch. sion
Enhanced fog lamps: This function (part of the Intelligent Light Optional
System) works by pivoting the outer headlamp outwards to im- (standard for
prove illumination of the edge of the road. AVANTGARDE
version)
ESP®: This safety system is able to reduce the risk of skidding Standard
and warns of pressure loss in the tyres.
Rear Seat Entertainment System: The rear faces of the front Optional
head restraints are equipped with eight-inch displays linked to
a DVD player.
Belt force limiters: This technology reduces the force exerted by Standard for the front
the belt strap on the seat occupant during a crash. and outer rear seats
Belt tensioners: Any slack in the seat belt strap is instantly Standard for the front
taken up during a crash to reduce the forward movement of the and outer rear seats
occupants caused by the impact.
KEYLESS-GO: The doors and boot lid can be opened without a Optional
key. The engine is started at the touch of a button.
Luxury individual seats: This seating for the rear passengers Optional
comprises two luxury individual seats, a folding armrest, seat
heating, luxury head restraints, a stowage box and cupholders.
Radiator louvres: This newly developed feature allows the sup- Standard for the four-
ply of cooling air to be regulated in accordance with the driving cylinder models and
situation and thus improves the vehicle's aerodynamics. E 350 CGI
Country mode: This function of the Intelligent Light System re- Optional
places the previous low-beam headlamps and provides broader (standard for
and brighter illumination of the opposite road verge. AVANTGARDE
version)
LINGUATRONIC: The voice control system operates the radio, Optional; standard in
CD/DVD-player, CD/DVD-changer, navigation system and tele- combination with Au-
phone. dio 50 APS with 6-disc
DVD changer and with
COMAND APS
Memory function: Three memory settings are stored for both Optional
the driver's and the front passenger seat. The settings for the
steering wheel and exterior mirrors are also stored.
Panoramic sliding roof: A large glass surface extends from the Optional
windscreen to the rear window. The front section slides to the
rear at the touch of a button. The roof closes automatically in the
event of rain.
Sidebags: These airbags reduce the risk of injury in a collision Standard for driver
from the side. and front passenger;
optional for rear-seat
occupants
*Selection
With the launch of the new E-Class, Mercedes-Benz is continuing a success story
which is without parallel in the luxury-class car segment: Since 1947, when the
Model 170 V was introduced as the direct forerunner of the E-Class, the Stuttgart-
based automaker has produced more than ten million saloons in this vehicle
category. In 2002 alone, some 1.3 million drivers chose the E-Class, whose
market share of up to 40 percent makes it the top seller in this market segment
in Germany and many other countries in Western Europe.
But as well as being by far the best-established and most successful business
saloon, the E-Class is the "heart" of the Mercedes brand -- it is the typical
Mercedes-Benz. No other model reflects the core values of the brand as precisely
as the E-Class: safety, comfort, environmental compatibility, design, quality and
individuality.
The new E-Class represents another major advance by Mercedes-Benz in all these
fields as the saloon marks the series-production debut of a series of innovative
technical features which cannot be found in any other car in this vehicle category
-- from the drowsiness detection system to automatic emergency braking when an
Along with innovation, individuality has always been one of the outstanding
characteristics of the E-Class. And the new saloon is no exception: For example,
the model range comprises ten engines, two drive concepts and three suspension
variants. Further scope for individual configuration exists in the choice of two
design and equipment lines, twelve wheel/tyre combinations in 16, 17, 18 or
19-inch size, twelve exterior paint finishes and six different seat upholstery
materials in up to five colour combinations. The choice of interior trim has been
doubled versus the preceding series, with the range now including high-gloss
exotic wood, open-pored wood and aluminium.
As well as incorporating the perennial core values of the E-Class, such as comfort,
safety and style, the standard-equipment version includes the following items as
standard:
The ELEGANCE line (standard for E 500 and E 500 4MATIC) lives up to its name
by emphasising the elegant, classic character of the E-Class -- with the following
additions to the standard equipment, for example:
In addition to the design and equipment lines, the AMG sports package offers
customers further scope for equipping the new E-Class in line with their personal
tastes while adding emphasis to the dynamic character of the saloon. The package
contains high-quality features, most of which are not available separately.
For example:
• Mercedes-Benz has put together the Light package for drivers who are often
on the road at night. Along with bi-xenon headlamps, the Intelligent Light
System and LED daytime driving lights this package includes the new
Adaptive Highbeam Assist function.
• The Memory package offers electrically adjustable seats with 4-way lumbar
supports for the driver and front passenger as well as a memory function for
the seats, exterior mirrors and steering column.
• The Anti-Theft Protection package contains the anti-theft alarm system with
interior monitoring and tow-away protection.
The new E-Class points the way ahead. An executive saloon whose design posi-
tively exudes status. New lines make the car appear even more effortlessly supe-
rior and imposing than before, lending it added masculinity. A strong yet familiar
character that clearly originates from good stock. The identity features are un-
equivocal: the louvre structure of the radiator grille is classic Mercedes, while
the twin-headlamp face has been a characteristic E-Class hallmark for 14 years
now.
Nevertheless, even with these familiar styling elements, the design idiom re-
mains vibrant and fits in perfectly with the Saloon's more striking appearance:
housed in a three-dimensionally shaped chrome frame, the radiator grille radiates
presence by virtue of its dynamic V-shape and is also far more steeply raked than
previously, allowing the new E-Class to emphasise its status without being brash;
understatement is and will remain the style of this model series.
Once again the E-Class is seen "with new eyes": the headlamps – previously al-
ways oval in shape -- have been given a more progressive slant by the Mercedes
designers, drawing inspiration from cubism and its beguiling geometric forms. As
a consequence, they look like gemstones that have been cut from the car's wings
with unerring precision. The result is an all-new look – surprising yet unmistak-
able. Classic E-Class.
Like the headlamps, the bumper blends perfectly into the car's body, completing
the harmonious overall impression of the front section – as if the design were cast
As always, these and other styling elements also enhance the profile of each of
the individual lines, helping to accentuate their unique character. Hence the
AVANTGARDE line features a front bumper with a sporty design, which looks
wider and more athletic than that of the ELEGANCE line on account of the large
lower air intake boasting a black painted grille with diamond-shaped perforations
typical of a sports car. This impression is reinforced by the LED daytime driving
lights, which are integrated in an attractively styled crossmember; these lights
are standard equipment for the AVANTGARDE model, as is the Intelligent Light
System with bi-xenon headlamps.
Another feature which makes for clear demarcation between each of the lines is
the chromed radiator grille: the grille at the front of the AVANTGARDE model
sports a unique look on account of its three high-gloss black louvres, while the
design used for the ELEGANCE line stands out by virtue of its four louvres
painted in metallic silver. The standard model as a radiator grille with three
louvres in stone grey.
The slick interplay between lines and surfaces is a key trademark of contempo-
rary Mercedes design. Large, concave or convex surfaces are given structure by
taut, clearly defined lines. These lines emerge from the surfaces organically be-
fore flowing back into them equally seamlessly. They play with light and shade
effectively, creating a range of contrasts whilst also making the body appear
longer.
Perhaps the most alluring aspect of this design is its clarity and tranquillity.
The focus is on the essentials: the pureness of the forms. There are no needless
flourishes, no over-exaggerated trims, no formal over-indulgences. Instead, there
The Mercedes designers have perfected this design concept right down to the last
detail for the new E-Class. The lines of the side section become linking elements
which influence the entire body design. In other words, the front and rear as well
as the flanks. By way of example, the character line emerges from the muscular
form of the front bumper and, from here, rises continuously rearwards to empha-
sise the dynamic wedge shape of the body. Above this on each side runs the
shoulder line, formed by the bonnet's joint, which lends the headlamp structure
and spans the entire flank, culminating at the luggage compartment, where it
gives the appearance of supporting the C-pillar.
Sitting proudly atop the tranquil surfaces and dynamic lines of the side sections,
the roof emerges from the A-pillars – which themselves sweep majestically into
the wings – and rises smoothly rearwards to lend the Saloon an even greater
sense of forwards thrust. The message is unambiguous: this Saloon was designed
to forge ahead.
The captivating lines of the side section culminate in a new styling element at the
rear end, symbolising a further attribute of Mercedes design: a blend of tradition
and innovation, of continuity and progress.
The E-Class model tradition stretching back more than six decades is mirrored in
the design of the rear wings: the powerful line which spans the rear wheel arch
and gives the physical, muscular form of the rear wing a distinctive contour harks
back to the famous "Ponton" (three-box-body) Mercedes. This precursor to the
E-Class from 1953 boasted a similarly expressive anatomy, lending it a robust
character – a symbolic feature and hallmark of the E-Class. And living proof of
how this model series draws together the past and the future in perfect harmony.
Keeping a long-standing tradition very much alive.
Like the front end, the rear section of the new E-Class emphasises the breadth of
the body, thus lending it powerful shape. The taut, well-defined edge of the boot
lid, the chromed handle and the bumper covering integrated perfectly into the
body are the key elements that create this stylistic impression of width.
The tail lights with their classic Mercedes horizontal look really catch the eye –
especially in the case of the light clusters specified as standard for the AVANT-
GARDE model, featuring LEDs for all the tail-light and indicator functions. A spe-
cial technique is used make the LED units, which are activated in darkness, stand
out from the hazily illuminated background so that they appear to be hovering in
the reflector. The tail lights therefore produce a classic night design which makes
the new E-Class unmistakable when viewed from the rear in darkness.
Displaying the attention to detail for which Mercedes is renowned, the designers
have made each individual element of the interior a beautiful piece in its own
right. A piece whose form, colour and material arouse the senses and, moreover,
a piece that does its job perfectly. This stylish symbiosis of technology and aes-
thetics never ceases to captivate, ensuring that the emotions experienced during
the first encounter are just as vivid as those felt during the second, third, fourth…
The designers have gone to great lengths to mirror the design idiom of the exte-
rior in the interior and, in so doing, create holistic harmony. By way of example,
the wide look of the body design is reflected in the horizontally oriented lines of
In this sense, the new E-Class fulfils a desire expressed by many people – for se-
curity, enjoyment and aesthetics – that has lead to the development of a new life-
style in recent years: a new living and motoring culture. The aim is to achieve
tranquillity and wellbeing. And to delight in the finer things in life which offer
both exceptional comfort and outstanding practicality.
The new, open-pore finish makes the wood trim appear extremely authentic,
bringing a piece of practically unaltered nature into the interior of the E-Class.
Those who attach greater importance to sportiness and modernity can opt for
high-quality aluminium in place of fine wood. In the standard model, Mer-
cedes-Benz offers the metal with an embossed surface, while the AVANTGARDE
line features the option of aluminium trim elements with a brushed surface.
The wood or aluminium appointments in the E-Class Saloon are made all the
more lavish, since the large trim elements on the dashboard and the door linings
are accompanied by a second trim level which further enhances the front section
of the centre console and the armrests in the doors. In addition to this, the con-
trols for the automatic climate control system fitted as standard in the ELEGANCE
and AVANTGARDE models are embedded in fine wood.
Leather is the second natural material used to enhance the feeling of wellbeing on
board. Even the standard version of the new E-Class features a multifunction
steering wheel and a shift/selector lever trimmed in fine nappa leather. Leather
seats are available as optional extras and, if the Exclusive package is ordered, the
seats, armrests and door centre panels are trimmed in fine nappa leather.
If the E-Class is ordered with the seven-speed automatic transmission and DI-
RECT SELECT gearshift on the steering column, the shift/selector lever usually
found on the centre console is replaced by a closable stowage compartment with
a wood-trimmed sliding cover or a double cup holder suitable for various cups,
cans or bottles with a diameter of up to 82 millimetres. The control panel incur-
porating the controller and further buttons is located behind this. The soft
handrest, featuring indirect lighting in the ELEGANCE and AVANTGARDE
models, makes the controller extremely easy to operate and also serves as an
opener for the spacious stowage compartment between the front seats, which
has a capacity of around five litres and, as an option, can house the mobile-phone
cradle.
Inside the new E-Class, the welcoming interior appointments are finished in
pleasant colours. The Mercedes designers have compiled a wide range of colours
and colour combinations for the various lines and materials:
Mercedes-Benz offers a choice of twelve different paint colours for the body of
the new E-Class.
Likewise, the instrument cluster reflects the different characters of the lines: the
standard model and the ELEGANCE line have circular instruments with chrome
surrounds, white illumination and a black background. In the AVANTGARDE
cockpit, meanwhile, the instruments feature a matt-silver painted background
and deep, slanting tubes, giving them a sporty, elegant aura. Fine chrome rings
on the faces underline the high-quality impression of both cockpit variants.
Fewer switches but more functions. A simple way of expressing the basic princi-
ple behind the controls in modern-day cars. The controller on the centre tunnel
in the new E-Class puts a whole range of functions at the driver's fingertips. It is
linked to the large colour display on the dashboard and allows operation of the
navigation system, car radio, telephone, DVD player and other components of the
infotainment system. For other functions, Mercedes-Benz has developed hotkeys
which are located alongside the controller, on the centre console and in the door
Controllers, buttons, dials and displays are key interfaces between the driver and
the car. As well as being simple, precise and intuitive, they need to be a pleasure
to use and stir the emotions. This is why both looks and feel were top priorities
when the Mercedes designers came to design the controls for the new E-Class.
The exquisite integration of the switches and buttons into the interior design con-
cept was just as important as the pleasant feeling of touching the control surfaces
or the soft "click" heard when pressing the buttons.
This combination of safety technologies, which is unique in the world, make the
E-Class part of the "thinking" process – a car that is capable of seeing clearly,
reacting instinctively and acting autonomously thanks to radar, cameras and
sensors.
ATTENTION ASSIST, fitted as standard, even enables the new Mercedes Saloon
to "feel": the system's highly sensitive sensors monitor the driver's behaviour
and, based primarily on the steering wheel movements, detect when the driver is
becoming drowsy. With this system, Mercedes-Benz is making a further contribu-
Four years of development and testing work on the ATTENTION ASSIST system
revealed steering behaviour to be an extremely meaningful indicator of drowsi-
ness. In the tests involving over 670 drivers, the Mercedes scientists determined
that drowsy drivers have trouble steering a precise course in their lane, making
minor steering errors that are often corrected quickly and abruptly. This effect
occurs at an early stage when drowsiness kicks in – often before the dangerous
situation in which the driver falls asleep momentarily.
If the system detects drowsiness, it emits an audible warning signal and flashes
up an unequivocal message on the display in the instrument cluster: "ATTEN-
TION ASSIST. Break!"
Realistic tests confirm that motorists who use Adaptive Highbeam Assist are
safer on the road in the dark: dummies placed at the side of the road to simulate
pedestrians were detected from a distance of around 260 metres – around 150
metres earlier than is the case when conventional low beam is used – despite the
presence of oncoming traffic. The new Mercedes assistance system therefore of-
fers more than double the safety at night. What's more, it relieves driver stress as
there is no longer any need to repeatedly flick the stalk on the steering wheel. So
the driver can concentrate more on actually driving the car.
Adaptive Highbeam Assist is ready to act at speeds above 55 km/h and operates
autonomously once the driver has moved the rotary light switch to the "Auto"
position and selected high beam using the multifunction stalk on the steering
wheel.
As well as Adaptive Highbeam Assist, the Light package for the new E-Class in-
cludes the Intelligent Light System, whose five light functions are designed spe-
cifically for typical driving situations or weather conditions:
• Country mode
• Motorway mode
• Enhanced fog lamps
• Active light function
• Cornering light function
Low beam is replaced by country mode, which illuminates the driver's-side edge
of the road more brightly and widely than before. In the dark, this enables the
driver to appraise the situation more effectively and respond more rapidly when
other road users cross their path.
With the enhanced fog lamps, Mercedes-Benz improves driver orientation when
visibility is poor. The new lighting function is activated at speeds below 70 km/h,
as soon as the rear fog lamp is switched on. The variable headlamp technology in-
corporated in the Intelligent Light System makes it possible to pivot the bi-xenon
headlamp on the driver’s side outwards by eight degrees, while lowering the
beam of light at the same time. This adjustment illuminates the inner half of the
road more brightly and reduces the degree of glare from light reflected back by
the fog.
The Intelligent Light System, part of the Light package, also includes the active
light and cornering light functions. These are switched on automatically: depend-
ing on the steering angle, yaw rate and vehicle speed, the active light function
pivots the headlamps sideways by up to 15 degrees almost instantaneously,
thereby greatly enhancing illumination of the road. On an extended bend with a
radius of 190 metres, this system enables the driver to see 25 metres further than
is possible with conventional low-beam headlamps. This function operates in both
low-beam and high-beam mode.
Standard features on the distinctive twin-headlamp face of the new E-Class in-
clude halogen headlamps. For low beam, the Mercedes engineers have developed
a sophisticated projection system, which is housed in the two larger lamps. The
inner headlamps, based on reflection technology, provide the high beam and
serve as sidelights. Headlamp Assist, which switches on the headlamps auto-
matically when it is raining, at dusk/dawn, in the dark and when entering a
tunnel, is likewise specified as standard for the new E-Class.
When it comes to road safety, being seen is as just as important as seeing – and
not just at night. This is why the standard equipment package for the new E-Class
includes daytime driving lights which switch on automatically when the engine
is started. They are deactivated when the driver switches on low beam. E-Class
AVANTGARDE models and models equipped with the Light package or
Night View Assist PLUS feature daytime driving lights based on a total of
14 elegantly arranged LEDs which boast a very high light output but have a very
low energy consumption of just ten watts. These are dimmed when low beam is
switched on.
Mercedes-Benz also specifies LEDs as standard for the tail, brake and rear fog
lights. One of the advantages of LEDs is their quick response, meaning that
drivers behind can be warned earlier when the brakes are applied in the event of
danger. Like many modern Mercedes passenger cars, the new E-Class is fitted
with adaptive brake lights, which flash four times as fast as the hazard warning
lights during an emergency stop and, therefore, provide an extremely effective
warning for drivers behind if a head-to-tail collision is imminent.
The combination of directly and indirectly emitting LEDs used for the tail lights
ensures that the red sections of the tail lights, which are drawn deeply into the
car's flanks, are illuminated homogeneously, while the indirectly emitting LEDs
serve as background lighting and lend this light design its characteristic appear-
ance. LEDs are also used for the indicators on the AVANTGARDE model or on
models featuring the optional Light package or the Night View Assist PLUS
system. The new E-Class can feature a total of up to 354 LEDs, depending on
the level of equipment specified.
Mercedes-Benz has modified the familiar Night View Assist system from the
S-Class to include a special pedestrian-detection function. Hence the new name
Night View Assist PLUS. As soon as the system detects pedestrians up to
90 metres ahead of the E-Class, they are highlighted by means of a frame with
easily visible corners.
Night View Assist PLUS uses infrared technology to improve the driver's range
of vision in the dark and when there is oncoming traffic: two separate headlamps
illuminate the road with invisible and, therefore, non-reflective infrared light. A
windscreen-mounted camera designed to pick up precisely this type of light
records what happens in front of the car and sends the image to a display on the
dashboard. The clear, needle-sharp greyscale image that appears here shows
the scene in front of the car, allowing the driver to see pedestrians, cyclists or
obstacles on the road at an early stage.
Lane Tracking package: a steering wheel that vibrates when the car leaves
its lane unintentionally
The Lane Tracking package newly developed for the E-Class (available as an op-
tional extra) incorporates two assistance systems which help the driver stay in
lane and change lanes safely: Lane Keeping Assist and Blind Spot Assist.
The new Lane Keeping Assist system is based on a camera on the inside of the
windscreen, which can detect road markings by evaluating the difference in con-
trast between the road surface and the markings. Based on this information, an
electronic control unit determines the position of the E-Class and detects when
the Saloon leaves its lane on the left or right.
Unlike conventional systems of this type, the Mercedes assistance system also
assesses the driver's actions and, in so doing, can reliably ascertain whether the
car has left its lane intentionally or unintentionally. There is therefore no warning
If Lane Keeping Assist detects that the E-Class is leaving its lane unintentionally,
however, it activates an electric motor in the steering wheel, causing the steering
wheel to vibrate briefly three times – a discreet yet highly effective way of
prompting the driver to countersteer. The timing of the warning depends on the
width of the road and the type of lane markings. If the car crosses over a continu-
ous white line on the road, as opposed to a broken white line, the system emits its
warning earlier. Lane Keeping Assist operates at speeds of between 60 and 250
km/h – as soon as the system has detected a lane marking.
The second Mercedes system in the Lane Tracking package, Blind Spot Assist,
helps drivers to change lanes safely. It uses short-range radar sensors housed on
both sides of the rear bumper to monitor the areas directly to the side of and be-
hind the car. This process enables them to see if there is another vehicle in the
adjacent lane – in the blind spot. In such situations at speeds above 30 km/h, the
system informs the driver by illuminating a red warning triangle in the glass of
the exterior mirror. If the driver fails to see this warning and indicates to change
lanes, the warning triangle starts to flash and a warning signal sounds.
The newly developed Speed Limit Assist system (optional extra) reminds drivers
of the speed limit currently in force by displaying it in the instrument cluster –
a further contribution towards preventing accidents.
The image recorded by the windscreen-mounted camera, which monitors the area
in front of the car on a permanent basis, is scanned for round surfaces only by an
electronic control unit. These surfaces are then highlighted. In the next step, an
algorithm filters out all objects that are round but do not resemble traffic signs.
Some of the speed-limit signs in Europe – for example those seen when entering
or leaving towns in certain countries – are rectangular. In such cases, the assis-
tance system also scans the data stored on the navigation system's digital map to
check the plausibility of the camera image. The last speed limit detected disap-
pears from the display in the instrument cluster when the car enters a built-up
area, for example.
DISTRONIC PLUS and Brake Assist PLUS (optional extras) – Mercedes assis-
tance systems based on sophisticated radar technology – are highly effective at
helping to prevent accidents. This is one of the findings of an analysis carried out
by Mercedes-Benz based on representative accident-research data. This technol-
ogy can prevent a fifth of all head-to-tail crashes in Germany alone. On motor-
ways, the accident rate can be reduced by as much as around 36 percent.
Mercedes-Benz has further enhanced the radar technology for the new E-Class.
The systems are part of the optionally available Driver Assistance package, which
also includes the Lane Tracking package.
Accident research shows that drivers do not always react as quickly as is neces-
sary at critical moments – for example because they are distracted and therefore
do not recognise the immediate threat of a head-to-tail crash, or because they fail
to heed the warning signals given by an assistance system. The PRE-SAFE®
Brake, available as part of the optional Driver Assistance package, intervenes
in situations such as these by braking the car automatically.
It does so in two stages: around 1.6 seconds before the calculated impact point –
after three audible warning signals – the system initiates partial braking
autonomously and decelerates the car with around 40 percent of the maximum
braking power (approx four m/s²) as well as activating the reversible PRE-SAFE®
occupant protection systems as a precaution.
Realistic tests carried out by the Mercedes engineers have revealed that autono-
mous PRE-SAFE® braking reduces the impact speed by 16 km/h on average. The
system therefore acts like an "electronic crumple zone", offering the car occu-
pants even greater protection. The PRE-SAFE® Brake is active at speeds of be-
tween 30 and 200 km/h when moving vehicles are detected in front of the car.
The system also reacts if the car approaches a stationary queue of traffic, provid-
ing its speed is below 70 km/h.
Visual and audible After three audible If the driver still fails to
Collision warning warnings: automatic partial react: autonomous emergency
braking by PRE-SAFE® braking with maximum braking
Brake if driver fails to react power to reduce impact severity
A newly developed system that can help drivers to park safely works on the basis
of ultrasonic technology: sideways inclined sensors on the front bumper record
the length of a parking space as the car drives past it (at a speed of up to 35
km/h), and indicate on the display whether the space is large enough to park in.
After reverse gear has been engaged, instructions for safe parking appear on the
display in the instrument cluster.
Adaptive brake lights Standard: the brake lights flash to warn drivers behind if
the brakes are applied in an emergency.
Intelligent Light System Optional: incorporates five light functions specially config-
ured for typical driving situations and weather conditions.
Lane Keeping Assist Optional: detects the lane markings and warns the driver if
the car leaves its lane unintentionally.
Speed Limit Assist Optional: uses a camera to detect speed-limit signs and in-
dicates the current speed limit on the display.
Blind Spot Assist Optional: uses radar to monitor the areas to the side of and
behind the E-Class and warns the driver if there is a vehi-
cle in the blind spot.
Brake Assist PLUS Optional: uses radar to detect an imminent head-to-tail col-
(as part of DISTRONIC PLUS) lision and calculates the level of braking assistance re-
quired.
And the result is impressive to say the least: with a drag coefficient (cd figure) of
0.25, the new E-Class is the world's most aerodynamic standard-production sa-
loon in this market segment, undercutting the already excellent figure achieved
by the outgoing model (0.26) by four percent. The effect of the larger front end
has been compensated for almost entirely, meaning that the cd x A figure for
aerodynamic drag (drag coefficient multiplied by drag area) has only risen very
slightly. The figures:
The rear of a car affects the drag coefficient even more than the front section,
since the air swirl that can occur here acts like an invisible brake and increases
fuel consumption unnecessarily. One of the ways in which the Mercedes experts
prevent such air swirl is by incorporating a discreet, barely visible spoiler lip in
the central area of the boot lid. In addition to this, they equip the tail-light lenses
with special spoiler lips, which direct the airstream flowing along the car's flanks
a long way rearwards; were these small spoiler lips not included, the air would
flow inwards at the rear of the E-Class and create a vacuum, which would have a
negative impact on both aerodynamic drag and lift.
• Controllable fan shutter: allows the amount of cooling air to be limited as re-
quired, depending on the driving situation. Otherwise heavy pressure losses
would occur as the air made its way into the engine compartment (also see
page 87).
• Sealed joints between the bonnet and headlamps: ensure an even better air-
flow around the front section.
• Wheel spoilers on the front and rear wheels: improve the airflow around the
tyres and reduce lift.
• Cladding of the engine compartment and the underbody: optimises the flow
of cooling air from the engine compartment and prevents flow losses caused
by air blockage und swirl on the underbody.
The exterior mirrors on the new E-Class are yet another masterstroke on the part
of the aerodynamics engineers. Right from the start, their aim was to develop a
housing geometry that met specific requirements in three key areas: aerodynam-
ics, aeroacoustics and safety. And they succeeded in this aim. Aerodynamically
speaking, the shape of the mirror housings developed in the wind tunnel is so ef-
fective that the mirrors only account for around three percent of the body's total
aerodynamic drag. This result can also be heard – or rather not heard – as the ex-
terior mirrors have no effect on the body wind noise. During tests carried out in
the aeroacoustics wind tunnel, the Mercedes engineers recorded the same levels
on a test car without exterior mirrors as on the car fitted with the newly devel-
oped exterior mirrors.
Finally, the exterior mirrors also play a crucial role in terms of perceptual safety
as they improve the driver's visibility when driving in the rain. The mirror hous-
ings are designed so that any rainwater hitting them flows outwards in a narrow
groove running around the outside so that it can drip off at a precisely defined
point. As a consequence, the side windows remain largely clean, affording the
driver an unimpeded view of the exterior mirror and the outside. The A-pillars
likewise help to keep dirt away from the side windows as they feature special wa-
ter guides where the rainwater hitting the windscreen is collected before being
blown downwards and across the roof by the airflow.
The pioneering work carried out by Béla Barényi enabled Mercedes-Benz to de-
velop the basic principles of passenger-car safety in the 1940s and 1950s. And
these principles still apply to this day. Barényi's ideas first came to fruition in the
"Ponton" (three-box body) Mercedes (model series W 120) around 56 years ago in
autumn 1953. This precursor to the E-Class was the world's first car to feature a
crash-stable floor assembly, which enhanced occupant safety in the event of a
frontal or side impact.
Model series W 111/112 with the distinctive tail fins provided the next milestone
in the field of safety technology. From 1959 onwards, these Saloons were the first
models into which Mercedes-Benz incorporated front and rear crumple zones. In
the event of an accident, these zones absorb energy in a predetermined manner
and distribute the impact forces, thus greatly reducing the forces exerted on the
occupants. The precursor to the E-Class from the 1960s, the "tail fin" Mercedes
(W 110), likewise featured this safety body.
In the new E-Class, occupant protection actually begins in the phase leading up
to a possible accident. The Mercedes PRE-SAFE® invention activates protective
measures if there is a risk of an accident, allowing the seat belts and airbags to
deploy with maximum effect in the event of a collision. This multi-award-winning
technology is fitted as standard in the E-Class, where it offers even more func-
tions than previously.
The Mercedes PRE-SAFE® system takes its lead from nature in that it activates
protective measures as a precaution to protect the occupants and the car from an
imminent collision, just as living things react instinctively and search for cover
when they are in danger. PRE-SAFE® is able to recognise an impending accident
because it offers an intelligent synergy of active and passive safety features. It is
networked to Brake Assist and the Electronic Stability Program (ESP®), whose
sensors recognise potentially dangerous driving situations and then transmit this
information to the electronic control units within milliseconds. PRE-SAFE® also
uses these sensor data for anticipatory occupant protection.
What's more, the PRE-SAFE® protective measures are reversible: if the accident is
averted, the advance tensioning of the seat belts is halted automatically, and the
occupants are able to reset the positions of the seats and the sunroof. The antici-
patory occupant protection system is then ready for action again straightaway.
• The newly developed active multicontour seat (optional, also see page 67)
ensures that the driver and front passenger are seated even more securely,
thereby limiting dangerous whiplash movements of the upper body in the
event of an accident. If the PRE-SAFE® control unit detects a critical driving
situation, it activates the air chambers in the seat cushions and backrests in-
stantaneously. These then envelope the seat occupants and lend them extra
support. Tests at the Mercedes-Benz Technology Centre have shown that this
PRE-SAFE® function and preventive belt tensioning increase the distance be-
tween the shoulder and the inner door lining by up to 40 millimetres at a lat-
eral acceleration of 0.6 g, enabling the sidebag to fulfil its protective function
even more effectively.
• Driver and front-passenger seat belts • Bolsters in the seat cushions and back-
are tensioned rests of the active multicontour front
seats** are inflated
• Electrically adjustable front-passenger • Side windows at the front and rear are
seat** is moved backwards or forwards closed
into the optimum position whilst the
cushion angle and backrest inclination
are also optimised
• Sunroof** is closed
When installed in combination with the Driver Assistance package, which in-
cludes DISTRONIC PLUS and Brake Assist PLUS, PRE-SAFE® also uses the infor-
mation provided by the short-range radar sensors in the front bumper to tension
the front seat belts at the very last moment before an unavoidable collision, thus
reducing the forces exerted on the driver and front passenger during the crash.
Analyses performed during crash tests show just how important and effective an-
ticipatory occupant protection can be. In the case of belt tensioning, for example,
the precautionary measures mean that the driver and front passenger are held in
their seats in the best possible position and so do not move forwards as much be-
fore the impact, thus reducing the load exerted on the head and neck area. These
tests showed that the head was subjected to around 30 per cent less stress, while
the Mercedes engineers recorded a reduction of around 40 per cent in the neck
area.
Compared to the previous model series, the Mercedes engineers have enlarged
the deformation zones substantially in the front and rear sections as well as im-
proving the energy flows. The front crumple zone has four independently- acting
impact levels, meaning that the forces can be distributed over a wide area while
bypassing the passenger cell.
1) Sectional panels above the wheel arches form the upper side-member level.
From here, the impact forces are channelled into the A-pillars and, subse-
quently, into the roof frame.
3) The subframe to which the engine, steering and front axle are attached also
serves as an impact level in the event of a frontal collision. It is made of high-
strength steel and, depending on the engine variant, has been connected to
the newly developed floor side members by means of special supporting
tubes. As a consequence, the subframe can deform in a predetermined man-
ner and absorb energy in the event of a crash on the one hand and channel
high impact forces straight into the vehicle floor on the other.
4) The side skirts have been extended forwards to support the wheel and pre-
vent it from entering the footwell in the event of an offset frontal collision.
In order to provide specifically targeted front-wheel support and location,
Mercedes-Benz has also developed special struts and additional energy-
absorbing elements for the wheel arches. The struts are arranged diagonally
and prevent the passenger cell from sinking in the event of an impact.
Materials: around 72 percent of all body parts made from high-strength steel
Key aspects of the safety concept at the heart of the new E-Class include intelli-
gent design and meticulous material selection. More so than ever before,
Mercedes-Benz has given preference to ultra-high-strength steel alloys because
they offer maximum strength whilst minimising weight and, therefore, are essen-
tial for meeting the strict safety and durability requirements.
Around 72 percent of all the bodyshell panels for the new E-Class are made from
these grades of steel – a new record in passenger-car development. These ultra-
high-strength, high-tech alloys, which boast three to four times the tensile
strength of conventional high-strength steel grades, account for around eight per-
cent of the weight. They are used at points where the material can be exposed to
exceptionally high stresses during an accident – as a material for the B-pillars
and the side roof frames to provide side impact protection, for example, or at the
rear to produce a robust crossmember.
If these sophisticated alloys were not used, far more material would be required
in order to meet the stringent safety requirements. The B-pillar is a perfect case
in point: the body components which have to absorb high forces and transfer
these into the body structure in the event of a side impact consist of sheet-metal
shells and an extensive reinforcement which reaches as far as the upper edge of
the belt deflector. One of the shells and the reinforcement are made from ultra-
high-strength, hot-formed steel. Were they made using conventional sheet steel,
however, the B-pillars would be more than a third heavier. In other words, the
ultra-high-strength, high-tech alloy enhances safety whilst also reducing weight.
On top of all this, the Mercedes engineers have devoted special attention to the
hinges by developing mounting areas with a high load-bearing capacity to create
a robust side-structure assembly that provides the occupants with effective pro-
tection in the event of a collision.
Finally, the intelligent material concept involved the specifically targeted use of
aluminium and plastic, both of which help to save weight above all. Aluminium is
used for the bonnet, front wings, boot lid, parcel shelf and various load-bearing
sections, for example, while the front end is a hybrid construction made from
sheet aluminium and fibreglass-reinforced plastic. The front single-section alu-
minium crash boxes are inserted into the side members and bolted to them at the
side. The other front-end components are likewise bolted together and can there-
fore be replaced cost-effectively following an accident. Glass fibre matting-
reinforced plastic has been used to produce the spare-wheel well.
As well as being a major reason behind the high level of impact resistance, this
intelligently designed bodyshell enhances ride comfort or, to be more precise,
reduces noise and vibration. The Sindelfingen engineers paid particular attention
to the connecting points between the chassis and body, which have to withstand
extremely high loads. These were specifically reinforced to prevent road-induced
vibrations from being transferred to the body and so as not to spoil the driving
experience.
The passenger cell of the new E-Class is a robust structure which is virtually im-
mune to deformation and keeps the passengers' survival space intact, even at
high impact speeds, regardless of whether the collision is head-on, from the rear
or from the side, or whether the vehicle rolls over. The use of high-strength steel
and thicker panels plays as important a role here as the installation of additional
load-bearing members.
Other new features which are equally crucial for both occupant protection and the
rigidity of the bodyshell include the continuous floor side members, the insides
of which are further reinforced with additional sections. Their front sections con-
nect to the side members, thereby lengthening the load-bearing paths along
which forces can be distributed in the event of an impact. At the rear, the floor
side members extend as far as the crossmember beneath the rear seat unit to sta-
bilise the entire floor structure.
The Mercedes engineers have also incorporated sturdy aluminium transverse sec-
tions – known as transmission tunnel braces – into the floor assembly. One is
located beneath the transmission, and is designed to direct forces to the side of
Rear-end structure that has come through the toughest of crash tests
Multi-piece side members and a robust, flexible crossmember made from ultra-
high-strength steel form the key components of the rear-end structure. The rear
side members are continuous, closed box sections with carefully graduated mate-
rial thicknesses. These are able to absorb high forces, thereby making a decisive
contribution to occupant safety in the event of a rear impact. The bolt-on flexible
crossmember is manufactured using a flexible rolling process which likewise
allows the material thickness to be varied as required. Accordingly, the material
thickness on the outside of the crossmember – where impact loads are highest –
is greater than on the inside. The new E-Class therefore also meets the world’s
most stringent crash regulations where rear impact protection is concerned, for
example the 80-km/h test in the US.
With seven airbags fitted as standard, not to mention four seat-belt tensioners,
belt-force limiters and NECK-PRO crash-responsive head restraints for the driver
and front passenger, the new E-Class offers an even more extensive package of
safety equipment than its predecessor. The airbags, which can deploy in a matter
of milliseconds in the event of an accident, include two adaptive airbags (for the
driver and front passenger), a kneebag for the driver, two sidebags in the front-
seat backrests and two large windowbags which extend from the A-pillar to the
C-pillar during a side impact.
Three-point inertia-reel seat belts with belt tensioners and belt-force limiters are
fitted as standard for the driver, the front passenger and the occupants of the
outer rear seats.
Belt-force limiters • •
For the outer seats
Head restraints • •
With NECK-PRO function
Sidebags • Optional
Windowbags • •
Kneebag •
On the driver's side
The protection of those road users who are most at risk has always been a top
priority during the development of Mercedes passenger cars. Smooth-surfaced
bodies, energy-absorbing bumpers, flush-mounted door handles, laminated-glass
windscreens, folding exterior mirrors and recessed windscreen wipers are pedes-
trian-protection measures that have been features of Mercedes models for many
years. But, as ever, another top priority for the safety engineers is accident pre-
vention. So systems such as Brake Assist, the cornering light function and Night
View Assist PLUS play crucial roles. Fitting Brake Assist as standard alone has
reduced the rate of serious accidents involving collisions between pedestrians
and Mercedes passenger cars by 13 percent. The additional protective measures
Mercedes-Benz has introduced for the new E-Class are based on these high stan-
dards. Top of the bill is a newly developed Active Bonnet, which enlarges the de-
formation area, reducing the risk of injury to pedestrians. This system, fitted as
standard, includes three impact sensors in the front section as well as special
bonnet hinges pretensioned and arrested by powerful springs. Upon impact with
a pedestrian, the sensors send information to the electronic control unit which, in
turn, activates two solenoids in the hinges instantaneously. These solenoids re-
lease the arresters so that the rear section of the bonnet is pushed upwards by
50 millimetres by means of spring force. It all takes just a fraction of a second.
As well as being extremely fast, the newly developed Active Bonnet technology
has a further crucial benefit in that it is reversible. If the bonnet is released in an-
other type of collision, for example, Mercedes customers can reset it to its original
position and, therefore, reactivate the system themselves, allowing them to con-
tinue driving. In addition to this, the Mercedes engineers have increased the
deformation space between the bonnet and the assemblies beneath it by raising
the Saloon's exterior contours and lowering the engine, shock absorber towers,
reservoirs and control units. Like all the latest Mercedes models, the front
bumper on the new E-Class incorporates a flush spoiler lip with a bracing func-
tion, which provides a pedestrian with uniform cushioning at an early stage in a
collision.
Welcome home. The slogan for the new E-Class can be taken literally. Just by get-
ting in and closing the door, you find yourself in a totally different world. Noise,
stress and the rush of everyday life remain locked outside, replaced by an over-
riding feeling of comfort and relaxation. Elegant forms, fine materials, attractive
colours, comfortable seats and exquisitely designed details create an atmosphere
in which you immediately feel at home.
One of the key aspects the Mercedes engineers focussed on to create this excep-
tional level of comfort was the new dimensional concept for the body and the in-
terior, which differs from that of the outgoing model in many respects and thus
allowed a new form of "spatial planning". More space equals more comfort was
the principle the product planners applied to design a body that is 16 millimetres
longer, 10 millimetres lower and 32 millimetres wider than previously. Measured
against the outgoing E-Class model, the wheelbase length has been increased by
20 millimetres to 2874 millimetres, which is a major factor behind the enhanced
ride comfort and interior spaciousness. This is highlighted for example by the
seat reference point, effectively the distance between the front and rear seats,
which is crucial in determining the space in which the occupants are able to
move: it measures 848 millimetres (outgoing model: 838 millimetres) and is
therefore on a par with the level which, not so many years ago, was the standard
for top-end luxury cars.
The main dimensions* of the new E-Class compared to those of the previous
model:
In practice, these dimensions mean that there is now space for two jumbo suit-
cases side by side on the flat load-compartment floor or for four golf bags (includ-
ing clubs). The overall boot capacity of 540 litres (as per the VDA measuring
method) has been maintained despite the far more extensive basic equipment
package for the new E-Class. There are 78 litres of stowage space available in the
compartment beneath the luggage-compartment floor. And the optionally avail-
able folding rear-seat backrests allow Mercedes customers to increase the load-
carrying capacity depending on the transport task in hand as well as producing a
practically flat load bay. Standard-fit load-securing rings enable items of luggage
to be secured in place.
For fast and easy stowage of smaller items, Mercedes-Benz equips the load com-
partment of the new E-Class with a robust bag hook and stowage nets on the load
compartment side panelling. One new addition is the optional EASY-PACK load-
compartment box, which attaches below the parcel shelf. From here, the box
measuring around 530 millimetres in width can be pulled forwards and loaded
with ease as it unfurls downwards and has variable settings. The box has a
maximum capacity of 55 litres and can carry up to ten kilograms.
Many aspects of the multicontour seat for the new E-Class have been further
enhanced, prompting "Aktion Gesunder Rücken" (a German organisation that
promotes back health) to award the seat its coveted seal of approval. Multicontour
means that the occupants are able to adapt the contours of the seat to suit their
anatomy or personal preferences. This is made possible by inflatable air cham-
bers beneath the seat padding. A new method for adjusting the side bolsters al-
lows the backrest width to be adjusted continuously variably by up to 45 millime-
tres on each side – in other words by a total of up to 90 millimetres. In the outgo-
ing model, the maximum adjustment range was just 50 millimetres.
Another plus point of the new multicontour seat is the function for pneumatically
adjusting the seat cushion length. The front air cushion increases the seat cush-
ion length by up to 50 millimetres at the push of a button, allowing occupants to
relax their legs and ensuring good blood circulation.
The likewise new active multicontour seat offers the same comfort functions
and more than lives up to its name: fast piezo valves at the air chambers vary the
inflation pressure and volume of the air chambers in the backrest side bolsters
depending on the steering angle, lateral acceleration and road speed so as to offer
the driver and the front passenger even better support. This active function re-
lieves strain on the musculature and enhances well-being. Plus it improves safety
as the fast piezo valves allow the active multicontour seats to be integrated into
the PRE-SAFE® anticipatory occupant protection system (also see page 54): if the
PRE-SAFE® control unit detects a critical driving situation, it activates the air
chambers in the backrests almost instantaneously. These then envelope the seat
occupants and provide them with support, limiting the dangerous whiplash move-
ments of the upper body in the event of accident.
To ensure a relaxed and fatigue-free ride, the Mercedes engineers have developed
another special feature, available in conjunction with the active multicontour
seat, in the shape of a massage cushion in the backrest. It consists of seven air
chambers that are inflated and deflated cyclically so that the passengers feel a
Further features of the active multicontour seat include a luxury head restraint
with moving side bolsters, which also incorporates crash-responsive NECK-PRO
technology (see page 61).
*optional extra
Filled seat piping for a new comfort experience right from the off
For the E-Class, the Mercedes experts have further enhanced the quality of a
tried-and-trusted Mercedes concept: filled seat piping. This is a special form of
upholstery in which an additional layer of foam is inserted under the fabric or
leather cover. The soft upholstery makes the occupants feel comfortable and re-
laxed as soon as they take their seats in the car. The experts attach great impor-
tance to first impressions, in this case the impression a person has when sitting
in a car seat for the first time. All in keeping with the "welcome home" motto.
The design of the filled seat piping depends on the design and equipment line: the
base model and the AVANTGARDE line have seat covers with horizontal con-
tours, while the ELEGANCE line features vertical contours, evoking memories of
A newly developed moulded foam cushion effectively forms the seat's lower com-
fort zone. In the centre area, the Mercedes engineers have increased the foam
thickness by around twelve percent compared to the outgoing model. Coupled
with the overall softer feel of the material in the seat centre, this design provides
noticeably more comfort. In the area of the side bolsters, on the other hand, the
foam is harder so as to enhance lateral support. In this way, the experts achieve
an excellent pressure distribution, which helps relieve the strain on the spinal
column and provides specifically targeted support for the pelvic area.
Mercedes seat developers have always attached great importance to the optimum
distribution of the seat pressure as they view this as a key requirement for a
high level of long-distance comfort. Seat pressure distribution is adjusted in eight
different zones of the backrest and seat cushion, based on carefully acquired em-
pirical values. The backrests of the front seats, for example, are divided into sev-
eral pressure zones: whereas the foam is soft in the area of the cervical and lum-
bar curve, it is hard in the pelvic and shoulder areas, where optimum support is
required. On the seat cushion, the pressure gets progressively lower between the
hip and thigh areas – a key requirement for comfortable, fatigue-free car travel.
Because the human body is not designed to sit still for long periods, it needs sup-
port at specific points. One example is the lumbar lordosis – the area of the lower
part of the spinal column where the backbone curves forwards. This inevitably
leads to a hunched sitting posture – meaning that stress is exerted on one side
of the intervertebral discs. The lumbar lordosis therefore requires support when
sitting. Standard equipment for the driver's seat in the E-Class includes a lumbar
support which provides ergonomic support for the spinal column in the lumbar
region. If the Memory function is specified by the Mercedes customer, the two
front seats are equipped with electropneumatically adjustable four-way lumbar
supports including side-to-side adjustment as well as height and shape adjust-
ment.
The front-seat backrests consist of steel frames with springing and foam elements
whose contours, like the seat surfaces, provide even better lateral support. The
backrest height has been increased by around 30 percent in the area at the top of
the backrest to provide even better support for the shoulders.
When developing seats, the Mercedes experts do not merely think about classic
comfort features such as springing and damping. Moreover, they look at the all-
round wellbeing of the car occupants, including what is referred to as seat cli-
mate. The materials and structure of a Mercedes seat are designed to ensure
wellbeing whatever the weather and temperature outside. In the case of the
E-Class seats, this is achieved thanks to the breathable material mix and the high-
quality fabric or leather covers. The fabric covers contain 25 to 30 percent wool –
a natural material which, unlike synthetic fibres, displays excellent electrostatic
properties and, moreover, outstanding moisture absorption, which has a positive
effect on the seat climate in high temperatures.
Even greater climate comfort is provided by the optionally available actively ven-
tilated front seats: four ventilators in the seat cushion and in the backrest extract
cool air from the floor area of the interior and distribute it evenly through a venti-
lation tissue beneath the seat surface. The mild airflow can prevent the car's oc-
cupants from sweating, even when it is extremely hot outside.
As before, the front seat height, cushion angle and backrest inclination can be
adjusted electrically, while adjustment of the fore/aft position of the seat cushion
is performed manually. Plus the seats in the new E-Class have the largest fore/aft
adjustment range in this market segment: 277 millimetres. The individual seat
position can be adjusted in very small 4.5-millimetre stages and is therefore al-
most continuously variable, whereas the backrest inclination is fully continuously
variable. This means that very tall and very short drivers can adjust the seat so
that all of the Saloon's functions are within easy reach.
The fully electrically adjustable seats for the driver and front passenger, which
Mercedes-Benz supplies as optional extras, are even easier to use. In this case,
the fore/aft position, seat cushion angle, head restraint, steering column and
exterior mirrors can be adjusted by electric motors in addition to the seat height
and backrest angle. Three individual seat positions can be stored if the Memory
function is specified. In this case, a touch of a button on the inner door lining is
all it takes to move the seats, steering wheel and exterior mirrors to their pro-
grammed positions automatically.
Once the driver has removed the electronic ignition key from the new E-Class, the
steering wheel can be moved upwards to make it even easier to get out of the car.
The steering wheel then remains in this position until the ignition key is re-
inserted, providing the driver with more legroom when getting back into the
car as well.
For the rear passengers in the new E-Class, Mercedes-Benz has developed a
system comprising two individual seats offering an all-new comfort experience
(optional). The soft foam upholstery used for the seat cushion and backrest fea-
tures distinctive contours and makes travel on board the Saloon even more of a
pleasure. These luxury rear seats feature leather upholstery, a heating function
and their own head restraints as well as a centre console between them and a
through-loading feature allowing longer items to be carried in the boot. The head
restraints, adjustable for height and angle, have side bolsters which improve
A spacious stowage compartment with two cup holders for various cup, can or
bottle sizes is located beneath the leather-trimmed armrest. And the through-
loading module can be equipped with an optional ski bag.
Sophisticated sensors are another reason why the three-zone luxury automatic
climate control system does full justice to its name. These ensure that the desired
temperatures set by the occupants remain constant: even the standard-fit THER-
MATIC system features two sensors for the interior temperature, four sensors for
The standard equipment package for the new E-Class includes THERMATIC two-
zone automatic climate control. With this system on board, the driver and front
passenger can set the desired temperature using the rocker switches on the ele-
gant control panel in the lower section of the centre console. The OLED (organic
light emitting diode) display indicates the programmed levels. If automatic mode
is deactivated, the blower speed and air distribution can also be adjusted by
rocker switch. The "ZONE" function is new: at the push of a button, the tempera-
ture settings are synchronised, and the level selected by the driver is transferred
to the front-passenger side.
The cleaned air flows to the centrally arranged evaporator, which cools and,
therefore, also dries the air, depending on the temperature set by the car's occu-
pants. The temperature is then controlled with the help of the heater heat ex-
changer, which sets the desired outlet air temperatures. There are up to ten elec-
tric motors in total, whose job it is to control the cold and warm air flaps in the
mixing zones as well as the air outlets, meaning that practically every air outlet
can be regulated precisely as required. THERMATIC features 18 air outlets for
effective and uniform ventilation of the interior, while THERMOTRONIC includes
two additional rear outlets in the B-pillars.
THERMOTRONIC:
airflow for the three-zone
climate control system
As well as being more effective, the climate control systems for the new E-Class
are also audibly quieter than before. Newly calculated cross-sectional areas for
the air intake, the air ducts and the air-conditioning unit reduce the noise level at
maximum cooling output by around three decibels (dB (A)), for example. In addi-
tion, the air ducting has been lined with acoustic absorption elements and/or
sound-insulating foam.
Attractive design, a pleasant feel and perfect ergonomics are the three main at-
tributes of the dashboard and the centre console in the new E-Class – a harmoni-
As an option, the dashboard can be ordered with a two-tone design: while the
upper section and the centre console are finished in a darker shade, the lighter
contrasting colour used for the knee bolster, glove compartment lid and tunnel
makes these areas really stand out. The surface of the dashboard is made from a
polyurethane foam skin with additional padding. This sophisticated production
process allows both small radii and precise edges, plus it ensures a pleasant feel.
For particularly discerning motorists, Mercedes-Benz offers a dashboard trimmed
in high-quality sheeting with fine topstitching for a perfect finishing touch. This
item is part of the Exclusive package (optional extra), which also includes a fine
Alcantara trim for the roof lining, sun visors and pillar mouldings.
One of the main aims of the Mercedes engineers – to fuse elegant design with a
pleasant feel – is reflected in the door panelling. They achieve this aim by com-
bining high-quality materials such as fabric or leather and wood or aluminium
with scratch-resistant plastic boasting a new grain-effect finish. The wide arm-
rests on the door panelling are pleasingly soft to the touch and, therefore, excep-
tionally comfortable. Here the designers have integrated the control panel for the
power windows, the locking/unlocking switch for the doors and the exterior
mirrors so that it looks elegant and is also easy to reach and use. In addition to
the expansive wood or aluminium trim strips at waistline height and the optical
fibres for the ambient lighting in the ELEGANCE and AVANTGARDE models, the
door panelling incorporates a second trim level, adding a further elegant touch
beneath the armrests.
The centre console blends in harmoniously with the dashboard form and colour
concept. This is where the controls for the infotainment system and the optionally
available car phone are located, just below the air outlets. Beneath these, the but-
tons for the seat heating, seat ventilation, rear window blind, rear head restraints
and other optional extras are demarcated by a discreet chrome strip. The lower
section of the centre console houses the controls for the standard-fit automatic
climate control system.
A special paint has been used to treat the visible areas of the buttons and con-
trols, giving them a satiny shine and a soft finish. The experts call this "soft-touch
paint". Together with the sophisticated short-stroke buttons, which are easy to
press and have very little travel, this paint helps ensure a pleasant yet precise
feel. They buttons only need to be pressed once to activate or deactivate the func-
tion in question, and they always make a soft "clicking" sound to confirm that the
desired function has been activated.
A wealth of intelligently conceived details in the interior of the new E-Class high-
light the fact that the Saloon has been developed with the customer and, there-
fore, everyday practicality in mind:
• In the ELEGANCE and AVANTGARDE models, two stowage boxes, each with
a capacity of around 2.6 litres and suitable for carrying smaller items, are
housed beneath the driver's seat and front-passenger seat.
The aluminium controller on the centre console is one of the core elements of the
tried-and-tested control and display concept which Mercedes-Benz first unveiled
in the S-Class some years ago. It is based on the conviction that technology is
only perfect if people can understand and master its use intuitively. To achieve
this aim, the Mercedes experts have defined four basic principles that underpin
their work:
Key features of the Mercedes control concept include special hotkey-type buttons
which provide fast access to frequently used functions. This is why all the control
and display elements that are necessary or important during a journey are lo-
cated in the cockpit, i.e. in immediate proximity to the driver. These include the
switches and stalks for the lights, windscreen wipers, indicators and cruise
control (standard in models with automatic transmission).
Furthermore, in keeping with the "everything in the right place" logic, the
switches and buttons for the power windows, central locking and exterior mirrors
are where one would intuitively look for them: on the doors. In other words, the
driver does not need to learn anything new and, when it comes to the controls
too, feels at home immediately on board the new E-Class.
Alongside the controller on the centre console, the multifunction steering wheel
is one of the main protagonists of the sophisticated control and display concept.
Its buttons are linked to the central display in the instrument cluster and merely
need to be tapped with a thumb to gain fast access to a wide range of information
displayed right in front of the driver's eyes. The driver uses the left-hand button
in horizontal direction to mark one of the main menus on the central display and
in vertical direction to select the desired submenu. Each selection or setting is ac-
cepted by pressing the "OK" button, while the "Return" button is used to return
quickly to the next-highest menu level.
The buttons on the right-hand side of the multifunction steering wheel are used
for adjusting the volume (vertical), activating the mute function (middle) and
using the car phone (horizontal). Beneath these is an additional button for activat-
ing the LINGUATRONIC voice-operated control system.
There are five instruments in the cockpit to provide the driver with all the neces-
sary information: speedometer (middle), rev counter (right), clock (right), coolant
temperature gauge (far right) and fuel gauge (far left). Thanks to black-panel tech-
nology, the indicator and warning lights assigned to the various circular instru-
ments are not visible during normal driving; the driver only sees these when the
ignition is switched on or if a fault occurs.
The lower section of the central display is used for displaying icons that provide
information about the status of the driver assistance systems as well as digital
readouts of the outside temperature, transmission gear and transmission mode
(if an automatic transmission is fitted). One of the new features is the fuel con-
sumption and gearshift indicator (if the six-speed transmission is specified),
which informs the driver of the current fuel consumption and at what point the
next-highest gear should be selected in order to save fuel and reduce CO2 emis-
sions (also see page 89).
In the centre of the dashboard – where it can be easily seen by the driver and the
front passenger – a large colour display in 16:9 format provides information
about all the infotainment system functions. There are two versions of this
sophisticated AM-TFT (Active Matrix Thin Film Transistor) display available,
depending on the equipment specified for the E-Class: a 5.8-inch version for the
Audio 20 and Audio 50 APS devices or a high-resolution 7.0-inch version for
COMAND APS (also see page 82).
The controller on the centre console incorporates the main controls for the info-
tainment systems and allows fast and easy access to the devices' clearly struc-
tured menus. This turn/push control can be moved in eight directions: turning
the controller selects the main menu and submenus on the display, while press-
ing it activates or accepts the displayed function or setting. The "R" and "C" but-
tons in front of the controller are used to exit submenus quickly or delete entries.
As the infotainment control system has been designed redundantly, the car radio,
CD/DVD changer, telephone and navigation system can be operated either using
the controller or at the push of a button. This is the purpose of the function but-
tons on the centre console, which are positioned ergonomically so that the driver
can reach them easily without having to take their eyes off the road.
All of the devices include speed-sensitive volume control, a keypad for entering
telephone numbers and radio frequencies, a colour display in the centre of the
dashboard and a Bluetooth interface to connect a mobile phone to the hands-free
system wirelessly. Eight loudspeakers fitted as standard in the doors deliver su-
perlative sound.
Features of the Audio 20 CD system, fitted as standard in the new E-Class, in-
clude a CD player (with MP3 capability), a dual tuner for FM/MW/LW/SW, auto-
matic station search, RDS function (for FM reception) and a 4 x 20-watt amplifier.
In addition, COMAND APS includes a Music Register for around 1000 com-
pressed music tracks in MP3, WMA or AAC format, which can be downloaded
from PC memory cards. The system has a saved database ("Gracenote"), enabling
it to recognise music tracks played from a CD, DVD or the Music Register and
then display the title of the track and the artist on the display. Mercedes-Benz
combines COMAND APS with LINGUATRONIC voice-operated control and a
text-to-speech function as standard, allowing the driver to listen to route-specific
traffic reports, SMS messages, address book entries or station names. New traffic
reports relevant to the current route are read out automatically by the system.
For the new E-Class, Mercedes-Benz has put together an extensive raft of meas-
ures, which is one of the key factors behind the reduction in fuel consumption of
up to 23 percent. From the power steering to the tyres, from the fuel pump to the
alternator, the development engineers scrutinised a wide range of components to
determine if and how lightweight designs, new forms, more efficient control or
enhanced functioning could be employed to save fuel. Although many of the indi-
vidual measures only improved fuel economy by the odd percentage point or two,
together they add up to a substantial saving.
The aerodynamic drag of a car rises by the square of the car's speed and, at just
80 km/h, accounts for around 50 percent of all drag and rolling resistance. These
figures show just how important aerodynamics are when it comes to fuel con-
sumption and CO2 emissions – especially when driving at higher speeds. Reduc-
ing the drag coefficient (cd figure) by 0.01 only brings about a fuel saving of 0.04
litres per 100 kilometres in the New European Driving Cycle (NEDC) due to the
low average speed of 33 km/h; however, in the real world – for example at a
motorway speed of 130 km/h – this reduction in the cd figure equates to a fuel
saving of up to 0.15 litres per 100 kilometres.
One of the main reasons behind this outstandingly low drag coefficient is the
new, electropneumatically controlled fan shutter. Its development is based on
the knowledge that the air flowing through the radiator and the engine compart-
ment accounts for up to ten percent of a car body's total aerodynamic drag. The
fan shutter allows the engine's cooling air quantity to be limited in line with
requirements, thus saving fuel. In essence, this means that, when the engine is
running under part load and requires relatively little cooling, the radiator grille is
closed by a circular system of louvres located behind the radiator. For minimum
cooling, the shutter allows just a small amount of residual air to enter the engine
compartment, but opens completely when the sensors signal that more cooling air
is required.
The fact that the area around the radiator is hermetically sealed ensures that the
fan shutter works extremely effectively, allowing precise control of the air flow-
ing into the engine compartment.
The most important aspect when trying to save fuel and reduce CO2 emissions is
to avoid unnecessary energy losses – both internal losses caused by friction in
the powertrain and losses due to drag and rolling resistance.
The same basic principle applies to the automatic climate control system in the
new E 200 CDI BlueEFFICIENCY model: if the air conditioning system does not
require any cooling power, the air-conditioning compressor is disengaged from
the engine's belt drive.
Each time the car is braked, kinetic energy is converted into heat and therefore
goes to waste. This is why the E-Class incorporates efficient alternator manage-
ment. This means that, whenever the engine is coasting and whenever the vehi-
cle is braked, the voltage level in the vehicle electrical system is increased and
the battery is charged. This increased alternator load assists the driver with brak-
Energy saving: engine switched off at traffic lights and tips for economical
driving displayed in the cockpit
The tyres also help to minimise fuel consumption. The E-Class is fitted with
newly developed tyres whose rolling resistance has been reduced by up to
17 percent without impairing their outstanding handling and braking
characteristics.
"Less is more". This slogan certainly proves true when looking under the bonnet
of the E-Class. That's because the newly developed and modified four-cylinder
powerplants have a higher output than the previous six-cylinder units, despite
the reduction in displacement. Plus they return impressive fuel-consumption fig-
ures that were previously only achievable in the compact-car class. The Mercedes
strategy is to use turbocharged engines with lower displacement in place of high-
displacement, non-turbocharged engines. Key benefits of the concept include
lighter weight, reduced internal friction and a more economical fuel-consumption
map.
The new four-cylinder diesel engine in the E 250 CDI BlueEFFICIENCY model,
for example, is proof that the plans have worked out successfully: with an output
of 150 kW/204 hp, a peak torque of 500 Nm and a displacement of 2.1 litres, it
develops around seven percent more power and delivers 25 percent more torque
than the previous V6 diesel engine with a displacement of three litres whilst
consuming around 23 percent less fuel: just 5.3 litres per 100 kilometres (NEDC
combined figure), making it far more fuel-efficient than comparable saloons in
this performance class. The CO2 emissions figure for the new four-cylinder diesel
models is 139 grams per kilometre – up to 24 percent lower than the figures
achieved by the previous CDI models.
As with carbon dioxide emissions, the engines for the new E-Class have also
taken a further major step towards the future when it comes to exhaust gas
emissions: all of the powerplants meet the requirements of the EU 5 standard,
whose limits are up to 80 percent more stringent than those in previous stan-
dards. And with the new E 350 BlueTEC, Mercedes-Benz offers the world's
cleanest diesel, undercutting the limits of the EU 6 standard, which is not even
due to come into force until 2014.
The newly developed diesel engine extends the range of four-cylinder CDI units
for the E-Class to three. These engines span the power output range from
100 kW/136 hp to 150 kW/204 hp; fuel consumption and CO2 emissions in all
the new four-cylinder diesel engines have been reduced to just 5.3 litres per
100 kilometres and 139 grams per kilometre respectively (NEDC combined fuel
consumption).
Newly developed piezo injectors are key components in the latest CDI genera-
tion. They use their piezoceramic properties to change their crystal structure –
and therefore their thickness – in a matter of nanoseconds when electrical volt-
age is applied. The injectors are equipped with a stack of thin piezoceramic layers
(called the "piezo stack") to enable them to achieve a sufficient overall lift from
the very small lift per layer. In contrast to the systems commonly used to date,
this lift activates the nozzle needle directly, so that the fuel injection can be ad-
justed more precisely in line with the current load and engine-speed situation –
for example by means of precise multiple injections, which have a favourable
effect on emissions, fuel consumption and combustion noise. What's more, the
Another key factor behind the impressive output and fuel consumption at full
load with respect to emissions is the maximum ignition pressure. And, with 200
bar, the new four-cylinder diesel unit from Mercedes-Benz is among the leading
contenders in the field of passenger-car diesel engines.
The new diesel engine in the E 220 CDI BlueEFFICIENCY and E 250 CDI
BlueEFFICIENCY models marks the debut of two-stage turbocharging in a
standard-production diesel engine for passenger cars at Mercedes-Benz. The aim
is to achieve further advantages compared to a single-stage turbocharger, for
example a further improvement in start-up performance and peak output. A
single-stage turbocharger with variable nozzle turbines is used in the
E 200 CDI BlueEFFICIENCY model. The lower engine power allows a smaller
turbocharger to be used and, therefore, ensures likewise excellent start-up per-
formance.
The compact module for the new two-stage turbocharger consists of a small high-
pressure (HP) turbocharger and a large low-pressure (LP) turbocharger. These
are connected in series, and each has a turbine and a compressor driven by this
turbine. The HP turbine is located directly at the exhaust manifold and initially
allows exhaust gas to flow through it; it then rotates at up to 215,000 revolutions
per minute. The HP turbine housing features an integral bypass duct, which can
be opened or closed by means of a charge-pressure control flap triggered by a
vacuum cell. If the flap is closed, the whole exhaust stream flows through the HP
turbine, meaning that the exhaust-gas energy is available solely for the HP tur-
bine drive. This means that the optimum charge pressure can be built up at low
engine revs.
As the engine speed increases, the charge-pressure control flap opens, primar-
ily to prevent the HP turbocharger from becoming overloaded. A portion of the
exhaust stream then flows through the bypass duct to relieve the HP section.
The two compressors are likewise connected in series and are in addition con-
nected to a bypass duct. The combustion air from the air cleaner first flows
through the low-pressure compressor, where it is compressed as a function of the
LP turbine's operating energy input. This pre-compressed air then passes into the
high-pressure compressor, which is coupled to the HP turbine, where it under-
goes further compression – the result is a genuine two-stage turbocharging
process.
The key benefit of this sophisticated, on-demand control of the combustion air
supply by means of two turbochargers is the improved cylinder charging and,
consequently, a high torque even at low revs. What's more, fuel consumption is
reduced. During normal operation, the advantages of this concept can be seen in
the harmonious driving characteristics without turbo lag, a good torque curve
across the entire engine speed range, spontaneous throttle response and
noticeably improved performance.
The newly developed EGR valve works like a rotary disc valve and ensures pre-
cise control of the fresh air and recirculated exhaust gas. So as to optimise the
quantity of exhaust gas recirculated and thereby achieve high recirculation rates,
the exhaust gases are cooled down as required in a highly efficient heat ex-
changer with a large cross-sectional area. Together with the HFM (hot-film air-
mass sensor) module integrated in the fresh-air ducting, which provides the
engine control unit with precise information about the current fresh-air mass, this
setup brings about a significant reduction in nitrogen oxide emissions.
The combustion air subsequently flows into the charge-air distributor module,
which supplies air to each cylinder in a uniform manner. Built into the distributor
module is an electrically controlled intake port shutoff, which allows the cross-
sectional area of each cylinder's intake port to be smoothly reduced in size. This
alters the swirl of the combustion air in such a way as to ensure that the charge
movement in the cylinders is set for optimum combustion and exhaust emissions
across the full range of engine loads and speeds.
Another of the highlights of the new four-cylinder diesel engine is the rear-
mounted camshaft drive, which allows statutory pedestrian protection require-
ments to be met when the engine is installed longitudinally and the bonnet rises
from front to rear. The valve timing mechanism is another new development
and reduces friction at the 16 intake and exhaust valves, which are controlled by
one overhead intake camshaft and one overhead exhaust camshaft acting via cam
followers featuring hydraulic valve clearance compensation. The camshaft,
Lanchester balancer and the ancillary assemblies are driven by a combination of
gearwheels and just a short drive chain.
The switchable water pump, another highlight of the new Mercedes diesel en-
gine, helps to quickly heat up the combustion chambers and the friction partners
as well as reducing fuel consumption and untreated emissions. The pistons are
Six-cylinder CDI engine: higher output and torque but lower fuel consumption
In a similar vein, the V6 diesel engine for the new E-Class is one of the most so-
phisticated compression-ignition units on the world market. It offers substantially
greater output, comfort and driving enjoyment than other engines thanks to the
immense torque of 540 Nm alone, which is available between 1600 and 2400
rpm, ensuring outstanding agility when accelerating from rest and exemplary
flexibility when accelerating in any gear. To put this into figures, the E 350 CDI
BlueEFFICIENCY model (170 kW/231 hp) accelerates from 0 to 100 km/h in 6.8
seconds.
Despite the higher output and torque, fuel consumption has been reduced by
0.5 litres to 6.8 litres per 100 kilometres (NEDC combined figure), equivalent to
179 grams of CO2 per kilometre. The 7G-TRONIC seven-speed automatic trans-
mission is specified as standard for the E 350 CDI BlueEFFICIENCY model.
The Mercedes engineers have gone to great lengths to optimise the technology at
the heart of the V6 diesel engine, reducing the compression from 17.7 to 15.5,
enhancing the turbocharger with a more efficient EGR cooling zone, switchable
bypass duct, ceramic glow system, modified injection nozzles and optimised air
ducting.
BlueTEC is a key concept for the future of the diesel engine. Thanks to the highly
efficient emission control system developed by Mercedes-Benz, the compression-
ignition models meet the strictest of emission requirements, making them the
world's cleanest diesel cars. This technology will be available for the E-Class in
For its installation in the BlueTEC model, the V6 engine has been modified in de-
tail, among other things to further reduce in-engine untreated emissions and to
meet the statutory requirements with respect to on-board diagnostics (OBD). The
emission control system features a close-coupled oxidation catalytic converter
and a diesel particulate filter which is located in the firewall area. Regeneration
times are reduced as a result.
At the heart of the BlueTEC system are two SCR catalytic converters (SCR =
Selective Catalytic Reduction) and an upstream "AdBlue®" injector. "AdBlue®" is
an aqueous urea solution which converts the nitrogen oxides (NOx) in the SCR
catalytic converters into harmless nitrogen through a process of reduction. The
complex exhaust gas aftertreatment process is monitored and diagnosed by
several sensors, including a differential pressure sensor and an oxygen sensor
as well as NOX and temperature sensors.
Rated output 100 kW/136 hp 125 kW/170 hp 150 kW/204 hp 170 kW/231 hp 155 kW/211 hp
Fuel consumption** 5.3 l/100 km 5.3 l/100 km 5.3-5.5 l/100 km 6.8-7.1 l/100 km 7.0 l/100 km
CO2 emissions*** 139 g/km 139 g/km 139-144 g/km 179-186 g/km 183 g/km
Emission standard EU 5 EU 5 EU 5 EU 5 EU 6
CGI appears at the end of the model designation of the four- and six-cylinder en-
gines for the new E-Class, signifying that Mercedes-Benz uses direct petrol injec-
tion for these powerplants -- a technology which allows further advances when it
comes to reducing petrol consumption.
Compared to conventional port injection, direct fuel injection allows higher com-
pression and, therefore, improved thermodynamic efficiency, saving motorists
money at the pump: the new four-cylinder direct-injection powerplants for the
The new four-cylinder petrol engines combine excellent economy with out-
standing power delivery and agility, as highlighted by the performance figures for
the E 200 CGI BlueEFFICIENCY and E 250 CGI BlueEFFICIENCY models:
The four-cylinder engines are made almost entirely of aluminium: the crankcase
is made of cast aluminium, while a special, high-strength aluminium alloy is used
for the cylinder head. Two forged overhead camshafts with variable adjustment
are used to control the 16 valves. A vane-type adjuster with integrated control
valve allows fast and smooth adjustment of the timing, ensuring that it is always
at the optimum setting. This setup has two advantages: firstly, the variable cam-
shaft adjustment enables a high torque yield even at low revs; secondly, this
technology allows high specific outputs. The valves are controlled by means of
cam followers and feature maintenance-free, hydraulic valve clearance compensa-
tion.
Mercedes-Benz has a long tradition in the field of direct petrol injection. As early
as the mid-1950s, the Stuttgart manufacturer unveiled this technology in the
300 SL, the legendary "Gullwing" model. This classic sports car was the first se-
ries-produced automobile to feature a four-stroke engine with direct injection --
a sensational development that boosted the six-cylinder powerpack's output
significantly.
In the direct-injection system, the air and fuel are not mixed until they reach the
combustion chambers. With the help of an injector, the fuel is injected into the
cylinders at an angle of 30 degrees and, depending on the engine operating char-
acteristics, at a pressure of up to 140 bar. Here the fuel droplets and the air parti-
cles form a mixture which is guided to the spark plugs via specially shaped re-
In order to ensure optimum swirl in the mixture, thus making combustion fast
and as complete as possible, the CGI engines have intake ports with specially cal-
culated flow characteristics. An adjustable swirl flap is also used so as to pro-
duce high turbulence in certain operating ranges and thus improve the combus-
tion process. The high-pressure fuel pump is driven by the intake camshaft, while
a quantity control valve integrated in the pump module ensures on-demand me-
tering of the fuel supply. A pressure regulator with its own sensor, monitored by
the engine control unit, controls the pressure in the fuel line (rail), which is di-
rectly connected to the multi-hole solenoid injectors. The four-cylinder direct-
injection units operate in the homogeneous range, in other words with a
stoichiometric air-to-fuel ratio of 14.6 : 1 (Lambda = 1), which is important for
emission control by means of three-way catalytic converter. The new four-
cylinder direct-injection engines meet the requirements of the EU5 emission
standard.
In addition to exemplary power delivery, low fuel consumption and low exhaust
emissions, the new Mercedes four-cylinder engines have a further advantage,
namely outstanding refinement thanks in no small part to the newly developed
Lanchester balancer: two forged shafts supported in three bearings, which are
arranged below the crank mechanism and counter-rotate at twice the crankshaft
speed. In so doing, they compensate for the inertia forces which are caused by the
motion of the pistons, for example, and can lead to irritating vibrations. The alu-
minium housing that contains the bearing-mounted balancer shafts is located in
the oil sump, where it is bolted to the crankcase from below. The crankcase also
contains the controlled engine oil pump, which is driven by one of the two shafts
by means of a gear pair.
The E 350 CGI BlueEFFICIENCY model is equipped with the world's first petrol
engine to feature spray-guided direct injection. The six-cylinder powerplant de-
velops 215 kW/292 hp and provides a peak torque of 365 Nm from 3000 rpm.
Thanks to the state-of-the-art engine technology, which Mercedes-Benz has modi-
fied right down to the last detail, fuel consumption is reduced to between 8.5
and 8.8 litres per 100 kilometres (NEDC combined figure), which is 0.5 litres per
100 kilometres less than the figure achieved by the outgoing model. These exem-
plary performance and fuel-consumption figures are achieved using cost-efficient
premium unleaded petrol (RON 95).
Fast and precise piezo injectors are among the key components of the second-
generation direct petrol injection system. They open their nozzle points outwards,
The combustion process with several injections in succession per combustion cy-
cle developed by Mercedes engineers also enhances the refinement and emission
characteristics of the V6 engine. Tests show that untreated emissions (hydrocar-
bons) are reduced by more than half in the warm-up phase. Plus the specifically
targeted injection and combustion control allows higher temperatures in the ex-
haust manifold, ensuring faster heating of the catalytic converters.
Four valves per cylinder, variable intake and exhaust camshaft adjustment, a two-
stage intake manifold, a balancer shaft and intelligent thermal management are
further highlights of the V6 engine with direct injection. The crankcase and
cylinder head are made of aluminium; the cylinders are equipped with liners that
have a low-friction aluminium-silicon coating.
The eight-cylinder unit in the E 500 model – the flagship powerplant in the new
generation of Mercedes-Benz V engines – incorporates an extensive technology
package to create a blend of high output and torque yield with exemplary refine-
ment and effortlessly superior agility. The extent of the powerplant's capability is
highlighted by the performance figures for the new top-of-the-range E-Class
model, which is equipped with the 7G-TRONIC 7-speed automatic transmission as
standard:
Rated output 135 kW/184 hp 150 kW/204 hp 215 kW/292 hp 285 kW/388 hp
Fuel consumption** 6.8 l/100 km 7.3 l/100 km 8.5-8.8 l/100 km 10.9-11.2 l/100 km
CO2 emissions*** 159 g/km 174 g/km 199-205 g/km 256-261 g/km
Emission standard EU 5 EU 5 EU 5 EU 5
For the E-Class, Mercedes-Benz offers a new generation of the 4MATIC all-wheel-
drive system, which is even more efficient, even lighter and even more compact
than the previously installed all-wheel-drive technology. These advantages over
the outgoing model are evident in the improved traction and lower fuel consump-
tion.
Three of the models are available with all-wheel drive: the E 350 4MATIC with a
six-cylinder engine developing 200 kW/272 hp consumes 9.7 litres of premium
unleaded petrol per 100 kilometres (provisional NEDC combined figure), making
it 0.7 litres per 100 kilometres more economical than before.
In the case of the E 350 CDI 4MATIC BlueEFFICIENCY model (170 kW/231 hp),
the fuel saving compared to the comparable predecessor model amounts to
0.6 litres per 100 kilometres. The V6 direct-injection diesel engine posts a fuel
consumption figure of 7.3 litres per 100 kilometres (provisional NEDC combined
figures). With the E 500 4MATIC model, meanwhile, the Mercedes engineers
have succeeded in reducing the fuel consumption by 0.9 litres per 100 kilometres
compared to the outgoing model.
Emission standard EU 5 EU 5 EU 5
The permanent all-wheel-drive system, which works in tandem with the standard-
fit Electronic Stability Program (ESP®), really comes into its own in poor weather
conditions such as rain, snow or black ice as well as when starting off, accelerat-
ing, cornering at speed or driving on poor road surfaces. In these situations, the
electronically controlled 4MATIC system greatly enhances traction, directional
stability and road adhesion.
Unlike before, the transfer case is now integrated directly in the 7G-TRONIC
transmission. The transfer case consists of a planetary centre differential and two
bevel gears, which form the side output to the front axle. The centre differential
produces the newly defined torque distribution between the front and rear axles –
45 to 55 percent (previously 40 to 60 percent) – which is noticeable above all in
the improved directional stability, road adhesion and traction compared to the
outgoing models.
A further highlight of the new powertrain concept is the compact side output to
the front axle gear, which is based on a one-stage concept, meaning that a com-
plete gear stage can be omitted compared to the previous 4MATIC drive system.
Furthermore, the rear universal joint on the propshaft is integrated in the power
take-off output gear. This space-saving design allows the propshaft to the front
axle to be routed very close to the transmission without having to make modifica-
tions to the bodyshell.
The significantly higher efficiency of the 4MATIC drive system and the resulting
lower fuel consumption compared to the predecessor models is largely down to
the omission of the gear stage for the transfer case power take-off and an im-
proved oil supply, since the integral design means that the transmission and the
transfer case share the same oil circuit.
The new double-disc clutch located on the centre differential produces a basic
locking torque of around 50 Nm between the front and rear axles. In this system,
a cup spring preloads the clutch pack with a permanent force. If the wheels on
one of the two axles start to spin, the relative movement of the discs causes a fric-
tion torque to be transmitted from the faster-turning axle to its slower-turning
counterpart.
This principle of variable torque displacement between the front and rear axles
improves the traction, directional stability and road adhesion of the 4MATIC
models. The traction assistance provided by the double-disc clutch is especially
noticeable when the friction ratio between the tyres and the road is low, since the
clutch locks the powertrain mechanically during moderate starting if the friction
coefficient between the tyres and the road is less than μ = 0.3 (more or less
equivalent to snow). The wheels are prevented from spinning in such a way as to
avoid what is known as the "polishing effect", which leads to a reduction in the
friction coefficient. Another advantage of the double-disc clutch is the improved
load-change characteristics of the 4MATIC models.
Intelligent use of aluminium and steel reduces the weight of the front axle by
twelve percent compared to the outgoing model. The forwards-slanting torque
struts and the cross struts are made of aluminium.
The front-axle components, steering gear, engine and transmission are pre-
mounted on a high-strength-steel subframe which is bolted securely to the body's
side members, making it a key component in the front crash structure of the new
E-Class: in the event of a frontal impact, the subframe forms a separate load-
bearing path along which the impact energy is absorbed at specific points (see
page 56). The stiffness at the connecting points between the subframe and the
body where load is transferred as a result of the forces and vibrations produced
by the chassis and suspension has been increased substantially, all of which
translates into more agile and more precise handling.
As well as modifying the chassis and suspension, the Mercedes experts have
newly developed the steering for the new E-Class, thus further enhancing steer-
ing precision, response and steering comfort. Standard equipment for the new
E-Class includes rack-and-pinion power steering with a variable ratio, which is
more indirect in the central position compared to the outgoing model and, there-
fore, helps to improve directional stability and road adhesion at high speed. When
the steering wheel angle exceeds around 100 degrees, the ratio becomes more di-
rect to reduce the number of steering wheel turns required to park or manoeuvre.
Mercedes-Benz offers the Direct-Steer system that has proven such a resounding
success in the SL-Class as an optional extra (standard for the V6 and V8 models).
It fully lives up to its name by providing the driver with more direct response
when cornering and, therefore, even more agile handling. In short, it delivers
even more driving enjoyment. Hence the Direct-Steer system offers all the bene-
fits of the previously installed speed-sensitive power steering system – less steer-
ing effort is required at low speed, when manoeuvring or parking, for example –
whilst also enhancing handling dynamics.
The variable rack ratio, which adjusts in line with the steering angle, increases
sharply as soon as the angle reaches five degrees, meaning that the driver does
not have to move the steering wheel a great deal when cornering. The E-Class re-
sponds more spontaneously, and the driver has even more control over the car
when greater manoeuvrability and agility are required, such as when driving on
twisting country roads, i.e. at medium speed and with medium steering angles.
Ratio progression in
the Direct-Steer
system:
improved agility once
the steering angle ex-
ceeds just five de-
grees
Ratio (mm/steering wheel rev.)
63.87 mm/SW rev. (i=13) Direct-Steer system
50.22 mm/SW rev. (i=17) Standard steering Angle (°)
In other driving situations, meanwhile, the system offers the same advantages as
the proven speed-sensitive power steering system and even goes one step further
in some cases. For instance, the new Mercedes steering can be even more indi-
rectly configured in the central position than previous steering systems, giving
the driver an exceptionally assured steering feel when driving at high speed as
well as improving straight-ahead driving and directional stability. When driving
slowly or parking, the new technology combines with the speed-sensitive power
steering to provide even more comfort than before because the direct ratio further
reduces the steering effort required.
Mercedes' multi-link independent suspension, which has proven itself time and
again over a period spanning more than 25 years, has been further modified for
use in the new E-Class in order to meet more stringent requirements in terms of
comfort and agility. Modifications include the axle carrier's front cross-bar, which
now has a larger support base at the connecting points with the car's body. As a
consequence, the forces that can be transferred into the passenger cell are re-
duced: a comfort benefit that is particularly noticeable when driving over expan-
sion joints running across the road, for example.
In keeping with the lightweight-design concept at the heart of the new E-Class,
wheel location components such as struts, hub carriers and the metal sections of
the elastomer bearings are largely made of aluminium. The rear-axle subframe is
made of high-strength steel.
As well as the standard-fit DIRECT CONTROL suspension with steel springs and
amplitude-dependent damping system, Mercedes-Benz offers sports-tuned sus-
pension with reinforced anti-roll bars and 17-inch light-alloy wheels for the
AVANTGARDE line. If this suspension system, also available as an optional extra
for the other model variants, is specified, the body is lowered by 15 millimetres.
A total of seven sensors monitor the driving situation and the position of the
body, sending their information to an electronic control unit, which also proc-
esses information concerning road speed, steering wheel angle, braking torque
and engine torque, using this data to calculate the optimum shock-absorber char-
acteristics. The system adjusts the damping force for each wheel individually, de-
pending on the current road conditions and driving situation. When driving nor-
mally, soft damping settings are also selected if the road surface is poor. This
mode offers the E-Class occupants maximum comfort without impairing the out-
standing directional stability, road adhesion or handling safety. As the driving
style becomes more dynamic, the shock-absorber settings are adapted continu-
ously and therefore meet the driver's need for enhanced agility.
The Mercedes engineers have newly developed or modified many key aspects
of the air suspension system. One particular highlight is the wheel-locating
McPherson air suspension strut on the front axle, which combines the shock
absorber, air bellows and air reservoir. The air bellows is much larger than on the
outgoing model and has been further optimised using a new material. The special
shape of the air bellows made it possible to use a McPherson air suspension strut
in a luxury saloon for the first time.
Likewise, the experts paid special attention to the head bearings for the new air
suspension struts, which have to transfer all the forces and, therefore, need to be
capable of withstanding extremely high loads in both the compression and re-
bound stages. These requirements are fulfilled by an extremely rigid, diecast-
aluminium flange that supports the bearing. It is the result of painstaking com-
puter simulations and calculations of the complex interplay between the spring
strut and the body. Its special design ensures ten times greater stiffness at the
point where forces are applied in the air suspension strut area compared to the
outgoing model. As a consequence, the newly developed spring strut bearings
are one of the main reasons behind the exemplary vibration characteristics at the
front of the car. Incidentally, the same benefits are achieved even if steel suspen-
sion is fitted.
With the ADAPTIVE BRAKE, the new E-Class offers an innovative braking system
incorporating additional assistance functions for even greater comfort and safety.
One example of this is the practical HOLD function: after the E-Class has been
If the driver's foot moves abruptly from the accelerator to the brake pedal before
an emergency stop, the brake system increases the pressure in the brake lines
and brings the pads into contact with the brake discs so that maximum braking
power is available as soon as the driver hits the brake pedal. This priming of the
brakes allows the system to assist the standard-fit Brake Assist system.
The ADAPTIVE BRAKE enhances safety in the wet by sending brief braking
pulses at regular intervals to remove the film of moisture from the brake discs, al-
lowing the brakes to work to full effect. This automatic brake drying function is
always activated when the windscreen wipers on the E-Class have been operating
for a certain time; the driver never even notices these precisely metered brake
pulses.
Finally, the ADAPTIVE BRAKE assists the driver with hill starts. If the sensors
detect that the Saloon is stopped on an uphill slope, a hill-start-assist function is
activated automatically, maintaining a constant brake pressure for a brief period
to prevent the E-Class from rolling backwards. The driver therefore has enough
time to move their foot from the brake pedal to the accelerator without having to
use the foot-operated parking brake.
Large front and rear brake discs provide an ideal technical basis for ensuring
safe and reliable deceleration in any driving situation. The front and rear discs
measure up to 344 millimetres and 320 millimetres in diameter respectively,
depending on the engine version.
Rear axle
For brake cooling, the Mercedes engineers have developed two-section alumin-
ium cover plates which have been tested in the wind tunnel and ensure that,
whilst driving, the cool air flows from the underbody into the wheel arches and,
ultimately, to the brake discs.
Further technical highlights in the new E-Class include the pedals. For the first
time, Mercedes-Benz has used a steel and plastic hybrid design for the pedal
support, which reduces weight and takes up less space than the previously used
technology. The brake pedal, made from two shells that are welded together, is
attached in this support. The shell design likewise helps to reduce weight and
also ensures high torsional stiffness and bending strength.
When it comes to active safety systems too, the E-Class features an array of
state-of-the-art technology as standard, including anti-lock brakes, acceleration
skid control, Brake Assist and the Electronic Stability Program. For ESP®,
Mercedes-Benz has developed control logic that offers the driver even more
effective assistance in critical cornering situations: precisely measured brake
pulses sent to up to three wheels cause a moderate reduction in the car's speed
and help it to turn into the bend.
As an option, Mercedes-Benz can equip the new E-Class with a swivelling trailer
coupling featuring a ball head that does not need to be fitted and removed every
time it is used. Together with the socket, it swivels forwards underneath the body
and cannot be seen when not in use. The E-Class has a maximum towing capacity
of up to 2100 kilograms (braked) – a new record in this vehicle category.
The Electronic Stability Program also monitors the tyre inflation pressure and, if
one of the tyres loses pressure suddenly, warns the driver. To do this, the system
continuously compares the wheel speeds, which are dependent on the road speed,
the vehicle load and the tyre inflation pressure. In addition, the control unit also
analyses other dynamic handling-related ESP® sensor signals such as lateral ac-
celeration, yaw rate and wheel torques in order to diagnose pressure loss in a
tyre. Hence the system can detect discrepancies and indicate the information on a
central display for the driver.
The range of wheels and tyres for the new E-Class offers a wealth of personalisa-
tion options for the Saloon. Mercedes customers have a choice of twelve wheel
and tyre combinations in 16-, 17- or 18-inch format. The four-cylinder E 200 CDI
BlueEFFICIENCY, E 220 CDI BlueEFFICIENCY and E 200 CGI BlueEFFICIENCY
models are equipped with 16-inch nine-spoke light-alloy wheels and low-rolling-
resistance 205/60 R 16 tyres as standard. Thanks to a special forging technique,
the weight of the wheels has been reduced by a total of 9.6 kilograms.
For the E 250 CDI, E 350 CDI, E 350 BlueTEC, E 250 CGI and
E 350 CGI BlueEFFICIENCY models, Mercedes fits 225/55 R 16 tyres and
7.5 J x 16 light-alloy wheels as standard. The top-of-the-range E 500 model
is shod with 18-inch light-alloy wheels and 245/45 R 17 tyres ex factory.
For the ELEGANCE and AVANTGARDE lines, and for the AMG Sports package,
the Mercedes designers have selected special wheels and tyre sizes as standard
equipment: