K48
Forward .............................................................................................................................................. II
1 Scope ...............................................................................................................................................1
2 Normative Reference Document ......................................................................................................1
3 Terms and Definitions ......................................................................................................................1
4 Basic Technical Requirement .......................................................................................................... 2
5 Inspection Regulations .................................................................................................................... 3
6 Packaging and Storage ................................................................................................................... 4
7 Selection Principle ........................................................................................................................... 4
8 Acceptance ...................................................................................................................................... 5
9 Construction ................................................................................................................................... ..5
10 Operation and Maintenance ........................................................................................................... 5
11 Technical Management....................................................................................................... ........... 6
Annex A (Normative Annex) Determination of shear strength ...................................................... 7
Annex B (Normative Annex) Determination of self cleaning ......................................................... 9
Annex C (Normative Annex) Determination of impact breakdown voltage ................................. 10
Annex D (Normative Annex) Aging test under operating voltage and simulated climate ............ 11
Annex E (Normative Annex) RTV coating thickness measurement by section cutting
technique ........................................................................................12
I
DL/T627 —20
FORWARD
This standard arranged and modified according to<The notice of the first batch of energy field
industrial standard set(revise) plan 2009 issued by the National Energy Bureau> (National Energy
Technology [2009]No.163 )
This standard replaced DL/T 627-2004 < Power system room temperature vulcanized silicon rubber
anti-pollution coating for insulators>. The main difference between DL/T 627-2012 and DL/T 627-2004 as
follow:
—— Revised the “terms”, “basic technical requirement”, “inspection rule”, “operation maintenance”
from DL/T 627-2004
——Add ”servicing”, “technical management”.
The Annex A, Annex B, Annex C, Annex D, Annex E, Annex F of this standard are normative annex.
This standard was proposed by China Electricity Council.
This standard was revised by State Grid Electric Power Research Institute.
This standard was drafted by State Grid Corporation of China, Hebei Electric Power Research Institute
Hebei Silicone Valley Chemicals Co., Ltd., East China Electric Power Design Institute.
Main draft people of this standard are Guangya Wu, Tinglu Ye, Jun Gao, Rui Zhang, Qin Zhang,
Zhigang Zhang, Furu Song, Weizhong Huang, Boyan Jia.
This standard was interpreted by Electric Power Industry Insulator standardization Committee.
The comments or suggestions of this standard feed back to China Electric Council standard center
(#10076, No.1 Baiguang Road 2, Beijing China.).
II
Room Temperature Vulcanized Silicone Rubber Anti-Pollution
Coating for Insulators
1. Scope
This standard defined the basic technical requirement, inspection regulations, packaging and storage,
selection principle, acceptance, construction, operation maintenance and technical management of the
room temperature vulcanized silicone rubber anti-pollution coating for insulators(RTV).
This standard apply to the RTV coating which for use on AC system rated voltage higher than 1000V,
environment temperature -40℃~+40℃, polluted conditions operating insulator.
This standard can reference apply to DC system.
For the purpose of this standard, the terms and definitions given in GB/T 2900.5, GB/T 2900.8,
GB/T 2900.19 and the following apply.
3.3 Self-cleaning
RTV coating has the ability to restrain the filth which adhere to the coating surface.
4. Main Technical Requirement
4.1 Coating
4.1.1 Appearance
Uniform color thick liquid, no obvious mechanical impurity and floc.
4.1.2 Solid Content
Solid content ≥50%
4.1.3 Viscosity
Under 25℃, Coating viscosity ≥80s(Tu-4 viscometer).
4.1.4 Hydrophobic Nature
Hydrophobic nature accord with DL/T 864 annex A requirement
4.1.5 Insulating Property
Insulating property accord with:
a) Volume resistivity ≥1.0 x 101212 Ω ²m;
b) Relative permittivity εr ≤4.0;
c) Dielectric loss tangent tanδ ≤0.4%;
d) Dielectric strength E≥18 kV/mm (sample thickness 1mm±0.2mm);
e) Tracking resistance and electrical erosion: RTV-I ≥TMA2.5 Level,RTV-Ⅱ ≥TMA4.5 Level.
4.1.6 Mechanical Property
Mechanical Property accord with:
a) Scratch method test RTV coating surface adhesion with glass board or porcelain board ≥Level 2
(sample thickness 0.1mm~0.2mm);
b) Shear strength method test RTV coating surface adhesion with glass board or porcelain board:
RTV-Ⅰ≥0.8MPa,RTV-Ⅱ≥3.0 MPa;
c) Tear strength(angle test piece): RTV-Ⅰ≥3.0kN/m ,RTV-Ⅱ ≥9.0kN/m;
d) Tensile strength: RTV-Ⅰ≥1.2MPa,RTV-Ⅱ≥4.0MPa;
e) Elongation: RTV-Ⅰ ≥150%,RTV-Ⅱ ≥250%;
f) Wear resistance: RTV-Ⅰ≤0.3g,RTV-Ⅱ ≤0.2g.
4.1.7 Combustibility
RTV-Ⅰ:FV-Ⅰlevel,RTV-Ⅱ: FV-0 level.
4.1.8 Self-cleaning
RTV-Ⅱ required to test self-cleaning property, glass microsphere test ≥level 2;film test, the film will
not adhere to the surface of the coating. Test method check annex B.
Room judge choose glass microsphere test, local judge choose film test.
4.1.9 Erosion Resistance
4.1.9.1 Chemical Resistance
2
Dip the sampe in acid, alkali, salt reagent separately 24hours, no crinkling, desquamation, blistering
and discoloration.
4.1.9.2 Oil Resistance
Dip the sample in transformer oil 24hours, no crinkling, desquamation, blistering and discoloration.
4.2 RTV Paint film
4.2.1 Appearance
RTV paint film smooth, no air bubble.
4.2.2 Pollution Withstand Voltage Property
For cap and pin type suspension insulator (such as U160B), according to DL/T 859 test method,
20kg/m3 salinity or above under (SES) condition, or when test 0.1mg/cm2 salt density(SDD) and
0.5mg/cm2 ash density(NSDD),after the surface of the dirt band goes to hydrophobic nature migrate fully,
at same condition, compare with the insulator pollution voltage U1 with RTV coating and U2 without RTV
coating, solid layer method no less than 2.0, salt spray method no less than 1.5.
4.2.3 Impulse Breakdown Property
The impulse breakdown property of RTV-II type 160KN or above cap and pin type suspension (glass)
insulator match rule GB/T 20642.
The test method and judgment way refer to annex C.
4.2.4 5000h Artificial Accelerated Weathering Test
5000h artificial accelerated weathering test consultation by both parties. Test method refer to annex D
4.2.5 Paint Film Thickness
General requirements RTV paint film thickness no less than 0.3mm, Factory apply RTV-II coating
paint film thickness is 0.4 mm±0.1, Section cutting technique measure the RTV paint film thickness. Test
method refer to annex E.
4.2.6 Curing Time
4.2.6.1 tack-free Time
Tack-free time is 25min~45min(25℃±2℃,40%~70%RH).
4.2.6.2 Solidification Time(Actual)
Solidification time no more than 72h(25℃±2℃,40%~70%RH)
5 Inspection Rule
5.1 Inspection Batch
Each batch must produced by same material same technique RTV coating produce, no more than
500KG.
5.2 Test Classification
RTV coating test divide to sample test and type test, proceed sample test when leave factory.
5.2.1 Sample Test
If the test RTV coating more than 500kg for each batch, the test should be divided to several batch
according to rule 5.1.test result must be assessed separately.
Buyer entitled to get the sample and test.
Sample test Items in table 1.
If any item cannot reach the test requirement in table 1, the coating should be judge to disqualification
production.
Table 1 Sample Test Items
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DL/T627 —20
8.2 Objection
The customer has entitled to make sample test or type test accord with the standard
when they has any objection about the production quality,
9 Construction
9.1 Preparation
After RTV coating was accepted, make construction strictly according to the construction manual.
Clean the surface of the insulator, dried the water and oil, soap-type and surfactant has been banned
when cleaning the insulator.
9.2 Requirement
Construction condition select no rain, no dew, no sand-wind weather, and required:
a) RTV coating construction use spray print or brush print, print film thickness accord with the rule
4.2.5 in this standard.
b) RTV coating film smoothly and completely, no accumulation, defective, flow, avoid wire drawing.
9.3 Construction Acceptance
Construction acceptance test item test items and requirement in table 3.
Table 3 RTV Coating Construction Ccceptance Test Items and Requirement
Item No. Test name Test Reference Test Method
1 Appearance inspect 4.2.1 4.2.1
2 Coating film solidification 4.2.6 4.2.6
3 Coating film thickness 4.2.5 Annex E
4 Self-cleaning* 4.1.8 Annex B
*Note: only apply to RTV-II type
10.2 Maintenance
10.2.1 General Requirements
a)In the guarantee period, RTV coating film no crack, peeling shedding and working safety under
nature condition.
b) RTV coating film no need clean or wash during the guarantee period.
c) For working above 3 year RTV coating film, make sample inspection, classify, record and make
analyze according to the local pollution source and weather condition.
d) The flashover insulator no need recoat if the film no break clearly.
10.2.2 Operating RTV Coating Film Hydrophobic Inspection Period and Judgment Standard.
10.2.2.1 Hydrophobic Inspection Period and Judgment Standard in table 4.
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DL/T627 —20
6
Annex A
(Normative Annex)
Determination of shear strength
Aluminium
panel
Unit:mm
8
Annex B
(Normative Annex)
Self-cleaning
B.1 Material and Instrument
a) Glass microsphere:diameter 125~250μm
b) Electron balance: precision no less than 0.1mg
c) 0.003~0.01mm polyethylene film( fresh-keeping film for optional )
B.2 Test Sample
Print the coating onto 3pcs 10cm×8cm glass sheet,Under the standard laboratory temperature
condition(25℃±2℃,40%~70%RH), Solidified above 96h and prepare to use.
B.3 Glass Microsphere Method
This method suitable for laboratory quantitative evaluation of the coating self-cleaning.
(1)Take the sample onto the test bed horizontally(10cm side set to horizontal direction, 8cm side
set to vertical direction),Set a obstruct belt keep 0.5cm distance from the sample edge, impinge on the
obstruct belt and coating surface;
(2)Weighing 0.3g glass microsphere, toppling onto the above of obstruct belt carefully, make 5cm
longth,0.5cm width little glass microsphere floor;
(3)Take the sample with obstruct belt and glass microsphere turn 45°, at this time, the obstruct
belt should keep the glass microsphere stay at the original position efficiency and don’t roll down from
the coating slope.
(4)Take the obstruct belt away from the coating surface, the glass microsphere slide down along
with the test coating sample surface;
(5)Take off the sample,weigh the glass microsphere which slide down from the test sample
surface to the collect container m(unit: g);
m
(6)Calculate self-cleaning coefficient η : x 100%
0.3
Take 3 sample average value and required variability of date less than 10%.
Self-cleaning coefficient η ≥85%,Grade 1;
Self-cleaning coefficient 70%≤η <85%,Grade 2;
Self-cleaning coefficient η <70%,No self-clean property.
Note 1: Keep sample surface and glass microsphere dry.
Note 2: Storage the test glass microsphere into dry place.
Annex C
(Normative Annex)
Impulse Breakdown Voltage
10
Annex D
(Normative Annex)
Aging Test under Operating Voltage and Simulation Weather
This method defined AC system insulator using RTV coating artificial accelerated aging test
method——under operating voltage and simulation weather aging test. DC system insulator using
RTV coating as reference.
D.2 Reference Standard
GB/T 19519-2004 nominal voltage above 1000V DC overhead line using composite
insulator——definition, test method and acceptance standard-annex C
D.3 Sample
Sample include two bunch of insulators, one for simulate straight line strand, another for simulate
tension strand. Every strand of insulator make by two pieces of insulator, each strand creepage
distance should between 519mm to 956mm. Print the coating according to general technology,
thickness no less than 0.3mm.
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DL/T627 —20
Annex E
(Normative Annex)
Slice Method RTV Coating Thickness Measurement
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