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ICS

K48

National Standard of the People’s Republic of China

DL/T 627— 2012


Replace DL/T 627—2004

Room Temperature Vulcanized Silicone Rubber Anti-Pollution


Coating for Insulators

2012-04-01 Issued 2012-07-01 Implementation

Issued by National Energy Bureau of the People’s Republic of China


1
CONTENTS

Forward .............................................................................................................................................. II
1 Scope ...............................................................................................................................................1
2 Normative Reference Document ......................................................................................................1
3 Terms and Definitions ......................................................................................................................1
4 Basic Technical Requirement .......................................................................................................... 2
5 Inspection Regulations .................................................................................................................... 3
6 Packaging and Storage ................................................................................................................... 4
7 Selection Principle ........................................................................................................................... 4
8 Acceptance ...................................................................................................................................... 5
9 Construction ................................................................................................................................... ..5
10 Operation and Maintenance ........................................................................................................... 5
11 Technical Management....................................................................................................... ........... 6
Annex A (Normative Annex) Determination of shear strength ...................................................... 7
Annex B (Normative Annex) Determination of self cleaning ......................................................... 9
Annex C (Normative Annex) Determination of impact breakdown voltage ................................. 10
Annex D (Normative Annex) Aging test under operating voltage and simulated climate ............ 11
Annex E (Normative Annex) RTV coating thickness measurement by section cutting
technique ........................................................................................12

I
DL/T627 —20

FORWARD

This standard arranged and modified according to<The notice of the first batch of energy field
industrial standard set(revise) plan 2009 issued by the National Energy Bureau> (National Energy
Technology [2009]No.163 )
This standard replaced DL/T 627-2004 < Power system room temperature vulcanized silicon rubber
anti-pollution coating for insulators>. The main difference between DL/T 627-2012 and DL/T 627-2004 as
follow:
—— Revised the “terms”, “basic technical requirement”, “inspection rule”, “operation maintenance”
from DL/T 627-2004
——Add ”servicing”, “technical management”.
The Annex A, Annex B, Annex C, Annex D, Annex E, Annex F of this standard are normative annex.
This standard was proposed by China Electricity Council.
This standard was revised by State Grid Electric Power Research Institute.
This standard was drafted by State Grid Corporation of China, Hebei Electric Power Research Institute
Hebei Silicone Valley Chemicals Co., Ltd., East China Electric Power Design Institute.
Main draft people of this standard are Guangya Wu, Tinglu Ye, Jun Gao, Rui Zhang, Qin Zhang,
Zhigang Zhang, Furu Song, Weizhong Huang, Boyan Jia.
This standard was interpreted by Electric Power Industry Insulator standardization Committee.
The comments or suggestions of this standard feed back to China Electric Council standard center
(#10076, No.1 Baiguang Road 2, Beijing China.).

II
Room Temperature Vulcanized Silicone Rubber Anti-Pollution
Coating for Insulators

1. Scope
This standard defined the basic technical requirement, inspection regulations, packaging and storage,
selection principle, acceptance, construction, operation maintenance and technical management of the
room temperature vulcanized silicone rubber anti-pollution coating for insulators(RTV).
This standard apply to the RTV coating which for use on AC system rated voltage higher than 1000V,
environment temperature -40℃~+40℃, polluted conditions operating insulator.
This standard can reference apply to DC system.

2. Normative Reference Document


The following document provisions which through reference in this text, constituted provisions of this
standard. For dated reference, subsequent amendments to, or revisions of, any of these publications
do not apply. For undated reference, the lastest edition of normative document referred to apply.
GB/T 529-2008 Rubber vulcanized or thermoplastic--Determination of tear strength(Trouser, angle and
crescent test pieces)
GB/T 775.1-2003 Test method for insulators-Part1:General test methods.
GB/T 775.2-2003 Test method for insulators-Part2:Electrical test methods.
GB/T 1408.1-2006 Methods of test for electric strength of insulating materials—Tests at power
frequencies(EQV IEC 60243-1:1988)
GB/T 1409-2006 Recommended methods for the determination of the permittivity and dielectric
dissipation factor of electrical insulating materials at power, audio and radio frequencies including meter
wavelengths.
GB/T 1689 Rubber vulcanized—Determination of abrasion resistance ( Akron machine).
GB/T 1692-2008 Vulcanized rubber-Determination of the insulation resistivity.
GB/T 1720-1979 Method of test for adhesion of paint films.
GB/T 1723-1993 Determination of viscosity of coatings.
GB/T 1725-2007 Paints varnishes and plastics—Determination of non-volatile-matter content.
GB/T 2900.5 Electrotechnical terminology--Insulating solid, liquid and gas
(EQV IEC 60050(212):1990)
GB/T 2900.8 Electrotechnical terminology--Insulators(EQV IEC 60471).
GB/T 2900.19 Electrotechnical terminology--High voltage test technique and insulation co-ordination.
GB/T 6753.2 Paints and varnishes--Surface-drying test--Ballotini method.
GB/T 6553-2003 Test methods for evaluating resistance to tracking and erosion of electrical insulating
materials used under severe ambient conditions(NEQ IEC 60587:1984).
GB/T 9274-1988 Paints and varnishes; Determination of resistance to liquids.
GB/T 10707-2008 Rubber - Determination of the burning.
GB/T 13936 Rubber, vulcanized. Method for determination of strength properties of adhesive to metal in
shear by tension loading.
GB/T 16927.1 High-voltage test techniques. Part 1:General definitions and test requirements.
GB/T 16927.2 High-voltage test techniques. Part 2:Measuring systems.
GB/T 19519 Insulators for overhead lines - Composite suspension and tension insulators for a.c.
systems with a nominal voltage greater than 1000 V - Definitions, test methods and acceptance criteria.
GB/T 20642 Insulators of ceramic or glass material overhead lines with a nominal voltage greater than
1000V -- impulse puncture tests in air.
DL/T 859 Artificial pollution tests on composite insulators used on high-voltage AC systems.
DL/T 864 Application guide of composite insulators for AC overhand lines with a nominal voltage over
1000V.
3. Terms and Definitions
1
DL/T627 —20

For the purpose of this standard, the terms and definitions given in GB/T 2900.5, GB/T 2900.8,
GB/T 2900.19 and the following apply.

3.1 Anti-pollution Coating


Room temperature vulcanized silicone coating which apply to the operating insulators in polluted
conditions, named RTV anti-pollution coating.
This standard divided the RTV coating to standard type RTV-I and reinforced type RTV-II.
3.2 RTV Coating
Room temperature vulcanized silicone coating apply to the surface of the insulator formed film called
paint film

3.3 Self-cleaning
RTV coating has the ability to restrain the filth which adhere to the coating surface.
4. Main Technical Requirement

4.1 Coating
4.1.1 Appearance
Uniform color thick liquid, no obvious mechanical impurity and floc.
4.1.2 Solid Content
Solid content ≥50%
4.1.3 Viscosity
Under 25℃, Coating viscosity ≥80s(Tu-4 viscometer).
4.1.4 Hydrophobic Nature
Hydrophobic nature accord with DL/T 864 annex A requirement
4.1.5 Insulating Property
Insulating property accord with:
a) Volume resistivity ≥1.0 x 101212 Ω ²m;
b) Relative permittivity εr ≤4.0;
c) Dielectric loss tangent tanδ ≤0.4%;
d) Dielectric strength E≥18 kV/mm (sample thickness 1mm±0.2mm);
e) Tracking resistance and electrical erosion: RTV-I ≥TMA2.5 Level,RTV-Ⅱ ≥TMA4.5 Level.
4.1.6 Mechanical Property
Mechanical Property accord with:
a) Scratch method test RTV coating surface adhesion with glass board or porcelain board ≥Level 2
(sample thickness 0.1mm~0.2mm);
b) Shear strength method test RTV coating surface adhesion with glass board or porcelain board:
RTV-Ⅰ≥0.8MPa,RTV-Ⅱ≥3.0 MPa;
c) Tear strength(angle test piece): RTV-Ⅰ≥3.0kN/m ,RTV-Ⅱ ≥9.0kN/m;
d) Tensile strength: RTV-Ⅰ≥1.2MPa,RTV-Ⅱ≥4.0MPa;
e) Elongation: RTV-Ⅰ ≥150%,RTV-Ⅱ ≥250%;
f) Wear resistance: RTV-Ⅰ≤0.3g,RTV-Ⅱ ≤0.2g.

4.1.7 Combustibility
RTV-Ⅰ:FV-Ⅰlevel,RTV-Ⅱ: FV-0 level.

4.1.8 Self-cleaning
RTV-Ⅱ required to test self-cleaning property, glass microsphere test ≥level 2;film test, the film will
not adhere to the surface of the coating. Test method check annex B.
Room judge choose glass microsphere test, local judge choose film test.
4.1.9 Erosion Resistance
4.1.9.1 Chemical Resistance

2
Dip the sampe in acid, alkali, salt reagent separately 24hours, no crinkling, desquamation, blistering
and discoloration.
4.1.9.2 Oil Resistance
Dip the sample in transformer oil 24hours, no crinkling, desquamation, blistering and discoloration.
4.2 RTV Paint film
4.2.1 Appearance
RTV paint film smooth, no air bubble.
4.2.2 Pollution Withstand Voltage Property
For cap and pin type suspension insulator (such as U160B), according to DL/T 859 test method,
20kg/m3 salinity or above under (SES) condition, or when test 0.1mg/cm2 salt density(SDD) and
0.5mg/cm2 ash density(NSDD),after the surface of the dirt band goes to hydrophobic nature migrate fully,
at same condition, compare with the insulator pollution voltage U1 with RTV coating and U2 without RTV
coating, solid layer method no less than 2.0, salt spray method no less than 1.5.
4.2.3 Impulse Breakdown Property
The impulse breakdown property of RTV-II type 160KN or above cap and pin type suspension (glass)
insulator match rule GB/T 20642.
The test method and judgment way refer to annex C.
4.2.4 5000h Artificial Accelerated Weathering Test
5000h artificial accelerated weathering test consultation by both parties. Test method refer to annex D
4.2.5 Paint Film Thickness
General requirements RTV paint film thickness no less than 0.3mm, Factory apply RTV-II coating
paint film thickness is 0.4 mm±0.1, Section cutting technique measure the RTV paint film thickness. Test
method refer to annex E.
4.2.6 Curing Time
4.2.6.1 tack-free Time
Tack-free time is 25min~45min(25℃±2℃,40%~70%RH).
4.2.6.2 Solidification Time(Actual)
Solidification time no more than 72h(25℃±2℃,40%~70%RH)

Note: paint film no less than 0.3mm

5 Inspection Rule
5.1 Inspection Batch
Each batch must produced by same material same technique RTV coating produce, no more than
500KG.
5.2 Test Classification
RTV coating test divide to sample test and type test, proceed sample test when leave factory.
5.2.1 Sample Test
If the test RTV coating more than 500kg for each batch, the test should be divided to several batch
according to rule 5.1.test result must be assessed separately.
Buyer entitled to get the sample and test.
Sample test Items in table 1.
If any item cannot reach the test requirement in table 1, the coating should be judge to disqualification
production.
Table 1 Sample Test Items

Item No. Test name Test Reference Test Method


1 Appearance inspect 4.1.1 and 4.2.1 4.1.1 and 4.2.1
2 Tack-free time 4.2.6.1 GB/T 6753.2
3 Dielectric strength 4.1.5 GB/T 1408.1
4 Adhesion 4.1.6 GB/T 1720-1979
5 Hydrophobic nature 4.1.4 DL/T 864
6 Combustibility 4.1.7 GB/T 10707
7 Self-cleaning* 4.1.8 Annex B
*Note: only apply to RTV-II type

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DL/T627 —20

5.2.2 Type Test


When new production try to confirm the type or the exist production change the material and technique,
make type test according to table 2. If any items cannot reach the test requirement in table 2, the coating
should be judge to disqualification production.
Table 2 Type Test Items
Item No. Test name Test Reference Test Method
1 Appearance inspect 4.1.1 and 4.2.1 4.1.1 and 4.2.1
2 Tack-free time 4.2.6.1 GB/T 6753.2
3 Hydrophobic nature 4.1.4 DL/T 864
4 Volume resistivity 4.1.5 GB/T 1692
5 Relative permittivity and Dielectric loss tangent 4.1.5 GB/T 1409
6 Dielectric strength 4.1.5 GB/T 1408.1
7 Tracking resistance and electrical erosion 4.1.5 GB/T 6553
8 Adhesion 4.1.6 GB/T 1720-1979
9 Wear resistance 4.1.6 GB/T 1689
10 Erosion resistance 4.1.9 GB/T 9274-1988
11 Oil resistance 4.2.2 DL/T 859
12 Combustibility 4.1.7 GB/T 10707
13 Solid content 4.1.2 GB/T 1725
14 Shear strength 4.1.6 GB/T 13936, Annex A
15 Tear strength 4.1.6 GB/T 529
16 Tensile strength and elongation 4.1.6 GB/T 528
17 Self-cleaning[1] 4.1.8 Annex B
18 5000h Artificial accelerated weathering[1][2] 4.2.4 Annex D
19 Impulse puncture[1] 4.1.4 GB/T 20642、 Annex C
20 Viscosity 4.1.3 GB/T 1723
Note:
[1]: Only apply to RTV-II type
[2]: Consultation test items

6 Packing and Storage


6.1 Packing
Packing conditions:
a) RTV coating must use airproof packing and assure that the container cannot broken during
transportation.
b) Packing must has production type, name, produce date, manufacturer, quality guarantee period,
Inspection mark and quantity.
6.2 Storage
Storage conditions:
a) Keep RTV coating storage at dry and cool place in room temperature, away from fire source and
avoid expose to sun and rain directly.
b) The storage time no less than 6 month, if storage time over 6 month, make sample test according to
the above test standard.
7 Selection Principle
Select RTV coating need to follow the principle as below:
a) RTV coating selection accord with the standard requirement, must have the type test report from
qualified inspection organization.
b) Consider successful RTV coating operation experience at the local environment priority.
c) Apply RTV-II coating priority when spray in factory.
d) Heavy dust, DC equipment, heavy air pollution area select good self-cleaning coating better.
4
8 Acceptance
8.1 Acceptance content
Acceptance content include the following items:
a) Factory qualified certification (include sample test report)
b) Consistency of the packing list and attachment
c) Technical specification manual.

8.2 Objection
The customer has entitled to make sample test or type test accord with the standard
when they has any objection about the production quality,

9 Construction
9.1 Preparation
After RTV coating was accepted, make construction strictly according to the construction manual.
Clean the surface of the insulator, dried the water and oil, soap-type and surfactant has been banned
when cleaning the insulator.
9.2 Requirement
Construction condition select no rain, no dew, no sand-wind weather, and required:
a) RTV coating construction use spray print or brush print, print film thickness accord with the rule
4.2.5 in this standard.
b) RTV coating film smoothly and completely, no accumulation, defective, flow, avoid wire drawing.
9.3 Construction Acceptance
Construction acceptance test item test items and requirement in table 3.
Table 3 RTV Coating Construction Ccceptance Test Items and Requirement
Item No. Test name Test Reference Test Method
1 Appearance inspect 4.2.1 4.2.1
2 Coating film solidification 4.2.6 4.2.6
3 Coating film thickness 4.2.5 Annex E
4 Self-cleaning* 4.1.8 Annex B
*Note: only apply to RTV-II type

10 Operation and Maintenance


10.1 Routine Operation Inspection Content
a) Inspect solidification to the RTV coating film.
b) Inspect the coated porcelain(glass)insulator accord with the below requirement:
——Partial discharge of the insulator surface under rain, fog, dew weather condition.
——If the RTV coating film surface corrosion, tracking, dendritic discharge or arc burn.
——If the RTV coating film crack, peeling and shedding.
Record the inspection results.

10.2 Maintenance
10.2.1 General Requirements
a)In the guarantee period, RTV coating film no crack, peeling shedding and working safety under
nature condition.
b) RTV coating film no need clean or wash during the guarantee period.
c) For working above 3 year RTV coating film, make sample inspection, classify, record and make
analyze according to the local pollution source and weather condition.
d) The flashover insulator no need recoat if the film no break clearly.

10.2.2 Operating RTV Coating Film Hydrophobic Inspection Period and Judgment Standard.
10.2.2.1 Hydrophobic Inspection Period and Judgment Standard in table 4.
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DL/T627 —20

Table 4 Hydrophobic Inspection Period and Judgment Standard


Hydrophobic grade (HC) Inspection period (year) Judgment standard
HC1~HC2 6 Continue operation
HC3~HC4 3 Continue operation
Continue operation and tracking
HC5 1
inspection
HC6 / Quit operation
10.2.2.2 Hydrophobic Inspection Requirements
The judgment result of hydrophobic inspection no need according to one time inspection, it should
be inspect several time to get the judgment result.
To the operating RTV coating film, hydrophobic (HC) measurement defined that on the surface of
the insulator under the laboratory standard environment condition
10.2.3 Operating RTV Coating Film Sample Test
Same company, same batch and same operation time RTV coating should select 5 insulator test
samples from extreme operating environment (heavy dust area).
Don’t use the sample which would be influence the machine or electric property of the operating
insulator.
Operating RTV coating sample test items in table 5.
Table 5 Operating RTV Coating Sample Test Items
Item No. Test name Test Reference Test Method
1* Appearance inspect 10.1 10.1
2 Hydrophobic 4.1.4 DL/T 864 Annex A
*Note: the tracking resistance and erosion totalize length of RTV coating film should less than 10% of the
insulator creepage distance.
Sample test acceptance rule according to the following regulations:
Recoat the test sample if the appearance inspection disqualification.
Retest the sample doubling if the hydrophobic test has only one sample disqualification.
Recoat the batch of the insulator if the hydrophobic test has two or more samples disqualification, or
disqualification when retest.
10.2.4 Recoat
The following situation should judge the RTV coating film invalidation and recoat the insulator.
a) RTV coating film crack, peeling and shedding.
b) RTV coating film tracking or erosion.
c) When equipment leak oil and pollute the coating film, oil of the insulator should be clean completely
and recoat the RTV coating.
d)Cannot suitable for the operating requirement after 10.2.3 inspection.
10.2.5 Working Life
Under the general operation environment, RTV-I type no less than 8 years, RTV-II type no
less than 15 years.
Strengthen monitor and cut application period at the cement, fused magnesium etc special
heavy dust pollution area.
11 Technology Management
Technical archives include the following items:
a) Operation company should build using archives which include RTV coating, porcelain or glass insulator
manufacturer, production date, main technical index, operation time, patrol situation, periodic inspection,
test situation, accident treatment, deterioration etc items.
b) Type test report, qualification, specification manual etc.
c) Leaving factory test report, relay test report.
d) Operating patrol record, anomaly and bug record, bug treatment and bug remove etc.
e) Equipment operation assessing and analyzing report.
f) Use RTV insulator malfunction trip rate statistic.

6
Annex A
(Normative Annex)
Determination of shear strength

A.1 Principle and Basic Requirement


This determination rule that the method of the surface adhesive tensile share strength between
coating and glass panel or porcelain panel.
This determination suitable for the adhered shear sample test between preparation coating under
regulated condition and two parallel glass panel (porcelain panel).Coating and glass panel
(porcelain panel) adhered by vulcanization. Determine the most tensile share strength. The most
tensile share strength of the surface of sample unit determined the share strength of coating and
glass panel (porcelain panel).
The measuring tools precision to determine the length and width of the sample adhesive surface no
less than 0.5mm. Pulling force test machine should equip sample force auto-centering device to
confirm the force direction accord with the sample central line.
The following test as the sample of coating and glass panel adhesion. Coating and porcelain panel
as reference

A.2 Sample Test

A.2.1 Sample Preparation


A cut slice make by a piece of glass panel and a piece of aluminum panel adhesively. (Such as
figure A.1). Glass panel strength 70.0mm±0.2mm, width 20.0.0±0.2mm, thickness 5.0mm±0.1mm,
aluminum panel length 150.0mm±0.2mm, width 20.0mm±0.2mm, thickness 2.0mm±0.1mm. Adhesive
length of the glass panel and aluminum panel is 70mm±1mm, width 20.0mm±0.2mm.
Use the test coating adhere the two glass panel make to a completely test sample. Prepare test
sample should use fixture to promise the test sample correct adhesion, surface malposition no more
than 0.2mm. clean the surface overflow coating carefully, don’t damage the adhesive face. The
adhesion accord with rubber production standard, prevent the dust, moisture or other impurity mix into
the sample. The adhesive face of finished vulcanization test sample avoid to be stressed. Adhesive
sample length 15.0mm±0.2mm, width 20.0mm±0.2mm,thickness between two glass panel is
0.2mm~0.5mm, the floating value of the same sample thickness no more than 0.1mm. Pull machine
act on the two aluminum sheet.
Test sample no less than 5pcs, surface smooth, no bend, deflection, distortion and keep
right-angle edge.

A.2.2 Test Step


Adjust the test temperature to 23℃±2℃,humidity to 40%~70%. Test the length and width of the
adhesive face, correct to 0.05mm. Fix the end of the aluminium panel to the gripper of the pull
machine. Start the machine at the speed of(50±5)mm/min, till the coating and glass panel adhesion
was broken completely. Record the most load and destruction type of the adhesive face.

A.2.3 Test Result and Evaluation Method


Coating and glass panel (porcelain panel) adhesive shear strength calculation according to the
following formula:
τ =p/(L x W)
τ ——sample shear strength, MPa;
p——most load of sample shearing destruction, N;
L——length of sample adhesive face, mm;
W——width of sample adhesive face,mm。
Shear strength test result as the average value, three significant digits, Sample destruction type
use the following symbols:
R——Sulfuration destruction;
G——Coating and glass panel adhesive face destruction.
7
DL/T627 —20

Aluminium
panel

Glass panel Coating Glass panel Aluminium


(Porcelain panel) (Porcelain panel) panel

Unit:mm

Figure A.1 Sample structure and measurement

8
Annex B
(Normative Annex)
Self-cleaning
B.1 Material and Instrument
a) Glass microsphere:diameter 125~250μm
b) Electron balance: precision no less than 0.1mg
c) 0.003~0.01mm polyethylene film( fresh-keeping film for optional )
B.2 Test Sample
Print the coating onto 3pcs 10cm×8cm glass sheet,Under the standard laboratory temperature
condition(25℃±2℃,40%~70%RH), Solidified above 96h and prepare to use.
B.3 Glass Microsphere Method
This method suitable for laboratory quantitative evaluation of the coating self-cleaning.
(1)Take the sample onto the test bed horizontally(10cm side set to horizontal direction, 8cm side
set to vertical direction),Set a obstruct belt keep 0.5cm distance from the sample edge, impinge on the
obstruct belt and coating surface;
(2)Weighing 0.3g glass microsphere, toppling onto the above of obstruct belt carefully, make 5cm
longth,0.5cm width little glass microsphere floor;
(3)Take the sample with obstruct belt and glass microsphere turn 45°, at this time, the obstruct
belt should keep the glass microsphere stay at the original position efficiency and don’t roll down from
the coating slope.
(4)Take the obstruct belt away from the coating surface, the glass microsphere slide down along
with the test coating sample surface;
(5)Take off the sample,weigh the glass microsphere which slide down from the test sample
surface to the collect container m(unit: g);
m
(6)Calculate self-cleaning coefficient η : x 100%
0.3
Take 3 sample average value and required variability of date less than 10%.
Self-cleaning coefficient η ≥85%,Grade 1;
Self-cleaning coefficient 70%≤η <85%,Grade 2;
Self-cleaning coefficient η <70%,No self-clean property.
Note 1: Keep sample surface and glass microsphere dry.
Note 2: Storage the test glass microsphere into dry place.

B.4 Film Method


Suitable for the coating self-cleaning local determination and evaluation.
(1)Cover the film onto coating surface;
(2)Compaction film surface;
(3)Take off the film along with coating surface as 90°direction, observe absorb situation during
take off the film:
a)Bad self-cleaning property, if the coating surface and the film have absorbability when take off
the film. as picture B.1 show;
b) Good self cleaning property if the coating surface and the film haven’t absorbability when take
off the film

Picture B.1 the Film Adhere with the Coating Surface


9
DL/T627 —20

Annex C
(Normative Annex)
Impulse Breakdown Voltage

C.1 General Requirement


Test according to GB/T 16927.1、GB/T 16927.2. Clean the sample before test, keep the sample
with the environment as heat balance state.
Test voltage produce and measure accord with GB/T 20642.

C.2 Test Preparation


Confirm the insulator by seller and buyer.
Use normal technology, print the RTV coating onto the surface of the glass/porcelain insulator
and make it solidification completely.
10pcs test samples normally, unless other arrangement by seller and buyer.
Test sample setting method accord with GB/T 20642.

C.3 Test Program


Test according to the GB/T 20642 amplitude method. Impulse breakdown voltage
amplitude between(2.8~3.08)U50 each time.
Note:U50 only means insulator negative polarity thunder breakdown 50% flashover voltage. Generally,
U160BL normal type insulator -U50 use 120KV, or through up and down method get the signal
insulator -U50 according to GB/T 200642.

C.4 Criterion Acceptance


C.4.1 General Criterion
Pass the test if no breakdown or insulator component damaged of the sample.
C.4.1 Special Criterion
When test voltage higher or lower than allowed scope of the prescribed value and be breakdown.
When supplied voltage lower than prescribed value, and increase the additional impulse time of the
voltage modified, if breakdown at the 21st impulse, the test should add 1pcs insulator and retest.
When supplied voltage higher than prescribed value and breakdown, the test should add 1pcs
insulator and retest.
Criterion same as C.4.1.

10
Annex D
(Normative Annex)
Aging Test under Operating Voltage and Simulation Weather

This method defined AC system insulator using RTV coating artificial accelerated aging test
method——under operating voltage and simulation weather aging test. DC system insulator using
RTV coating as reference.
D.2 Reference Standard
GB/T 19519-2004 nominal voltage above 1000V DC overhead line using composite
insulator——definition, test method and acceptance standard-annex C
D.3 Sample
Sample include two bunch of insulators, one for simulate straight line strand, another for simulate
tension strand. Every strand of insulator make by two pieces of insulator, each strand creepage
distance should between 519mm to 956mm. Print the coating according to general technology,
thickness no less than 0.3mm.

D.4 Test Preparation and Test Program


Execute according to GB/T 19519-2004 Annex C.

D.5 Judgment Criterion


(1)Over current intermit no more than 3 times for every strand.
(2)Coating film ablation depth no more than 0.3mm.
(3)Coating film hydrophobic migratory property: HC2~HC3 level for hydrophobic nature
general classification, HC4~HC5 level sample no more than 1pcs.
Note: According to DL/T 864 recommend hydrophobic nature test and evaluation method. Hydrophobic
nature classification: the superlative level HC1, the lowest level HC7.

11
DL/T627 —20

Annex E
(Normative Annex)
Slice Method RTV Coating Thickness Measurement

E.1 Test Sample Preparation


Test sample should random choice from the up and down surface of the insulator, but
except the sample edge and corner. Use paper knife or other tools get the sample, and cut to
standard 20mmX20mm measurement, the surface of the sample should no heave, concave, air
bubble etc defects. Every insulator choose 5 samples.
Clean the oil pollution, dunghill from the surface of insulator before measurement.
E.2 Measurement Method
Recommend to choose CN108 silicone rubber thickness tester or other equivalent instruments,
measurement accuracy no less than 0.01mm.
Every sample choose 3 different part to measure.
Measurement result take average value of 5 samples.

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