Ozzie Freedom
DISCLAIMER
You must read this page carefully as it governs the legal relationships between you and the
Author of this book. The views, ideas and information provided in this book represent
the Author’s opinions and have been neither verified nor approved by any authority
on science, health or economy. The information described and/or illustrated in this book is
provided as-is. There is no guarantee expressed or implied concerning the suitability of the
information for any particular application, circumstance or geographical area. Wherever
reference is made to other authors, websites, publications, inventions and/or products, such
references are provided for informational purposes only and no claims are made hereby as to
their correctness or workability. The responsibility for their correctness and workability, as well
as respective copyrights, belong with the respective authors or manufacturers.
TECHNOLOGIES DESCRIBED IN THIS BOOK ARE EXPERIMENTAL AND ALL RESULTS
FROM THEIR IMPLEMENTATION ARE SUBJECT TO INFLUENCE BY MANY FACTORS,
INCLUDING: VEHICLE OR ENGINE TYPE AND THEIR MECHANICAL CONDITIONS ESPECIALLY
THE HEALTH OF SENSORS, AMOUNT OF CARBON DEPOSITS, OIL GRADE AND ITS
QUALITY/CLEANLINESS, FUEL GRADE AND ITS SEASONAL MIX, MODEL YEAR AND SOFTWARE
BATCH WITHIN THE YEAR, DRIVING CONDITIONS AND DRIVING STYLE, WEATHER
CONDITIONS (AIR TEMPERATURE, MOISTURE, BAROMETRIC PRESSURE, WIND VELOCITY AND
WIND DIRECTION), ALTITUDE, ROAD QUALITY, QUALITY AND AGE OF MATERIALS USED IN
THE SYSTEM(S), PROPER INSTALLATION, PROPER TUNING, PROPER DATA COLLECTION AND
MORE. NOBODY CAN TEST ALL POSSIBLE COMBINATIONS OF ALL THESE FACTORS. AS A
RESULT OF SUCH DIVERSITY OF CONDITIONS, NONE OF THE TESTIMONIALS AND REPORTS
OF PAST RESULTS MAY BE REGARDED AS ANY TYPE OF GUARANTEE FOR FUTURE RESULTS.
THEREFORE NO SPECIFIC RESULTS CAN BE GUARANTEED TO THE READER OR END
USER FOR ANY TYPE OF MACHINE, ENGINE, VEHICLE, MARINE VESSEL, GENERATOR,
TORCH OR FOR ANY OTHER PURPOSE OR APPLICATION.
Use of the information and any technology, as well as any related devices, products or
methods, is at your own risk. This book is not guaranteed to be free of errors or omissions.
Although careful precaution has been taken in the preparation of this book, the Author shall
not be held liable to you for damages, including any general, special, incidental or
consequential damages arising out of the use or inability to use this information, including but
not limited to loss or personal injury or losses sustained by the user or third parties or a
failure of the related technology to operate or to produce expected results, even if such user
or other party has been advised of the possibility of such damages.
The information is not intended for use in violation of local laws and regulations which may be
applicable to your geographical area. Compliance with any law, where applicable, is your
responsibility. The Author and his employees, executives, distributors and affiliates shall not
be held responsible for how you use this information or any related device or service.
THE READER IS CHARGED WITH THE RESPONSIBILITY OF PROPERLY USING AND
MAINTAINING THE WORKABILITY AND SAFETY OF USE OF SAID TECHNOLOGIES.
Additionally, all manufacturers, merchants, installers, service personnel, consultants and
information providers are responsible for their own work and no guarantee is given by the
Author for their competence or work ethics.
If you do not agree with these terms then do not use the information provided in this book in
any way, shape or form.
THE SERIES
You are here Book 1 teaches how to build a low-cost DIY proof-of-concept system,
DEDICATED TO: Juan Carlos Aguero, Herman Anderson, Saiful Bari, Thomas
Bearden, Eshel Ben-Jacob, Roger Billings, Archie Blue, Albert Bow, Bob Boyce,
Robert Boyle, Yull Brown, Henry Cavendish, Carl Cella, Martin Chaplin, Nicolas
Chauvin, Arthur Clarke, Francois Cornish, Leonardo DaVinci, Daniel Dingel, Chris
Eckman, Dr. Masaru Emoto, Rudolf Erren, Mohammad Esmaeil, Michael Faraday,
Martin Fleischmann, Charles Frazer, Dr. Frank Frungel, Sergey Gannotsky, Luigi
Galvani, Charles Garrett, Robinson Gourley, Peter Graneau, Rudolph Gunnerman,
Stephen Hawking, Gary Hendershot, Stephen Horvath, Tyler van Houwelingen,
"Joe-X" (Joe Cell inventor), Philipp Mikhailovich Kanarev, Song Doug Kang, John
Kanzius, John Keely, Mike Kehrli, Sang Nam Kim, Moray King, Dennis Klein, Dave
Lawton, Mark LeClair, Moshe Lerner, Hendrik Loggers, Mori Masahiro, Ronn
Maxwell, Roy McAlister, Rick McKean, Drunvalo Melchizedek, Stanley Meyer,
Andrew Michrowski, Randell Mills, Dr. Yoshiro Nakamatsu, Jean-Louis Naudin,
Ryushin Ohmasa, Francisco Pacheco, Henry Paine, Paul Pantone, Stanley Pons,
Thomas Prevenslik, Andrija Puharich, William Rhodes, Francois de Rivaz, James
Robey, Len Rosen, Andrea Rossi, Ruggero Santilli, Viktor Schauberger, Alex
Schiffer, Joe Shea, Boris Shelishch, Ilia Sinelnikov, Ernst Spirig, Ted Suratt, Nikola
Tesla, Aviv Tzidon, Jules Verne, Gijsbert Versteeg, Gary Vesperman, Charles Weber,
Ali Can Yilmaz and Paul Zigouras – to mention but a few – all these brave
scientists, inventors, experimenters and researchers who blazed a trail and
showed us the way. Also to all who have helped me since 2005 to develop the
technology and my books.
Special thanks to Tom and Bill Lang, Jerry Young, Carter Blankenship III, George
Wiseman, Sky Sopkin, Patrick Kelly, Sterling Allan and all members of the New
Energy Congress, for their extensive research, moral support and long term
inspiration.
Do It
Yourself
OR
Get
Factory
Made
COMPLETE
SYSTEMS
CHAPTER 1
THE WONDER OF WATERFUEL
IS ALL THIS
This is a real view of Earth:
NASA:
“EARTH IS A
WATER PLANET”
In its pure state (distilled water) water does not conduct electricity. But with a little help
from a catalyst such as Baking Soda and electricity, water can be split into its hydrogen
and oxygen components. This is our waterfuel although there’s much more to it.
According to Prof. P.M. Kanarev 1, when separating water into its HHO/Brown’s Gas state,
each Gallon of water expands into 1839.13 gallons of highly combustible gas!
1234.44 gallons of hydrogen and 604.69 gallons of oxygen can be obtained from each
gallon of water! According to this, our planet’s water supplies are enough for making an
unconceivable amounts of hydrogen – 402,427,440,000,000,000,000,000 gallons of it.
Will this deplete our water supplies? The answer may surprise you… When ignited,
Brown’s Gas implodes and releases a lot of energy (imagine the energy released by
igniting nearly 2000 gallons of highly inflammable gas) BUT the unburned part reverts
back to nearly the same amount of water… Which means we can provide our energy
needs for endless millennia, without depleting our water supplies.
1
According to George Wiseman and Yull Brown it expands 1866-fold.
2
When somebody asks: “Ozzie, if it’s as good as you say, then why hasn’t somebody come
out with it already?” I try not to laugh when I answer: “My friend, this is 225 years old!”
2
Waterfuel is not new to engines either!
As early as 1863, US Patent #40805 was granted for
supplemental hydrogen in internal combustion engines.
In 1865, this ‘Hugon Gas Engine’ was supplemented
with WATER to increase its power output, prevent
smoke, noticeably reduce its operating temperature
and prolong the engine’s life.
The Movement
The Water4Gas Movement was the spark that made HHO highly popular, though
controversial, do-it-yourself technology. It has been used by 1000’s of enthusiasts for
saving fuel and preventing pollution, between other benefits, on vehicles and
generators with all types of internal combustion engines: gasoline, Diesel, natural gas,
hybrids, etc. I personally witnessed countless demonstrations, experiments,
installations, lessons and documented research into this extraordinary technology.
HOW IS HHO
EXTRACTED
FROM WATER?
The explanation below is based
on data and graphics provided
by the U.S. Department of
Energy:
2. The electric current enters the water on the right side at the anode (a positively
charged electrode);
3. The electric current passes through the water and exists via the cathode (the
negatively charged electrode) shown on the left side;
The chemical transformation of water to HHO is best described in the diagram below. As
you can see, the atoms of oxygen (O) and hydrogen (H) are being transformed from the
well known H2O state which we know as LIQUID WATER – into a new arrangement of
atom pairs. Now these pairs are in GAS form. Two separate gases, not water vapor!!!
The atom pairs you see on the right side of the diagram are in the “forth state of water”
mentioned above. That’s HHO.
Canadian researcher and inventor George Wiseman of Eagle Research says that per his
latest research Brown’s Gas contains SIX constituents: H 2 and O2 (di-atomic3 gases)
as well as some H2O (as water vapor), small % H (mon-atomic hydrogen) and O (mon-
atomic oxygen), plus H2O that converted to ExW – “electrically expanded water”.
Per my understanding it’s ExW that makes Brown’s Gas extra powerful.
3
‘Di-atomic’ simply means atoms that pair up, while ‘mon-atomic’ means each atom on its own.
Other inventors have also noticed the existence of “electrically expanded water” and
gave it different names: Yull Brown called it “Fluid Crystal,” Professor Ruggero Santilli
calls it “Magnecules,” Swedish inventor Sven Erik calls it “Exotic Hydrogen” and
Chris Eckman of Idaho State University calls it “Orbital Expanded Plasma.”
A Different Theory
I don’t want to confuse you, but you should know that not everybody describes Brown’s
Gas with the same theory. The diagram below was taken from a recent Patent
Application (US11/738476) submitted by American inventors Ted Suratt and Robinson
Gourley. On the left half of the diagram they show good old H 2O water for comparison.
On the right side they show what they call Hydroxyhydrogen or SG Gas – water in the
new state.
Water Hydroxyhydrogen
It has been said that HHO burns perfectly because the perfect amount of
oxygen needed for burning the hydrogen has also been extracted from the water!
From water we get a perfectly balanced fuel. There’s more to the theory and if you want
to study it deeply read Book 3.
HHO is considered a clean burning fuel because it produces no pollutants (it releases
energy and returns back to pure water without smoke) but I also consider it to be very
safe for the following reasons:
1. HHO is produced and immediately used up, without storage (unlike hydrogen,
methane, propane and natural gas that must be stored in problematic pressure
tanks),
2. When gasoline is spilled, it creates a fire hazard for a long time due to its slow
evaporation rate. But HHO is lighter than air, diffuses rapidly in the air (without
adding any pollutants!) and since it has a high initial flammability limit, it is
safer than other combustible gases!
4. The way it interacts with all hydrocarbon fuels, HHO causes a lower temperature
ignition point, therefore it adds that much safety to the overall operation
conditions of a vehicle’s engine or any stationary generator/compressor.
Let’s start with ignorance regarding those shiny cars rolling down the street, as well as
HHO in regards to energy.
“According to our professional experience we have never seen results like this
before.”
[A joint comment by Lars Månsson and Olof Sten]
Many other scientists, inventors and experimenters have confirmed that a net gain in
fuel economy can be achieved WHILE REDUCING EMISSIONS as a “side effect.” Find the
most extensive details ever published on the subject in the science book (see resource
chapter to get
yourself a printed
copy).
Principles to remember:
Are you asking now “What unburned fuel? I have a good car and it works perfectly!”
Well, I have some news for you. Let’s have a look at the energy balance when it comes
to the modern automobile. According to “Advanced technologies and energy efficiency,
Fuel Economy Guide” published by the U.S. Department of Energy in 2009, the
modern automobile engine is only 18.2% efficient. Furthermore, after driveline losses
you have only 12.6% to drive with…
Source: FuelEconomy.gov
At the top of the diagram we see that we lose 17.2% to standby/idling time. Mainly
that’s due to driving conditions and there’s little we can do about that. At the bottom of
the diagram you can see that the ENGINE is the greatest energy waster with losses of
62.4%!!!
By using HHO as the “match” that lights the unburned fuel, we create (or extract, if you
will) Free Energy out of wasted energy. The electrical energy taken from the
battery to create the “match” is low enough to make it worthwhile. Hence, the concept
that HHO cannot save fuel because “it takes more energy to split water than the energy
we can extract out of its hydrogen” is true only in a closed system (generating hydrogen
from water, then burning the hydrogen). But this is not what we do here!!! We have an
OPEN SYSTEM whereby we create a “match” and throw it at the unburned fuel.
Back to the drawing by the U.S. Department of Energy, let’s demonstrate where the gain
actually happens. Not the entire 62.4% waste is unburned fuel – but much of it is. Now
let’s say we divert only 20% of ‘Engine Losses’ – or in other words 12.6% of the total –
back into usable energy. Remember – we still have 80% of the original ‘Engine Losses’
at 49.8%… But now that we send extra 12.6% to the wheels, we get double the energy
out of each gallon of fuel – or in other words the bottom line effect of DOUBLE MILEAGE!
Now you can see how A SMALL 20% IMPROVEMENT in engine efficiency could actually
double the mileage of an average car – all according to the numbers of U.S.
Department of Energy. Note that there is no guarantee or statement here that every
engine can be improved by 20% or by any other number. This is just simple
mathematics to show you how HHO taps into otherwise wasted energy, by igniting
otherwise unburned fuel – and how far the bottom line can improve.
Please never forget that these are sample calculations and not a promise of results!
Water4Gas is not a magic pill and it must be done right to achieve results. So, once you
have used HHO successfully (like I did) please do not promise specific results to others.
Just repeat this statement as many times as necessary to make it clear:
“Water4Gas is not a magic pill and it must be done right to achieve results.”
I strongly believe that recent technological improvements presented in this book can
bring average gains to new heights.
Next time a skeptic tells you that “it is impossible to get 200% out of a 100% fuel” or
something to that effect, you will understand that he has absolutely no clue what’s
happening inside his own car and possibly does not understand the basics of physics!!!
Show him the diagrams and examine his understanding – or stubborn ignorance…
GOOD QUESTION:
“IF IT’S WONDERFUL, THEN
WHY WON’T MY GOVERNMENT
ENDORSE HHO?”
Simple answer: “BECAUSE IT’S NOT TAXABLE!”
As reported on TV, Art Green and Ray Warren built their systems from older versions of
these very same Water4Gas books that you’re reading now.
Water4Gas has matured over the past few years since its conception in 2006 – and so
have the results in terms of fuel economy AND maintenance economy. In fact the reality
and trust in these sister benefits – economy AND maintenance savings – have grown to
the point that a new term was needed, so instead of ‘Fuel Economy’ I think we should
start saying ‘Fuel & Maintenance Economy.’
In vehicles we see an average gain of 20% with basic HHO systems DONE RIGHT, and
with some upgrades it is possible to get 35% or more on the average. Not everybody
doubles their mileage – and if not done right there is a chance that you will see no
difference at all. This book series will show you how to get the best possible Fuel &
Maintenance Economy, or in other words how to save you as many dollars as possible on
your gas-pump expense AND maintenance costs.
In large, heavily loaded semi-trailer Diesel trucks we’ve seen savings of over 20% with
very simple Water4Gas systems. The truck owners reported saving $350-$500/week
on fuel. A heavily loaded train may consume 5000+ gallons of fuel per week. According
to the World Bank, the worldwide average price of Diesel fuel is $4.77
a gallon. Thus, for Australia’s “road trains” and regular freight trains
used worldwide, 20% better economy translates to saving up to
$4,770 per week, per unit. For a large fleet such as Russian Railways,
this theoretically means saving BILLIONS OF RUBLES every year!
Photo: Russian Railways
I’ve seen this in other smog tests – they showed either zero, or at
least dramatic drop in CO2. Examine the smog reports below. The
vehicle in the first test was an old 1989 Ford F-250 (460 cubic inch
displacement) that has been equipped with a Water4Gas DIY system
like the one you will learn in this book.
BEFORE Water4Gas
AFTER Water4Gas
BEFORE Water4Gas
AFTER Water4Gas
The emission gases considered the most harmful are CO2, NOx and CO. Hydrocarbons
(HC) are basically unburned fuel and should be reduced as much as possible, too! Here’s
my calculation of these test results:
Bad spark plugs or ignition system (mainly coils and more often coil cables),
Clogged air intake (usually just the air filter – see Book 2),
This relates to any engine, not just vehicles. What’s more, since engines used in
farm equipment, off road vehicles and stationary generators are subject to less
obligatory tests (sometimes none), it is even more noteworthy that you must keep
them in good shape. That is, if you want to reduce emissions and save money on
fuel and maintenance.
CHAPTER 2
DOES THIS WORK ON DIESELS?
The answer: ABSOLUTELY! DIESELS LOVE HYDROGEN.
Experimental Diesels that I’ve owned, seen or worked with
worldwide – whether test cars, pickup trucks, 18-wheelers
(12.7 liter turbo-Diesels) and large stationary generators (19
liter turbo-Diesel in an oil drilling site) gained better fuel
economy. My general impression: the percentage of economy
improvement may seem less impressive than some gasoline
success stories, but it is EASIER to get results with your Diesel.
Diesel installations are usually much simpler, even if you have a turbo charger and an
inter-cooler. Therefore our average results indicate an oncoming Diesel revolution!
Mr. Young also reported a 30% increase in effective pulling power. Without the system
he could go no faster than 35 MPH when hauling 79,000 lbs (35,834 kg) UPHILL, but he
told me that with the Water4Gas system that he had built from my books, for the same
load and up the same hill he could climb as fast as 45 MPH – an increase of nearly 30%
in speed.
I see more than 30% power boost because the road is very different than an engine
bench test – and the difference is wind resistance! I come from aviation and according
to my aerodynamics calculations, increasing the speed uphill by 30% requires going not
only against gravity but also against 69% more wind resistance. Young realizes the
improvement from a driver’s point of view: instead of having to shift down 3 or 4,
sometimes 5 gears uphill, he now has to shift down only 1 or 2 gears, climbing the same
hill with full load!
Mr. Young also reports lower maintenance, and engine temperature cooler by 10
degrees. Periodically when he changes oil filters (he never has to change the oil itself
and I’ll tell you more about that later), he sends an oil sample to the lab and the results
always prove that the oil keeps its good qualities. Not only does it stay clean, but the oil
also reserves its viscosity and density. Such periodical lab testing is something that most
sedan drivers never do. I know I don’t. But Young’s lab results explain his low
maintenance costs.
CHAPTER 3
DIY SYSTEM OVERVIEW
This chapter contains the complete "secrets" on how you can obtain $53 worth of parts,
to make $500-$800 systems. In fact, I was making and selling five such systems a day
– selling each for $497.00 – right out of my small bedroom in Studio City.
When the demand became too high for one man to satisfy, I decided to release my
complete manufacturing knowledge to the public, without any secrets held back. You’re
most welcome to use this knowledge, now revised and improved, to create a profitable
business for yourself while helping 1000’s of people and the environment – or upgrade
your own fleet of vehicles affordably.
The photo below shows the parts that make up a typical Water4Gas system. The
numbers correspond to the descriptions on the next page.
Once you have all necessary components (listed in Chapter 4) you can assemble this
Water4Gas system in a few hours. Its major parts are:
3. Catalyst: Household Baking Soda – a totally safe catalyst! Catalyst is the substance
that helps the electricity separate water into HHO. Distilled water alone does not conduct
electricity so nothing would happen without this substance. It can be obtained cheaply at
your grocery store. If Baking Soda is not sold in your country, I listed safe alternatives.
4. Vacuum T-connector and Vacuum Hose: Connects between the Electrolyzer and
the engine’s vacuum intake, and feeds the hydrogen and oxygen into the engine.
7. PCV Enhancer: Another great companion to your Water4Gas system that improves
the PCV (Positive Crankcase Ventilation) function by cleaning the gases that pass in it. It
protects your engine and may save fuel as well.
IMPORTANT NOTE: Do not buy any parts yet. Read this book series
first, get familiar with the system so you can make good buying
decisions – especially when calculating quantities.
LOW-COST PARTS
AND MAY VARY OVER
TIME AND BY LOCATION
This information is also useful for making one system (or a few) at a time, since these
are very good sources; in small quantities expect to spend $70-$100 per system.
Item
Pack for cost S&H (100
Items for popular how many Package per pack) USA Source, Manufacturer Part #,
Do-It-Yourself System systems price sys. +tax Store Part #, Barcode, etc.
ELECTROLYZER
Jar “Wide Mouth 6 $13.49 $1.12 Local OSH® Store part # 1050129.
Mason Jar" Or www.Amazon.com
Lid “Ball 37000 wide 96 $39.99 $0.42 $7.59 www.CanningPantry.com/bawimoplstca.html
mouth canning jar Also try this source: www.Amazon.com $0.37 from
plastic storage caps" Goodman’s
Tower (Electrode 1 $3.24 $3.24 www.usplastic.com Part # 44241. Anibal Riquelme of "A&F
Core), Plexiglas 2.5" x Display", California (phone 818-890-4074) used to make
5.5" x 1/8" (x2) them for me very affordably with VERY high quality
Electrode wire, 316L 64 $15.16 $0.24 $34.56
www.SunsetWire.com No Part # - order by description.
Stainless Steel 20
Phone 1-800-635-8296 (Gerard Daniel).
Ga., 60" (320’/roll)
Alternative source: McMaster-Carr® www.mcmaster.com
phone (630) 833-0300.
Bolt ¼"x7/8" (100-pk) 50 $6.80 $0.14 Local Home Depot®. Barcode 30699000302 (code may vary)
x2
Washer ¼", flat 50 $1.10 $0.02 $1.99 www.Amazon.com
(100-pk) x2
Washer ¼", split 50 $1.40 $0.03 $1.99 www.Amazon.com
(100-pk) x2
Nut ¼" (100-pk) x2 33.33 $2.00 $0.06 $1.99 www.Amazon.com
Wing Nut Coarse ¼" 50 $12.90 $0.26 $1.99 www.Amazon.com
(100-pk) x2
Barb coupling 1 $0.08 $0.08 $4.42 www.gardendrip.org Part # FITH80-1
Or http://www.gardendrip.org/hydrogen.htm
Elbow Fitting x2 0.33 $0.09 $0.27 $4.42 www.gardendrip.org Part # FITH83-1
Or http://www.gardendrip.org/hydrogen.htm
Adjustable Bubbler 0.5 $0.42 $0.83 $9.00 http://www.gardendrip.org/hydrogen.htm
Item
Pack for cost S&H (100
Items for popular how many Package per pack) USA Source, Manufacturer Part #,
Do-It-Yourself System systems price sys. +tax Store Part #, Barcode, etc.
Check Valve, small 1 $0.41 $0.41 Qosina® #80068. Phone 631-242-3000 (commercial
blue quantities required). Alternative source: www.usplastic.com
item # 64048. Alternative source: item A961 (or A1175) from
MPC®: www.mpc-inc.com
Check Valve, hi-flow 0.5 $1.50 $3.00 R-723 from www.resenex.com
white Tel: 1-800 220.1876. www.usplastic.com item # 64048.
Qosina® #91029 Ph.631-242-3000 (commercial quantities
required). Alternative source: item A1175 from MPC®:
www.mpc-inc.com
Clear Vinyl Tubing 5.71 $2.69 $0.47 Local Home Depot® PLUMBING DEPT. Barcode 48643025493
¼"x0.170"ID, 6" +15" (code may vary)
+15" +6" (20’ roll)
Vacuum Hose, ¼" 10 $15.50 $1.55 $50.00 www.imperialinc.com part # 95921.
5/32 ID, 43" +6" +6" Phone 1-800-558-2808, Ext.5433
+5" (50’ spool)
Vacuum Tee, 1 $2.49 $1.99 Local www.Autozone.com (phone your local store!)
Universal “Dorman Part # 47349, Barcode 3749547349-1 (code may vary)
Vacu-Tite!"
Yellow Anchor (100- 50 $2.97 $0.06 Local Home Depot® Part # 54772. Barcode 76818030010 (code
pk) “Crown Bolt" may vary). NON CRITICAL - use just about any small
Ribbed Anchors anchor, irrigation diffuser or aquarium air stone.
4-6x7/8
Wire, Red 14-GA 32" 37 $13.99 $0.38 Local Cheapest - AUTO ZONE®: Barcode 3749585776-5 (red
(100’ roll) wire, code may vary)
Wire, Black 14-GA 36" 142 $51.31 $0.36 Local ALTERNATIVE SOURCE: www.delcity.net Part # 3714505
(100’ roll) (black wire)
Fuse Holder “8 Amp 1 $0.58 $0.58 $9.50 www.DelCity.net (DelCity, not DellCity) Part # 79185
Nylon In-Line Fuse
Holder" (w/fuse)
Butt Terminal 16-14 100 $6.95 $0.07 Search http://www.ebay.com for [butt terminals]
AWG, x2 (100-pk)
Spade Terminal 16-14 50 $8.68 $0.17 $4.25 Search http://www.ebay.com for [spade terminals]
AWG,1/4", x2 (100-pk) or HOME DEPOT® (electric dept), about $7
Quick Splice, 16-14 12.5 $2.88 $0.23 Local Home Depot # 78178970027 (code may vary).
AWG (25-pk) x2 www.DelCity.net Part # 905585.
O-Ring 50 $11.55 $0.20 Local www.Grainger.com/Grainger/items/1KLG2 Part # 1KLG2
PCV ENHANCER
Glass Beads, 8 mm 3.25 $1.99 $0.61 Local Jo-Ann’s Crafts®. Part # 1967-31, barcode 65269539126-2
round (65-pk) (code may vary)
Inline Desiccant 1 $7.99 $7.99 Local Harbor Freight Tools® Item #68215
Dryer/Filter
Item
Pack for cost S&H (100
Items for popular how many Package per pack) USA Source, Manufacturer Part #,
Do-It-Yourself System systems price sys. +tax Store Part #, Barcode, etc.
Note: the item above is what Husky® and Kobalt® call Mini Air Alternative body for the PCV Enhancer:
Filter, used as the body for our PCV Enhancer. Apparently, Campbell Hausfeld® #MP513810, "Mini Air Filter”
both Husky and Kobalt (Lowe’s® item # 221024) have
discontinued their mini air filters described in the book. $17.28 at True Value, store item #895649,
phone 1-870-364-4145
Here are the alternatives >>>>>> $19.19 at DrillSpot, store item #306053
If all these stores have run out of stock, search Google for
[Campbell Hausfeld MP513803 Mini Air Filter]. Don’t use
smaller filters that have ¼" inlet because that’s too restrictive
for PCV flow.
3/8" Hose Barb 0.5 $1.92 $3.84 Local Home Depot®, Watts® Part # A-293, barcode
Adapter 04864307449-1
Bottom Cap Local ¾" of vinyl tubing (3/8" OD barcode 048643025523 from
Home Depot®, Irrigation dept). Seal with glass bead or glue.
MAP SENSOR ENHANCER
SPDT switch 100 $75.00 $0.75 Local All Electronics.com, Van Nuys, CA. Part # MTS-4
(100-pack)
Box 3.25" x 2" 1 $1.75 $1.75 Local All Electronics, Van Nuys, CA. Part # TB-2
Connector 3-prong 1 $1.50 $1.50 Local All Electronics, Van Nuys, CA. Part # CON-30
Pot 50K Linear 0.5 $0.50 $1.00 Local All Electronics, Van Nuys, CA. Part # LPT-50K
(+aluminum nut)
Knob 0.5 $0.30 $0.60 Local All Electronics, Van Nuys, CA (no part number, use
available)
Resistor 33K, ½ Watt 0.5 $0.05 $0.10 Local All Electronics, Van Nuys, CA (no part number, use
available)
Solder material, wires Solder get from www.RadioShack.com
Short wires: since you need very little, recycle scrap wires
from telephone work leftovers, old radios, etc.
Outside Los Angeles, www.DigiKey.com
get electronics from www.Mouser.com
these sources >>> www.Jameco.com
TOTAL PER SYSTEM $35
INSTALLATION ACCESSORIES
Baking Soda 3.8oz 50 $5.24 $0.12 Local Costco® Store locator:
(from 13.5 lb bag) www.costco.com/Warehouse/locator.aspx
Measuring teaspoon 1000 $20.84 $0.02 www.cleansweepsupply.com/pages/item-dxeptm21.html
Split Flex Tubing 3/8", 2 $0.99 $0.50 Local Home Depot® Electrical, Part # 772240, barcode
5 ft 81789722405 (code may vary), or # 522181.
Item
Pack for cost S&H (100
Items for popular how many Package per pack) USA Source, Manufacturer Part #,
Do-It-Yourself System systems price sys. +tax Store Part #, Barcode, etc.
Mini Bungees x2 (20- 10 $6.80 $0.68 Local Harbor Freight Tools® www.harborfreight.com
pk)
Nylon Cable tie, 8" x8 12.5 $4.99 $0.40 Local Harbor Freight Tools® www.harborfreight.com
(100-pk)
Nylon Cable tie, 11" 10 $4.99 $0.50 Local Harbor Freight Tools® www.harborfreight.com
x10 (100-pk)
SUM $2
I do not have cost calculations for the UK and other countries, but let me give you the
best information I have for these locations, as I have received it from Water4Gas
experimenters in those countries.
Wherever you are, develop your own optimal list by researching all available sources
online and comparing them with your local hardware stores. Don’t forget that a
weekly/monthly round of local shopping can save you a lot in shipping costs, not to
mention saving the time waiting for shipments to arrive in the mail.
Electrode wire – stainless steel grade 316L go to the local Local blacksmith
blacksmith. Grade 316L is used for TIG-welding, 4 kr/meter. (welding/metal
works)
[Note from Ozzie: welding-type 316L wire is very hard – won’t bend easily –
and should only be used if you cannot get regular 316L]
LiquiSole®: Expensive but very good, I use this for all gluing. Bauhaus®, 80kr.
The wire diameter I used was 0.035", however this is not a critical
measurement. If you have a thinner wire, you can double it or
even triple it for durability (and for better contact with the water).
Experiment to get the length right.
Instead of an anchor, you can use an aquarium bubbler stone (air stone), a small
irrigation diffuser or a plastic aquarium diffuser. As long as it is small enough to stick
into a ¼” hose, and can diffuse the air into smaller bubbles, it’s good.
My Lists
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CHAPTER 5
BUILDING A WIRE ELECTROLYZER
LET’S GET FAMILIAR WITH THE ELECTROLYZER
FOR DIESEL: Part (4) is not necessary; for Part (6) only one hose necessary;
more details in Chapter 13.
The base of the device, its housing, is the jar and then the rest is build on the white
plastic cap, the jar lid. The lid carries the Bubbler Cap (1) that lets air in from the
atmosphere and regulates the bubbling, the electrical terminals (2) and (3) that let the
electric power connect to the electrodes (5).
The electrodes (5) are stainless steel wires wrapped around an acrylic “tower” (the red
part shown inside the jar; you can make it in any color you like).
There is also Valve (4) which is for safety, and one or two output Valves (6). The output
hoses are two 6” long pieces of vacuum hose. [Again, only one hose for Diesel and one
output valve (6) for Diesel]. Valves (6) are not glued to the jar lid for maintenance
convenience – sometimes they need to be removed for cleaning or replacement.
It is a "check valve", a
component to allow air/liquid
flow in one direction only. In
our application, we glue it on
top of the device POINTING
UPWARD. It will let air flow
OUT but not in.
Part (4) in the Electrolyzer photo is borrowed from aquarium technology and I got it
from a fish store. In modern designs I replaced it with a smaller, more accurate yet
cheaper check valve. It is the small blue valve in the small diagram above, which I
have found in a medical supplies catalog.
Remember that all three check valves – Part (4) and Part (6) – are both pointing
OUTward from the jar. The valve on top acts as a pressure release valve, to be opened
only in the rare case of totally clogged (both) lines, in which case we do not want
pressure build up inside the device.
Why are the output valves (6) necessary? When installing the Electrolyzer, one popular
way is to use BOTH of its HHO outputs and we’ll go over it in details in the installation
chapter. However, the importance of these added valves is to prevent backflow between
the engine’s intake manifold and its air intake. Usually only one valve would be open,
allowing flow only to one of the outputs, depending on throttle position.
This tells you that in Diesel installations you will not need check valves at all, but it is
better that you read the Diesel chapters before building Electrolyzers for Diesels.
MANUFACTURING TOOLS
The following list is not mandatory. This is simply what I have found useful and time
saving when I was mass-producing Electrolyzers:
Get all the parts and supplies. Chapter 4 provides online/offline sources and estimated
costs. Do this AFTER you’ve studied this book series when you know what parts you
would need and what you wouldn’t, according to your engine type and its sensors.
Start with creating the lid (cap) of the jar. The lid is the basis upon which everything
else will be build on, leaving the jar to function as the housing. The lid should be a
plastic one otherwise it would create an electrical short circuit between anode and
cathode, burning the fuse every time.
It is possible to use the original, metallic lid that comes with the jar. But the electrical
problem mentioned above require several insulated washers and special attention. Not
every experimenter agrees, yet I think the price of a plastic lid is not worth the trouble.
In the USA and Canada quart-size jars are standard; in other countries use what’s
available in 1-liter, tempered glass. You can order American-made “Ball” jars (also called
“Mason Jars”) from OSH stores (Part #1050129), from www.Amazon.com or from one of
the vendors at www.Water4Gas.com
WARNING: Using a solder iron or any other heating element on the plastic will definitely
create toxic fumes. Work in a well ventilated area and do not inhale the fumes –
place a fan behind you or sideways and let the fumes flow away from your face. For
optimum health safety use the gas mask described above.
Refer to the DRILLING TEMPLATE below for marking correct hole location:
● The upper two holes (A+B), ¼” each, are for the elbows (HHO outputs).
● A bit lower on the center line (C), 7/32”, is for the check valve hole.
● The two holes on the horizontal line (D+E), ¼” each, for the terminal bolts.
● The lower single hole (F), 7/32”, is for the Bubbler Cap (air inlet).
Insert and glue one barbed “elbow” onto the 6” vacuum hose, using Goop. At the other
end insert one barbed coupling (without glue). Make two of these.
Using Plumbers Goop or J-B Weld™ (in Australia: DynaGrip™ QuikSteel™ Paste), insert
and glue onto the lid, the HHO outputs (the two barb elbows with the two 6” vacuum
hoses that you’ve just prepared).
Secure the bottom part of each elbows (under the lid) with ¼” nut, screwed on using
pliers and glued with Goop. It’s quite tricky; in order to succeed you must grip the nut
strongly using a small Vice Grip™ pliers (self-locking long-nose pliers works best here),
while supporting the elbow with the other hand.
Tie the hoses together using a cable tie (make sure not to over-tighten since that may
block free gas flow).
Secure the nuts to the elbows with small bits of Crazy Glue, on the visible part of each
nut’s thread as shown below:
Using Plumbers Goop or J-B Weld/QuikSteel, insert and glue the check valve onto the
lid. The check valve may be fastened (on the lower side of the lid) with a self-locking nut
or a small piece of tubing (0.17” inner diameter) glued with Crazy Glue (Super Glue). Do
it quickly while the Goop is still wet, and support the check valve with your other hand
so it doesn’t fall off the lid.
As explained earlier, we glue the check valve on top of the device POINTING UPWARDS
in order to let gas OUT but not in. When you build the device, then, make sure this
check valve, the Pressure Release Valve, points outward. Both of its ends must be open.
Do not connect it to any hose, tubing, cap, or anything else.
Secure the parts with more Goop if necessary, as shown in the photo below:
Option ❶ no gluing
Cut two pieces of 3/16” to ¼”
thick Plexiglas with slots cut
halfway as shown in the
diagram below, so they can
slide into each other.
The two parts from the above photo dove-tail into each other; gluing is optional and
may help to ease up the rest of the procedure.
Now cut a length of stainless steel wire. The exact length depends on your tower and
can only be learned by actual trial & error. Once you know the length, cut a DOUBLE
LENGTH for each electrode and fold it in half.
Place the middle point (the fold) of the wire on a ¼” bolt, and tie it around the bolt (one
or two turns). To get a neat, more effective and more durable electrode I twist the
electrode using a SLOW electric drill. If you don’t have a drill, braid it manually using
self locking pliers. The finished product
looks something like this:
Insert the bolt – with the electrode wire on it – into the lid FROM THE BOTTOM SIDE UP.
Add a split washer (and a flat washer if it’s not glued on the lid already) and a ¼” nut.
I tighten the nut using a wrench from upper side of lid, with an angled wrench or self-
locking pliers from bottom side. CAUTION: use moderate force to prevent damage to the
plastic lid. Refer to the diagram below for the preferred order of parts:
Insert the loose end of the electrode you’ve made above, through one of the 3/16” holes
in the tower. Then position the tower in its final place under the lid (bottom side,
centered).
Using one hand to stretch the electrode wire and the other hand to hold the tower, start
winding the electrode in a spiral motion down the tower.
When you arrive at the lower part of the tower, secure the edge of the electrode using
pliers. Make sure it winds evenly and tightly around the Plexiglas. Look at a sample
Electrolyzer, if you have one, or watch the DVD available on our website. Some practice
is required to achieve the desired result.
When you’re done, make sure the wires are straight. Inspect the result: the electrodes
should wind down with an even distance between them most of the way down. In the
photo below (no grooves), it starts with a ¾” pitch and comes closer together to a 3/8”
pitch from the second tap down, as the electrodes enter the submerged area. In later
models I made it tighter at ¼” AND with grooves as shown on next page, second photo.
Glue the electrodes where they touch the tower. Use PLUMBERS GOOP or similar
WATERPROOF glue. A thin to moderate layer of GOOP is all it takes as long as the wire is
covered with glue on both sides. The glue cures in minutes – but let it acquire its full
strength – wait 24 hours before use! It emits unpleasant odors while curing – let it
cure in a well ventilated area, away from children, adults and pets. With a grooved
tower (shown below) you should skip this gluing step.
Prepare the bubbling tube by cutting 6” clear vinyl or irrigation-type non-clear tubing
with 0.17” inner diameter. Insert a small anchor into the lower edge of this tubing. This
is where the bubbling would come out, so make sure enough air can flow through the
anchor. I cut off a portion of its sharper side (about a third), before inserting it into the
tubing.
From the bottom of the lid, insert and glue the bubbler tubing onto the lower part of the
air inlet, as shown in the photo below. The tubing should be secured to the lid with a
small amount of Plumbers Goop (don’t clog the opening!)
Now insert the electrodes into the holes drilled in the tower, as shown. Pull them fully –
this will tighten the tower to the lid:
right grooves free for the other one, as shown below. Don’t try to do it all at once
because the wire would be loose; pull the electrode wire one section (one side) at a
time, bending it a bit around each groove and making sure it’s tight before you turn the
tower to continue.
Once you’ve done the lowest groove for that electrode, thread the wire through the last
hole and lock it by making another loop into that hole, as shown below. Don’t cut it yet.
Now repeat the process for the second electrode, using the vacant grooves:
Once you have finished both electrodes and locked them at the bottom as shown, FIRST
CHECK YOUR WORK and then you can cut the excess wire. If you made a mistake go
back and redo the winding. Don’t worry, it’s not hard and if you do this a few times you
would get the hang of it shortly. Your finished tower should look like this:
FINAL ASSEMBLY
Carefully inspect the finished unit for missing parts or missing glue, loose connections or
clogged tubing. Also pay attention to electrical connections: each electrode, each line –
positive or negative voltage – should be uninterrupted (uncut) and also disconnected
from the other line (because a short circuit would burn the fuse).
After the inspection insert the finished unit into a wide-mouth canning jar (mason jar).
Many experimenters have found that they were having a hard time getting the white
plastic lid to properly seal the jar – unless one applies great force to it; sometimes even
that doesn’t prevent leaks. To get a tight vacuum seal with less effort, use a rubber O-
ring or rubber gasket inside the lid (where it touches the top of the jar). Some use
gaskets made to order from EDPM (Ethylene-Propylene-Diene Monomer which is uncured
rubber), neoprene (synthetic rubber) or natural rubber, and others use "Form-a-Gasket"
which is a paste type product available in auto parts stores and Ace Hardware.
If you cannot find or make gaskets, visit www.Water4Gas.com and ask for help. This is
an important point.
Electrical Harness
Use the following wiring diagram to manufacture the wiring harness. For improved
safety place the short part of the fuse holder facing the spade terminal. The reason: in
case there is live 12 volts on the wire, it will be protected by the fuse holder casing.
NOTE: Wire lengths in the diagram are designed for mass production.
If you’re making this harness for a specific vehicle or generator,
use the necessary lengths to fit your setup.
CHAPTER 6
BUILDING A BOLT ELECTROLYZER
INTRODUCTION
The Bolt-Electrolyzer is a simpler version of the wire (spiral) Electrolyzer. The differences
per my understanding and experience are:
1. Bolts will last longer. Switching the electrical wires (once the Anode – the positive
voltage bolt – has partially corroded) will make the device last even longer.
3. Simpler and faster to build. No Plexiglas. As a result, also much simpler to teach
students. When I was teaching students of a Los Angeles high school to build
Electrolyzers, the hardest part was winding the wires around the tower.
4. You lose the electromagnetic effect of spiraled electrodes on electrolysis, and I’m
not sure how that affects engine performance. I prefer the spirals.
5. This bolt design will produce less HHO, and you can try and compensate by
adding more catalyst in order to draw more Amps.
6. You can use standard stainless steel (grade 302-304) without too much trouble.
Grade 316L is still superior but not an absolute must when using bolts.
MATERIALS
A mason jar (not shown in the photos; same jar described in Chapter 5).
A plastic lid for mason jar, preferably with a rubber gasket (see Chapter 5).
Two 7/16” (11 mm) stainless steel threaded bolts, 6 inches (152 mm) long.
These measurements are not critical but if you change the bolts make sure to
obtain matching washers and nuts. The photos below show an Electrolyzer built
with 5/16” (8 mm) bolts, that was reported to work well. Remember that thicker
bolts will not only have more contact surface, but will also last longer due to their
thickness. It is also not critical if the bolts are threaded all the way through or
partially threaded, the difference being that full-thread has larger contact surface
with the electrolyte.
The photos below are pretty much self-explanatory. The construction of the Electrolyzer
follows the same preparatory and construction steps described in Chapter 5. The only
differences are as follows:
Refer to the DRILLING TEMPLATE provided below. When drilling holes (D) and (E), make
sure to match the diameter of your bolts.
The steps for building and winding the tower are replaced by attaching the bolts to the
lid as shown on the next page.
CHAPTER 7
WHAT’S WRONG WITH PLATE
ELECTROLYZER?
NOTHING WRONG WITH IT!
I personally prefer the spiral design due to the magnetic vortex effect that the spiral
electrodes add to the process of electrolysis. It’s not strong enough to magnetize heavy
metal objects, yet I believe a spiral always helps especially when it comes to water and
even more so for water in motion.
But as I said before, this is minor therefore the bolt design is not far behind.
1. Using light-switch cover plates seems easy and affordable. The problem is that
such plates are of inferior metal not created to withstand electrolysis, and are so
thin that they’ll corrode in no time. If you want a quick proof of concept, why not
use bolts?
2. Stainless steel of 316L grade is the only option for long-term electrolysis. One
problem is the higher costs. For some experimenters, budget is not an issue. But
in certain communities that are struggling already, every penny counts.
3. The other problem are the necessary tools. Not every enthusiast has a workshop.
In studio City I built 200 Water4Gas systems, all the while not having access to
tools capable of cutting and drilling THICK plates of the hard steel like the 316L.
In fact, I never had any of those tools and I still don’t have them. What I loved
most about the spiraled wire design was the ability to build Electrolyzers easily
with my bare hands and regular pliers – and maintain them just as easily.
4. Therefore, if you have the ability to cut and drill plates, then you could probably
build higher level compartments for them, such as the “dry cell” design or some
other complex Electrolyzer. For DIY and backyard experimenters, and for lowest-
cost yet proven Water4Gas success, I would definitely recommend to most
readers that you follow the instructions provided in Chapter 5.
CHAPTER 8
BUILDING A MULTI-CELL
WHAT CAN THIS DO FOR ME?
Good question. Before we go into the technicalities, you should know that we’ve had
success with the use of this simple design on two “big rigs” (18-wheeler, semi trailer
truck) - they reported very good mileage gains with the Multi-Cell systems shown below.
The truck drivers-owners reported saving $100’s/week, and that their trucks pulled
better uphill with their old engines felling “like new” once more even though each had
over 1 million miles on the engine! Therefore I have concluded that this is a very
workable do-it-yourself design.
WHY IS IT BETTER?
This diagram was taken from Patrick Kelly’s “Practical Guide to Free Energy Devices”:
The theory, in short: more current creates more HHO. But the voltage across the cell
does not need to be as high as possible. In fact, when we operate with 12 volts we get
more heat which is wasted energy that also creates fast evaporation. The theory says
that 1.24 volts is the ideal value and the rest is unnecessary heat. However, through
actual trial and error I HAVE FOUND 6 VOLTS TO BE THE OPTIMAL VOLTAGE when the
catalyst is Baking Soda. That’s true for the Water4Gas Electrolyzers taught in this
book, but not for every other Electrolyzer design.
I have also found that for best results the spiral should have a higher pitch (¼” steps).
If the electrode spirals are spread between ½" and 3/8" apart, it would work well for 12
volts. But since here we use 6 VOLTS the electrodes need more contact with the
electrolyte to achieve the necessary current and HHO production. I start with 4-5
teaspoons of Baking Soda and reach optimal performance experimentally.
The Multi-Cell theory works well for eliminating wasted heat: each cell in a Water4Gas
Multi-Cell can operate at 4-5 amps without overheating, due to the lower voltage as
explained above. With 12 volts a single Water4Gas cell starts to overheat with 4 amps.
With a Multi-Cell, there’s less heat and more overall HHO for the same current.
This is the
principal setup.
Each output is
connected to a
common manifold
that collects HHO
from all the cells.
Water4Gas Electrolyzers
Water4Gas Electrolyzers
MECHANICAL INSTALLATION
I found the front area of many cars and trucks most convenient for installing a Multi-
Cell. Six cells will probably fit nicely, in line, just in front of the radiator. Some of the
airflow to the radiator may be blocked, but not all of it if you leave some space between
the cells. Airflow will then curve itself around the cells and reach the radiator.
Additionally, if we take into consideration the cooling effect of these cells on the engine,
there shouldn’t be a problem with some blockage of airflow.
As for heat, the cells would be in one of the coolest places under the hood. I highly
recommend that you protect the jars AND THE RADIATOR from mechanical shock by
well-glued foam stripes, or similar shock absorbing material.
Other options:
I’ve done this in my Volkswagen Jetta and it worked well. My mechanic used a
very durable hose and secured it UNDER the car. This method did not fail along
1000’s of miles across country, in all weather conditions.
The photos below show my mechanical installation in my Toyota Corolla ‘99. The
materials: Hanger Strap from Home Depot (bar code 03875333929-0 or similar) and ¼”
bolts/nuts. The photos below show how I constructed these to fit the available spaces.
ADD THICK
PLYWOOD TO
SUPPORT
THE CELLS
There are no vacuum leaks anywhere on the Electrolyzers, the manifold or the
hose(s) leading to the engine.
The diagram and photo below show how the HHO is connected in Carter Blankenship’s
18-wheeler truck:
Just take a big tubing to serve as the collecting tube. For example a 1” PVC tube.
Smaller will do too, just make it big enough to attach adapters to it. You don’t
want it large because it would then become an HHO storage tank – we don’t want
and don’t need that.
Insert nipples or hose adapters of some sort into each hole. It could be irrigation
adapters, or anything that can fit your vacuum tubing coming from the cells.
Match their size to the hoses you’ll be using.
Drill and attach one more OUTPUT adapter, to fit a larger hose of your choice
(such as 3/8”) that will lead the HHO to the engine.
That’s it – you’ve got a manifold! Attach the vacuum hoses, one from each of the
cells.
It now draws a total of roughly 10.5 Amps, or 3.5 Amps per line. This means each cell
consumes 6.5 volts x 3.5 amps = 22.75 Watts. That’s bird feed. Multiply that by six cells
and the entire Multi-Cell “dances” on 136 Watts! It’s less than the typical halogen
headlamps (180 Watts). Many car stereo systems today consume more than that.
In 2007, after 4 months of driving with zero maintenance, the electrolyte was not very
dirty, the lower grade stainless steel electrodes (grade 302/304 – not the better grade
316L that I use now) did not corrode by much; water level went down only 25%.
I cleaned the electrodes with toothbrush and tap water, reversed the polarity and the
set was near-new again. I like the idea of having to service the system only three
times a year!!!
CHAPTER 9
BUILDING A VAPORIZER
THIS DEVICE IS A SIMPLE ALTERNATIVE TO AN ELECTROLYZER, USUALLY WITH
LESSER RESULTS. IT IS NOT PART OF A STANDARD SYSTEM!!!
Basically this is the same simple Vaporizer that Tom Lang installed in my Ford Bronco
back in 2006, just before I founded Water4Gas. I loved it because it made that 20-year
old “truck” run much smoother and quieter, and drastically reduced the terrible
emissions of its old fuel-injected engine. I was using only tap water! The inventor priced
it at $29.95 but you can build one for under $2.
AFFORDABILITY
Judging from old US Patents, I believe this design to be about 100 years old. It worked
all by itself to improve combustion and reduce emissions in my Ford Bronco and others.
It can be constructed quickly for a few dollars. DUE TO COMPUTER PROBLEMS THAT
WILL BE DISCUSSED IN BOOK 2, AND POSSIBLY OTHER
PROBLEMS WITH CERTAIN ENGINES, THE VAPORIZER
DOES NOT INCREASE MILEAGE ON MANY MODERN
VEHICLES AND MUST BE EXPERIMENTED WITH ON A CASE-
BY-CASE BASIS AND COUNTRY BY COUNTRY. However,
when combined with the Volo device sold on our website,
which is affordable and easy to install, the Vaporizer can be a simple yet effective
booster of Fuel & Maintenance Economy.
To connect it in the engine you may also need the "Universal Vacuum T" that can be
obtained from Auto Zone for $2.49 (Part # 47349).
PARTS
1. One Mason Jar – they are sold at OSH stores for $1.12
each (when you purchase a dozen). Part number 1050129 is
the widemouth, but any similar jar will do, like the regular
(narrow mouth) mason jar by Ball, sold at OSH for $1.04, Part
# 1050061.
4. Six inches of vinyl tubing (0.17" inner diameter) – costs 7 cents when
cut from a 20’ pack, Home Depot PLUMBING DEPT. Any thin irrigation
tubing will do if you don’t have the clear one; color and exact material are
not important as long as its inner diameter is about 0.17”
6. Plumbing Goop - find at the painting department of Home Depot or Ace Hardware.
You can also use J-B Weld, Epoxy, etc.
Cut the tip of the anchor (remove about 1/3 off the pointed side) and stick it into the
end of the tubing. This is the easiest and cheapest tip I have found, but you may choose
to use an aquarium bubbler stone
instead, or an irrigation diffuser
(spray or mist tip). In any case MAKE
SURE IT LETS AIR PASS THROUGH.
Drill or punch two holes in the flat part of the jar’s lid. One ¼” hole in the middle, and
one 7/32” hole about 3/4” from the edge. I purchased a basic punch set at Harbor
Freight Tools for under $6, which makes holes with one or two hits of a hammer over
some soft wood or plastic; saves time and makes very neat holes:
Note: the metal lid will eventually rust in the presence of water. Two possible solutions:
(a) paint it with rust-proof paint; or better yet (b) the most durable solution would be a
plastic lid from the sources provided above for the Electrolyzer - be sure to get the
WIDEMOUTH lid, if you’re using the widemouth jar (regular jars are just as useful here).
Add goop glue to these parts at the bottom side of the lid, as shown in the next photo.
Sometimes I add a ¼” nut on the elbow, PLUS glue on both. It just makes it easier to
hold everything in place, but the elbow can be fastened with a small cable tie or a piece
of wire just as well:
CHAPTER 10
BUILDING A MAP/MAF SENSOR
ENHANCER
THIS DEVICE IS NOT ALWAYS NECESSARY.
CITY HIGHWAY
The diagram means what it shows and have been verified several times to be workable
(resistor values may require changes in some cars). The pot sides should be soldered as
shown above. It has to be constructed exactly as shown for best results and that’s why I
put pictures instead of electronic symbols. When manufactured as shown, turning the
knobs clockwise would create a leaner mixture (higher economy).
You’re looking at two identical circuits, with a selecting switch. There are two parallel pot
circuits shown. The signal from the car’s sensor enters at the "higher" end of the pot.
The signal sees the pot in series with a resistor to ground. The ECU gets only a portion
of this incoming signal, depending on the position of the pot.
The fixed resistor (on either side) is there for a reason. The signal is not full range from
5 volt to zero. It has a more limited range closer to the 5 volt. Which makes the lower
end of the pot non usable, since there is no point in sending 1 or 2 volts to the engine –
it would kill it. So I added those resistors to enable a much wider rotation of the pot to
be usable. It makes tuning easier, as shown in the diagram below:
The photograph below shows how the parts are connected inside the box. To save time
and errors while I was manufacturing them, I printed these photos and duplicated the
wire connections exactly as shown.
The external wires are then connected as shown below. The external plug is useful for
maintenance of the device, but is not vital (you can wire the enhancer straight through
from the dashboard to the engine compartment although I do not recommend it). It is
best installed on or near the dashboard, as the driver may need to adjust it for best
performance.
CHAPTER 11
BUILDING A PCV ENHANCER
THIS DEVICE IS HIGHLY RECOMMENDED YET OPTIONAL.
It cleans the blow-by1 gases passing through the PCV.
PURPOSE
PCV stands for Positive Crankcase Ventilation. It’s a system using a PCV valve to
evacuate “blow-by gases” and moisture from the crankcase of an internal combustion
engine. Well, that’s the official definition anyway... In fact, blow-by gases are a whole lot
of junk: burnt and un-burnt fuel and oil escaping from
the cylinder, then move past the piston rings (much
more if you have worn-out rings) during a piston’s
power stroke, and eventually enter the crankcase.
These by-products of combustion form acid and sludge
in the crankcase and cause smoke.
1
See http://en.wikipedia.org/wiki/Crankcase
and http://en.wikipedia.org/wiki/Crankcase_ventilation_system
PARTS LIST
Qty Description Catalog # Source Barcode2
* You can also use the larger Husky General Purpose Filter, model HDA706, which has a
larger capacity for gunk and water collection. Several readers have reported that their
Home Depot branch stopped carrying this filter. Here are several alternatives:
Alternative #2: Harbor Freight Tools, item # 68225 is similar and much
cheaper. Made by Central Pneumatic.
I’ve seen Water4Gas experimenters using it, however note that ¼” may
hinder PCV flow in certain engines. Prefer Husky/Kobalt filters or the
68225 filter by Central Pneumatic (which is the cheapest).
** The Watts 3/8” adapters may be replaced with Husky 3/8” Adapters, if you find
them in stock. They come in pairs and are priced a bit lower than Watts. If you’re
building this device for a specific vehicle, you better verify beforehand the inner
diameter of your PCV lines, and use hose adapters to match.
2
Barcodes tend to change over time but I left them here just in case the shop can relate
to these numbers even if changed.
STRUCTURE
Use the photo as a guideline. Making a PCV Enhancer is pretty simple:
The number of
balls/beads may be
different in two cases:
either (a) you have a
different diameter
balls or beads, or (b)
you want to leave
more room for the
filtered out water and
gunk. I always fill it
up (20 balls).
Notes:
This device is only for gasoline engines
equipped with a PCV system (most vehicles
I’ve seen).
o https://www.google.com/patents/USRE30682
o https://www.google.com/patents/US4370971
o https://www.google.com/patents/US4089309
CHAPTER 12
INSTALLATION – GASOLINE CAR
Installation of a typical Water4Gas
system is described in three major
parts:
Mechanical
Electrical
Finalizing and activation.
Follow safety
precautions provided
in Chapter 17
MECHANICAL SETUP
Required Accessories
Vacuum Hose
¼” (7/32” I.D.) Length you’ll need TOTAL is 43” if you build two outputs. Less is needed
for a single output. Let me explain: you can build this device with one or two outputs.
The advantage of the double output is that it simplifies installation for the dual-HHO
supply.
Electrical Wiring
Automotive wires can be obtained in almost any hardware or automotive store. For cost
effectiveness, purchase red and black 100-feet rolls of 14 gauge wire from AutoZone, at
$15/roll, which suits many of your wiring needs. I used to find it in the AutoZone stores
only, but now it’s also on www.AutoZone.com under Home>>Accessories>>Electrical>>
Wiring Accessories>>Electrical Wire. Or ask on the phone 1-800-288-6966.
FUSE TYPE: NEVER USE A WIRE OR ANY OTHER IMPROVISED FUSE. Use the standard
fuse that matches your fuse holder, and select its rating (usually 15 Amps to 20 Amps)
in accordance with recommended fuse ratings.
Other Accessories
Small bungee cords and cable straps may be obtained from any hardware store. I use
the 20-pack of 10” mini-bungees from Harbor Freight Tools (Item #93672) costing
$5.99 a pack ($0.30 each). A hundred 8” cable ties are now on sale for only $2.
Water
Get distilled water from the grocery store or hardware store.
For best results do not use rain water or tap water as those
may have unknown contaminants.
Catalyst
I used this catalyst for years. Its chemical name is “Sodium
Bicarbonate” = Pure Baking Soda. You can get more of it at
most groceries. If you cannot find it or if you want SAFE
alternatives, see Chapter 17.
Recommended Tool
I found it useful in a number of installations, especially as a
beginner, to have and use this low-cost but very
versatile vacuum gauge. Made by U.S. General, you
get a handy set with all connection types. Obtain for
only $15 from Harbor Freight Tools - item #93547 at
www.harborfreight.com
All I can tell you is that in two cases my Electrolyzer melted and only the glass jar
survived. In both cases this occurred as a result of (1) too much heat radiated by the
engine through the air to the Electrolyzer, and (2) the electrolyte was too concentrated
or in other words too much Baking Soda. There is a situation called Thermal Runaway,
where an increase in temperature changes the conditions (in this case the rise in
electrical current) that causes a further increase in temperature - leading to meltdown.
You can prevent this from happening by following these precautions and procedures:
Start with no more than ½ teaspoon of baking soda, and add ½ teaspoon at a
time, making sure that no excess heat is being generated even after an hour of
operation.
Install the Electrolyzer away from engine heat. If this is not possible, block
engine heat as much as you can by placing a heat shield (e.g., bubble wrap
covered by aluminum foil) between the Electrolyzer and the engine. Leave at
least 1” of air space around the Electrolyzer.
Rarely there may be vehicles that do not have enough space in the engine
compartment to mount even a single Electrolyzer. A possible solution is to use
the area in front of the radiator. Fasten the device to the car’s frame or anything
other the radiator, belts or moving parts, and make sure that it does not
touch the radiator. I’ve seen experimenters using the passenger’s compartment
for installation but I do NOT recommend it.
VACUUM CONNECTION
As shown in the vacuum diagram below, vacuum lines are supplied from the engine to
various car systems, and you should use the vacuum line that gives the highest vacuum.
The purpose is to suck the HHO into a place such as the carburetor or the intake
manifold, where it can be automatically mixed with the existing fuel/air mixture.
Water4Gas
Electrolyzer
The reason for the dual supply (dual HHO output) is that when the engine is idling, there
is a high vacuum pressure in the intake manifold. This pressure drops when you
accelerate or rev up the engine to higher RPM. At that moment, more vacuum is
available in the air intake for sucking up the HHO gas into the engine. It may save a bit
more fuel but I don’t find it critical, so it’s up to you if you want to use the dual supply.
Besides, it really depends on your driving habits. If you never rev up the engine very
high, the second output will be closed most (or all) of the time. Switching between
supply lines happens by itself and no control mechanism is necessary.
Refer to the Vacuum Diagram below. In this setup a second line is connected from the
Electrolyzer to the air intake of the engine right after the air filter – or even directly into
the air filter housing. Use a universal vacuum line T-Connector to make the connection.
To connect the second pipe to the air intake or air filter housing, use a brass fitting or
plastic barbed fitting to match your vacuum hose. Make sure no plastic particles or glue
fall into the engine.
CAUTION: DO NOT CONNECT TO THE BRAKES VACUUM LINE. This is usually a very
thick black hose that connects between the engine and the Brake Vacuum Booster
(usually a large drum on the firewall on the driver side). If you’re not absolutely sure,
ask a mechanic.
With the engine briefly on, you should be able to detect substantial vacuum pressure
coming from the line you are connecting to. If you want to know exactly what line is
best, and especially if you’re going to install in more than one engine, use the low-cost
vacuum gauge shown earlier in this chapter. It takes guesswork out of the way.
Connect the vacuum line from the Electrolyzer to a vacuum line that runs to the intake
manifold. Make the connection as close as possible to the intake manifold. If the vehicle
has a carburetor, make the connection at or below the base of the carburetor.
Frequently in older vehicles, there are spare ports available for this purpose.
Photo:
WikiPedia.org
WARNING: DO NOT SHORTEN THE VACUUM HOSE between the engine intake and
the jar. Keep the hose at least 4 ft long. This length must be kept to enhance safety and
prevent damage to the device.
Note that the Universal Vacuum T-Connector is...well, universal. Its edges are usually
too small for the hose, and should be trimmed with a knife as shown below. This is
recommended because the small opening obstructs gas flow without any benefit. This is
not mandatory, yet it will help improve performance.
ELECTRICAL SETUP
SEVERE WARNING
Incorrect electrical installation may cause hazardous conditions. Especially
dangerous is to hook the Electrolyzer straight to the battery, or in any such way
that it will keep producing HHO while the engine is off (thus accumulating HHO
that might cause an explosion upon engine ignition).
You must not allow HHO accumulation when the engine is off!!!
More details below – read this chapter carefully before starting the
electrical installation.
INSTALLATION TIPS
Installation Tip #1
If you are uncomfortable with (or lacking knowledge of) the electrical part of your
vehicle, then for your own safety, and for the safety of your passengers and the integrity
of your vehicle, you MUST refer this part of the installation to a professional. If you can’t
find a qualified Water4Gas installer near you, I can recommend two additional types of
professionals for this job:
1. Auto-sound installers (the guys that install stereo, CB radios, GPS, alarms, etc.)
They are normally knowledgeable with the vehicle’s electrical systems and its
relays, fuses and wiring, therefore they can easily calculate wiring thickness,
amperes, safety aspects, etc.
2. Any seasoned AUTO ELECTRICAL TECHNICIAN who’s familiar with your type of
vehicle. Show him this information and he should understand what to do.
In some vehicles the entire electrical system may be in reverse (RED wire to the body of
the car, or to the battery itself). Some cars, even with positive polarity, are just plain
complicated for no apparent reason. If it gets confusing, consult an auto electrician who
is familiar with your specific model. As mentioned above, this is a safety point – do not
continue and “hope for good” but consult a professional – or a better mechanic’s manual
such as Haynes Repair Manuals from www.haynes.com
Installation Tip #2
Always work with accurate FACTORY WIRING DIAGRAMS from reliable sources like
AutoZone, Haynes, Chilton.
Installation Tip #3
To protect the wiring from long-term damage, you can now put the newly installed wires
into what’s called “split flex tubing.” You can find it in all major hardware stores such as
Ace Hardware and Home depot, as well as AutoZone (comes under different names: wire
sleeve, convoluted tubing, split braided sleeving, etc). Try the hardware stores first,
because I found that they carry bigger and cheaper packages. Maybe it’s aimed at
constructors rather than auto mechanics, but the flex tubing I found there was of the
same type and lasted several years in my Toyota.
Installation Tip #4
1. Insert the wire that you are adding, the new wire
(red shown for example) into the rear slot of the
splice connector. Note that it will only fit from the
right hand side when the connector is positioned as
shown
The best type is a standard automotive relay that you can get from the auto parts store.
A single 20 Amp relay is necessary. For easier maintenance, it is best to get a matching
receptacle and install the relay as shown in the photo, in such a location that will allow
you to replace the relay if necessary.
Find a location along the wire where you can mount the Safety Relay to the vehicle’s
body or inner support brackets, away from engine heat.
Safety Relay
Photo: www.officedepot.com
FINAL SETUP
• Fill the jar with DISTILLED WATER, leaving 1” of free space at the top. Add 1
teaspoon of dry catalyst (such as pure Baking Soda). Mix well, then close the jar
tightly by hand force.
• Adding 1 more teaspoon will generate much more HHO (hydrogen-oxygen
mixture) but may blow the fuse or cause overheating, in which case you should
replace it with a higher rating fuse (15-20 Amps works for me, see notes on fuse
selection below).
• THE JAR MAY GET HOT. Refer to the troubleshooting guide for proper tuning.
• THE JAR WON’T CRACK IF PROPERLY HANDLED - BUT LET IT COOL OFF
BEFORE ADDING COLD WATER OR ATTEMPTING ANY MAINTENANCE ACTION.
• Inspect the installation visually. Make sure all electrical connections are tight
(HAND FORCE on the wing nuts) and that the lid is screwed tight on the jar.
FUSE SELECTION
I found that in my single-jar setup a 15 Amps was useful for moderate production of
HHO although the Electrolyzer is measured to pull only 3 Amps in idling. I start with
1 teaspoon of Baking Soda for 1 quart of water; with 12 Volts it will draw about 3 Amp
in the Electrolyzer shown here, but this will vary significantly with electrode thickness
and length. For higher HHO production mix 1½ FLAT teaspoons of Baking Soda into
1 quart of water, and replace the fuse with a 20 Amps fuse (the device may draw around
4-5 Amps in idling).
Watch out for possible device overheating, especially in hot weather!!! If the
device overheats, lower the ratio of Baking Soda to water and refer to the
troubleshooting section.
ADJUSTMENT
Start with NO electricity, by taking out the fuse or leaving one of the terminals
disconnected (make sure it doesn’t touch metal parts of the car to prevent fuse
blowout).
Turn the engine on and watch the bubbling action coming out of the lower end of the
thin tubing inside the device (here you see one of the advantages of having a strong
glass jar instead of metal or non clear plastic – total transparency and visibility!)
Gradually turn the Bubbler Cap and watch the bubbling action in the jar. Adjust the
valve until there is a small amount of bubbling action.
Connect the electricity back on and make sure all electrical connections are tight (hand
force on the wingnuts).
Start the engine again and watch the electrolysis action between the spiral electrodes. A
bright colored gas (HHO!) will start forming and flow toward the top of the jar.
Within a short time (roughly 30-120 seconds), you may notice that the engine starts to
sound quite differently – smoother and quieter. Its RPM may be unstable for a couple of
minutes. This is normal – the HHO is starting to change the combustion cycle and
cancels the pinging – and the engine is now adjusting to the changes.
Some road experiments indicated that better economy may be achieved with the air
bubbling totally shut off. Bill Lang, the original developer of this Electrolyzer, offered his
bubbling techniques: tune ZERO BUBBLING in a Electrolyzer, and LOW BUBBLING in a
Vaporizer.
Do your tests, monitor the results and (voluntarily) report back your findings via the
website for the benefit of our community. The broader the experiment base, the more
certainty there will be on the best overall tuning.
CHAPTER 13
INSTALLATION – DIESEL CAR
Follow safety precautions
provided in Chapter 17
SYSTEM OVERVIEW
Water4Gas
Electrolyzer
these images are two views of basically the same configuration. It comprises a
Water4Gas Electrolyzer or a Multi-Cell, with some means to PUSH the HHO out since
there is no vacuum as in gasoline. HHO goes into the air intake BEFORE the turbo:
Water4Gas
Electrolyzers
in series
“Venturi effect” (named after the Italian Physicist Giovanni Battista Venturi) is simply a
low pressure, or in other words SUCTION, created by airflow over an opening, usually
slanted, or a constricted section of a pipe. We want to create this suction because it will
help pull all the HHO out of the Water4Gas Electrolyzers.
Simply hook up the output of the Multi-Cell manifold – to the air tube IN A SHARP
FORWARD ANGLE (in the direction of the air flow), as shown below:
One way to do it is to use the metal cap provided with the mason jar. Only the rim is
used, while the round plate is replaced with a 5/16" thick Polypropylene plate, cut to fit
the jar. The hose fittings are threaded into the plate (glue is optional if threading is done
well). The photo shows metal hose fittings but you can use plastic fittings. Make sure to
seal the electrical terminals too, using rubber washers and/or glue: Plumbers Goop or
similar strong glue like Gorilla Glue, J-B Weld epoxy or Quiksteel epoxy (in Australia).
Electrolyzer configuration: Plug the safety check valve – or better yet don’t even install
one in if you’re building the Electrolyzer specifically for Diesel. Additionally, plug the
second HHO output if you have two on the Electrolyzer at hand – or don’t install a
second output if you’re building for Diesels.
PUMP
We used an aquarium pump from a local department
store. The smallest and cheapest you can find is probably
more than enough in strength, and is easy to replace if it
ever stops working (you’ll know by touching it and feeling
its vibration, or looking at the AIR bubbling action in the
transparent jar).
The output of the pump is connected using a ¼" vinyl to the “input” of the Electrolyzer.
We used an Electrolyzer built for gasoline, and an input port was created by removing
the cap of the adjustable bubbler and inserting the hose from the pump in there,
securing the connection with glue.
VALVE
See the blue check valve at the left bottom of the above photo? It’s the Pressure
Release Valve mentioned in the Electrolyzer building instructions, and may be provided
with some hydrogen generators that you purchase commercially. This valve is for
gasoline engines and must be capped (blocked).
In the Diesel, and especially when inducing air by force into the jar, if not blocked would
create an easy escape for the HHO. If you’re building the Electrolyzer from scratch,
simply don’t include it.
DRYER/FILTER UNIT
The owner of this car added an air dryer/filter on the hydrogen OUTPUT HOSE (shown
below) similar to the PCV Enhancer described in Chapter 11.
RESULTS
We installed this system with Jerry Young’s help, and the car owner reported good
mileage with this installation. His reported results were: on the highway at California
speed limit, his TDI Jetta used to get 36 MPG. Now with a single Water4Gas
Electrolyzer, his mileage for the same driving conditions went up to 55 MPG. That’s
52.8% increase in fuel economy.
After a while he tested again and reported similar results even without the pump,
indicating a well-sealed system.
CHAPTER 14
INSTALLATION – SEMI TRAILER
Follow safety precautions provided in Chapter 17
The photos below are not the entire installation, just a preview. The first photo shows
Jerry Young’s system before he installed the new 6-pack Multi-Cell. At this time he has
been using this Water4Gas system for a year on this truck, and it performed well.
As shown in the next photos, the Input Manifold is supplied with CONTROLLED AIR
PRESSURE of about 1.5 PSI, via the white-blue plastic valve. This is done in order to
PUSH the hydrogen out of the Electrolyzers. That’s Young’s solution for the very low
vacuum provided by the turbo, and it seems to work very well for trucks:
The white/blue plastic valve shown at center of the next photo is the air pressure
regulator:
The next photo shows the NEW 6-PACK SYSTEM INSTALLED, with Jerry filling it up using
free drinking water (bottled water, not tap water). The system shown below is very
similar and you will see its entire installation procedure a bit later.
SYSTEM COMPONENTS
DRYER/FILTER UNIT
Either one of the dryer/filter units shown below are good. They cost a few dollars each
and their function is simply to remover water from the HHO going into the engine.
This type of air filter may be obtained from large hardware stores (check the tools
department) or air compressor stores.
ADAPTERS
The adapters shown below are brass barbed adapters to fit 3/8” tubing, but if your hoses
are not 3/8” then you should get adapters to match.
HOSES
Hoses to Carry Hydrogen and Oxygen
These are the hoses Jerry Young used in the installation shown here, but you may chose
different ones as long as they are of very good quality. These hoses have worked well in
Jerry’s trucks for over a year now. The hose shown below is a 3/8” (inner diameter)
braided hose by Watts, model SBVKG10 (the 10-ft pack’s manufacturer part # is
42142610). Find it at your local hardware store. Sold at Home Depot for $8.98, with
store part # 204667.
PRESSURE
REGULATOR
This is a quick-connect inline
valve that you can get at Home
Depot and other hardware
stores. Its Watts model # is PL-
3011 and at Home Depot its
part # is 759472.
Costs $8.88 and is nothing special, just a simple plastic valve. Its purpose is to reduce
the amount of air pressure supplied by the truck to the system – neither HHO nor
liquid will be flowing through this valve. The type of connectors used on this valve is
called “push-in fittings” (quick connect) and is designed to fit the ¼ inch Polyethylene
Tubing shown above.
MANIFOLDS
Below is a brief look at the Manifolds he has built. I’m not going to go into great detail
because you can figure it out or build them differently. The important principle is to
ensure free and EQUAL flow to all inputs and outputs.
The one in the next photo is Young’s “Input Manifold” (Input Air Manifold) and you’ll see
in the installation section how it connects. It’s made of a PVC pipe with two caps and 7
adapters to match the hoses being used. In the photo below, the circled nipple was too
thin so a small piece of tubing was added as an adaptor for the black hose:
The manifold shown below is the “Output Manifold” (Output HHO Manifold) that Jerry
Young made and is similar to the manifold shown above. The single output adapter
(pointed out in the photo) has to match the output hose and is preferably a 3/8" brass
barbed adapter.
Another difference: Young did not immerse the input into the water (see “Configuration
A” below). In his system both Air Input and HHO Output only touch the air above the
water. He uses “Configuration B” shown below. Its advantage: if too much air is being
pushed in, it would not creating violent bubbling.
“Configuration A” – Air bubbles thru water “Configuration B” – Air blends with HHO
Which configuration gives better mileage to a semi-trailer’s Diesel engine? Since this is a
relatively small difference in the overall system, I suggest that you experiment it:
Step 1: Choose one of the configurations and keep it stably (5 tankfuls of driving) until
certain results have been achieved stably.
Step 2: Change to the other configuration, test again over 5 tankfuls and compare the
results.
STEP-BY-STEP INSTALLATION
The installation shown below is typical to a Freightliner semi-trailer truck (model 2001
shown). For trucks such as Peterbilt, Kenworth, Volvo and others, you may have to
adapt some of the options as needed.
Note that one of the major problems with Electrolyzers is a leaking lid. It may be closed
too loose OR too tight and leak in both cases. It may need a gasket. There’s an
Interactive Troubleshooter at www.Water4Gas.com/support/ that tells you how to deal
with vacuum leaks.
Use common sense but DO NOT SOLVE A LEAK BY GLUING THE LID TO THE JAR as this
would make it hard to inspect and maintain the system.
Bolt the platform to your truck. In the Freightliner, it was bolted to the inner fender and
to the lip on the inside of the bumper.
Place the six Electrolyzers in a soft drink crate as shown in the next photo. Position the
assembly on the mounting platform and secure it with a strong bungee cord. Cushion
the jars with Styrofoam plates or sponge so they don’t rattle and bang into each other.
(These Electrolyzers are very durable since they are made of tampered glass, but we
should avoid violent vibration as much as possible.)
For your convenience and to prevent wiring mistakes, I recommend that you pre-wire
the electrical connections on a work bench in accordance with Chapter 8.
For safe electrical installation refer to 0. At this stage LEAVE THE FUSE OUT.
These lines would be used simply because they are nearer. On a Peterbilt truck you may
choose to use the air line to the passenger seat (the pressure lines to the passenger
booster seat – located under the seat itself).
The yellow line shown below is used by one of the less critical systems (not brakes etc.)
and you simply tap into it. Cut the line and install a ¼” T as shown in the photo below.
Install the pressure regulator (plastic valve) nearby, and use the Polyethylene tubing to
connect it to the T on the pressure line tap. Leave enough slack of tubing, to
accommodate for vibrations. A total length of 12 inches is normally enough (in this
truck), see photo below:
Connect six pieces of standard vacuum hoses, about 2 feet each, to the manifold’s six
outputs. Connect each such output hose to the INPUT of a jar.
These photos show different views of the same thing; both manifolds are shown.
Connect the hose to the inlet of the dryer/filter, and place it (unattached) at an easy-to-
reach location as shown:
Continue the hose from the dryer/filter outlet to the 6" intake hose before the turbo
(pointed out at the bottom of the next photo).
Install a 3/8" barbed fitting to connect the hose to. You can make the hole in the output
rim of the air filter box – MAKE SURE NO SHAVINGS FALL INTO THE TURBO!
It is better to take off the 6" hose off the engine and drill into that. Drill a hole in the flat
section of this hose.
Install the 3/8" barbed fitting using epoxy. Let it harden and reinstall the hose as shown
below:
• When both the electrical and mechanical installations are done, first perform a
visual check to see that all components are in place and properly installed.
• Inspect each of the Electrolyzers. You should see a milky substance forming
around the electrodes – that’s the HHO. This means they are properly generating
hydrogen and oxygen.
• If you do not see this, or anything else seems unexpected, turn off the engine
and correct your installation.
• Now adjust the air pressure: turn the inline regulator valve about ¼ of the way
open. This should produce a mild AIR bubbling in each Electrolyzer. If it produces
big bubbles then you have too much air. In Jerry’s experience only a little bit of
air is required. He said between 1.5 PSI and 2 PSI but you can do this
adjustment visually until you achieve mild bubbling in the jars.
CHAPTER 15
INSTALLATION – PCV ENHANCER
Follow safety precautions provided in Chapter 17
NECESSARY PARTS
All you need, other than the PCV Enhancer itself, is a good hose and hose clamps.
To connect the PCV Enhancer to the engine, use high quality vacuum hose. It’s not
extremely hot, but in the long run a better hose will prevent loss of vacuum. Consult
your auto parts store.
For optimum results with minimum maintenance, you need this hose to be:
2. Inner diameter to fit the PCV line of your engine. Usually it’s 3/8” but may vary.
INSTALLATION PROCEDURE
Warmly recommended but not mandatory: Clean the existing PCV valve with thinner, or
replace it with a new one.
Under the hood, choose a small space where you will have access to the PCV Enhancer
for periodical cleaning. The best position would be below the level of the intake manifold
(to enable water to sink into the device after the engine has stopped, rather than
dripping back into the engine). Due to its plastic parts, it is also recommended to keep
the PCV Enhancer away from
engine heat as much as possible,
but no more than 2 feet away.
The filter housing of the PCV Enhancer is usually embossed or marked with “IN” and
“OUT” markings, for inlet and outlet, respectively. Connect its “OUT” side to the intake
manifold port for the PCV Valve, as shown in the picture below. Use 3/8” hose (unless
your system is different). You can use the original hose if it can reach the location of the
enhancer, but it is usually too short and needs extension.
These above photos may help you identify the right connections. If still confusing,
consult a mechanic – the connection will be simple once he shows you what goes where.
IMPORTANT: The hoses should not have any low spots that might collect water, because
this water will freeze in cold weather and block the PCV system. Any liquid that may
accumulate in the input or output hoses should be free to run into the PCV Enhancer
once the engine is shut off.
Start the engine and check the system by observing the transparent filter bowl. Usually
you should see condensation – this is an indication that the system is working.
CHAPTER 16
INSTALLATION – VAPORIZER
Follow safety precautions provided in Chapter 17
A mounting bracket can be easily fashioned from copper and/or galvanized plumber’s
strap. In other cases a small rubber pad and/or two bungee cords may be adequate.
Cool location is less of a problem since the device will stay cooler than in HHO mode.
The Vaporizer is operated by vacuum pressure from your car’s engine. As shown in the
vacuum diagram below, vacuum lines are supplied from the engine to various car
systems, and you
should use the vacuum
line that gets the
highest vacuum.
With the engine briefly on, you should be able to detect substantial vacuum pressure
coming from the line you are connecting to. If you want to know exactly what line is
best, and especially if you’re going to install in more than one engine, use the low-cost
vacuum gauge shown in 0. It takes guesswork out of the way.
Connect the vacuum line from the Vaporizer to a vacuum line that runs to the intake
manifold, such as the PCV line (same as Electrolyzer installation guidelines).
Make the connection as close as possible to the intake manifold. If the vehicle has a
carburetor, make the connection at or below the base of the carburetor. Frequently in
older vehicles, there are spare ports available for this purpose. The PCV valve line
usually makes a good connection. Engines with EFI (Electronic Fuel Injection) should
also be connected at or near the intake manifold.
If you’re building any Vaporizer specially for a Diesel installation, replace the Bubbler
Cap with a simple elbow or coupling.
Regulate (limit) its flow using a small plastic valve, to prevent too much bubbling. Not
that it’s dangerous, but it will use up the water too quickly and there may be more vapor
than is necessary for optimal combustion.
Watch the level of water weekly and add water as needed. Depending on engine and
weather, in my experience one jar of water should be enough for 3000 miles (although
in some cars it dries up faster due to engine heat and/or stronger bubbling setting).
Unlike the Electrolyzer in which there are electrodes to cover with electrolyte, this unit
will still function with less than ¼ of its water capacity. However, for best results it is
recommended to refill when level goes below ½ jar.
I consider this an important entry-level system due to its sheer simplicity. If you have
questions please ask me.
+
FUEL SAVER FLASH CHIP
(see Book 2 for installation)
CHAPTER 17
SAFETY
PRECAUTIONS
NEVER STORE HHO!
Due to the presence of oxygen, HHO is unstable and not safe
to store. The oxygen is a great advantage for combustion, but
not for storage. Even at low concentration of oxygen, a mixture
of hydrogen and (a small percentage of) oxygen is too unstable to store safely. That’s
why we ONLY produce HHO on-demand with Water4Gas. We never store it and every
bit of HHO we produce is consumed immediately.
SEVERE WARNING
Incorrectly installing or incorrectly using Water4Gas technology may result in
serious damage or body injury. Read and follow the instructions and safety
precautions given throughout this book to stay safe.
Work outside, without smoking. Make sure the engine is not hot before touching
it or working on it.
Wear goggles, gloves and long sleeves during installation and maintenance.
Get familiar with every part of this book series. Study the relevant chapters
before attempting any manufacturing, installation or maintenance.
CATALYSTS
Definitions: In electrolysis, the electrolyte is the liquid we use, which is a mixture of
distilled water and a catalyst – the dry chemical that activates the process.
WARNING! Some catalysts that may be offered to you could be toxic or hazardous. For
the systems described in this book I recommend that you use only Baking Soda (Sodium
Bicarbonate) or any of its SAFE ALTERNATIVES described below.
FRUCTOSE and GLUCOSE are abundant in: high-fructose corn syrup, corn
sugar, grape sugar, crystalline fructose, honey, and PURE cane sugar
(see photo).
Come to find out, as we expand and reach more countries around the world, this strange
problem is shared by a growing number of experimenters. I speculate that it’s because
Baking Soda, when combined with vinegar, can create primitive (and very weak)
“bombs” – and some governments are afraid to give it to their citizens...
DO NOT USE:
Table salt; Sodium Hydroxide (NaOH also known as Caustic Soda
or Lye); Potassium Hydroxide (KOH); or any harsh chemical.
Washing Soda is a laundry detergent that may be found under the names Soda
Ash, Laundry Soda, Sal Soda, or Sodium Carbonate. Used as a non-toxic all-purpose
cleaner – try to locate it in the laundry section of your grocery store.
Borax is also used for laundry and may be known as Sodium Borate, Sodium
Tetraborate, or Disodium Tetraborate. It is NOT boric acid.
WARNING! Although non-dangerous in general, Washing Soda and Borax might be toxic
if swallowed. KEEP AWAY FROM CHILDREN!
NEUTRALIZE THE
ELECTROLYTE BEFORE
DISPOSING IT
Some people have panicked regarding
electrolysis because it MAY produce a
chemical called “hexavalent chromium”
symbolized as Cr(VI).
Important to know:
Cr(VI) is widely used in leather
tanning, wood preservation and in the
production of stainless steel, paints,
textile dyes, videotapes and other
products. It is also released when
melting chromium, contained in
welding fumes, as well as other by-
products of industry. In 1985, for
example, according to estimates from
WikiPedia.org 136,000,000 kilograms
(300,000,000 lb) of hexavalent
chromium were produced. You may
have several products in your home or
shop containing this chemical.
Famous HHO researcher and publicist Spodie Odie of Ruskin, Florida told me that Cr(VI)
is part of the formula of lower grade stainless steel (like 302/304) – and can therefore
leach out during electrolysis; but if you used stainless steel of grade 316L, it would not
release Cr(VI) in electrolysis. Other sources verified that Stainless Steel 316L is indeed
much safer and would release negligible quantities of Cr(VI).
IMPORTANT IN EITHER CASE: Spodie also noted that if somebody would run a chemical
test he could find some chromium in the water, but that does not necessarily mean
that he has found hexavalent chromium in it! The basic “chromium test,” says Spodie,
only seeks chromium in general, and therefore it misses the point because not all
chromium is Cr(VI).
How bad is hexavalent chromium? The Occupational Safety & Health Administration
(OSHA, part of US Department of Labor and THE authority on workers safety and health)
says in their official website OSHA.gov that “Workers who breathe hexavalent chromium
compounds at their jobs for many years may be at increased risk of developing lung cancer.
Irritation or damage to the eyes and skin can occur if hexavalent chromium contacts these
organs in high concentrations or for a prolonged period of time.”
If you happen to pass by a tiny amount of hexavalent chromium once or twice a month
– is it the same as welding a 2500-mile pipeline and breathing it 8 hours a day in high
concentrations or for a prolonged period of time?
NEUTRALIZING CR(VI)
General
Despite the above, hexavalent chromium IS toxic and we need to treat it as such,
assuming that we might be producing it by any chance, even in negligible quantities.
It’s in English so you don’t have to read Chinese. The graphs will print small – click each
one to open a larger graph.
Phil Berardelli, in his article “Sweet Solution for Chromium Pollution,” reported in
“ScienceNOW” (http://sciencenow.sciencemag.org) of 29 March 2007, that chemist
Bryan Bilyeu of Xavier University of Louisiana (XULA) has discovered that adding a
FRUCTOSE solution to waste-water and soil contaminated with Cr(VI), removes 94% of
the contaminate. GLUCOSE has also been researched and was found to remove 93% of
the contaminate.
According to Berardelli’s article, the sugar in these household materials converts the
toxic chromium Cr(VI) into the naturally occurring AND MORE STABLE Cr(III)
[chromium-3 or “Trivalent chromium”] which is a vital nutrient for our body’s health.
CHAPTER 18 GLOSSARY
Unit converter: www.digitaldutch.com/unitconverter/
AC: Alternating current. Electrical energy (electrical current, voltage) that alternates
cyclically between positive and negative in polarity.
Ampere (amp): A measure for electrical flow. How many electrical particles flowing in a
conductor (wire, resistor, etc) per unit of time.
Bio fuel or Biofuel: Environment friendly fuel made from ‘biomass’ – biological sources
such as algae, corn or wood. Biofuel can be liquid, gas or solid.
Blow-by (gas): Gases that skip past the piston rings in an engine; normally routed
back into the intake via the PCV valve.
Brown’s Gas: Hydrogen and oxygen made from water. The product of the Electrolyzer
(HHO Generator). Named after Prof. Yull Brown (see definition) but also goes by many
other names: Rhode’s Gas, named after it earlier researcher, Dr. William A. Rhodes; also
called HHO (Hydrogen-Hydrogen-Oxygen), oxy-hydrogen, watergas or water gas,
Waterfuel, etc. In Korea it’s called Brown Gas. In China it’s either HHO, Brown Gas or
Brown’s Gas.
Brown’s Gas is great not only as supplemental fuel for engines, but also good for cutting
hard metal, soldering, brazing (joining metals at high temperatures), glass works,
neutralizing radioactive waste, as well as welding metal with less expense and more
safety (compared with acetylene welding).
When separating water into its Brown’s Gas state, each Gallon of water expands into
gigantic proportions – 1839 Gallons of highly combustible gas! To be more precise,
1234.44 Gallons of hydrogen and 604.69 Gallons of oxygen can be obtained from each
Gallon of water! When ignited (by spark, flame or compression), Brown’s Gas implodes.
An implosion of that amount would result is the release of 1859 parts of vacuum energy
(imagine the energy released by combusting 1859 gallons of highly inflammable gas)
PLUS one part reverted back to 1 gallon of water. In other words, 99.95% of Brown’s
Gas turns into energy upon ignition, with the by-product being water without smoke.
Catalyst: A material used to induce or enhance the chemical reaction between other
materials without itself being changed or consumed in the process. In the context of this
book, the catalyst is the dry material such as Baking Soda that we add to distilled water
in order to induce the electrolysis process. The mixture of catalyst and water is defined
as Electrolyte.
Cell (also see HHO Generator): One unit in an electrolysis system, as in ‘Multi-Cell.’
Check Valve: A device that allows flow of gas or liquid in one direction only, usually
through a hose or piping system. It closes automatically when the flow stops or is
reversed.
CO2: Carbon Dioxide (gas). One of the worst emission gases – but also one of the
easiest to reduce or completely eliminate with Water4Gas technology.
DC: Direct current. Electrical energy (electrical current, voltage) which does not
alternate in polarity, in other words it keeps its positive and negative; and is also
somewhat “stable,” in other words it doesn’t pulse. Even if it changes all the time, it
could still be called DC if it has those characteristics.
Diesel: A type of engine named after its inventor, Rudolf Christian Karl Diesel (1858–
1913). Since the word originated as a person’s name, it should be capitalized. Diesel
engines use thin oil fuel rather than gasoline fuel. Many consider it to be the far superior
type of internal combustion engine.
Distilled water: Water that has its contaminants, acids and minerals such as salt,
completely removed. Rain water and filtered water are not distilled water!!!
DIY: Do It Yourself.
ECU: ‘Engine Control Unit’ or ‘Electronic Control Unit.’ Sometimes called ‘Powertrain
Control Module’ (PCM). Your car’s computer. When a vehicle has several computers, this
is the ENGINE’S computer. It’s the heart of the engine management system in a modern
vehicle, collecting many inputs from sensors and switches around the vehicle and
controlling all functions of the engine such as fuel injection and heat management.
Efficiency: The ratio of total output power to input power expressed as a percentage.
A numerical expression of the ratio between waste and actual work done. For example,
a low-efficiency car engine is one that uses most of its incoming fuel to produce heat,
noise and vibration, rather than forward motion.
EGR: Exhaust Gas Recirculation; a system used in some engines to reduce harmful
emissions.
EFI: Electronic Fuel Injection. The modern science of wasting fuel (due to poor
atomization, see definition).
Electrode: A conductor (such as metal wire or plate) that dips into an electrolyte and
allows the current (electrons) to flow to and from the electrolyte. We have 2 electrodes
in each Electrolyzer: ‘Anode’ gets positive voltage and ‘Cathode’ gets negative voltage.
Electrolysis: When a direct current is passed through a liquid that contains ions (an
electrolyte), chemical changes occur at the two electrodes; usually a separation of
oxygen from hydrogen or other substances it is chemically bonded with. In our case the
process of splitting water into hydrogen and oxygen.
Electrolyte: A liquid solution of catalyst (the dry powder – see definition) in water in
an Electrolyzer (HHO Generator). Some users and even literature confuse between
catalyst and electrolyte. The catalyst in our case would be the chemical (such as
Baking Soda) and the electrolyte would be the solution, the mixture of that chemical
with distilled water.
Emissions: For most exhaust gases, the simple yard stick is this: If it stinks – it’s
emissions – harmful emissions! Some emissions are “odorless” but that’s a
misleading concept because the body senses it one way or another. Yes, we have
become somewhat numb to hostile emissions. If you ever smoked regularly and then
you quit, you know how you become sensitive to the formerly “odorless” nicotine!
Government-permissible emission levels are way too high for our health – because all
harmful emissions are hostile to all life and should be objected! However, not all
emissions are harmful; for example, the use of HHO in an engine, burner or welding
machine creates emission of water vapor and extra oxygen. Even if HHO is accidentally
emitted into the environment without burning, it would revert back to harmless water.
Energy: The capacity to do mechanical work (such as motion) or electrical work (such
as light or sound).
Flash Chip: (also see ‘FUEL SAVER FLASH CHIP™’) An electronic device that adjusts the
ECU to accommodate for the addition of HHO. Should be ordered by vehicle model from
http://water4gas.com/electronic-enhancers/
Free Energy: Energy you don’t have to pay anybody for. It’s a common agreement
between conventional scientists and “energy experts” that Free Energy is physically
impossible. They are right from their NARROW view of closed systems – however that
classroom viewpoint is flawed for two reasons: (1) an engineer can understand that in
REAL NATURE there aren’t any closed systems, therefore Free Energy can be collected
from other systems in the environment (e.g., sailboat, Earth Battery); and (2) a little
child can understand that after a paid-for apparatus or method, however expensive,
has covered its costs in cash and labor, it starts bringing you energy or extra energy
you don’t have to pay for, thus at the end of the day you’re getting Free Energy.
All “Free Energy” methods and devices are based on this same basic principle – of
becoming somewhat more efficient in extracting energy out of natural resources. Every
rooftop in Israel has solar systems, invented in the early 1950’s by Dr. Zvi Tavor and
popularized shortly after. We pay for a solar system and from that moment onward the
sun gives us no-tax energy; at first it’s not free but from the moment it finished paying
for itself in electricity savings, it starts giving us truly free energy for years and years.
Get it? Another example is Water4Gas technology – Free Energy comes simply and
directly from the REDUCTION OF WASTE in those poorly-engineered engines that auto
makers have provided us with. Since we use low-cost methods, any energy or energy
savings derived CHEAPLY from water is considered “free” from the economical point of
view. If you have been conditioned to believe that Free Energy is not possible, just shift
your point of view and you’ll see many instances and opportunities of Free Energy.
Fuel: Any substance (liquid, solid or gas) that releases its stored heat energy and turns
it into actual heat and/or motion energy, when treated in a certain way such as by
burning or by combustion in an engine. When fossil fuel is burned it is destroyed and
leaves us with problematic pollutants. From the aspect of harmful by-products,
Waterfuel is different because when it burns it reverts back to water vapor and oxygen
that feeds back into the atmosphere.
Fuel cell: A device that produces electricity by using fuel (such as hydrogen) and a
chemical that reacts with that fuel at two electrical terminals, thus producing electric
energy that can be used to drive a car or do other useful work. Calling an HHO
Generator “fuel cell” is obviously a misnomer – an HHO Generator inputs electricity and
(in our use) outputs hydrogen, while a fuel cell (per definition) takes in hydrogen and
out comes electricity! Those are totally separate technologies. However, the HHO
Generator can rightfully be called ‘Water Fuel Cell’ or WFC for short. Various ‘Waterfuel
cells’ may be obtained from www.Water4Gas.com
It is noteworthy, though, that the use of ‘fuel cell’ to denote ‘HHO Generator’ has snuck
into the English language via official Patents that have used the term in that manner.
FE (Fuel Efficiency or Fuel Economy): Defined by the amount of work (how much
motion, in the case of cars, or how many hours of operation for a lawnmower or
stationary generator) can be obtained for the amount of fuel we put in. Commonly called
Fuel Economy, mileage or kilometrage, it is measured by Miles Per Gallon (MPG) or
Kilometers Per Litre (KPL).
FUEL SAVER FLASH CHIP™: A popular CEIT device that uses electronics cleverly to
adjust the ECU to recognize HHO and work with it rather than against it. Order by
vehicle type and model: http://water4gas.com/electronic-enhancers/
Generator: A device that generates some sort of mechanical or electrical energy (what
Americans call ‘Genset’) or generates a substance, as in ‘hydrogen generator’. When
mentioned in Water4Gas literature (as a word in itself, not in ‘HHO Generator’) we refer
to stationary engines that are used to convert liquid fuel to other types of energy,
usually electricity.
Hydrogen: The lightest and most abundant element. A gaseous diatomic element (in
simple words: gas that always has particles in pairs). This simple atom consists of one
proton and one electron. HHO is not hydrogen; HHO is more potent, more economical,
more environment-friendly and much safer than hydrogen when generated and used
properly.
ICE: Internal Combustion Engine. The most common type of engine for motorized
transportation, electricity generators and lawn mowers for the past 200 years.
Knocking: Also called ‘pinging’ – the banging noise in the engine, caused by improper
combustion. Can be reduced or eliminated by adding HHO.
Lean (mixture): Less fuel and more air in the air/fuel mixture. In accordance with
common wisdom of automakers, the mixture must be 14.7 parts air to 1 part gasoline.
But with supplemental HHO/hydrogen it can be significantly leaner, as verified by NASA
experiments in the early 1970’s and others. Also see ‘Stoichiometric’ definition.
Map: (Notice the capitalization different from MAP). A detailed set of data stored in the
ECU that “maps” or in other words described the exact relationship between the various
values of engine behavior (such as fuel injection for each possible engine load).
Mixture: We use this term to describe the mixture of air and fuel, in either a
carburetor or fuel injection system of an ICE. Usage: ‘lean mixture’ means ‘high ratio of
air to fuel’ (lots of air, little fuel) vs. ‘rich mixture’ (lots of fuel, less air).
Molecule: Compound of two or more atoms, the smallest independent unit of chemical
compounds.
MPG: Miles Per Gallon. The common expression of fuel economy in North America, the
higher the better. In the metric system it would be expressed in Kilometers Per Liter
(KPL) and in this case, the lower the better. Some use Miles Per Liter, which gets really
confusing for everybody else. Use these simple conversions:
• If you have MPG and you want KPL - divide by 2.839 (so 1 MPG = 0.35 KPL)
• If you have Miles Per Liter and you want KPL - multiply by 1.601
• If you have MPG and you want Miles Per Liter - divide by 4.545
NOx (Nitrogen Oxide, NOx): Gases consisting of one molecule of nitrogen and varying
numbers of oxygen molecules. Nitrogen oxides are produced in the emissions of vehicle
exhausts and from power stations. In the atmosphere, nitrogen oxides can contribute to
the formation of photochemical ozone (smog), can impair visibility, and have health
consequences; they are considered pollutants.
O2: Oxygen. The ‘O’ obviously stands for Oxygen, while the added ‘2’ means that’s it
usually di-atomic, meaning that in the atmosphere the oxygen atoms pair up.
Oz or Ounce: An imperial (non-metric) measuring unit. The same word is used both for
volume and for mass (but it’s not the same unit!!!) When you use a unit converter
(such as http://www.digitaldutch.com/unitconverter/) to convert ounces to grams or
liters, be sure to use the proper setting for your calculations – mass (weight) or volume.
Oxygen: A non-metallic gaseous element that makes up about 20% of the atmosphere
(20.95% by volume, 23.2% by weight). The sign O2 means a bond of 2 oxygen atoms.
Paradigm: Usually defined as model, ideal, mold, form, example, pattern; but in other
words it could be defined as ‘school of thought.’
PCV: Positive Crankcase Ventilation, a system using a PCV valve to evacuate ‘blow-by
gases’ and moisture from the crankcase of an internal combustion engine. Well, that’s
the official definition. In fact, blow-by gases are a whole lot of junk: burnt and un-burnt
fuel and oil escaping from the cylinder, past the piston rings and piston during a piston’s
power stroke (much more if you have worn-out rings or cracked pistons), and into the
crankcase. These by-products of combustion form acid and sludge in the crankcase and
cause smoke and oil deterioration. Naturally they damage mileage when the PCV system
re-circulates this junk back into the intake manifold – the breathing part of the engine.
The air entering the engine should NOT have sludge in it! Engines need clean air in order
to work properly – and this is where the PCV Enhancer (see definition) comes handy.
PCV Enhancer: A simple low-cost, low maintenance device to filter out junk and
moisture circulating through the PCV system of an engine. May enhance fuel economy as
well as maintenance economy of an engine in a cost-effective way. Can be easily made
per instructions in this book.
PCV Valve: Positive Crankcase Ventilation Valve, a one-way valve that ensures
continual re-circulates junk from a gasoline engine’s crankcase. See PCV definition.
Ping or pinging: Also called ‘knocking’ – the banging noise in the engine, caused by
improper combustion. Can be reduced or eliminated by adding HHO.
Rich (mixture): More fuel and less air in the air/fuel mixture. In accordance with
common wisdom of automakers, the mixture should be ideal at 14.7 parts air to 1 part
liquid fuel. But that’s too rich – with supplemental HHO it should be significantly leaner!
Also see ‘Stoichiometric’ definition.
ScanGauge-e: A newer scanner (see definition) that provides you with real-time
information about your vehicle’s fuel economy through an intuitive graphic display.
Stoichiometric: One of those “big words” that fly over your head. You may have seen it
said about air-fuel ratio, and automotive experts always say the Stoichiometric value
is 14.7-to-1 for air-gasoline mixture or 14.6-to-1 for air-diesel fuel mixture. These
numbers sound very finite, don’t they? I mean, not a wink in any direction, no range,
nothing. A finite number. The English dictionary says Stoichiometric means “having its
component elements present in the exact proportions indicated by its formula.”
I haven’t used this word in this publication. I never do. And that’s because I think it’s a
pompous make-believe term that was made to impress upon you that air-fuel ratios are
very calculated, very scientific and absolutely finite. They’re not. NASA published as
early as 1974 that this ratio can be extended (more air, less fuel) by adding small
amounts of hydrogen to the air. I forces my Toyota engine to go much higher than 14.7
(maybe 20-25) and many others have done the same. Official numbers are arbitrary, to
say it gently. In more harsh words, I strongly believe the term Stoichiometric is a hoax
– or gross error at the very least – when referred to ICE air-fuel mixtures. Common
knowledge has it that, depending on engine type, altitude and other environmental
conditions, the mixture can be as lean as 65:1.
There’s also growing evidence that the FUEL SAVER FLASH CHIP™ (see definition) and
other electronic enhancers that you can obtain from http://water4gas.com/electronic-
enhancers/ can boost fuel economy by leaning the “stoichiometric” values of air-fuel
mixture – even without Waterfuel (their stand-along effect is mild, but may provide
measurable gains).
Vaporization: The physical change of going from solid or liquid into a gaseous state.
Voltage offset: In the context of this book series, voltage added to the output signal of
the oxygen sensor. The combined signal (with the offset) is fed back to the ECU.
Watt(s): A measurement unit of electrical power; not potential power (voltage) but
actual work done. Expresses how many electrons flow in a given unit of time. To find the
“wattage” or in simpler words electrical Power, multiply Volts by Amps. Named after
Scottish engineer and inventor James Watt (1736-1819).
Discover the
simple principles on how to
Perfect for DIY make combustible gas from
water safely and inexpensively.
No big science - just sheer simplicity!
How to build a simple, inexpensive Water4Gas system.
Easy to follow instructions with diagrams and part lists.
You will be able to FOLLOW OZZIE'S HANDS AND TOOLS as he builds every part of
the simple system right before your eyes.
Every little part is shown and specified.
You will learn how to install and operate your system.
Learn how to maintain and troubleshoot your system.
Learn the history of the Water4Gas technology – as well as new exciting applications
that you can do, such as healthy drinking water.
You will learn our special techniques to MAXIMIZE YOUR FUEL ECONOMY.
How to fine-tune several unique enhancers for best efficiency. You will be able to MAKE
and FINE TUNE these enhancers.
Revolutionary fuel additives you can make at home.
Driving techniques, vehicle maintenance, and much more.
Everything you need to save money using Water4Gas.
The valuable knowledge and insight from these DVD's will give you an opportunity to get
involved in the Water4Gas Global Movement.
Are you thinking of Water4Gas as a possible business opportunity? In this DVD Set you will get
the information you need to start a business for yourself as a manufacturer, vendor or installer. If
you’re training students or employees, just let them watch!
Teaching classes? This is an excellent tool to teach your students without sweat – just turn on
the projector or monitor and let your students learn from the most practical DVD in the field of
Free Energy. Showing this DVD set in public – any size public – will not violate our copyrights so
go ahead and help the world!
Get it from: http://water4gas.com/category/book-dvd/
Is Wat e r fu el a h oa x o r
s ci en ti fi c fa ct ? I s it n e w o r old ? A n d wh o
ar e " T H E Y" th at d on 't wa n t y ou t o k n o w ab ou t Wat e r fu el ?
Use this book to educate others with well-documented scientific truth rather than
rumors. This is an eye-opener for anyone who has ever had doubts whether Waterfuel
was for real. This heavyweight 740-page book is jam-packed with information,
illustrations and diagrams showing every aspect of Waterfuel.
You will not only discover the truth and the LONG-LONG history of Waterfuel but you will
also be able to SHOW WELL-DOCUMENTED PROOF that this technology is backed up by
many scientists, inventors and engineers. Show that Waterfuel has been published and
peer-reviewed in many 1000’s of pages of U.S. Patents, Worldwide Patents, as well as
governmental, scientific and engineering documentation.
Links in the book will lead you directly to several more thousands of pages available
freely on the internet, for further study. This is a must-have resource for open-minded
students of physics and energy, developers, inventors and all free energy enthusiasts.
Obtain your copy from http://water4gas.com/category/book-dvd/
CHAPTER 21 RESOURCES
ACTIVISM
Get The DVD Set and use it to TEACH OTHERS practical DIY Waterfuel
systems – PERMISSION GRANTED RIGHT HERE TO USE IT FOR ALL
CLASSROOM AND PUBLIC SHOWING! Order the DVD set now from:
http://water4gas.com/category/book-dvd/
Get and use THE SCIENCE BOOK to show opinion leaders, public
officials and everybody else that Waterfuel is not a hoax but a deeply
researched SCIENTIFIC TRUTH that has been here a long while – and is here
to stay. No sane person can argue with it anymore! If you lay this
heavyweight book on the table and they still claim it’s a hoax or scientifically
impossible without reading the book, you know immediately that you’ve got a
blind man in front of you. Or an enemy agent.
Use the knowledge in this book, and some experience you will gain, to get
into the Waterfuel business. It can be as easy as selling books, playing the
DVD in community classes, or even installing simple systems that you’ve
learned from this book. Look, it doesn’t have to be complicated and you don’t
need to be a mechanic when you team up with neighbors or friends who are
mechanics. NOTE that the DIY devices taught in this book are in the public
domain, which means that you do need to pay any royalties or fees to
anybody – you keep all the profits no matter how many devices and systems
you make, sell or install. The technology belongs to you.
This is just an example, as all other devices here are free to use and sell just as well;
these Water4Gas systems seen below are samples out of 1000’s currently being
offered on eBay, Alibaba and other shopping platforms, some even using copyrighted
graphics stolen from this book:
POPULAR PRODUCTS
Technology has moved a long way since we started in 2006!
FOR MODERN, PROFESSIONAL WATERFUEL SYSTEMS
VISIT OUR NEW AND IMPROVED WEBSITE:
www.Water4Gas.com
COMPLETE
SYSTEMS
Dear Reader,
For the past few years this entire book series existed in
e-book form only, because our technology was still evolving and
expanding, so I had to make frequent updates based on
feedback from Water4Gas experimenters around the world.
Now that the technology has matured and stabilized, THESE
BOOKS SHOULD BE AVAILABLE IN PRINT, too. If you want
to sell PRINTED COPIES to your clients or students, please
contact me via the website to obtain a distribution license.
Ozzie Freedom
Founder,