SI. No DESCRIPTION
MATERIAL DESCRIPTION - SUPPLY & INSTALLATION OF MARBLE
1
FLOORING
2 METHOD STATEMENT
5 OPERATION PARAMETERS - NA
13 DISPOSAL INSTRUCTION
1. MATERIAL DESCRIPTION
MARBLE: INTERNAL AND EXTERNAL FLOORING
Product : Marble
Product : Marble
Product Application : Water proofing sealer for edges and top sides
of marble
1.4 Waterproofing Coating
Colour : Grey
1.6 Grout
Colour : white
2. METHOD STATEMENT
Upon award of contract site, dimensions were taken and shop drawings were
prepared. Shop drawings were prepared considering following details:
Materials were procured after getting approval of MAS’s as well as shop drawings
from consultant.
The material was sorted out bundle by bundle as per areas and qualities.
Approval was obtained from consultant before the slabs were cut to tiles.
Slabs were cut to tiles on automatic tiles cutting machine. Water-jet cutting
machine was used to cut patterns, borders in marble.
The material was dry laid at the factory for approval from consultant. After
getting approval, all the tiles were marked with unique identification number
and direction.
The back of the material was then coated with approved waterproof
material to avoid moisture penetration. The material was then carefully
packed and transported to site.
With reference to major grid lines and datum, setting out was done as per
approved drawings and slight adjustments were done at the outer border to
suit site conditions.
Marble elements brought from the factory were identified for their correct
location on site.
The Marble elements were dry laid on site and re-checked for accuracy in
size and colour.
Marble tiles were fixed to the existing leveled surface using approved Stone
Adhesives.
Movement control joints and expansion joint was provided as per approved
shop drawings.
After complete laying all work was thoroughly cleaned and were offered for
final Inspection.
3. GENERAL (LOCATION &
SCHEDULE) – NA
4. MATERIAL DESCRIPTION AND
MANUFACTURES DATA/CATALOGUE
Material Approval Sheets [MAS] were submitted for each material to the consultant
for their approval. Control samples of each type of marble and finish were also
submitted for review. Materials were procured after getting approval of the same.
Approved materials used on this project are listed in Section-6.1 of this document.
Desert Rose- is a Calcareous stone from Oman. It has a coarse character with
light beige colour. Finish is mostly Shot Blasted and, Floor Patterns Honed.
Natural stone can be classified into two general categories according to its
composition: siliceous stone or calcareous stone. Knowing the difference is critical
when selecting cleaning products.
— A polished finish has a glossy surface that reflects light and emphasizes the color
and markings of the material.
— A honed finish is a satin smooth surface with relatively little reflection of light.
Generally, a honed finish is preferred for floors, stair treads, thresholds, and other
locations where heavy traffic will wear off the polished finish. A honed finish may also
be used on furniture tops and other surfaces.
Floor Surfaces:
Dust mop interior floors frequently using a clean, non-treated dry dust mop. Sand,
dirt, and grit do the most damage to natural stone surfaces due to their
abrasiveness. Mats or area rugs inside and outside an entrance will help to minimize
the sand, dirt, and grit that will scratch the stone floor. Be sure that the underside of
the mat or rug is a non-slip surface.
Normally, it will take a person about eight steps on a floor surface to remove sand or
dirt from the bottom of their shoes.
Normal maintenance involves periodic washing with clean, potable water and
neutral (pH 7) cleaners. Soapless cleaners are preferred because they minimize
streaks and film. Mild, phosphate-free, biodegradable liquid dishwashing soaps or
powders or stone soaps are acceptable if rinsing is thorough.
Wet the stone surface with clean water. Using the cleaning solution (following
manufacturer’s directions), wash in small, overlapping sweeps. Work from the
bottom up if it is a vertical surface. Rinse thoroughly with clean, potable water to
remove all traces of soap or cleaner solution. Change the water in the rinse pail
frequently. Dry with soft cloth and allow to thoroughly air dry.
The large expanses of stone generally found on exterior applications may make it
impractical to perform normal maintenance on a frequent basis. Large installations,
however, should be given periodic overall cleaning as necessary to remove
accumulated pollutants. Easily accessible stone surfaces such as steps, walkways,
fountains, etc., should be kept free of debris and soiling by periodically sweeping
and washing with water.
In outdoor pool, patio, or hot tub areas, flush with clear water and use a mild bleach
solution to remove algae or moss.
Countertop Surfaces:
Clean stone surfaces with a few drops of neutral cleaner, stone soap (available at
hardware stores or from your stone dealer), or a mild liquid dishwashing detergent
and warm water. Use a clean soft cloth for best results. Too much cleaner or soap
may leave a film and cause streaks. Do not use products that contain lemon,
vinegar, or other acids on marble or limestone. Rinse the surface thoroughly after
washing with the soap solution and dry with a soft cloth. Do not use scouring
powders or creams; these products contain abrasives that may scratch the surface.
Water penetrating exterior wall cavities through defective flashing or unsealed joints
can cause efflorescence, a mineral salt residue left on the surface of masonry when
water evaporates. In addition, condensation in wall cavities prevented from
reaching the exterior surface because of blocked weep holes can dislodge masonry
in a freeze-thaw climate. Look for a darkening affect of the stone.
Moisture coming up through a floor slab seeks the easiest possible pathway to
evaporate into the atmosphere. Often, the veining or micro-cracks in the structures
of some stones provide that path. The moisture dissolves all the salts from the ground,
the substrate, and the stone, carries them to the surface, and deposits them as the
moisture evaporates, giving the appearance of a faulty stone.
Do thoroughly rinse and dry the surface with clean, clear water after washing.
Do protect floor surfaces with non-slip mats or area rugs and countertop
surfaces with coasters, trivets, or placemats.
Don’t use vinegar, lemon juice, or other cleaners containing acids on marble,
limestone, travertine, or onyx surfaces.
Don’t use cleaners that contain acid such as bath- room cleaners, grout
cleaners, or tub & tile cleaners.
Don’t mix bleach and ammonia; this combination creates a toxic and lethal
gas.
Don’t ever mix chemicals together unless directions specifically instruct you to
do so.
Don’t use vacuum cleaners that are worn. The metal or plastic attachments or
the wheels may scratch the stone’s surface.
figure 1.
figure 2.
figure 3.
4. Cover the poultice with plastic and tape
the edges to seal it.
figure 4.
figure 5.
figure 6.
figure 7.
Stone may wear off over a period of time. Cracks or damages may occur in
accordance with its usage and other factors; some stains may never be completely
removed. In such cases the stone may need to be replaced with a new stone.
Collect the required electrical hand tools like drilling machine with required drill bits,
grinder, and extension wire to the electrical tapping point.
Stone identified for replacement has to be first cut in its position on the wall/floor. It
has to be cut about 50mm inside from the edge of the stone. This is to ensure that
the edges of the adjacent stones are not damaged while removing the
replacement stone. Once the centre portion of the replacement stone is removed,
the balance 50mm stone will be slowly hit and separated from the joints, taking extra
care to protect the edges of the adjacent stones. The old adhesive which is stuck on
the wall is slowly chiselled off and the all the dust is cleared with a blower. Similar
procedure is followed for the flooring tiles also.
After the old stone is removed, the replacement stone is installed with Laticrete 325
Adhesive for walls & Aquamix Premium Medium Bed Mortar for floors. The joints are
cleaned for excess adhesive and with a sponge dipped in sweet water and the
joints will be filled with Approved Grout. Care to be taken that the replace tiles
should be undisturbed for at least 24 hours.
7. PRICED SPARE PART LIST -NA
8. TEST CERTIFICATE & DOCUMENTS OF TEST
CARRIED OUT AT SITE
9. WARRANTY /GUARANTEE CERTIFICATE
10. LIST OF APPROVED ASBUILT DRAWINGS
11. ENCLOSURES (SOFT COPIES)
12. MANUFACTURES DETAILS ( POSTAL ,
TELECOM & FAX NUMBER , EMAIL
ADDRESS AND COUNTRY )
STONE SUPPLIER:
Web : www.altasnimgroup.com
13. DISPOSAL INSTRUCTION – N/A