Site Inspection and Test Record At&C: OK OK OK OK OK

SITE INSPECTION AND TEST RECORD AT&C
Customer SEC-WOA Contract # 400000159/00

Location Al-Madinah Project 380/110/13.8KV Al-Salam BSP
Contractor COGELEX ALSTOM Doc. Ref. 1 of 9
Site test record Transformer Differential Relay Micom P643
1. GENERAL DATA AND INFORMATION:
Bay No. : T1+R01 Aux. Voltage : 125VDC
Bay Name : 380/110/13.8 KV-T801 Serial No. : 32637678/08/13
Manufacturer : ALSTOM Order No. : P64332NA6M0040K
C.T Ratio (H.V) : 3000/1 C.T Ratio (L.V). : 3000 /1
Frequency : 60HZ
2. MECHANICAL CHECKS AND VISUAL INSPECTION
ITEM DESCRIPTION CHECKED

1 Inspect for physical damage / defects. OK
2 Verify connections as per approved drawings. OK
3 Check tightness of all connections. OK
4 Check Ferrules OK
5 Check apparatus lists OK
Test performed by Test witnessed by Date of test:

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5. INPUT OPTO-ISOLATORS CHECKS (With Relay Energized):

Note: Go to Commissioning Test, Test mode (test mode), then go to system data column to check the
Status of the binary inputs.
V DC Applied Terminal No.
OPTO Input Function assigned
No. +Ve Terminal -Ve Terminal for OPTO input RESULT
No. No.
OPTO-1 D2 D1 SPARE OK
OPTO-9 F2 F1 SPARE OK
OPTO-17 B2 B1 SPARE OK

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6. OUTPUT RELAYS CHECKS (With Relay Energized):

Note: Go to Commissioning Test, Test mode (blocked), Test Pattern mode and select each relay
to be tested and Apply Contact Test , after test ; apply remove test to de-energized the relay.
Output Function assigned to the output

Output Contact No. RESULT
Relay No. relay
RL1 H1 – H2 87T1 OPTD OK
RL2 H3 – H4 87T1 OPTD OK
RL3 H5 – H6 SPARE OK
RL7 H13 – H14 – H15* SPARE OK
RL8 H16 – H17 – H18* SPARE OK
RL9 G1 – G2 SPARE OK
RL15 G13 – G14 – G15* SPARE OK
RL16 G16 – G17 – G18* SPARE OK
* After output relay test; select test mode to be disable.

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3. TRANSFORMER DATA:
Rated Power: 502 MVA Vector Group: Ynyn

Rated Voltage Prim. 380 KV Rated Voltage Sec. 110 KV
Rated Current Prim. 762.71 A Rated Current Sec. 2634.817 A
4. MEASUREMENTS:
* set Amplitude factor equal to = 1 at HV & LV. where

I Sref
K amp = CT Iref =
Iref √ 3Vnom
Kamp=3000/762.71=3.933
Kams=3000/2634.817=1.1386
Note : All Measured Functions are Blocked when Diff. Function Operate. So make Diff Trip Limit higher than the
following measurement values
a) CURRENT INPUT MEASUREMENTS:
APPLIED HV SIDE APPLIED LV SIDE

PHASE CURRENT CURRENT
Display value(A) DISPLAY VALUE(A)
(A) HV (A) LV
T1 T2 T3
R 0.25 748.9 748.4 0.25 747.1
Y 0.50 1508 1503 0.50 1501
B 1.0 3014 3014 1.0 3015
LIMITS: ± 1 %. As Tech. Ref P63x/EN M / A54 page 2-10
5. PICK UP TEST FOR I diff›:

Idiff> ∗ Inom
The Diff. Current at single side inject is Iinject = so set the HV, LV to get exact Id Value
Kam_HVside
Calculated
I diff> HV SIDE LV SIDE
PHASE Value (A)
( I ref A)
HV LV PICK UP(A) Drop Off(A) PICK UP(A) Drop Off(A)
R 0.30 0.114 0.395 0.115 0.111 0.392 0.381

Y 0.30 0.114 0.395 0.115 0.111 0.391 0.383
B 0.30 0.114 0.395 0.114 0.111 0.392 0.377
R-Y 0.30 0.076 0.263 0.077 0.075 0.262 0.253
Y-B 0.30 0.076 0.263 0.076 0.074 0.262 0.253
B-R 0.30 0.076 0.263 0.078 0.075 0.263 0.254
R-Y-B 0.30 0.076 0.263 0.077 0.075 0.263 0.254
Limits: Pick up + 5% As Tech. Ref P63x/EN M / A54 page 2-10

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6. OPERATING TIME TEST FOR I diff›:
WINDING Phase I diff> ( I ref A) Time at 3xId (m.sec)

R 0.30 25.5
HV-T1 Y 0.30 25.9
B 0.30 25.0
R 0.30 24.9
HV-T2 Y 0.30 24.7
B 0.30 24.2
r 0.30 30.5
LV-T3 y 0.30 30.6
b 0.30 30.8
Low set differential element operating time: <33 ms for currents applied at 3x pickup level
As Tech. Ref P63x/EN M / A54 page (TD) 2-6
7. PICK UP TEST FOR HIGHSET I diff>>:

Above the threshold I diff>> differential current, the relay will trip without taking into account either the
harmonic restraint or the Over Fluxing restraint.
Calculated value Measured Calculated Measured

Phase Set Value HV Value HV value LV Value LV
(A) (A) (A) (A)
R 4.444 1.694 1.679 5.852 5.769

Y 4.444 1.694 1.680 5.852 5.790
B 4.444 1.694 1.680 5.852 5.760
Calculated value= 4.444*1.5(zero sequence compensation)/3.933=1.694
Calculated value= 4.444*1.5(zero sequence compensation)/3.933=1.694

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8. PICK UP TEST FOR HIGHSET2 ISH2:

Above the adjustable threshold Is-HS1 of the differential current, the P64x will trip without
taking into account either the second harmonic blocking or the over fluxing blocking, but the
bias current is considered.
Calculated value Measured Calculated Measured

Phase Set Value HV Value HV value LV Value LV
(A) (A) (A) (A)
R 8 3.05 3.042 10.53 10.50
Y 8 3.05 3.042 10.53 10.50
B 8 3.05 3.032 10.53 10.48
9. DIFFERENTIAL ELEMENT BIAS CHARACTERISTIC
RELAY SETTING:-
Vector Group: (H.V) = YN0 (L.V) = yn0.

Amplitude Factor: Kamp (H.V) = 3.933 Kamp (L.V) = 1.139
I0 filtering = Disabled
I diff> : 0.30 pu.
K1: 0.30 K2 = 0.80 Is2= 4.0 pu
 Flat slope : I bias ≥ Is1/K1
* Id expected = I diff> = Is1
 K1 slope : Is1/K1 ≥ I bias ≥ Is2
* Id expected = K1. I bias
 K2 slope : I bias ≤ Is2
* Id expected = K1.Is2 + K2. (I bias – Is2)

 To make the the secondary injection test we must connect as following:
 Consider IL as a nominal current at Y side and equal to
Ia = 1 A AND 180 º
And for the D (Delta) side then inject the two currents
I (A&B) = In * Ky / √3*KD and (0, 180 º)
To get the current injection use the following formula:
i1= I1* 1.5/ ka i2 = I2*1.5/Kb

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- Slope 1
K- Factor Injected current Measured from relay K- factor

phase ( slop) I1 I2 slope=∆Idiff /∆Ibais
setting Id Is calculated
@HV @LV
2.5 2.433 0.653 2.186
L1 30.34
3.0 2.922 0.785 2.621
2.5 2.431 0.655 2.187
L2 0.30 30.73
3.0 2.920 0.789 2.623
2.5 2.435 0.651 2.187
L3 30.80
3.0 2.925 0.785 2.622
- Slope 2
K- Factor Injected current Measured from relay K- factor

phase ( slop) I1 I2 Id Is slope=Idiff/Ibais
setting @HV @LV @ RELAY @ RELAY calculated
5.0 4.695 1.446 4.305
L1 79.78
5.5 4.980 1.734 4.666
5.0 4.695 1.447 4.302
L2 0.80 79.56
5.5 4.980 1.735 4.664
5.0 4.695 1.448 4.301
L3 79.83
5.5 4.980 1.737 4.663
10. Circuitry Fault:

10.1 PICK UP DROP OFF TEST
SET Is-Cctfail>1: 0.10 A (Secondary), 300A (Primary), TIME: 5.0 Second
Set Calculated Measured Measured Measured Calculated Measured Measured Measured

Phase Value value HV Pick Up Drop Off time value LV Pick Up Drop Off time
mA (mA) HV(mA) HV(mA) (Sec) (mA) LV(mA) LV(mA) (Sec)
R 100 38 39 35 5.02 0.132 129 124 5.02
Y 100 38 40 35 5.02 0.132 130 126 5.02
B 100 38 39 33 5.02 0.132 131 126 5.02
R-Y 100 25 26 21 5.02 88 88 84 5.02
Y-B 100 25 27 24 5.02 88 88 84 5.02
B-R 100 25 27 24 5.02 88 87 83 5.02
R-Y-B 100 25 26 22 5.01 88 88 84 5.02

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11. 2nd Blocking Of Differential at P643:
1) SECOND HARMONIC RESTRAINT :
Injected current I1=Idiff on

Phase Setting Ratio Measured
HV side
R 15% 14.7 %
Y 1A 15% 14.8 %
B 15% 14.8 %
2) 5th HARMONIC RESTRAINT:
Injected current I1=Idiff on

Phase Setting Ratio Measured
HV side
R 30 % 29.8 %
Y 1A 30 % 29.8 %
B 30 % 29.7 %
3) CROSS BLOCK :
Phase 2ND HARMONIC 5TH HARMONIC

R OK OK
Y OK OK
B OK OK

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SITE INSPECTION AND TEST RECORD AT&C

Customer SEC-WOA Contract # 400000159/00

1. GENERAL DATA AND INFORMATION:

Bay No. : T1+R01 Aux. Voltage : 125VDC

Bay Name : 380/110/13.8 KV-T801 Serial No. : 32637678/08/13

Manufacturer : ALSTOM Order No. : P64332NA6M0040K

C.T Ratio (H.V) : 3000/1 C.T Ratio (L.V). : 3000 /1

2. MECHANICAL CHECKS AND VISUAL INSPECTION

ITEM DESCRIPTION CHECKED

Test performed by Test witnessed by Date of test:

5. INPUT OPTO-ISOLATORS CHECKS (With Relay Energized):

Test performed by Test witnessed by Date of test:

6. OUTPUT RELAYS CHECKS (With Relay Energized):

Output Function assigned to the output

Test performed by Test witnessed by Date of test:

Rated Power: 502 MVA Vector Group: Ynyn

* set Amplitude factor equal to = 1 at HV & LV. where

APPLIED HV SIDE APPLIED LV SIDE

5. PICK UP TEST FOR I diff›:

R 0.30 0.114 0.395 0.115 0.111 0.392 0.381

Test performed by Test witnessed by Date of test:

6. OPERATING TIME TEST FOR I diff›:

WINDING Phase I diff> ( I ref A) Time at 3xId (m.sec)

7. PICK UP TEST FOR HIGHSET I diff>>:

Calculated value Measured Calculated Measured

R 4.444 1.694 1.679 5.852 5.769

Test performed by Test witnessed by Date of test:

8. PICK UP TEST FOR HIGHSET2 ISH2:

Calculated value Measured Calculated Measured

Vector Group: (H.V) = YN0 (L.V) = yn0.

 Flat slope : I bias ≥ Is1/K1

* Id expected = I diff> = Is1

 K1 slope : Is1/K1 ≥ I bias ≥ Is2

* Id expected = K1. I bias

 K2 slope : I bias ≤ Is2

* Id expected = K1.Is2 + K2. (I bias – Is2)

Test performed by Test witnessed by Date of test:

K- Factor Injected current Measured from relay K- factor

K- Factor Injected current Measured from relay K- factor

10. Circuitry Fault:

SET Is-Cctfail>1: 0.10 A (Secondary), 300A (Primary), TIME: 5.0 Second

Set Calculated Measured Measured Measured Calculated Measured Measured Measured

Test performed by Test witnessed by Date of test:

11. 2nd Blocking Of Differential at P643:

1) SECOND HARMONIC RESTRAINT :

Injected current I1=Idiff on

2) 5th HARMONIC RESTRAINT:

Injected current I1=Idiff on

Phase 2ND HARMONIC 5TH HARMONIC

Test performed by Test witnessed by Date of test:

Test performed by Test witnessed by Date of test:

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