Cryogenics
journal homepage: www.elsevier.com/locate/cryogenics
Research paper
A R T I C L E I N F O A B S T R A C T
Keywords: A theoretical investigation to optimize thermoelectric modules, which convert LNG cold energy into electrical
Thermoelectric power, is performed using a novel one-dimensional analytic model. In the model the optimum thermoelement
Power generation length and external load resistance, which maximize the energy conversion ratio, are determined by the heat
LNG supplied to the cold heat reservoir, the hot and cold side temperatures, the thermal and electrical contact re-
Cold energy
sistances and the properties of thermoelectric materials. The effects of the thermal and electrical contact re-
Optimization
sistances and the heat supplied to the cold heat reservoir on the maximum energy conversion ratio, the optimum
thermoelement length and the optimum external load resistance are shown.
http://dx.doi.org/10.1016/j.cryogenics.2017.10.005
Received 24 July 2017; Received in revised form 30 September 2017; Accepted 4 October 2017
Available online 05 October 2017
0011-2275/ © 2017 Elsevier Ltd. All rights reserved.
E.S. Jeong Cryogenics 88 (2017) 29–35
Greek letters
α Seebeck coefficient
properties of thermoelectric materials, but not by the distance from the where the sign in front of αi is (−) for i = p and (+) for i = n , re-
hot or cold end to that location [10]. In Section 2 the ideal model, in spectively.
which the thermal and electrical contact resistances are neglected, is We assume that the electrical and thermal contact resistances be-
presented and the optimum thermoelement length, electric current and tween the thermoelements and the metal strips are negligible. We fur-
external load resistance to maximize the energy conversion ratio (more ther assume that the thermoelectric material properties (α,ρ,k ) of the
precisely, cold energy-to-electricity conversion ratio) are obtained thermoelements are independent of temperature throughout the paper.
analytically. The more realistic model, in which the contact resistances The values of the properties evaluated at the mean temperature will be
are taken into account, is described and the procedure to obtain the used. Power generating thermoelectric modules utilizing LNG cold en-
optimum thermoelement length and other parameters is proposed in ergy will operate in the temperature range between about 111 K and
Section 3. ambient temperature. Although the properties vary significantly in the
temperature range, it was shown by Sun et al. [5] that the analytical
2. Ideal model method using the properties evaluated at the mean temperature pro-
vided good accuracy for optimum engineering design of LNG cold en-
Fig. 1 shows a schematic diagram of a thermocouple, which is the ergy conversion generators. The efficiency and optimum current pre-
basic unit of a thermoelectric generator module [8]. It consists of a p- dicted by the analytical method (0.096 and 20.88 A) agreed very well
type thermoelement, an n-type thermoelement and metal strips. The with those calculated by the numerical method (0.090 and 20.53 A), in
thermoelements are connected electrically in series and thermally in which temperature-dependent material properties were used.
parallel by highly conducting metal strips [8,11]. It absorbs heat stea- The temperature distributions along the p-type and n-type thermo-
dily from a hot heat reservoir, rejects heat to a cold reservoir, and de- elements can be obtained from Eqs. (1) and (4).
livers useful electrical power to an external system [12].
The heat flows and electric currents flowing through the p-type and
n-type thermoelements can be written as follows [10,12,13]: qh metal strip
dT
qi = −ki Ai i ± αi ITi ,(i = p,n)
dx (1) Th
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E.S. Jeong Cryogenics 88 (2017) 29–35
Th−Tc ρ I2 the root of Eq. (14) be negative, has no physical meaning. The other
Ti (x ) = Th− x + i 2 (Lx −x 2),(i = p,n)
L 2ki Ai (5) solution is the optimum current which maximizes the energy conver-
sion ratio.
The temperature distribution of the p-type thermoelement is iden-
tical to that of the n-type thermoelement if the following relation is Sqc (1 + Th/ Tc )
(Iopt )ideal =
satisfied. 2(RK )opt 1 + ZTm ( 1 + ZTm + Th/ Tc ) (17)
ρp kn Here, Z and Tm are the figure of merit and mean temperature of the
⎛ Ap ⎞ =
⎜ ⎟
thermocouple, respectively.
⎝ An ⎠opt ρn kp (6)
S2
Eq. (6) is the optimum area ratio of the thermoelements required for Z=
(RK )opt (18)
the efficiency of a thermoelectric generator to be maximum when the
length of the p-type thermoelement is equal to that of the n-type Th + Tc
Tm =
thermoelement [5,12]. Hereafter, it will be assumed that the areas of 2 (19)
the thermoelements satisfy Eq. (6).
The maximum energy conversion ratio can be obtained from Eqs. (14),
Since Tp = Tn = T and dTp = dTn = dT , Eqs. (1) and (4) can be re-
(15) and (17).
written as follows:
Th−Tc 1 + ZTm −1
dT (ξmax )ideal =
q = qp + qn = −(kp Ap + kn An ) + (αp−αn ) IT Tc 1 + ZTm + Th/ Tc (20)
dx (7)
ρp Eq. (20) is the same as the maximum efficiency obtained from the
ρ
dq−(αp−αn ) IdT = ⎛⎜ + n ⎟⎞ I 2dx conventional module theory based on the one-dimensional heat balance
⎝ Ap A n⎠ (8) equations [5].
The following relation can be obtained from Eqs. (7) and (8). The optimum thermoelement length can be obtained from Eqs. (7),
(9) and (17).
(q−SIT ) d (q−SIT ) = −(RK )opt I 2dT (9)
2(kp Ap + kn An ) ⎛ Th/ Tc−1 ⎞
(Lopt )ideal = ⎜ ( 1 + ZTm −1)
⎟
where S (Iopt )ideal ⎝ Th/ Tc + 1 ⎠ (21)
S = αp−αn (10) We can obtain the optimum electrical resistance of the external load
2 from the relation S (Th−Tc ) = I (R + Rload ) .
⎡ ρp ρ ⎤ ⎛ ρp kp ⎞
(RK )opt = ⎢ ⎜⎛ + n ⎟⎞ (kp Ap + kn An ) ⎥ = ρn kn ⎜1 + 2(RK )opt ⎛ Th/ Tc−1 ⎞
⎝ Ap An ⎠ ρn kn ⎟ (Rload,opt )ideal = 1 + ZTm ( 1 + ZTm −1)
⎣ ⎦opt ⎝ ⎠ (11) ⎜ ⎟
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E.S. Jeong Cryogenics 88 (2017) 29–35
qc = (Tcj−Tc )/ rtc (24) When the contact resistances are taken into account, the optimum
thermoelement length, optimum external load resistance and the
where rth and rtc are the thermal contact resistance at the hot side and
maximum power output can be obtained as follows.
that at the cold side, respectively.
The heat flowing through the hot end of the thermocouple, qhj , will (kp Ap + kn An )
Lopt = [(qcj−SIopt Tcj )
be larger than that flowing out of the ceramic plate at the hot side, qh , 2
(RK )opt Iopt
due to the Joule heating generated by the electrical contact resistance. 2
And the heat flowing into the ceramic plate at the cold side, qc , will be − (qcj−SIopt Tcj )2−2(RK )opt Iopt (Thj−Tcj ) ] (31)
larger than that flowing through the cold end of the thermocouple, qcj .
qhj and qcj can be written as follows. S (Thj−Tcj )
(Rload )opt = −(Ropt + reh + rec )
Iopt (32)
qhj = qp,hj + qn,hj = qh + I 2reh (25)
2
qcj = qp,cj + qn,cj = qc −I 2rec Pmax = SIopt (Thj−Tcj )−Iopt (Ropt + reh + rec ) (33)
(26)
Here, reh and rec are the electrical contact resistance at the hot side Here, Ropt is the electrical resistance of the thermocouple when the
and that at the cold side, respectively. area ratio and the length of the thermoelements satisfy Eqs. (6) and
When the thermal and electrical contact resistances are taken into (31), respectively.
account, Eq. (14) can be rewritten as
4. Results and discussion
qhj = SIThj + (qcj−SITcj )2−2(RK )opt I 2 (Thj−Tcj ) (27)
In this work Bi2Te3-Sb2Te3 alloy and Bi2Te3- Bi2Se3 alloy are used as
Substituting Eqs. (25) and (26) into Eq. (27) gives the following rela-
the p-type and n-type thermoelements, respectively. The thermoelectric
tion.
properties of the thermoelements are calculated using the correlations
qh = SIThj−I 2reh + (qc −I 2rec−SITcj )2−2(RK )opt I 2 (Thj−Tcj ) (28) given in Sun et al. [5] The hot side temperature of the thermocouple, Th ,
is 290 K and the cold side temperature, Tc , is 130 K. The cross-sectional
As mentioned before, maximization of the energy conversion ratio is area of the n-type thermoelement, An , is 2.0 × 10−6m2 . It is also assumed
equivalent to maximization of qh when the heat supplied to the cold that the thermal and electrical contact resistances at the hot side are
heat reservoir, qc , is given. We can obtain the following equation by equal to those at the cold side, respectively. In other words, rth = rtc and
setting the derivative of qh in Eq. (28) with respect to I to be zero. reh = rec .
C6 I 6 + C5 I 5 + C4 I 4 + C3 I 3 + C2 I 2 + C1 I + C0 = 0 (29) Fig. 3 shows the effects of the thermal and electrical contact re-
sistances on the maximum energy conversion ratio for qc = 1.0 W.
where When the contact resistances are very small, ξmax approaches the
C6 = 4rec2 (reh
2
−rec2 ) (30a) maximum conversion ratio obtained by the ideal model (Eq. (20)) or
the conventional module theory [5], in which the contact resistances
C5 = −4Srec [rec reh Thj + (3rec2 −2reh
2
) Tcj] (30b) are not taken into account. It can be seen that ξmax decreases as the
thermal and electrical contact resistances increase. Eq. (33) shows that
C4 = S 2 [rec2 Thj2 −8rec reh Tcj Thj + (4reh
2
−13rec2 ) Tcj2]−8(RK )opt (reh
2
−rec2 )(Thj−Tcj ) the maximum power generated by a thermoelectric generator decreases
2
−8(reh−rec2 ) rec qc (30c) as the actual temperature difference between the hot end and the cold
end of the thermoelements, Thj−Tcj , decreases. As the thermal contact
C3 = −2S 3 [2reh Thj Tcj2−rec Thj2 Tcj + 3rec Tcj3 ] + 4S (RK )opt (2reh Thj + 3rec Tcj )(Thj resistances increase, Thj−Tcj will decrease due to the temperature drops
across them, which lowers the power output and ξmax . The increase in
−Tcj ) + 8Sqc [rec reh Thj + (2rec2 −reh
2
) Tcj] (30d) the electric contact resistances results in the increase in Joule heating,
which also lowers the power output.
C2 = S 4Tcj2 (Thj2 −Tcj2 )−2S 2 (RK )opt (Thj2 −2Tcj2 )(Thj−Tcj )−4(RK )2opt (Thj−Tcj )2
The effect of the heat supplied from a thermocouple to the cold heat
−2S 2qc (rec Thj2 −5rec Tcj2−4reh Tcj Thj )−8(RK )opt rec qc (Thj−Tcj ) reservoir, i.e. the LNG cold energy consumption rate for a thermo-
2
+ 4(reh−rec2 ) qc2 couple, qc , on ξmax is shown in Fig. 4 when rtc = rth = 10 K/W. For given
(30e)
thermal and electrical contact resistances ξmax decreases with the in-
C1 = −2S 3qc Tcj (Thj2 −Tcj2 )−4S (RK )opt qc Tcj (Thj−Tcj )−4Sqc2 (reh Thj + rec Tcj ) crease in qc . It can be inferred from Eq. (20) that the maximum energy
(30f) 0.10
Maximum energy conversion ratio
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E.S. Jeong Cryogenics 88 (2017) 29–35
Appendix A 3.0
I for q =1.0 W
The heat flowing through the hot end of the thermocouple shown in Fig.1 can 2.0
be obtained by integrating
opt Eq.
c (9) over the thermocouple.
0.0
1 -5 -4 -3 -2
qh = SITh + K (Th−Tc )− I 2R 1.0x10 1.0x10 1.0x10 1.0x10
2 (A.2)
Electrical contact resistance [ohm]
1 2
qc = SITc + K (Th−Tc ) + I R Fig. 5. Effects of heat supplied to cold heat reservoir and electrical contact resistance on
2 (A.3)
optimum electric current.
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E.S. Jeong Cryogenics 88 (2017) 29–35
0.003
Optimum thermoelement length [m]
0.002
(L ) for q =1.0 W
opt ideal c
L for q =1.0 W
opt c
0.001
(L ) for q =1.5 W
opt ideal c
L for q =1.5 W
opt c
0.000
-5 -4 -3 -2
1.0x10 1.0x10 1.0x10 1.0x10
Electrical contact resistance [ohm]
Fig. 6. Effects of heat supplied to cold heat reservoir and electrical contact resistance on
optimum thermoelement length.
0.04
Optimum external load [ohm]
0.03
(R ) for q =0.5 W
load,opt ideal c
R for q =0.5 W
load,opt c
0.02
R for q =1.0 W
(R ) for q =1.0 W load,opt c
load,opt ideal c
0.01
Substituting Eq. (A.3) into Eq. (A.1) gives the following expression.
1
qh = SITh ± |K (Th−Tc )− I 2R|
2 (A.4)
Comparing Eq. (A.4) with Eq. (A.2) shows that the sign in front of the root on the right hand side in Eq. (A.1) should be (+) when I ⩽ Icrit and
should be (−) when I > Icrit , where Icrit is defined as
2K (Th−Tc )
Icrit =
R (A.5)
The optimum current for the maximum energy conversion ratio of a LNG cold energy conversion generator, which can be obtained from the
conventional module theory, is as follows [5].
S (Th−Tc )/ R
Iopt =
1 + ZTm + 1 (A.6)
From Eqs. (A.5), (A.6) and the definition of Tm , it can be shown that Iopt is less than Icrit as below.
Z Z
Iopt 2
(Th−Tc ) 2
(Th−Tc )
= = <1
Icrit 1 + ZTm + 1 1+
Z
(Th + Tc ) + 1
2 (A.7)
One of the purposes of this work is to find the optimum electric current for the maximum energy conversion ratio. Since Iopt is always less than
Icrit , the sign in front of the root in Eq. (A.1) should be (+).
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