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Input Data:
Configuration Directives:

Complete Listing of Vessel Elements and Details:


XY Coordinate Calculations:
Please note that stiffening rings have been added to the model.

Review the external pressure report summary to view the list of

new rings.
Element Thickness, Pressure, Diameter and Allowable Stress :

Element Required Thickness and MAWP :

MAWP: 1.158 N/mm , limited by: Elliptical Head , Straight Flange Governing

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 To 20 SA-516 70 , UCS-66 Crv. B at 20 C

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1

Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:


Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Factor K, corroded condition [Kcor]:

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 18, tr = 16.3, c = 1.6 mm, E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.845, Temp. Reduction = 9 C


MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 18, tr = 16.4, c = 1.6 mm, E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.85, Temp. Reduction = 8 C

Cylindrical Shell From 20 To 30 SA-516 70 , UCS-66 Crv. B at 20 C

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1

Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:


Minimum Design Metal Temperature Results:

Govrn. thk, tg = 18, tr = 16.4, c = 1.6 mm, E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.85, Temp. Reduction = 8 C

Elliptical Head From 30 To 40 SA-516 70 , UCS-66 Crv. B at 20 C

Longitudinal Joint: Spot Radiography per UW-11(b) Type 1

Circumferential Joint: Spot Radiography per UW-11(a,5,b) Type 1

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:


Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Factor K, corroded condition [Kcor]:

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 18, tr = 16.3, c = 1.6 mm, E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.845, Temp. Reduction = 9 C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 18, tr = 16.4, c = 1.6 mm, E* = 0.85

Stress Ratio = tr * (E*)/(tg - c) = 0.85, Temp. Reduction = 8 C

Note: Heads and Shells Exempted to -20F (-29C) by paragraph UG-20F


Hydrostatic Test Pressure Results:

UG-99(b), Test Pressure Calculation:

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered

when determining the hydrotest pressure for those test types that are based

on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (N/mm ):

Stress ratios for Nozzle and Pad Materials (N/mm ):


Stress ratios for Stiffening Ring Materials (N/mm ):

Stress ratios for Pressurized Vessel Elements (N/mm ):

Hoop Stress in Nozzle Wall during Pressure Test (N/mm ):


Elements Suitable for Internal Pressure.
External Pressure Calculation Results :

External Pressure Calculations:

External Pressure Calculations:

External Pressure Calculations:


Elements Suitable for External Pressure.

ASME Code, Section VIII, Division 1, 2015

Elliptical Head From 10 to 20 Ext. Chart: CS-2 at 20 C

Elastic Modulus from Chart: CS-2 at 20 C : 0.200E+06 N/mm

Results for Maximum Allowable External Pressure (MAEP):

Results for Required Thickness (Tca):

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable External Pressure [MAEP]:


Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.

Cylindrical Shell From 20 to Ring:[1 of 1] Ext. Chart: CS-2 at 20 C

Elastic Modulus from Chart: CS-2 at 20 C : 0.200E+06 N/mm

Results for Maximum Allowable External Pressure (MAEP):

Results for Required Thickness (Tca):

Results for Maximum Stiffened Length (Slen):

Cylindrical Shell From Ring:[1 of 1] to 30 Ext. Chart: CS-2 at 20 C

Elastic Modulus from Chart: CS-2 at 20 C : 0.200E+06 N/mm

Results for Maximum Allowable External Pressure (MAEP):

Results for Required Thickness (Tca):

Results for Maximum Stiffened Length (Slen):


Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 20 C

Elastic Modulus from Chart: CS-2 at 20 C : 0.200E+06 N/mm

Results for Maximum Allowable External Pressure (MAEP):

Results for Required Thickness (Tca):

Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

Material UNS Number: K02700

Required Thickness due to Internal Pressure [tr]:

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Maximum Allowable External Pressure [MAEP]:

Thickness requirements per UG-33(a)(1) do not govern the required

thickness of this head.


Stiffening Ring Calcs for : Ring:[1 of 1] , Bar150.0 x 30.00, SA-516 70

Required Moment of Inertia, Ring plus Shell


Element and Detail Weights:

Weight of Details:

Total Weight of Each Detail Type


Weight Summation: kg

Miscellaneous Weight Percent: 10.0 %

Note that the above value for the miscellaneous weight percent has

been applied to the shells/heads/flange/tubesheets/tubes etc. in the

weight calculations for metallic components.

Note:

The shipping total has been modified because some items have

been specified as being installed in the shop.

Weight Summary

Note:
The Corroded Weight and thickness are used in the Horizontal

Vessel Analysis (Ope Case) and Earthquake Load Calculations.

Outside Surface Areas of Elements:


Nozzle Flange MAWP Results :

Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition
Input Values:

Wind Analysis Results

Static Gust-Effect Factor, Operating Case [G]:

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element


The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.

Value of [Alpha] and [Zg]:

Effective Height [z]:

Velocity Pressure coefficient evaluated at height z [Kz]:

Type of Hill: No Hill

Wind Directionality Factor [Kd]:

As there is No Hill Present: [Kzt]:

Topographical Factor [Kzt]:

Velocity Pressure evaluated at height z, Imperial Units [qz]:

Force on the first element [F]:


Wind Load Calculation:

Note:

The Wind Loads calculated and printed in the Wind Load

calculation report have been factored by the input

scalar/load reduction factor of: 0.600.

Be sure the wind speed is in accordance with the specified

wind design code.


Earthquake Load Calculation:

Input Values:

Seismic Analysis Results:

Check Approximate Fundamental Period from 12.8-7 [Ta]:

The Coefficient Cu from Table 12.8-1 is : 1.400

Fundamental Period (1/Frequency) [T]:


Check the Value of T which is the smaller of Cu*Ta and T:

As the time period is < 0.06 second, use section 15.4.2.

Compute the Base Shear per equation 15.4-5, [V]:

Earthquake Load Calculation:

Note:

The Earthquake Loads calculated and printed in the Earthquake

Load calculation report have been factored by the input

scalar/load reduction factor of: 0.700.


Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node


ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Operating Case

Input and Calculated Values:


Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

Saddle Reaction Force due to Earthquake Ft [Fst]:

Load Combination Results for Q + Wind or Seismic [Q]:

Summary of Loads at the base of this Saddle:

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1


The Computed K values from Table 4.15.1:

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

Moment per Equation 4.15.4 [M2]:

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:


Maximum Shear Force in the Saddle (4.15.5) [T]:

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

Decay Length (4.15.22) [x1,x2]:

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

Effective reinforcing plate width (4.15.1) [B1]:

Wear Plate/Shell Stress ratio (4.15.29) [eta]:

Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]:


Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

Results for Vessel Ribs, Web and Base:

Moment of Inertia of Saddle - Lateral Direction


Saddle Splitting Dimension [d]:

Minimum Thickness of Baseplate per Moss:

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:

Baseplate Pressure Area [Ap]:

Axial Load [P]:

Area of the Rib and Web [Ar]:

Compressive Stress [Sc]:


Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Bending Moment [Rm]:

Compressive Allowable, KL/R < Cc ( 18.95 < 122.7 ) per AISC E2-1 [Sca]:

AISC Unity Check of Outside Ribs ( must be <= 1 )

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction


AISC Unity Check of Inside Ribs ( must be <= 1 )

Input Data for Base Plate Bolting Calculations:

Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

Bolt Area due to Shear Load [Bltarears]:

Bolt Area due to Transverse Load:


Moment on Baseplate Due to Transverse Load [Rmom]:

Eccentricity (e):

Bolt Area due to Transverse Load [Bltareart]:

Required Area of a Single Bolt [Bltarear]:

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Input and Calculated Values:


Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

Saddle Reaction Force due to Earthquake Ft [Fst]:


Load Combination Results for Q + Wind or Seismic [Q]:

Summary of Loads at the base of this Saddle:

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

The suffix 'p' denotes the values for a wear plate if it exists.

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

Moment per Equation 4.15.4 [M2]:

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:


Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

Maximum Shear Force in the Saddle (4.15.5) [T]:

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

Decay Length (4.15.22) [x1,x2]:

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:


Effective reinforcing plate width (4.15.1) [B1]:

Wear Plate/Shell Stress ratio (4.15.29) [eta]:

Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]:

Results for Vessel Ribs, Web and Base

Moment of Inertia of Saddle - Lateral Direction


Saddle Splitting Dimension [d]:

Minimum Thickness of Baseplate per Moss:

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:

Baseplate Pressure Area [Ap]:


Axial Load [P]:

Area of the Rib and Web [Ar]:

Compressive Stress [Sc]:

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Bending Moment [Rm]:

Compressive Allowable, KL/R < Cc ( 18.95 < 122.7 ) per AISC E2-1 [Sca]:

AISC Unity Check of Outside Ribs ( must be <= 1 )


Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

AISC Unity Check of Inside Ribs ( must be <= 1 )

Input Data for Base Plate Bolting Calculations:

Bolt Area Calculation per Dennis R. Moss


Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

Bolt Area due to Shear Load [Bltarears]:

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

Eccentricity (e):

Bolt Area due to Transverse Load [Bltareart]:

Required Area of a Single Bolt [Bltarear]:


ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)

Horizontal Vessel Stress Calculations : Test Case

Note:

Wear Pad Width (560.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

Input and Calculated Values:


Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

Load Combination Results for Q + Wind or Seismic [Q]:

Summary of Loads at the base of this Saddle:

Hydrostatic Test Pressure at center of Vessel: 1.521 N/mm

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:


Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:

Moment per Equation 4.15.4 [M2]:

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

Maximum Shear Force in the Saddle (4.15.5) [T]:


Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

Decay Length (4.15.22) [x1,x2]:

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

Effective reinforcing plate width (4.15.1) [B1]:

Results for Vessel Ribs, Web and Base:

Moment of Inertia of Saddle - Lateral Direction


Saddle Splitting Dimension [d]:

Minimum Thickness of Baseplate per Moss:

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:


Baseplate Pressure Area [Ap]:

Axial Load [P]:

Area of the Rib and Web [Ar]:

Compressive Stress [Sc]:

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Bending Moment [Rm]:

Compressive Allowable, KL/R < Cc ( 18.96 < 122.7 ) per AISC E2-1 [Sca]:
AISC Unity Check of Outside Ribs ( must be <= 1 )

Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

AISC Unity Check of Inside Ribs ( must be <= 1 )

Input Data for Base Plate Bolting Calculations:


Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

Bolt Area due to Shear Load [Bltarears]:

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

Eccentricity (e):

Bolt Area due to Transverse Load [Bltareart]:

Required Area of a Single Bolt [Bltarear]:

ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)


Note:

Wear Pad Width (560.00) is less than 1.56*sqrt(rm*t)

and less than 2a. The wear plate will be ignored.

Minimum Wear Plate Width to be considered in analysis [b1]:

Input and Calculated Values:


Intermediate Results: Saddle Reaction Q due to Wind or Seismic

Saddle Reaction Force due to Wind Ft [Fwt]:

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

Load Combination Results for Q + Wind or Seismic [Q]:

Summary of Loads at the base of this Saddle:

Hydrostatic Test Pressure at center of Vessel: 1.521 N/mm

Formulas and Substitutions for Horizontal Vessel Analysis:

Note: Wear Plate is Welded to the Shell, k = 0.1

The Computed K values from Table 4.15.1:

Note: Dimension a is greater than or equal to Rm / 2.

Moment per Equation 4.15.3 [M1]:


Moment per Equation 4.15.4 [M2]:

Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

Maximum Shear Force in the Saddle (4.15.5) [T]:

Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:


Decay Length (4.15.22) [x1,x2]:

Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

Effective reinforcing plate width (4.15.1) [B1]:

Results for Vessel Ribs, Web and Base

Moment of Inertia of Saddle - Lateral Direction


Saddle Splitting Dimension [d]:

Minimum Thickness of Baseplate per Moss:

Calculation of Axial Load, Intermediate Values and Compressive Stress:

Distance between Ribs [e]:

Baseplate Pressure Area [Ap]:


Axial Load [P]:

Area of the Rib and Web [Ar]:

Compressive Stress [Sc]:

Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction

Bending Moment [Rm]:

Compressive Allowable, KL/R < Cc ( 18.96 < 122.7 ) per AISC E2-1 [Sca]:

AISC Unity Check of Outside Ribs ( must be <= 1 )


Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction

AISC Unity Check of Inside Ribs ( must be <= 1 )

Input Data for Base Plate Bolting Calculations:

Bolt Area Calculation per Dennis R. Moss


Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

Bolt Area due to Shear Load [Bltarears]:

Bolt Area due to Transverse Load:

Moment on Baseplate Due to Transverse Load [Rmom]:

Eccentricity (e):

Bolt Area due to Transverse Load [Bltareart]:

Required Area of a Single Bolt [Bltarear]:


Nozzle Calculation Summary:

MAWP Summary:

[*] - This was a small opening and the areas were not computed.

Note: MAWPs (Internal Case) shown above are at the High Point.

Check the Spatial Relationship between the Nozzles


The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where

ll - Arc length along the inside vessel surface in the long. direction.

lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected !


INPUT VALUES, Nozzle Description: F7 From : 10

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle With Pad

Note : Checking Nozzle in the Meridional direction.


Reinforcement CALCULATION, Description: F7

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.3729 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:


Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:

Area Available in Nozzle Wall Projecting Outward [A2]:

Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C


MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

Govrn. thk, tg = 10, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.722, Temp. Reduction = 15 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above

as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: F7

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:


Tension, Pad Groove Weld [Tpgw]:

Shear, Nozzle Groove Weld [Sngw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: F7

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.3729 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.


Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

Area Available in Nozzle Wall Projecting Outward [A2]:

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

Available Nozzle Neck Thickness = 8.0000 mm --> OK

Weld Size Calculations, Description: F7

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis


Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:

Tension, Pad Groove Weld [Tpgw]:

Shear, Nozzle Groove Weld [Sngw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 13.8604 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 242.5077 mm


Percent Elongation Calculations:
INPUT VALUES, Nozzle Description: F8 From : 10

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle With Pad

Note : Checking Nozzle in the Meridional direction.


Reinforcement CALCULATION, Description: F8

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.3729 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:


Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:

Area Available in Nozzle Wall Projecting Outward [A2]:

Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C


MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

Govrn. thk, tg = 10, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.722, Temp. Reduction = 15 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 8, tr = 0.24, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0375, Temp. Reduction = 78 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above

as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: F8

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:


Tension, Pad Groove Weld [Tpgw]:

Shear, Nozzle Groove Weld [Sngw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

Note : Checking Nozzle in the Latitudinal direction.

Reinforcement CALCULATION, Description: F8

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.3729 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.


Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:

Area Available in Nozzle Wall Projecting Outward [A2]:

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:

Available Nozzle Neck Thickness = 8.0000 mm --> OK

Weld Size Calculations, Description: F8

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis


Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:

Tension, Pad Groove Weld [Tpgw]:

Shear, Nozzle Groove Weld [Sngw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 13.8604 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 242.5077 mm


Percent Elongation Calculations:
INPUT VALUES, Nozzle Description: F1 From : 20

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle With Pad

Reinforcement CALCULATION, Description: F1


ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.4390 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:


Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


Area Available in Nozzle Wall Projecting Outward [A2]:

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


Available Nozzle Neck Thickness = 8.0000 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

Govrn. thk, tg = 10, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.807, Temp. Reduction = 11 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above

as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: F1

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.


Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:

Tension, Pad Groove Weld [Tpgw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.8339 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 218.8589 mm

Percent Elongation Calculations:


INPUT VALUES, Nozzle Description: F2 From : 20

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle With Pad

Reinforcement CALCULATION, Description: F2


ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.4390 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:


Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


Area Available in Nozzle Wall Projecting Outward [A2]:

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


Available Nozzle Neck Thickness = 8.0000 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

Govrn. thk, tg = 10, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.807, Temp. Reduction = 11 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


Govrn. thk, tg = 8, tr = 0.349, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0545, Temp. Reduction = 78 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above

as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: F2

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.


Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:

Tension, Pad Groove Weld [Tpgw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.8339 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 218.8589 mm

Percent Elongation Calculations:


INPUT VALUES, Nozzle Description: F3 From : 20

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle With Pad

Reinforcement CALCULATION, Description: F3


ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.5126 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note : The Pad diameter is greater than the Diameter Limit, the

excess will not be considered .

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:


Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


Area Available in Nozzle Wall Projecting Outward [A2]:

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


Available Nozzle Neck Thickness = 10.0000 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 10, tr = 0.445, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0529, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B

Govrn. thk, tg = 10, tr = 0.445, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0529, Temp. Reduction = 78 C

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

Govrn. thk, tg = 10, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.807, Temp. Reduction = 11 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 10, tr = 0.445, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0529, Temp. Reduction = 78 C


ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Weld Size Calculations, Description: F3

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


Shear, Pad Element Weld [Spew]:

Tension, Pad Groove Weld [Tpgw]:

Shear, Nozzle Groove Weld [Sngw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 1.3670 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 224.1541 mm

Percent Elongation Calculations:


INPUT VALUES, Nozzle Description: F4 From : 20

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle No Pad

Reinforcement CALCULATION, Description: F4

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.2719 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: F4.

This calculation is valid for nozzles that meet all the requirements of

paragraph UG-36. Please check the Code carefully, especially for nozzles

that are not isolated or do not meet Code spacing requirements. To force

the computation of areas for small nozzles go to Tools->Configuration

and check the box to force the UG-37 small nozzle area calculation or

force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:


Minimum Wall Thickness of Nozzle Necks [tUG-45]:

Available Nozzle Neck Thickness = 5.0000 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 5, tr = 0.139, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0407, Temp. Reduction = 78 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Weld Size Calculations, Description: F4

Results Per UW-16.1:

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)

(small nozzles) do not require a weld strength check.


Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.1426 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 232.4557 mm

Percent Elongation Calculations:


INPUT VALUES, Nozzle Description: F5 From : 20

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle No Pad

Reinforcement CALCULATION, Description: F5

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]


Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 0.2719 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Note:

Taking a UG-36(c)(3)(a) exemption for nozzle: F5.

This calculation is valid for nozzles that meet all the requirements of

paragraph UG-36. Please check the Code carefully, especially for nozzles

that are not isolated or do not meet Code spacing requirements. To force

the computation of areas for small nozzles go to Tools->Configuration

and check the box to force the UG-37 small nozzle area calculation or

force the Appendix 1-10 computation in Nozzle Design Options.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Determine Nozzle Thickness candidate [tb]:


Minimum Wall Thickness of Nozzle Necks [tUG-45]:

Available Nozzle Neck Thickness = 5.0000 mm --> OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 5, tr = 0.139, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0407, Temp. Reduction = 78 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :

Weld Size Calculations, Description: F5

Results Per UW-16.1:

Skipping the nozzle attachment weld strength calculations.

Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)

(small nozzles) do not require a weld strength check.


Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.1426 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 232.4557 mm

Percent Elongation Calculations:


INPUT VALUES, Nozzle Description: F6 From : 30

Type of Element Connected to the Shell : Nozzle


The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)

Abutting/Set-on Nozzle With Pad


Reinforcement CALCULATION, Description: F6

ASME Code, Section VIII, Div. 1, 2015, UG-37 to UG-45

Nozzle input data check completed without errors.

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

Required Nozzle thickness under External Pressure per UG-28 : 1.3182 mm

UG-40, Limits of Reinforcement : [Internal Pressure]

Weld Strength Reduction Factor [fr1]:

Weld Strength Reduction Factor [fr2]:

Weld Strength Reduction Factor [fr4]:


Weld Strength Reduction Factor [fr3]:

Results of Nozzle Reinforcement Area Calculations: (mm )

The Internal Pressure Case Governs the Analysis.

The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.

Area Required [A]:

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


Area Available in Nozzle Wall Projecting Outward [A2]:

Area Available in Welds [A41 + A42 + A43]:

Area Available in Element [A5]:

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld, Curve: B

Govrn. thk, tg = 30, tr = 1.935, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.0681, Temp. Reduction = 78 C

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: B

Govrn. thk, tg = 18, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.722, Temp. Reduction = 15 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


Govrn. thk, tg = 18, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.722, Temp. Reduction = 15 C

Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3).

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: B

Govrn. thk, tg = 18, tr = 11.85, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.722, Temp. Reduction = 15 C

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B

Govrn. thk, tg = 18, tr = 11.85, c = 1.6 mm, E* = 1

Stress Ratio = tr * (E*)/(tg - c) = 0.722, Temp. Reduction = 15 C

ANSI Flange MDMT including Temperature reduction per UCS-66.1:

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above

as the calculated nozzle flange MDMT.

Weld Size Calculations, Description: F6

Results Per UW-16.1:

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

Shear, Pad Element Weld [Spew]:


Tension, Pad Groove Weld [Tpgw]:

Shear, Nozzle Groove Weld [Sngw]:

Strength of Failure Paths:

Summary of Failure Path Calculations:

Maximum Allowable Pressure for this Nozzle at this Location:

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 13.5436 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 293.4816 mm

Percent Elongation Calculations:


Nozzle Schedule:

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,

nor does it account for shrinkage.

In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:

Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller

and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):


Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:


Minimum Design Metal Temperature Results Summary :

Notes:

[ ! ] - This was an impact tested material.

[ 1] - Governing Nozzle Weld.

[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).

[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).


[ 6] - MDMT Calculations at the Shell/Head Joint.

[ 7] - MDMT Calculations for the Straight Flange.

[ 8] - Cylinder/Cone/Flange Junction MDMT.

[ 9] - Calculations in the Spherical Portion of the Head.

[10] - Calculations in the Knuckle Portion of the Head.

[11] - Calculated (Body Flange) Flange MDMT.

[12] - Calculated Flat Head MDMT per UCS-66.3

[13] - Tubesheet MDMT, shell side, if applicable

[14] - Tubesheet MDMT, tube side, if applicable

[15] - Nozzle Material

[16] - Shell or Head Material

[17] - Impact Testing required

[18] - Impact Testing not required, see UCS-66(b)(3)

UG-84(b)(2) was not considered.

UCS-66(g) was not considered.

UCS-66(i) was not considered.

Notes:

Impact test temps were not entered in and not considered in the analysis.

UCS-66(i) applies to impact tested materials not by specification and

UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).

The Basic MDMT includes the (30F) PWHT credit if applicable.


ASME Code, Section VIII, Division 1, 2015

Element Pressures and MAWP (N/mm ):


Stiffener Ring Specifications:

Element Types and Properties:

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

External Pressure Calculations:

External Pressure Calculations:


Saddle Parameters:

Baseplate Sketch

Baseplate Plan View

Baseplate Side View

Summary of Maximum Saddle Loads, Operating Case :


Summary of Maximum Saddle Loads, Hydrotest Case :

Weights:

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