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SDL System Specs

SURFACE DATA LOGGING

SYSTEM SPECIFICATIONS

Confidential Tender Response


Mud-Logging Technical Doc
Version: 5.11.01 - 1606

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SDL System Specs

Table of Content

Part I: System Software

Section 1: InSite® System Features

Part II: System Hardware

Section 1: Mud Logging Unit and Data


Acquisition System Specifications

Section 2: Sensors and Equipment


Specifications

Part III: Advanced Services

Section 1: Constant Volume, Constant


Temperature Bell Nipple Gas
Extraction System (EAGLE™)

Section 2: Mass Spectrometer Gas Analyzer


(GasFact)

Section 3: Early Warning System (E.W.S)

Section 4: LithoSCAN™ Service

Section 5: LaserStrat® Chemostratigraphy

Section 6: Isologger, Isotope Ratio Mass


Spectrometer

Section 7: POPI™

Section 8: Cutting Volume Sensor™

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SDL System Specs

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SDL System Specs

PART – I

SYSTEM SOFTWARE

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SDL System Specs

Section 1

InSite® System

Well Information Database


Management System

Main Features

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SDL System Specs

InSite®
THE RIG INFORMATION MANAGEMENT SYSTEM

InSite (INtegrated Rig Information Technology and Engineering) is an advanced


integrated rig information management system that allows well data to be collected,
processed, analyzed and presented to client on real-time basis. The following are the main
features of the system:

1. InSite System supports both time-based and depth-based data that’s directly written to the
InSite well database.
2. Database supports an unlimited number of wells for easy correlation.
3. System is flexible enough to accommodate any new technology in regards to either
sensors’ technology or rig operations.
4. InSite system runs on Windows XP Pro platform providing a familiar interface with
minimized training time. All software options, dialog boxes etc. follow the standard
Windows conventions.
5. Output is available in a wide variety of real-time or historical display formats, e.g. well logs,
charts, XY plots, tables, cross-sectional well view… etc.
6. All formats can be output to a continuous-feed, fast color printer/plotter for hard copy.
7. All output formats are fully customized to suit different needs with dozens of built-in
formats for common tasks.
8. InSite software integrates all Sperry services: MWD, LWD, SDL, PWD, CFM, EWS… etc.
with one database combining and serving all.
9. InSite database can receive real-time data from third party tools and equipment through
Real-time WITS and integrates it in its relevant database records.
10. Third party historical data can also be imported into the InSite database.
11. Software produces logs and printouts of data combined from different services allowing
enhanced data correlation and analysis.
12. System runs on a network with various connectivity options with one database serving all
connected PC’s. This ensures data integrity and consistency across the network.
13. InSite Well Database is ODBC compatible (can be accessed by other ODBC compatible
applications like Microsoft Office package).
14. System features flexible import/export capabilities in different industry standard formats,
e.g. ASCII, LIS, LAS, WITS level 0 thru 2b… etc.
15. System provides flexible customized multi-level backup schemes.
16. Online and offline engineering programs to help manage and analyze the information
collected during the drilling of the well.
17. Online programs include hydraulics management, well control, pore pressure evaluation
using industry standard drill model, dc exponent, Sigmalog in addition to E-logs.
a. Hydraulics package includes hydraulics calculation using standard calculations
methods, what-if calculations, interactive graphics for wellbore hydraulics picture
and printout report of hydraulics picture.
b. Pore pressure module allows the user to establish and manage compaction
trendline for pore pressure calculation. Pore pressure information is populated in
real-time.
c. Well control modules follows up on the development of the kick both in real-time
or historically with a kick calculation report.
18. An InSite development group in Houston is dedicated to developing, enhancing, debugging
and fixing the system. Troubleshooting is carried out on simulators re-creating the problem
in question.

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SDL System Specs

The following pages show examples of InSite outputs. It’s to be noted that InSite has very
flexible plotting capabilities where any number of parameters from any one service or a
combination of services could be combined in one log, table, XY plot, real-time displays…
etc. The user has full control over the way any parameter is plotted with regard to color,
scale, line type, track configuration… etc. As for displays, the user also has a multitude of
display controls (gauge, bar, digital display, XY plot, indicator lights… etc.) that suits every
parameter to be included in any real-time display.

InSite also offers correlation capabilities where data across two or more wells can be
plotted on one log for correlation purposes. The correlation can be done for one
parameter (e.g. lithology) across several wells or can be done for a group of parameters
between two wells.

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SDL System Specs

Example Real-time time-based log:

Example Real-time display:

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SDL System Specs

Example real-time depth-based mud log featuring LWD information:

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Example real-time Wellview:

Example real-time table:

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SDL System Specs

Example Combined Displays:

Example XY Charts (real-time or historical):

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SDL System Specs

PART – II

SYSTEM HARDWARE

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SDL System Specs

Section 1

Mud Logging Unit


And
Data Acquisition System

Specifications

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SDL System Specs

UNIT SPECIFICATIONS
Offshore Compatible A60 DNV Certified
Page 1 of 2

Dimensions/Weights:
Dimensions (ft): 26.0 L x 8.5 W x 9.0 H (Subject to minor changes)
Dimensions (m): 8.0 L x 2.60 W x 2.75 H (Subject to minor changes)
Gross weight: 13 Tons
Lifting eyes: 4 certified lifting eyes
Load test: Load test certified
Unit Classification:
Certification type: DNV Certified – 2.7-1 and 2.7-2
Hazard Rating: A60, Zone 1, Class 1 Div 1
Shell type:
Manufacturer: Specialist Services, UAE
Escape door: Yes, on a different side from the main door
Power:
Transformer rating: 20 KVA
Transformer input: Wired for 380/440/460/480/600/690 VAC
Voltage suppression: TOPAZ -7.5 KVA wired for 220 and 110 VAC output
UPS: 3 KVA APC type, Model RT3000, 220 VAC
A/C:
Type: Central type AC with 2 separate AC units
Explosion Proof Yes – DNV 2.7-2 certified
Condensing fan: Ex proof EExd IIB
Compressor Capacity: 2.0 ton / unit
Input Volt/Frequency: 220 VAC, 50/60 Hz
Cooling/Heating: Cooling and Heating
Freon type: R134a
Pressurization:
Type: PDC System FGP-272
Manufacturer: PDC Systems Ltd. UK
Positive Pressure: 0.25 inch of water (~60 Pascal)
Shutdown:  30 second automatic shutdown in case of loss of pressure. 
 Immediate shutdown in case of fire or hazardous gas.  

Acoustic alarm Yes


Fire damper: Yes
Smoke detection: Yes
Gas detection: Yes
Explosive Mixture: Yes
Barrier Box:
SDL/Combo: SDL (Optional MWD combined services)
Digital barrier type: KFD2-SOT2-EX1.LB.IO & KFD2-SOT2-EX2.IO
Number of channels: 16
Analog barrier type: KFD2-STV4-EX2-2
Number of channels: 40

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SDL System Specs

UNIT SPECIFICATIONS
Offshore Compatible A60 DNV Certified
Page 2 of 2
Alphascans:
934-S 4 Analogue channels + 10 Digital channels
3 Quadrature channels for Depth sensor
911 20 Analogue channels
Power supply:
Type: MTL IS Power Supply
Input: 80-260 VAC
Output: 24/12 Volt DC
Gas system:
THA:
Manufacturer: Baseline
Model: 9000
Chromatograph:
Manufacturer: Baseline
Model: 8900
Remarks: Full analysis cycle C1-nC5 in 30 sec.
Gas Filtration system:
Venturi pump: Yes
Air supply: Using rig air/ No air compressor installed in the unit
Sample dryer:
Type: Stainless Steel Oven with ventilation fan
Voltage: 220 VAC
Computers:
Servers/Workstations:
Number of units: As specified in the tender documentation
Chassis: Rackmount Kontron
Motherboard: Intel Chipset Q77 PCH, 1600 MHz FSB
Processor: Intel Core I7, 3.8 GHz, 8 MB L2 Cache
RAM: 16 GB, DDR3, 1333 MHz
Hard disk: 1 TB
Video card: Dual head XVGA Card 1920 x 1080
VGA Memory: 1 GB (or higher)
CD/DVD Writer: DVD-RW (Hi speed)
Monitor: 3x wall mount LCD type: 42” and 21.5”
Desktop:
Number of units: As specified in the tender documentation
Processor: Intel Core I7, 3.4 GHz, 8 MB L2 Cache
RAM: 16 GB
Hard disk: 1 TB (or higher)
Video card: Single head SVGA card 1920 x 1080
Memory: 1 GB (or higher)
CD-ROM: Yes
Monitor: 23” Desktop LED monitor
Printer: iSys Rack-mount A4 continuous feed fast XY printer/plotter
Network Switch:
Ports #: 24 port
Type: Ethernet RJ45

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SDL System Specs

UNIT PHOTOS
UNIT EXTERIOR

Ruggedized, Corrugated A60 certified Shell with emergency escape hatch and
certified load tested Lifting eyes

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SDL System Specs

UNIT INTERIOR

Spacious unit interior with


generously large
workbench space. Unit
designed to accommodate
both SDL and M/LWD crew.

Well illuminated interior


with INSITE workstations
well spaced for
comfortable work
environment. Panel rack
and unit printer/plotter
well situated for easy
access without affecting
the work area.

Dual 42” screens for real-


time logs and displays add
a professional touch to data
presentation. The clarity
and high resolution logs
help unit operators improve
monitoring and analysis of
parameters and facilitate
catching of data anomalies.

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SDL System Specs

UNIT INTERIOR

Unit main door leads to the


airlock to maintain
pressurization. The airlock
separates the work area
from the sample analysis
area (the geological lab)

Power supply and


electric distribution
panel. Escape hatch is
accessed below the
panels

The IRIS box includes the safety barriers


and Alphascans. The Alphascans with
their high sampling rate (100 Hz)
guarantee high resolution data collection
and hence enhanced data analysis.

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SDL System Specs

Halliburton Mud-Logging unit layout

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SDL System Specs

UNIT CERTIFICATIONS
BY THIRD PARTY

 DNV CONTAINER CERTIFICATE – DNV TYPE OF APPROVAL

CERTIFICATE

 A60 CERTIFICATION

 INSPECTION RELEASE NOTES / COMPLETION CERTIFICATE

 LOAD TEST REPORT / WEIGHT REPORT

 LIFTING SLING CERTIFICATE

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SDL System Specs

Mud logging Unit

DNV CONTAINER CERTIFICATE – DNV TYPE OF APPROVAL

CERTIFICATE

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Mud logging Unit

A60 CERTIFICATION

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Mud logging Unit

INSPECTION RELEASE NOTES / COMPLETION CERTIFICATE

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Mud logging Unit

LOAD TEST REPORT / WEIGHT REPORT

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Mud logging Unit

LIFTING SLING CERTIFICATE

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SDL System Specs
INSITE®/IRIS®
Data Acquisition System

The System
The next generation logging system is here. The INSITE/IRIS Mud Logging system is a
new concept in logging unit design. The myriad of panels, knobs, and controls, common to
older technologies, have been replaced by a group of networked PC’s that run on industry
standard intuitive Windows® 2000 platform. Flexibility, ease of operation, reliability, and
expandability were the watch words in the design of the INSITE/IRIS logging system.
Sixty five years of logging experience dictated that this ultimate logging system has the
flexibility to be customized in the field and be updated with future logging and electronic
technology developments. Further, it had to be easy to operate for loggers not trained in
computer programming. Above all, the system had to be reliable in one of the harshest
environments known -- the oil field. The INSITE/IRIS logging system meets these design
goals and in so doing becomes the nucleus for all Halliburton Sperry-Drilling advanced
services.

The System Is Flexible


Flexibility to tailor the output of a logging system to the needs of the location and the
personnel interpreting the data has long been recognized as a necessity in a monitoring
system.

A flexible logging system adapts to the drilling practices of the area in which it is working.
INSITE/IRIS logging system allows individual English or metric or a combination of any
unit selection, user definable gas units to percent-methane-in-air ratios, and the options of
monitoring common troublesome gases (multi H2S points, CO2, and H2). The
chromatograph is fully controlled from the IRIS user interface with advanced calibration
methodology that allows multipoint calibration for mixtures of gases and concentrations.

A flexible logging system simplifies data interpretation. The key behind this concept is the
system ability to provide versatile capabilities in regards to managing data input and
output. The database has hundreds of built-in parameters organized into records.
However, the system is so flexible that it can accept any added user parameter, being raw
parameter from a direct measurement or one that is calculated. When it comes to
outputting data, in addition to dozens of built-in formats provided as logs, XY-plots, tables
as well as displays, complete format customization is provided for specific user
requirements. The parameters showing in these outputs are totally user selectable with a
great degree of flexibility regarding the way of display, units, scaling, colors, ranges… etc.

The INSITE/IRIS logging system allows the operator to continuously monitor rig activities
during tripping, drilling, circulating… etc. by providing outputs based on the type of current
activity.

Alarms can be set on any database parameter, being raw or calculated, for user-defined
high or low limits. The system provides audible and visual indication. These alarms are
intelligent in the sense that the system can identify the actual alarming conditions in order
to minimize false alarms.

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SDL System Specs
The system is easy to operate
The INSITE/IRIS logging system has been engineered with the logging functionality in
mind. Being Windows® based, all system modules follow the Windows® conventions which
makes it easy to operate as operating Windows® is becoming more of a common
knowledge nowadays. All system functions (calibrating equipment, formatting displays,
database functions, producing outputs… etc.) can be performed from any computer in the
unit network. After the computer is given the proper parameters to calculate lag, The
INSITE/IRIS logging system automatically updates this lag with the progress of drilling and
informs the logger when to catch a sample. Data acquisition, processing and storage in
database are all transparent to the operator. Now, the system management requires less
of the logger's valuable time than any previous system, thanks to the effective use of the
latest in electronics and microprocessing technology.

The System Is Reliable


The acquisition system receives all signals from sensors through safety barriers to
eliminate shock hazards. All signal processing and sensor calibrations are handled on the
computer inside the unit.

Although the system operations are distributed between different computers running IRIS,
Database and INSITE applications, only one computer can run the whole system in case
the other computers become faulty. This is a great flexibility and reliability feature that
minimizes the potential of system failure.

The System Is Expandable


A new generation logging unit needs the capability to grow with the advancing drilling and
electronic technologies. It should be capable of adapting to new sensors, to advances in
computer power, and to the increasing complexities of managing real-time downhole
information. IRIS was designed to be flexible enough to accommodate new technology
easily. INSITE development team is continuously adding, modifying, improving and
tweaking the system to keep up the technology edge.

Not only new sensors could be accepted, but also complete acquisition system could be
fully accommodated, e.g. Profibus system of HiTech Drilling. New advancements in the
drilling technology, new parameters to be measured, new tools to be introduced to the
industry, all could be easily incorporated into the versatile platform of IRIS.

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SDL System Specs
IRIS
(Integrated Rig Information System)

INSITE data acquisition System

Power
 Supply
Safety
barriers 

 Networked
AlphaScan
 Multi-core
Cable from
sensors
Typical IRIS Box showing AlphaScan and PF barriers layout

Description

IRIS hardware comprises at least four AlphaScan units arranged in a “stack”. AlphaScans
have been in use with Halliburton for more than a decade and provide a reliable means of
collecting data from a distributed sensor array such as that found on a rig.

Each AlphaScan module is programmable to identify each other in the stack (network).
The system can accommodate as many AlphaScan modules as required for an extended
array of sensors and signals.

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SDL System Specs
IRIS Configuration and Operation

IRIS channels configuration screen

The 934S provides the interface to INSITE through an RS485 link to the IRIS server on the
network.

Each sensor is connected to an AlphaScan channel, each AlphaScan has 20 channels. If a


stack of 4 AlphaScans is built up, the channels are numbered sequentially from 1 thru 80.
Each AlphaScan in the stack is called a Node. In the AlphaScan Node, each channel is
assigned two numbers, the sequential number (e.g. 1-80) and the channel number in the
Node (1-20). The sequential number is then assigned a parameter name. This name is
“mapped” to its equivalent parameter in the INSITE database (the ADI) and is logged in
the relevant record in each run.

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SDL System Specs

Section 2

Sensors and Equipment


Specifications

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Content

1. Depth Drawworks Encoder 2. Heave Compensator


3. Hook Load (Strain gauge) 4. Hook Load (Load cell)
5. Rotary RPM 6. Electrical Rotary Torque
7. Standpipe and Choke Pressure 8. Pump Stroke Counter - Proximity
switch
9. Pump Stroke Counter - Limit Switch 10.Mud Density
(Whisker Switch)
11.Radiation-based Mud Density Meter 12.Mud Conductivity
13.Mud Temperature 14.Mud Flow Out Paddle Type
15.High resolution EM Mud flow out 16.Coriolis-Effect Meters
sensor
17.Mud Volume , Ultrasonic 18.Mud Volume, Radar
19.Quantitative Gas Measurement 20.Constant Volume Extractor (CVE)
(QGM) Gas Trap
21.H2S Sensor (Electro-chemical cell) 22.H2S Sensor (MOS)
23.H2S Alarm 24.Explosive Mixture detector (LEL %)
25.Portable Dräger Type Multi-Gas 26.Digital Microscope with direct PC
Detector connection
27.Calcimeter with chart recorder 28.Auto Calcimeter
29.UV Box (Fluoroscope) 30.Sample Drying Oven
31.Portable Resistivity Meter(Digital) 32.Mud Gas Sampler (Iso-Tube)
33.Fluorometer (QFT2) 34.Shale Density Test Kit
35.Cuttings Gas Detector 36.Ditch Magnet
37.Hydrometer Set 38.Advanced Total Hydrocarbon
Analyzer
39.Fast High Resolution Gas 40.Hydrogen Generator
Chromatograph
41.CO2 Sensor 42.Continuous Log Printer(Online)
43.Intercom 44.Rig Floor Display
45.Breathing apparatus 46.Thin Section Grinder

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SDL System Specs

Drawworks Depth Encoder

Description and Theory of Operation

The drawworks depth encoder is mounted on the drawworks shaft for continuous depth
monitoring during all rig activities. In addition to the up/down pipe movement, the
encoder can accurately monitor pipe speeds to help minimize surge and swab problems.

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SDL System Specs

Specifications

 Intrinsically safe, Zone I Certified


 Operating Temp: -20: +60 °C (-4 : +140 ºF)
 5 VDC supply voltage through P+F KFD2-SOT2-EX1.LB.IO
 2 digital outputs A+B with 90 degrees phase different
 Max Frequency: 5 KHz
 Weight: 1.5 Kg
 Shaft: Stainless steel
 Range : 0-99999ft or m
 Accuracy: +0.035m
 Principal of Operation: NAMUR Optical Encoder

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SDL System Specs

Heave Compensator Encoder


(String Encoder)

Description

The Heave compensator encoder is a depth correction method to eliminate the influence
of waves upon bit measured depth. It is used in conjunction with the draw works depth
encoder to achieve accurate depth measurement on the floating drilling rigs. It has a
retractable rugged stainless steel wire that is attached to the rig’s heave compensator.

Specification

 ACCURACY: 0.02% full scale


 REPEATABILITY: ± 0.02% of measurement
 WEIGHT: 16 lbs.
 OPERATING TEMPERATURE: 40º to 200ºF (-40º to 90ºC)

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SDL System Specs
Hook Load
(Strain Gauge)

Description and Theory of Operation

The Hook Load sensor uses a full bridge strain gauge sensing element with high accuracy
measurement. The pressure-to-electrical signal electronics eliminate the day-to-night
temperature drifts seen by the usual implementation.

The wire rope is fixed at the centre of the transducer body between two deflection blocks.
When additional load is applied to the wire rope, it tends to straighten at the deflection
point and creates a strain on the transducer body which is detected by the strain gauge.
The strain gauge bridge and the signal conditioner combine to produce a 4-20 mA output
signal proportional to the tension in the wire rope.

Specifications

 Intrinsically safe
 Operating Temp: - 40: +180 ºF (-40 : + 80 ºC)
 Power: 4-20 mA loop powered
 Principle: Strain gauge
 Dead line load: 100,000 lbs (45,000 kg)
 Wire rope: 0.875-2” (2.2 cm-5.1 cm)
 Accuracy: 0.2% repeatability

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SDL System Specs

Hook Load
(Gauge pressure)

Description and Theory of Operation

The pressure sensor is connected by means of hydraulic line to the deadline anchor
hydraulic manifold to measure the hook load.

The Rosemount 2088 is a highly reliable and accurate transmitter in a lightweight,


compact package. The 2088 can be calibrated to ranges as low as 0 to 1.5 psi (0.1 bar)
and as high as 0 to 4000 psi (275.8 bar).

Specifications

 BASEEFA Intrinsic Safety Approval


 Operating Temp: – 40 to 250 °F (– 40 to 121 °C)
 Principle: Gage pressure measurement
 Stainless Steel Pressure Connection Silicon Oil Filled
 Range -14.7 to 800 psi (-1,01 to 55,2 bar)
 Reference Accuracy: ± 0.10% of Span
 Range-ability: 20:1
 Installed Stability of ± 0.10% of URL for 12 months
 Protocols available include 4-20mA HART® and 1-5 Vdc HART Low Power
 0–100% relative humidity

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SDL System Specs
Rotary RPM

Description and Theory of Operation

The RPM proximity switch consists of a reed switch enclosed in two magnets. The two
magnets are set in opposite polarity so that they cancel each other out and hence turn the
reed switch off. The field is only imbalanced, and the reed switch turned on, by the
proximity of the other magnet or magnetic substance such as steel. The sensor is
positioned over the top drive or rotary motor driving shaft.

Specifications

 Intrinsically safe
 Operating Temp: -10 : +160 ºF (-25 : +70 ºC)
 5 VDC supply voltage through P/F KFD2-SOT-EX2
 Digital pulse sensor
 Principle: Proximity switch
 Certification: EEx ia IIC T6
 Range 0- 500 RPM
 Sensor Accuracy+/- 1 RPM/ FS

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SDL System Specs
Electrical Rotary Torque

Description and Theory of Operation

The torque sensor is a 'Split Core Current Transducer'. It takes the form of a clamp which
sits round the main power cable to the Top Drive System. Being clip-on, it requires no
cutting/splicing of electric cables. It works on the principle of deformation of Hall-effect
chips by the magnetic field produced around the cable due to the current being drawn
through it, i.e. the greater the torque being produced as the pipe rotates, the greater the
current drawn by the Top Drive (greater 'Hall effect').

The Hall-effect chips are made of Indium Arsenide (semi-conducting material) with a
ferrite core that focuses the effect of the magnetic field on to the semi-conductor. In short,
they give a variable resistance effect which is directly proportional to the strength of the
magnetic field they are exposed to. They give a variable 4-20 mA signal back to the
logging unit.

Specifications

 Intrinsically safe
 Operating Temp: -10 : + 160 ºF (-25 : +70 ºC)
 Area Classification EEX d II T6
 Electrical cable size: up to 2”
 Range: up to 1000 Amps
 4-20 mA output I.S
 Sensor Accuracy 0.1% FS

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SDL System Specs
Standpipe/Choke Pressure

Description and Theory of Operation

The sensor design puts the transducer in contact with mud. The sensor utilizes a bonded-
foil strain gauge sensing element and a completely encapsulated electronic signal amplifier
to produce a 4-20 mA output that is proportional to applied pressure.

The unit is environmentally sealed with the stainless steel cover being electron-beam
welded to the pressure fitting. The parts which come in contact with the drilling fluid meet
the NACE standards for contact with a sour gas (H2S).

The sensor features a 4-pin Glenair connector for 24 VDC input power. Even though the
transmitter is polarity dependant, it is protected against reversing polarity.

Specifications

 Area Classification: Intrinsically Safe Approved for Class 1 Div 1 Group A,B,C and D
 Operating Temp: -25: +70 ºC (-10 : +160 ºF)
 Stainless steel construction
 Pressure ranges available: 0-6000, 0-10000, 0-15000 psi
 Accuracy: 0.25% at FS
 Supply Voltage 8 – 30 VDC
 Output Signal 4-20 mA, 2 wire current loop.

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SDL System Specs
Pump Stroke Counter
Proximity Switch

Description and Theory of Operation

This intrinsically safe, proximity sensor is simple to operate and maintain with a high
degree of accuracy and reliability.

The sensor gives a signal by the physical metal target crossing of the switch. The sensor is
connected to PF KFD2-SOT-Ex2 barrier for Hazard application and signal conditioning.

Specifications
 Intrinsically safe
 Operating Temp: -25: +100 ºC (-10 : + 212 ºF)
 5 VDC supply voltage through P/F KFD2-SOT-EX2
 Proximity electrical switch
 Certification: EEx ia IIC T6
 Range : 0 – 100 HZ
 Sensor Accuracy +/- 1 SPM at Full Scale

Midlle East / North Africa – June 2016


SDL System Specs
Pump Stroke Counter
Limit Switch (Whisker Switch)

Specifications

 Principle: Rotary switch


 Explosion proof (Class 1, Division 1, Groups B,C,D)
 Operating Temp: +10 to +250°F (-12 to +121°C)
 Max voltage: 600 VAC, 250 VDC
 Max current: 10 A
 Contact type: SPDT (1 NC/1 NO)
 Range : 0 – 500 SPM
Calibration

 No manufacturer required calibration


Verification

 Verify sensor is counting properly. Manually count SPM (strokes per minute) of each
pump. Check that SPM counted matches SPM displayed in INSITE.
 Frequency: Per Tour
Maintenance

 Check the signal wire for signs of damage.


 Check that the connection to the cable gland is secure.
 Check the security of the sensor and of the sensor housing.
 Grease junction box covers and all mounting bolts.
 Frequency: Monthly

Midlle East / North Africa – June 2016


SDL System Specs
Mud Density

Description and Theory of Operation

The two diaphragms are hydraulically linked within the sensor’s construction. The lower
diaphragm is “rated” to give a known displacement in response to applied pressure, while
the upper is compliant and simply transfers the pressure it measures via the hydraulic fill,
to the rear of the rated diaphragm. Actual displacement of the lower diaphragm is
measured using an internally mounted Linear Variable Differential Transformer.

The externally mounted amplifier module receives the output signal and conditions it to
provide a 4 to 20 mA output over the required span.

Specifications

 Intrinsically safe
 Operating Temp: -25 : +80 °C (-10 : +175 °F)
 Supply Voltage: 12 – 30 VDC
 Method of Measurement: Current loop 4 – 20 mA, two wire
 Working Principle: Differential pressure cell
 Area Classification: EEX ia IIC T6
 Range: 6.7-22 ppg
 Accuracy: +/- 0.25 % of Full Scale

Midlle East / North Africa – June 2016


SDL System Specs
Radiation-based Mud Density Meter

Description and Theory of Operation

Nuclear density gauges consist of a sealed source in a source holder and a scintillation
detector. The source holder is mounted on a side of a pipe with the detector on the
opposite side. A focused beam of radiation is transmitted from the source through the pipe
and process material to the detector. As the density of the material in the pipe changes,
the amount of radiation reaching the detector changes.

The greater the density of the material, the lower the radiation field at the detector.
Process density is provided in the form of a current output.

Features and Specification

 May be installed on a live process with no piping modifications needed


 Non-contact density measurement unaffected by fluid viscosity, deflection, or
refractive properties
 Gauge software is compatible with a wide range of density units for calibration
flexibility
 Cast aluminum lightweight housing
 Pipe Sizes: 2…14"
 Enclosure Rating: NEMA 4X, IP 66
 Ambient Temperature: -4 … +122°F (-20 … +50°C); extended temperature range
available
 Universal input power: 90-250 VAC, 50-60 Hz; 20-60 VDC
 Output signals include 4 … 20 mA
 Certification: ATEX Standard, CSA, FM, GOST-R/B (Russia/Belarus), IECEx,
CEPEL/INMETRO (Brazil), JIS (Japan), KTL (Korea), NEPSI (China), CCE (India)

Midlle East / North Africa – June 2016


SDL System Specs
Mud Conductivity

Description and Theory of Operation

The sensor works on the principle of the toroidal coupling effect. The sensor contains two
coils known as the primary and secondary coils. AC current is fed to the primary coil by
oscillator.

The magnetic effect caused by this current is transmitted to the secondary coil by the
medium surrounding the coils. The phase difference of the second coil is related to the
resistivity of the medium. The phase difference is detected by a modulation unit and then
amplified to a 4-20 mA signal. The sensor also contains a thermistor for temperature
compensation so that the actual value given is at its 20 °C equivalent.

Specifications

 Intrinsically safe
 Operating Temp: -20: +150 ºC (-4 : + 302 ºF)
 Method of Measurement: Current Loop 4 -20 mA
 Working Principle: Toroidal coupling effect
 Area Classification: EEX ia IIC T6
 Supply voltage: 8 - 30 VDC
 Range: 0 – 100 mmho
 Accuracy: 0.1 % full scale

Midlle East / North Africa – June 2016


SDL System Specs
Mud Temperature

Description and Theory of Operation

This sensor consists of a thermistor enclosed in a stainless steel probe that in turn is
protected by a stainless steel cage. The probe is submerged in the mud. The thermistor is
a temperature sensitive resistor that has proved its high accuracy with durability and ease
of installation and maintenance.

The temperature sensor probe used on the INSITE IRIS is a thermistor device. The
thermistor is connected to a current loop converter element supplying 24 VDC isolated
power from the PF barrier. The sensing element gives a variable resistance to current loop
converter which is then amplified to give 4-20 mA signals.

Specifications
 Intrinsically safe
 Operating Temp: -200 : +850 ºC (-328 : + 1562 ºF)
 Working Principle: PT
 Area Classification: EEX ia IIC T6
 Range: 0 – 205 º C
 Supply voltage: 8 – 30 VDC
 Output signal: 4–20 mA
 Accuracy : 0.1 ºC full Scale

Midlle East / North Africa – June 2016


SDL System Specs
Mud Flow out

Description and Theory of Operation


The flow out sensor is a counter weighted flow paddle. This sensor consists of a paddle
directly connected to a counterweight to provide a balanced response to flow, and turn 4-
20 mA optical encoder. This encoder is powered through a 4-20 mA current converter
module. The flowout signal is wired directly from the PF KFD2-STV4-EX1-2 safety barrier.

Available with different paddle size, the device accommodates a wide range of flowlines.
Each paddle is designed to minimize mud cake build up.

Specifications

 Intrinsically safe
 Operating Temp: 0 - +60 ºC ( 32 - 140 º F)
 Working Principle: Optical Encoder converted to current loop.
 Area Classification: ATEX, Ex ia IIC
 Supply voltage: 8 – 30 VDC
 Output signal: 4 – 20 mA
 Range: 0 – 100 %
 Accuracy: 5 % full scale

Midlle East / North Africa – June 2016


SDL System Specs
High resolution EM
Mud flow out sensor

Description and Theory of Operation

The principle of measurement relies upon Faradays law of electromagnetic induction. If a


conductor is moved within a magnetic field an electromotive force (emf) is induced in that
conductor at right angles to the direction of movement. The magnitude of the emf is
directly proportional to the speed at which the conductor moves. The magnetic field is
created by the magnet within the sensor; the drilling fluid is the conductor; the induced
EMF is measured as a voltage variation by the sensors inside the pipe. Thus, the voltage
measured is proportional to the speed of flow of the drilling fluid.

For the sensor to work, the pipe at the point where the measurement sensor is used has
to be full of fluid when taking the measurement and the fluid has to be conductive.

Specifications

 Type of fluid: Conductive fluids only (not suitable for OBM)


 Fluid Temperature: –40 to +130 °C (–40 to +266 °F)
 Ambient Temperature: –20 to +60 °C (–4 to +140 °F)
 Minimum detectable flow: 30 lpm (8.5 gpm) with 6” sensor
 Sensitivity (resolution): One tenth of minimum detectable flow
 Working Principle: Faraday’s law of Electromagnetic induction
 Output signal: 4 – 20 mA Intrinsically safe
 Accuracy: ±3 % of full scale
 Zone certification: Ex II 2G EEx e [ia] IIC/IIB T3/T4/T5/T6.

Midlle East / North Africa – June 2016


SDL System Specs
Coriolis-Effect Meters

Description and Theory of Operation

Accurate quantitative measurement of fluid flow rates can be achieved by coriolis-effect


flowmeters, which generally give excellent response to changes in flow. Coriolis devices
measure mass flow, volume flow, density and temperature from a single device.

These types of sensors have limitations in operating environment as they require


significant alteration to the rigs return mud flow system due to their large size. Due to the
design nature of Coriolis meters, they may induce flowline restrictions in some geometrical
setups. This needs to be taken into account when designing the geometry of the flowline
pipe diversion to avoid restrictions or backflow.

Because Coriolis meters basically measure fluid mass, the meter’s accuracy may also be
affected when entrained gas level in the mud is high. Recent “smart” sensor models used
by Halliburton Sperry can tolerate up to 40% of entrained gas.
The larger diameter coriolis flow meter the larger the height of the coriolis loop and hence
its weight that can go up to 150 to 200 Kg. This must be taken into consideration with
regard to installation. Halliburton Sperry typically provides a pipe diversion skid that
matches the size and weight of the sensor to be installed and provides the support
required for the pipe configuration assembly.

Midlle East / North Africa – June 2016


SDL System Specs
Mud Volume, Ultrasonic

Description and Theory of Operation

The pit volume measurement is done using ultra-sonic transit time. The sensor is mounted
over the pit above the maximum mud level. The following sequence of events takes place
several times each second:
1. The transmitter emits a brief ultrasonic pulse.
2. A short time is allowed for the electronics to settle and for spurious echoes to die
away.
3. The transmitter is switched to receiver-mode automatically.
4. The first pulse returning from the mud surface is received.
5. The receiver is locked out to eliminate confusion caused by secondary echoes.
6. The sequence is repeated
The electronic Controller contains all the circuitry necessary to determine the round trip
time and to transmit it as a 4-20 mA current signal.

Specifications

 Oper. Temp: -25 : +80 ºC (-10 : + 176 ºF)


 Power: 12 – 28 VDC .1 A surge
 Loop Current : 4 – 20 ma Max
 Range: up to 5 m
 No Battery required
 Approval: ATEX, FM, CSA and IEC. The instruments have also different ship
approvals such as e.g. GL, LRS or ABS. hazardous Location

Midlle East / North Africa – June 2016


SDL System Specs
Mud volume, Radar

Specifications
 Principle: Radar level detection
 Range: 0–35 m (liquid)
 Accuracy: ±2 mm
 Material: 316 SS Cast Housing
 40 mm Horn Antenna
 Operating Temp: -40 to +130°C (-40 to +266°F)
 Power: 10–36 VDC
 Output Signal 4-20 mA HART, 2 wire current loop
 Approval : Intrinsically safe, FM Class I,II,III, Division 1
Calibration
 No manufacturer required calibration.

Verification
 Measure distance independently against fixed target. Use at least tape measure
more accurate than sensor. Do not measure against moving fluid in mud pits. Either
measure in empty mud pit or against fixed target. Target distance should be a
minimum of 3 m from sensor. Replace sensor if measured value exceeds tolerance.
Return sensor to manufacturer for repair.

 If returned, manufacturer must provide as-found condition report per ISO 9001 and
kept on file per Halliburton document WM-GL-HAL-SD-504.

 Frequency: Quarterly
Maintenance
Weekly
 Inspect and clean sensor head for debris and condensation.

Monthly
 Inspect probe for damage.
 Inspect mounting hardware (C-clamps and U-bolts). Grease as necessary. Ensure
that sensor is securely mounted.
 Check cable integrity and that cable glanding is secure
 Check junction box and terminals for corrosion and condensation.

Midlle East / North Africa – June 2016


SDL System Specs
Quantitative Gas Measurement
QGM

Description

The Quantitative Gas Measurement (QGM) trap enhances the gas recovery with constant
volume of mud sample. The device is not affected by wind or normal mud level changes.

Using QGM trap can improve gas correlation independent of service provider and enhance
sensitivity optimized for mud systems and general gas level. The rapid response provided
by the QGM trap improves safety and log resolution.

The trap performance is based on tested theory and tied to actual gas in mud.

Midlle East / North Africa – June 2016


SDL System Specs
Constant Volume Extractor
(CVE)

Specifications

 Data connection: IS Circuits


 Sample out flow rate range: 0 – 10 L/min
 Mud delivery and return rate: 1 to 8 L/min (adjustable)
 Gas trap (degasser): Configurable air motor
 Pump Type: Peristaltic, self-priming with low shear
Calibration

 No manufacturer required calibration.

Verification

 RPM sensor: Verify as outlined under Section 1.2


 Flood switch: Verify on/off operation as outlined under Section 1.3

Maintenance

Per Tour

 Check oilers for adequate oil level.


 Check for leaks.

Per 200,000 Pump Revolutions

 Replace peristaltic pump hose.

Midlle East / North Africa – June 2016


SDL System Specs
H2S Sensor
(Electro-chemical cell)

Description and Theory of Operation

The Ultima-XE H2S Gas monitor is designed to sample the environment where mounted
and alert you to potentially dangerous levels of your target H2S gas

An electro chemical cell is used to react with the H2S gas and generate electric signal
that’s processed and is output at 4-20 mA.

Onboard LEDs and relays provide increased indication of alarm and fault conditions.
“Quick-check” LEDs are easily viewable from afar, and field-programmable alarm levels
and normally energized/de-energized and latching/non-latching relay functions offer three
levels of alarm and one fault.

Specifications

 Operating Temp: -25: +60 ºC (-10 : + 140 ºF)


 Power: 12-28 VDC
 Principle: Current Loop 4 - 20 mA Max
 Range: 0-50 ppm (0 – 100/200 ppm Optional)
 Accuracy: ± 1 % of full scale
 Approval: Class I, Div. 1, Groups A, B, C, & D - CE Low Voltage Directive:
73/23/EEC

Midlle East / North Africa – June 2016


SDL System Specs
H2S Sensor
(MOS)

Description and Theory of Operation

The Ultima H2S Gas monitor is designed to sample the environment where mounted and
alert you to potentially dangerous levels of your target H2S gas

A Continuous diffusion, adsorption type Metal Oxide Semiconductor (MOS) cell is used to
react with the H2S gas and generate electric signal that’s processed and is output at 4-20
mA.

Specifications

 Operating Temp: -40°C to +70°C (14 ºF : + 158 ºF)


 Power: 12-28 VDC
 Principle: Current Loop 4 - 20 mA Max
 Range: 0-100 ppm (0 - 50 ppm and 0 – 20 ppm are Optional)
 Accuracy: ± 1 % of full scale
 Approval: ATEX, CE Marking, CSA, FM, HART registered SIL 2 and 3 suitable, FM
certified to IEC 61508

Midlle East / North Africa – June 2016


SDL System Specs
CO2 Sensor
(IR)

Description and Theory of Operation

The Ultima-XE CO2 Gas monitor is designed to sample the environment where mounted
and alert you to potentially dangerous levels of your target CO2 gas

An IR sensor is used to react with the CO2 gas and generate electric signal that’s
processed and is output at 4-20 mA.

Onboard LEDs and relays provide increased indication of alarm and fault conditions.
“Quick-check” LEDs are easily viewable from afar, and field-programmable alarm levels
and normally energized/de-energized and latching/non-latching relay functions offer three
levels of alarm and one fault.

Specifications

 Operating Temp: -25: +60 ºC (-10 : + 140 ºF)


 Power: 12-28 VDC
 Principle: Current Loop 4 - 20 mA Max
 Range: 0-5%
 Accuracy: ± 2 % of full scale
 Approval: Class I, Div. 1, Groups A, B, C, & D - CE Low Voltage Directive:
73/23/EEC

Midlle East / North Africa – June 2016


SDL System Specs
H2S Alarm
Combined sounder and flashing beacon

Overview

Flameproof combined sounder and flashing beacon for use in hazardous areas. Separate
terminals for the sounder and beacon enable each to be controlled individually and a wide
selection of lens colours plus 32 different sound outputs result in a versatile device which
will satisfy most application requirements.

Three different sounds may be remotely selected so that one combined sounder and
beacon can indicate three different alarm conditions. When maximum loudness is not
required, the level may be reduced by an internal volume control.

The beacon produces a regular bright flash once every second and will attract attention in
most lighting conditions.
Features

 Flameproof
 ATEX gas certification EEx d IIB T4
 High output sounder 110dB(A) typical 5 joule Beacon
 IP67 protection
 32 different sounds
 Second & third stage sounds
 Operating temp. -50 to +55°C
 Enclosure IP67 with good resistance to high humidity & salt spray

Midlle East / North Africa – June 2016


SDL System Specs
Explosive Mixture detector
(LEL %)

Description and Theory of Operation

GasPoint provides continuous monitoring for combustible gases. It is can fit anywhere
easily and it provides high sensitive detection for combustible gases.
Specifications

 Intrinsically Safe: Yes


 Explosion proof: Yes
 MONITOR: 3-wire, 4-20 mA gas transmitter with advanced microcontroller-based
circuitry
 Measuring Range: 0 – 100 %
 Accuracy: 1%
 Operating temperature: -40 : 90 ºC
 Detection Type: % LEL combustibles
 Relative Humidity: 5 to 95% RH non-condensing
 Drift: Zero: <5% per year; Span: <10% per year
 FAULT: Normally energized and non-latching
 Transmitter: Nema 4, explosion-proof, anodized aluminum enclosure with mounting
flanges
 Sensor: Stainless steel enclosure

Midlle East / North Africa – June 2016


SDL System Specs
Portable Dräger Type
Multi-Gas Detector

Description

Portable detector based on Dräger-Tube® System and Accuro® Pump from Dräger.
Changeable tubes can be used to detect a wide range of gases around the rig site. The
detectors are rugged and industry approved.

Dräger-Tubes® are glass vials filled with a chemical reagent that reacts to a specific
chemical or family of chemicals. A calibrated 100 ml sample of air is drawn through the
tube with the Dräger Accuro® bellows pump. If the targeted chemical(s) is present the
reagent in the tube changes color and the length of the color change typically indicates the
measured concentration.

A wide range of gases can be detected such as H2S, CO, CO2, CH4, O2, H2, SO4… etc.

Specifications

 Size 3.5 x 7.5 x 10.5 in (89 x 191 x 267 mm)


 Weight 5.3 lbs (2.41 kg)

Midlle East / North Africa – June 2016


SDL System Specs
Digital Microscope

Features

 Trinocular stereo zoom microscope with 360° head rotation


 5 or 10 MP mountable camera (resolution 3648 x 2736)
 Excellent image clarity
 Dual 15W incident illumination with built-in brightness control
 Secondary transmitted light beneath the stage with brightness control
 6.5x - 45x Zoom Range (optional 90x)
 Super Wide Field WF10x/22
 Right and left diopter control (±5 diopters)
 Zoom ratio 1:6.9
 2x Barlow lens for increased effective focal length and increased magnification
 USB 2.0 connection
 45° inclined viewing head with adjustable IPD: 55-75mm

Digital Camera Software

Microscope is provided with user-friendly software with a wide range of features to control
image/video capture, image/color processing, measurement and manipulation.

The software captures high-quality images with accurate and sensitive color resolution. Video
capability enables continuous recording, useful for panning the sample tray while recording. The
camera with its control software is designed for industrial and research applications making it
perfect for geological sample examination.

Measuring capabilities include linear, geometric and graphical measuring and scaling with the ability
to show on-image scales as well as added annotations.

Midlle East / North Africa – June 2016


SDL System Specs
Calcimeter

Description and Theory of Operation

This portable apparatus is perfect for accurate calcite measurement on the well site.
Carbonate content can easily help define limestone and dolomite occurrences and
percentages.

Specifications

 Lucite cell and gauge


 Connection to the PC for automatic measurement recording
 Built-in chart recorder and graph paper
 Stainless steel carrying case
 Mortar and pestle included

Midlle East / North Africa – June 2016


SDL System Specs
Auto Calcimeter

Description and Theory of Operation

The Auto Calcimeter is the most durable, accurate and simplified calcimetery test
available.

The software has been designed around being user friendly and ensuring testing accuracy.
After configuring basic testing parameters, the user simply needs to prepare and load the
testing sample and then inject the hydrochloric acid with no further involvement. The unit
automatically measures, records and plots the data in real time, displaying the pressure-
time graph on screen as testing progresses.

Upon completion, percentage calcium carbonate and dolomite are automatically calculated
and displayed.
Specifications

 On board embedded PC with an integrated 10'' LCD


 Dimensions: 16 in x 9 in x 9.5 in
 Weight: 15 lbs
 Power Supply: 100 to 250 VAC, 50/60 Hz, 75 Watts
 Build-in USB and RS485 serial communication ports
 Magnetic Stirrer to ensure full mud sample reaction with HCL
 Recording upon reaction start, provides accurate results
 Data stored on USB drive

Midlle East / North Africa – June 2016


SDL System Specs
UV Box

Description

These high-intensity cabinets assure maximum UV irradiance, fluorescent contrast and


peak efficiency. The design features a soft rubber curtains on both sides of the box to
allow easy entrance to its interior. The side openings are very convenient for core
examination without having to break it into pieces.

Specifications

 1 visible light incandescent bulb


 1 high intensity long wave UV-A bulb
 1 high intensity short wave UA-C bulb
 Lens x2 with soft rubber goggles

Midlle East / North Africa – June 2016


SDL System Specs
Sample Drying
Oven

Description
 Ext. Dims (mm) H x W x D 820 x 590 x 300
 Int. Dims (mm) H x W x 0 460 x 440 x 170
 Volume approx. (litres): 52
 Number of shelves: 5
 Shelf positions: 5
 Space between shelves 85mm approx
 Stainless steel interior
 Outer body mild steel powder coated in grey

Specifications

 13 Amp fuse
 Power rating 230V AC, 50-60 Hz
 On/Off switch
 Safety thermostat with indicator
 Temperature ranges 40 to 200°C
 Direct reading hydraulic controls
 Contained exhaust

Midlle East / North Africa – June 2016


SDL System Specs
Portable Resistivity Meter
(Digital)

Description and Theory of Operation

These resistivity instruments feature solid state electronics, and are designed to meet the
needs of field and laboratory personnel for resistivity measurement according to API
Recommended Practice 13B-1. Conductivity of the medium being measured is obtained by
taking the reciprocal of the resistivity measurement.

The Model 88C Resistivity Meter is suitable for filtrates, muds, filters cakes or slurries and
provides a direct digital readout of resistivity in three ranges: 2, 20 and 200 ohm-
meters/meters².

A built-in temperature probe provides direct measurement of the sample temperature in


the transparent cell. The instrument features high accuracy and has a built-in Test circuit
to check calibration. It is packaged in a lightweight high-density polypropylene case and is
suitable for onsite testing. Optional Battery Eliminators are available for use with the
Model 88C.

Specifications

 Dimensions - 2.8 X 5.1 X 8.3 inches (71 X 130 X 210 mm)


 Weight - 4 lbs (1.8 kg)
 Power Supply - Batteries, 4 – 9 volt, alkaline
 Range - .005 – 199 ohm-meters

Midlle East / North Africa – June 2016


SDL System Specs
Mud Gas Sampler
(Iso-Tube)

Description and Theory of Operation

IsoTubes are designed for sampling during mudgas logging. The simple “snap-in” and “flow-
through” features of the IsoTube Gas Sampling Manifold allow samples to be taken instantaneously
from a flow stream by simply flipping the valve control handle. This can all be done without
interfering with the operation of other mud-logging equipment.

IsoTube shipping boxes are approved for air shipment, so rapid return of samples to the laboratory
is facilitated.

Specifications

 Extremely durable and reliable, resulting in reduced sample loss


 Easier to use than gas bags
 Less bulky to store than gasbags (shipped 25 per box)
 Can be configured in line with the normal mud-logging equipment
 Can be legally shipped on both passenger and cargo aircraft according to IATA

Midlle East / North Africa – June 2016


SDL System Specs
Fluorometer
(QFT2)

Description and Theory of Operation


QFT uses a sensitive portable fluorometer (10-AU) to give quantitative values for the oil
content in the cuttings. This used to be a lab type measurement until the introduction of a
new generation of portable fluorometer that is suitable for the field environment. In
addition to quantifying fluorescence emissions to provide a numeric value, the instrument
can detect UV wavelength beyond the human visible range E.g. very light oils and
condensates.

QFT2 takes QFT measurements a step further. Unlike QFT that uses single point
fluorescence measurements. QFT2 uses two UV emission light sources and provides a ratio
of the two readings. This helps provide an estimate of the type of oil extracted along with
an estimate of its API gravity within the range of 10 – 70 ° API.

Specifications
 Sensitivity: 10 parts per trillion of Rhodamine WT in potable water; 30 parts per
trillion of extracted chlorophyll a; 10 parts per billion of crude oil in pure water
 Ranges: 3 ranges, each a factor of 10 more sensitive than the next, 0 to
9999.999 Fluorescent Signal Units
 Readout: Direct Concentration or Raw Fluorescence
 Operating Temperature: 0 - 55°C; 32 - 131°F (ambient)

Midlle East / North Africa – June 2016


SDL System Specs
Shale Density Test Kit
No Toxic Liquids

Overview

Shale density determination has often proved to be very effective in determining the
degree of under compaction and consequent abnormal pore pressure in shale bodies.
Shale density determination can be of great value since it provides information on the
compaction of the shale. Under normal conditions, shale density should increase with
depth. Any sudden decrease in shale density (as porosity increases) may indicate
abnormal pressure does exist.

Features

 High accurate density measurement by means of micrometer


 No toxic liquids

Midlle East / North Africa – June 2016


SDL System Specs
Gas Cuttings Detector

Overview

The cuttings gas analyzer is an accurate and simple way to obtain information about the
total gas in the cuttings. The cuttings gas extracted gives a measurement of the value of
gas in mud compared to the reading obtained from the gas trap which is the gas in air.
The use of the cuttings gas detector replaces the need to use the steam still or an
equivalent boiler to break the gas loose from the cuttings. The Blender is designed to have
a hose connection to the gas detection system for analysis of released gases.

Midlle East / North Africa – June 2016


SDL System Specs
Ditch Magnet

Overview

Ditch Magnet is tool designed to remove metal debris and particles from drilling mud that
the shale shaker misses. The ditch magnets will capture all debris having magnetic
attraction and hold it until they are removed from the mud stream.

It is particularly valuable during milling operations, wash overs and fishing jobs. Removal
of mill cuttings and debris reduces the wear and tear of mud pumps and other equipment,
as well as eliminating problems caused by the return down hole of harmful debris.
Operation

Suspended by soft line, position the Ditch Magnet in the mud return line and/or in the
shaker discharge. Metal particles passing by the magnet will then be caught and retained.
The magnet should be used any time metal particles may accumulate in the mud. The unit
should be cleaned several times per day, depending on milling rate by removing the
magnet and cleaning it with a fresh or salt water hose. Wipe all cuttings from the unit and
return it to duty.

Specifications

 Length: 36 inches
 Body Material: Stainless-steel construction
 Perforated end plates for use with retrieval rigging

Midlle East / North Africa – June 2016


SDL System Specs

Hydrometer Set

Overview

The Hydrometer Kit measures the true specific gravity of liquids in the range of 0.700 to
2.000 specific gravity. The kit consists of eight 265 mm / 10.5" glass hydrometers and a
thermometer range -30° to 120°F in 1° divisions, all packed in a protective foam-lined
carrying case. The hydrometer scale is standardized at 60°F.

Specifications

 Length: 13.5" × 10" × 2.5" (34 × 25 × 6 cm)


 Weight: 2 lb (1.2 kg)

Midlle East / North Africa – June 2016


SDL System Specs

Fast Gas System


Baseline 9000/8900

System Features:

- Gas Detection System includes Baseline 9000 series Total Hydrocarbon Analyzer and 8900
series Chromatograph.

- Halliburton Sperry Drilling INSITE software module fully interacts with the gas system
controlling all aspects of its operation.

- INSITE Communication with the system allows raw and processed data to be seamlessly
written to INSITE Database.

- Chromatograph has a digital interface via a serial port which minimizes signal-to-noise ratio

- Modifications introduced by Halliburton Sperry technical staff enhanced the system accuracy
and speed. Full hydrocarbon breakdown cycle C1-C4 including flush-back is achieved in 30 sec
and C1-C5n in 30 sec, with a minimum detectable quantity (MDQ) of 5 ppm.

- Advanced algorithms are used for peak integration, slope detection and area calculation
resulting in highly accurate measurements of different gas components.

- Gas measurement are based on calculating the area under the peak not the peak height.

- Peak tailing and peak overlap is completely eliminated giving unprecedented results. Tests
showed peak separation to be complete with samples having C1:C2 ratio of up to 1500:1.

- An enhanced gas filtration system was designed to guarantee clean and dry sample. Hydrogen
is used as a carrier gas.

- A sample pump with improved design is used to allow transit time of 40 sec for a distance of
100m from gas trap.

- The software features an advanced Multipoint calibration module that allows multiple calibration
runs using up to 5 different hydrocarbon mixture concentrations. The module averages up to 10
calibration runs for each mixture concentration achieving highly accurate results.

- Examples of Chromatograms are shown below:

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SDL System Specs

1. Complete cycle C1-C4n in 30-35 sec:

2. Complete cycle C1-C5n in 30 sec showing complete peak separation with 1500:1 C1:C2:

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Total Gas Detector and Chromatograph

Total Hydrocarbon Gas Detector


The Total Gas Detector is a computer-interfaced detector
which analyzes a continuous stream of gas and air drawn from
the gas trap, for total hydrocarbon gases. Accuracy is to 1
unit (0.01%). The gas detector analyzes information from the
gas trap assembly and is located in the logging unit.
The total gas detector that Halliburton Sperry Drilling uses is
the Series 9000. This gas detector is a flame ionization detector, which is flexible, highly accurate, and easy
to calibrate.
The operating principle is based on the release of charged ions from the burning of hydrocarbons in a
hydrogen flame. Only about 1% of the hydrocarbons are actually burned and the remainder is vented. As
the ions or free electrons are released they are converted to a current, which is amplified. The current flow
is of the order of 10-9 to 10-12 amperes. An electrometer produces a voltage proportional to this current
and therefore proportional to the amount of hydrocarbons present in the sample.
Readings from the gas detector are fed into the data acquisition computer via the Data Scan Network. Gas
alarms and displays are controlled through the INSITE™ database.
Advantages of the FID gas detector:

 Not sensitive to CO2, water vapors, H2S or hydrogen.

 The FID detector is very accurate at high and low gas concentrations and provides a linear response to very
high concentrations of gas.

 The detector measures from 0-100% methane with a sensitivity of 10 ppm.

 Using both the FID gas detector and the chromatograph allows accurate correlation between both instruments
providing a double check of the operations of the gas system.
Note: Halliburton Sperry Drilling INSITE® system is also capable of monitoring CO2 detectors, Infrared Detectors,
and ambient gas systems.

Measurement Method Flame ionization detector


Type of sensor Model 9000
Manufacturer Baseline-Mocon Incorporated,
Range 0-100% methane equivalent
Accuracy ± 0 to 0.01% methane equivalent
Operating Limitations None
Mounting Requirements Pre-installed inside the logging unit
Sensor location(s) Gas trap in the shale shaker
header tank
Sensor location (optional) Constant Volume / Constant Temp
trap close to the bell nipple

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SDL System Specs
Hydrocarbon Gas Chromatograph

The Gas Chromatograph is a computer interfaced,


programmable, flame ionization Baseline chromatograph
with automatic sampling and calibrating for detection of
hydrocarbons (C1, C2, C3, C4 iso & normal, and C5).
Samples are either taken from the gas trap or by manual
injection from a Steam Still. Accuracy to 10 ppm. The
chromatograph is located in the unit.
The gas systems are calibrated using minimix test gases
containing C1-C5 hydrocarbons and are checked regularly.
For gas chromatography, Halliburton uses the series 8900 detector. The 8900 has twin columns and is fitted
with a flame ionization filament. It is programmable and all functions are controlled through an on board
microprocessor. It has selectable signal attenuation, which gives high accuracy throughout the range of
hydrocarbons gases encountered. Full analysis of gases from methane to normal pentane takes
approximately 60 secs.
The microprocessor unit enables the operator to program the shorter of the 2 columns (precut column) to
chose the range of hydrocarbons to analyze. After gases have traveled through the precut column, the
sample is directed through the longer column. It is here where the gases are separated into their individual
components. As with the gas detector, the chromatograph is unaffected by CO2, H2S, water vapors, or
hydrogen.
The operating principal is the same as the gas detector, but where the gas detector is continually fed with
mixed samples, the chromatograph takes a 1cc sample. Another difference between the gas detector and
chromatograph is that the gases are separated into components as they travel through the long column of
the chromatograph.
Gas integration can be performed externally with an external integrator such as the HP3392 series or
internally. Internal gas integration is made possible by the use of Halliburton Sperry’s chromatograph
logarithmic amplifier board. The logarithmic amplifier board interfaces with the Data Scan Network which is
connected to surface computer. The surface data acquisition computer performs the chromatograph
integration. The integration program is capable of determining the gas concentrations of methane through
hexane, carbide, and specialty gases such as propylene.
INSITE™ is also capable of monitoring 2 chromatographs simultaneously. This adds the flexibly to have
continuous gas analysis and be able to run cuttings gas analysis or steam still analysis.
Sampling Rates: Sample rates for the GC are 30-35 seconds complete cycle for C1-C4 and 30 seconds for
complete cycle C1- C5, the IRIS software reads 10 signals per second.

Measurement Method Flame ionization detector


Type of sensor Model 8900
Manufacturer Baseline-Mocon Incorporate,
Sensitivity 5 ppm, C1/C2 ratio 1500:1 definable
Range 0-100% methane equivalent
Accuracy ± 5 ppm
Operating Limitations Hydrocarbon gases > pentane
Mounting Requirements Pre-installed inside the logging unit
Sensor location Gas trap in the shale shaker header tank
Sensor location (optional) Constant Volume trap at the bell nipple

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SDL System Specs
Total Hydrocarbon Analyzer
Baseline 9000

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Fast Gas Chromatograph
Baseline 8900

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Hydrogen & Zero Air Generator

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CO2 Sensor

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Continuous Log Printer
(Online)

Description and Theory of Operation

The combination of the HP color inkjet technology and iSys’ structural design resulted in
the first color inkjet printer specifically designed and targeted to the needs of the oil & gas
community.

This resilient plotter is field ready for the demands of the drilling environment. Used in
rackmount style, this machine has superior log plotter functions, a user-friendly interface
and is next to effortless to maintain. Each unit has been vigorously vibration tested to
2.37G’s (Axis X, Y & Z, 10-450 Hz).

Specifications

 Unattended, continuous fanfold front feed and front output


 Simple to use LCD front operator panel
 Printer Technology: Color Inkjet
 Plotter carriage width: 8.75”
 Maximum plot width: 8.5”
 Print resolution: 300 dpi or 600 dpi
 Maximum plot speed: up to 0.72” per second (color)
 Consumables: Fanfold paper, Ink Cartridges
 Interface: 10/100 Network
 Optional: Online log printing

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SDL System Specs
Intercom

Description

Hazardous Location Wall Mount Intercom

Features

 Heavy duty industrial intercom for indoor or outdoor application


 Single channel, two way communications
 Integrated volume control and Talk/Listen switch
 Balanced line output
 25 watt speaker
 Cast aluminum housing with rugged powder coat finish
 Available; 12 or 24VDC and 120 240VAC, 50/60Hz
 UL listed, CSA Certified, Marine Rated
 Type 4X, IP56 enclosure

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SDL System Specs
Rig Floor Display

Specifications

 Area Classification: II 2 G, Ex d ib [ib] T4/ T6


 Operating Temp: -25°C to +55°C
 Display: 19 in. LCD
 Resolution: SXGA 1280 x 1024
 Supply Power: 100-240V, 47-63 Hz

Features

 Simple to install
 Optional extended temperature range to -20°C
 Extended 300m Cat 5
 Available with a range of mount and stand configurations
 Ex d - ease of field maintenance (with appropriate training)
 Bulkhead mounted Ex junction boxes

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SDL System Specs
Breathing apparatus
(MSA ULTRALITE II)

Description

UltraLite II MMR is an SCBA that features an Ultravue mask, the Ultralite MMR regulator and the
Ultralite® frame which provides high performance in a comfortable, lightweight unit . Cylinder
choices include: Low pressure (2216 or 3000 psi) for 30 minute rated air supply and high pressure
(4500 psi) versions providing 30, 45 or 60 minute air supply and can be customized for regular and
extended use applications.

Specifications
 Light weight
 Mask: UltraVue Mask
 Frame: Ultralite® Rhino Frame™
 Harness: Ultralite Harness w/ NOMEX
 Regulator: Ultralite® MMR
 Air Cylinder options: Low Pressure (30 minutes) and High Pressure (Up to 60
min)
 Cylinder Lifetime: 3 years.

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SDL System Specs
Thin Section Grinder

Description

It is used to prepare thin sections of mounted samples. A thin section cut-off saw and
grinder have been incorporated into one unit. Its straight- forward design allows the
operator to concentrate on making thin sections, not operating the machine.

Specification

 CABINET: One piece molded fiberglass


 MOTOR: Heavy duty 1/2 HP-1725 RPM 50 or 60 HZ
 CAPACITY: 1" rounds to 2" x 3" slides - no special adapters needed
 BLADE: 8" x .050" HCR-100 Hillquist continuous rim blade - high concentration diamond
 LAP: 8" diamond cup wheel - 1/8" depth of diamond - metal bonded - 240 or 320 mesh
 ARMS: Anodized aluminum alloy - ceramic mounting surfaces - aluminum and nylon guides
- adjustable
 COOLANT SYSTEM: Two compartment settling tank - submersible pump - compatible with
water and oil base coolants - individual control valves
 THICKNESS GAUGE: Precision dial indicator - .01 mm gradations
 LAMP: Adjustable operator's lamp
 STOPS: Prevent damage to arms and dial indicator
 DIMENSIONS: 38" x 21"x 11'
 WEIGHT: 100 lbs.

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PART – III

ADVANCED SERVICES

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Section 1

Constant Volume, Constant Temperature


Gas Extraction System

(EAGLE™)

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Section 2

Mass Spectrometer Gas Analyzer

(GasFact)

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Section 3

Early Warning System


E.W.S
Contents

EEarly Warning Systems tt129

1. E.W.S. Introduction ....................................................................................................... 130


2. Advantages / Benefits ................................................................................................... 130
3. System Main Features .................................................................................................. 130
4. The system ................................................................................................................... 130
5. Use of the system. ........................................................................................................ 133
6. Minimum and Maximum detectable flow ....................................................................... 134
7. User Monitoring Screens .............................................................................................. 134
8. Drillers monitoring equipment ....................................................................................... 135
9. Flow Meters .................................................................................................................. 136
10. Monitoring pipe movement and flow ............................................................................. 136
11. Field Example ............................................................................................................... 138

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SDL System Specs
1. E.W.S. Introduction:

Early detection of parameters that indicate well control problems are handled in software by Sperry
Drilling in its Early Warning System. This system (EWS) has been developed to give a rapid
response to any unpredicted changes in the flow system.

The circumstances seen on slim hole drilling make this particularly important since the volume of
any influx has to be kept low to minimize pressures and avoid further problems. All HPHT drilling
projects and deep water projects equally increase the need for fast real-time information about the
drilling fluid circulation.

For the accuracy required this monitoring is best performed on the direct flow measurements rather
than by being inferred from pit level measurements.

The system has been well established in the Middle East area throughout the past five years having
been operated in over 15 rigs distributed between Oman, Libya, Saudi Arabia and Kuwait with
remarkable performance.

2. Advantages / Benefits:

Control Quickly
- Speed of response can make the difference between managing a situation in time and the
costly consequences of an influx of too large a volume
- Control a situation before pressure limits are breached

Timely information for those who need to know


Information and alarms generated by this system are distributed around the rig so that the rig crew
can take timely action to prevent costly unwanted occurrences.

3. Main Features:

 Accurate flow measurement for a wide flow range


 Monitors both flows and pressures
 Direct flow measurement rather than inferred from pit levels
 Integrated CFM (Connection Flow Monitor) module monitors the circulating system while
pumps are off during connections (monitors hole breathing/ballooning)
 Rapid response to unpredicted changes in the flow system including: Fluid Influx, mud
losses, washouts / restrictions and hole breathing/ballooning.
 Help detect formation micro-fractures while drilling
 Intelligent Alarms with minimized false warnings
 Various alarm tools available for rig floor or anywhere on the rig
 Rolling averages statistical methods are used to remove noise resulting from pulsating flow
of pumps and/or electrical fluctuations

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SDL System Specs
 The model accounts for the displacement variations resulting from pipe and/or vessel
movement
 The system compensates for the delays observed in the flow-out measurement resulting
from the mud system
 User-friendly system that runs on a dedicated server seamlessly integrated into Sperry
Drilling InSite® System

4. The system:

Improved flow measurement


The system has been set up to use accurate direct measurements for the flow regime as the
primary input. In water base muds, electromagnetic flow meters are used whereas coriolis meters
are used with oil base muds.

Statistical data filtering


Although the measurements of flow are as accurate as possible, the signals need to be handled
appropriately. Before mathematical models are applied noise such as the pulsating flow of pumps
and electrical fluctuations are removed with statistical changes. Using different types of rolling
averages the users are able to make sure the signal is a fast reacting true representation of the
flow, without unwanted noise.

Modeled flow prediction


The model that calculates the predicted flow out is based on the flow in measurement. However,
the model compensates for the delays in the flow out measurement seen due to well system and
the rig flow system. All movements of pipe as well as movement of vessel are taken into account to
make this prediction as accurate as possible. The fluid properties produce particular curves in
response to changes of these rig activities and this profile is also built into the model.

Improved alarm systems


While drilling, the flow out predicted by the model is compared constantly with the measured flow
out. All differences seen are used as the primary potential for alarm generation. Instead of using
this difference with simple limit alarms, statistical methods comparing the profiles of the cumulative
sums are used to judge the validity of early alarms. This allows alarms to be set close but avoids
false alarms. Whenever a real difference between the expected flow out and the actual flow out is
shown to be valid, this difference is integrated over time to show a volume. The prime alarm that
an engineer sets will be this volume which they can readily relate to current circumstances. This can
be judged against the effect that this volume would have on the well, given the particular hole and
pipe configuration.

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SDL System Specs
Monitoring standpipe pressure
The system also uses the measured flow in to predict the actual standpipe pressures. This has built
in intelligence to avoid false alarms as changes of state are made. The differences seen between
this and the measured pressure are used as a secondary indicator from which alarms can be
triggered.

Integration of CFM
A very important feature of Halliburton Drilling EWS system is the integration of CFM algorithm into
the package. At any time that the pumps are switched off the alarm generation is switched
automatically to the Connection Flow Monitoring application. CFM compares the profile of the
returns (both flow out and pit gain) to either a standard profile developed under controlled
conditions or to a recent average. The accuracy of this system has been shown where the standard
profile is made for each hole section and then the profile is developed as new connections are
made.

This system has shown its great advantages in helping distinguish between hole
breathing/ballooning situations and real kicks (see example graphs below).

All rig activities are monitored closely by this system. While there is steady pumping and steady
drilling these trends can be reasonably easily watched. However this system continues to keep close
Early Warning
control whenever the rig activitySystem
changes. - EWS

No Breathing, No Influx
6
11632
5 270 gpm 11717
Cum.Vol (bbl)

11807
4 240 gpm
11900
3 11995
12089
2 12183
1 12200
11633 (2)
0
0 2 4 6 8 10
Time (min)
Early Warning System - EWS

Hole Breathing / Influx


60

50

Flowing Well
40 11659.75 ft

11721.66 ft

Ballooning Well 30 11800.65 ft

11842.09 ft

20 11874.1 ft

11893.14 ft
Normal Flow
10 11932.21 ft

11989.05 ft

0
0:00:00 0:01:26 0:02:53 0:04:19 0:05:46 0:07:12

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SDL System Specs
5. Use of the system:

The custom displays of this information and these alarms are available on the machine making the
calculations. However, because this system is an integral part of the INSITE suite of software the
alarms, the stored data and the real-time displays can be used by any personnel on the rig with an
INSITE workstation. This use is not restricted to monitoring but involves detailed analysis of the
stored data.

In order to display this information to the driller, an optional simplified traffic light alarm system can
be installed on the rig floor. However it is also possible – upon request – to install a full explosion
proof monitor on the drill floor. These screens can be used to show the trend analysis as well as the
alarms.

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SDL System Specs

6. User Monitoring screens

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SDL System Specs
7. Drillers monitoring equipment

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SDL System Specs
8. Flow Meters
8.1.Electromagnetic flow meter

8.2.Coriolis Effect Flow meter

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SDL System Specs
9. Monitoring pipe movement and flow

 Actual Flow-out (black) is seen tracking Predicted Flow-out (red) during pipe
movement. (Pipe movement shown by the dotted blue line in the flow track)

 No Alarms created during this period

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SDL System Specs
10. Field Example

WELL NAME

Total gain before shutting-in


the well: 310 Lit = 1.95 bbls

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Section 4

LithoSCAN™ Service

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Section 5

LaserStrat® Wellsite
Chemostratigraphy Service

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Section 6

Isologger
Isotope Ratio Mass Spectrometer

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SDL System Specs

Isologger MS
Isotope Ratio Mass Spectrometer

Description and Theory of Operation

The revolutionary new Isotope Ratio Mass Spectrometer is Portable, durable, versatile,
cost-efficient and ergonomic, the Isologger MS makes MGIL routine.

Simply, it’s the most compact and rugged IRMS (Isotope Ratio Mass Spectrometer) in the
entire solar system.

The Isologger MS can provide information from C1 right up to C8. For cost effectiveness,
we’re often asked to focus our machines on C1 – C3, Methane, Ethane and Propane
analysis but, because Isologger MS is so sensitive, you can rest assured that additional C3
– C8 information can be gained from extremely low concentration gas samples.

This additional information can help to determine the type of petroleum in your reservoir.
Oil may be indicated by a higher abundance of C3+ components (Pentanes and Hexanes),
whereas a “wet” gas can

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Section 7

POPI™

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SDL System Specs

POPI™

POPI Benefits

 Assessment of oil quality.


 Reservoir productivity.
 Water saturation.
 Tar identification.

Typical Diagram

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SDL System Specs

Applications in unconventional resources

 Modeling of pyrolysis  types of organic matter (e.g. kerogen, coal, pyro


bitumen and tar).
 Determination of total hydrocarbon yield.
 Correction of pyrolysis results for contamination from drilling mud additives.

Characterization using POPI™

TOT_HCS

CORE NUM
0 MGHC/GRK 33.5
SP POROSITY ILD RES_PB_TO_HCS
-160 MV 40
ELEV 0.45 V/V -0.15 0.2 OHMM 2000 0 33.5
GR (TVD) PHIT ILM TOT_HCS RES_TAR_TO_HCS ASW
0 GAPI 200 FEET 0.45 V/V -0.15 0.2 OHMM 2000 0 MGHC/GRK 40 0 33.5 1 V/V 0
CALI NPHI PERMEABILITY MSFL POPI_NORM RES_OIL_TO_HCS SW
6 IN 16 0.45 V/V -0.15 0.1 MD 10000 0.2 OHMM 2000 -20 280 0 33.5 1 V/V 0
-XXXX.0 B/ POST ARAB-D STRINGER

T/ ARAB-D ZONE 1
-XXXX

OIL
Core Perm.

Resistivity

THC 7
Porosity

TAR ASw

-XXXX
Archie
Sw
POPINorm

T/ ARAB-D ZONE 2A

PYRO- 8

-XXXX
BITUMEN

-XXXX.0 T/ ARAB-D ZONE 2B

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SDL System Specs

Section 8

CUTTING VOLUME SENSOR™

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SDL System Specs

Cuttings Volume Sensor

Description and Theory of Operation

At present Halliburton Sperry Drilling Surface Data Logging is developing a cuttings


volume monitor which will be unique within the mudlogging industry. The technology is
currently being developed with an estimated commercialization date of Q2 2018.

The technology is being developed to provide the following information as part of the 1st
phase of development.

 Volume of cuttings

The information from this technology will be integrated into the Insite software package
and combined with downhole and surface data to give a complete picture of borehole
cleaning with relation to all other drilling parameters. This will be the first device to
actually directly measure cuttings volume and not an estimation of volume derived from
cuttings weight and cuttings density.

The second phase of the development is to be able to identify the following;

 Cuttings size
 Cuttings shape

It is also hoped that the cuttings size and shape distribution can be identified and that this
information can be used to evaluate borehole stability by automatically identifying changes
in shape, and size of cuttings, and discern cavings as they pass across the shakers. This
information will be able to identify borehole breakout at its earliest stages, and will be
integrated with drilling, and petrophysical data to update wellbore geomechanical models
in realtime.

This second phase of the development is estimated to take between 8 months and 1 year
to complete.

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END OF DOCUMENT

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