Tugas 3
a. Boiler Layout
Total Oil Flow at rated power = 14349 lb/hr
Each at overload = 8000 lb/hr
b. Furnace Calculation
Determining by the methods of Section 2 of Chapter 2 or T & R Bulletin 3-4 [10] to be :
Furnace volume = 2655 ft³
Projected surface = 1200 ft²
RHAS = 1175 ft²
As this saticfactory, the furnace exit gas temperature and heat absorption can be calculated
(see Section 2 of Chapter 2), based on the following furnace surface areas:
SURFACE
PROJECTED ARED EFFECTIVESS FACTOR RHAS
(see fig. 8 of Chapter 2
Rear waterwall 190 1.00 190
Front waterwall (2-in 175 0.858 150
tubes with 2 1/2-in
avg spacing)
Screen and floor 435 1.00 435
Side waterwall and roof 400 1.00 400
1200 ft² 1175 ft²
To determine the shape emissivity factor, FEFA, the following data are required :
VF = 2655 ft³
ST = 1200 ft²
Sc = 1175 ft²
PF = 1 atm
Firing density is :
WF = 14349
PF VF 1x 2655
= 5.40
and for an Sc/ST value of 0.98, FEFA is determined to be 0.34 from Fig. 6 Chapter 2.
In order for the calculation to proceed, it is necessary to assume several value of the furnace exit temperature.
Making this assumption :
By ploting the value of (QC/SC)1 and (QC/SC)2 for the assesment furnace exit temperatures, as illustrated
by Fig. 45, the uncorrected furnace exit temperature is determined to be TE = 2298 F and the furnace
absorption is found to be 88100 Btu/ft²-hr
The furnace consists of 2-in.-OD, 0.165-in.-thick, ASME SA 178 A, electric resistance welded tubes. The project
area of the rear wall is 190 ft², and the front wall surface, Sw = 284 ft².
From subsection 1.2(d) of Chapter 2, the tube surface termperature in the furnace is:
Ts = ts + (QC/SC) (Xe/k)
= 1058 F
Where :
ts = 541 F at drum saturation pressure of 975 psia
QC/SC = 88100 Btu/ft²-hr
Next, by estimating the corrected furnace exit temperature, Te, to be = 2200 F the tube film temperature
can be approximated as
TE + TE'
Tf' = 2 + TS
2
2298 + 2200
= 2 + 1058
2
= 1653.5 F
With flue gas flow Wg of 245000 lb/hr and 2 burner having 2-ft throat diameters, the flue gas
weight flow rate G is 39000 lb/ft-hr. Since the furnace depth D = 14 ft, the surface
heat-transfer coefficient hRW can be computed from equation (39) of Chapter 2 as
hRW = G^0.53 fT
D^0.47
= 13.146 Btu/hr-ft²-F
From Fig. 3 of Chapter 2 the specific heat Cp of the flue gas at Tf' is 0.314 Btu/lb-F; therefore, the
corrected furnace exit temperature TE' can be determined
TE' = TE - T S + TS
hRW SW
eW0 CP
= 2298 - 1058 + 1058
13.146 x 284
e ^( 245000 x 0.314 )
= 2239 F
The estimated TE' value 2200 F was sulficienty accurate to result in a negligible error
c. Heating Surface
From the approximate boiler layout, Fig. 44, the following data are determined (all tube banks are arranged
in-line rather than staggered for ease of cleaning) :
Gas Heatin
Tube Tranver Back
Flow g
Diameter se Pitch Pitch
Area Surface
The sreen, superheater, and generating bank performance calculations may be conducted as follows :
Genera
Super
Screen ting
Heater
Bank
Temperature Data
Inlet gas temp. (TE, for screen) T1 F 2239 2084 1339
Estimated outlet temp. T2 F 2090 1340 635
Mean Temp. = 1/2 (T1-T2) TAV F 2165 1712 987
Specific heat at TAV (Fig.3 - Chap. 2) Cp Btu/lb-F 0.327 0.316 0.29
Surface temp. (sat. temp) TS F 541 - 541
Surface temp. ~ superheater
TS = ((t1-t2)/2) + Δtw TS F - 848 -
Where :
saturation temp. t1 F - 541 -
desired steam temp. t2 F - 955 -
assumed wall drop Δtw F - 100 -
Avg. Steam temp. = 1/2 + (t1+t2) ts F - 748 -
Film temp. = 1/2 (TAV + ts + Δtw) Tf F - 1280 -
= 1/2 (TAV + Ts) Tf F 1353 - 764
Radiation :
Mean radiating length (eqn. (47) - Chapter 2) L ft 0.253 0.148 0.233
Partial pressure of radiating constituents PR atm/atm 0.239 0.239 0.239
(Subsection 2.4 - Chapter 2)
PR L - atm-ft/atm 0.0605 0.0354 0.557
Gas emissivity (Fig. 14 - Chapter 2 at TAV) ϵg - 0.051 0.048 0.051
Radiation conductance factor (Fig. 14-Chap 2) hr/Єg Btu/hr-ft²-F 48 37 13
Radiation heat-transfer coeff. Hr = ϵG (hr/ϵG) hr Btu/hr-ft²-F 2.45 1.78 0.66
Therefore
QSHR =( 180.6 )( 0.09 )( 88100 )
= 1431977.4
d. Economizer
The economizer calculations may proceed as follows :
Gas Temp. Entering, T1 631 F
Gas Temp. leaving, T2 316 F
Change in gas temp., ΔTg 315 F
Gas sensible heat entering (Fig. 2-Chap.2), Qg1 149 Btu/lb
Gas sensible heat leaving, Qg2 65 Btu/lb
Change in gas sensible heat, ΔQg 84 Btu/lb
Gas flow, Wg 2450000 lb/hr
Feed temp. Entering, t1 284 F
Feed enthalpy entering, h1 255.3 Btu/lb
Feedwater flow, Ww 202390 lb/hr
Feedwater elthalpy rise (ΔQg x Wg/Ww), Δh 101.7 Btu/lb
Feed enthalphy leaving (h1+Δh), h2 357 Btu/lb
Feed pump discharge pressure, p 1200 psig
Feedwater temp. leaving (at h2 and p), t2 382 F
LMTD = ((T1-t2)-(T2-t1))/ log e ((T1-t2)/(T2-t1) 105.6 F
Economizer heat-transfer coeff., U 15 Btu/hr-ft²-F
Economizer surface required
(ΔQg x Wg/U x LMTD), S 12990 ft²
Economizer heated length, L 14 ft
No. Tube row wide, Nw 18
Area per ft of tube, A 1.75 ft²/ft
Required no. Tube rows high (S/LNw A) 29.5
No. Tube row high (an even number must be 30
used as the inlet and outlet are on the same end)
N GAS
ugas 3
TION
745000018
Perkapalan
baya 60111
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