Aim- To check bore diameter of a given specimen using bore dial indicator.

Apparatus- Left crank case specimen (I.NO.- D17,D26,D27), Dial Bore Gauge, Micro-
meter, Vernier Caliper
Working Principle- A dial bore gauge is a special tool, calibrated in .01 mm which is used
to accurately measure the inside diameter of a hole, cylinder or pipe. In conjunction with a
micrometer, a bore gauge will give you the exact reading of a bore size. A typical bore gauge
is comprised of a shaft with a dial indicator at the top and a measuring sled at the base. The
measuring sled consists of three guides and an actuating plunger. Dial bore gauges give you
quick and accurate readings on the size, less than perfect roundness or wear.
These are devices for Difference measurement, primarily for the internal dimension of bore
diameters. Internal bore gauges can be setup in a way that a wide measuring range can be
covered by replacing the fixed measuring anvil (50mm -150mm+). By using a dial indicator
measurement with a high level of accuracy are possible. This requires a correct execution of
the measurement, which implies an understanding of the construction of the internal bore
gauge and that of possible sources of error.
The dial bore gauge consists of a gauge head and the device shaft that includes the dial
indicator a binding screw, an insulating handle and a gauge head. On the one side of the
gauge head is located a movable measuring anvil, which passes the measured displacement
over a 90° arc segment on a transmission rod in a device shaft to the dial indicator.
Depending on the design of the device, the measuring range covers a span of 1 - 3 mm. On
the other side of the gauge head is placed a fixed, replaceable measuring anvil, by which the
measuring span is pre-set. Due to this construction, higher measure values indicate a smaller
diameter: the smaller the diameter, the deeper the flexible measuring bolt is pressed in.
The difference measurement may be e.g. a special adjustment tool, a ring gauge or a pre-set
outside micrometer. In present case, an outside micrometer is used in cunjuction with the
bore gauge.
The following instructions for the use of the dial bore gauge apply both to its setting and to
the measurement.
Correct and false position of the gauge head

Diagram- Correct Position of the Bore Gauge

The gauge head is placed in the centre of the bore, by means of a spring-mounted guide plate.
The necessary horizontal alignment of the gauge head is more difficult. If the gauge head is
inclined, the bore diameter seems to be larger.
Diagram- Bore Dial Gauge

Procedure for pre-setting & using Bore gauge-

1. Zero the gauge-This is accomplished by measuring across the gauge with an outside
micrometer (set at predefined value) set to the precise bore size. Align the bore gauge
by moving the outer circle of the dial of the gauge. When the zero aligns with the
needle you're ready.
2. Insert the gauge into the bore to the depth you need. Rock it back and forth until it's
properly inserted in the pipe.
3. Look at the reading. This is the lowest reading, which is taken when the gauge is
square on the bore, and the indicator needle reverses its direction. It can be either
more or less than the zero mark, and will indicate an oversize or undersize bore.

Swaying the internal bore gauge for the reversal point scan

As it is practically impossible to ensure a horizontal alignment of the dial gauge by a manual

alignment, the internal bore gauge should be swayed slightly. The more the gauge head is
inclined, the smaller is the displayed measured value. The displayed value increases when
you turn the internal bore gauge to the horizontal. If the horizontal is crossed, the displayed
value decreases again. The highest displayed value, or, in other words, the reversal point of
the dial gauge's pointer, is the measured value sought.

The correct interpretation of the measured value

As mentioned above, higher values indicate a smaller diameter. Consider this when
comparing the measured value with the adjusted measure. Positive values are deducted from
the adjusted measure, negative values are added.
Bore diameter= adjusted measure – measured value
If the internal bore gauge is, for instance, pre-set to 20 mm and measures a deviation of 0.02,
then the measured value, ie the diameter, is 20.00 - 0.02 = 19.98 mm.

Procedure-
1. Measure the approximate diameter of the given specimen with Vernier Caliper for
reference purpose.
2. Pre-set the Dial bore gauge to the measured value of Varnier Caliper using
micrometer.
3. Insert the Measurement Head of the Bore Gauge into the object to be measured. Pivot
the gauge while checking the pointer to determine the diameter where the indicator
will show the maximum value to determine the measurement reading.
4. Note down the reading in the observation table for analysis purpose.

Observation Table-

S.No. A. Vernier B. Dial Bore C. Dial Bore Gauge D. Difference in

Caliper Reading Gauge deflection reading (after measurement of
(MSD+VSD*LC) (+ve/-ve) subtracting or adding both the
column B) instruments.
1. D17 (Left Crank
Case-LCC)
2. D26 (LCC)
3. D27(LCC)

Result- The difference between the average measured value of both instruments is =
_______

Conclusion- As the specimens are manufactured with standard operations and measured
same value through Vernier Caliper but there is a variation in the reading within the tolerance
limit of the component if measured through more precise instrument i.e bore dial gauge.

Precautions-
1. The bore gauge is a precision measuring instruments. Avoid using excessive force and
treat with care.
2. Avoid exposure to liquids, excessive humidity or temperature.
3. Do not de-assemble or modify.
4. Do not drop and handle with care.
5. Never use solvent to clean the surface. Only use soft cloth with a cleaning oil.