CONTROL SY

No Plant Area Equipment

1 PP Utility N2 Plant Prax Air (N135)
2 PP Utility Boiler 1 Boiler 1 (Y-8403) Fire Control
3 PP Utility Boiler 2 Boiler 2 (Y-38403) Fire Control
4 PP Utility N2 Plant N2 Nippon Sanso (Y8520)
5 PP Utility H2 Plant H2 Generation Unit (Y8601)
6 PP Utility Demin Plant Demin Unit (Y8305)
7 PP Utility Utility & Common Interlock System
8 PP Utility PP3 Utility IPC Utility
9 Utility, PP1, PP2, PP3 Utility, PP1, PP2, PP4 DCS
10 PP1 Reactor Emergency Shutdown System
11 PP1 Reactor Vent Filter Blow back system
12 PP1 Finishing Pelletizing 1A Y-7301
13 PP1 Finishing IPC 101
14 PP1 Pelletizing Pelletizing 1B Y-7701
15 PP1 Pelletizing Vent Pusher
16 PP2 Reactor Emergency Shutdown System
17 PP2 Reactor Vent Filter Blow back system
18 PP2 Finishing Pelletizing Y-7001
19 PP2 Finishing IPC 201
20 PP2 Pelletizing Vent Pusher
21 PP3 Reactor Emergency Shutdown System
22 PP3 Reactor Vent filter 3A Blow back system
23 PP3 Reactor Vent filter 3B Blow back system
24 PP3 Finishing IPC 301
25 PP3 Finishing IPC 302
26 PP Bagging ABM 1 Packing & conveying
27 PP Bagging ABM 2 Packing & conveying
28 PP Bagging ABM 3 Packing & conveying
29 PP Bagging ABM 4 Packing & conveying
30 PP Bagging ABM 5 Packing & conveying
31 PE Bagging Pellet Pack M/C Pellet Pack M/C
32 PE Bagging Wrapping Unit Wrapping Unit
33 PE Bagging Conveyor Conveyor
34 PE Bagging Bagging A Bagging A
35 PE Bagging Bagging B Bagging B
36 PE Bagging Bagging C Bagging C
37 PE Bagging Strapping Strapping
38 LLDPE Reactor Safety Shutdown System
39 LLDPE PDS Reactor Program Logic Control
40 LLDPE Pelleter Program Logic Control
41 LLDPE Conveying Program Logic Control
42 LLDPE Rotary Feeder S-5011 Program Logic Control
43 LLDPE Vent Recovery Program Logic Control
44 HDPE Reactor Safety Shutdown System
45 HDPE CASDPELL-HDPE
46 HDPE CASDPNEU -HDPE
47 HDPE Vent Recovery Refrigrant 5646
48 HDPE Finishing Additive Measuring (Weighing)
49 HDPE Finishing Additive Conveying System
 CONTROL SYSTEM LIST IN POLYMER PLANT

Existing Model New Model Critical Redundancy

Texas Instrument PLC Mitsubishi Melsec Q series Yes No
Sequence Relay PLC Allen Bradley SLC500 Yes No
Sequence Relay PLC Omron sysmac + fireeye BMS Yes No
PLC Koyo kostak Yes
PLC Omron PLC Melsec Q Series No No
PLC Melsec AO sereis PLC Melsec Q Series Yes No
Sequence Relay Honeywell HC900 Yes Yes
LCS620 Honeywell HC900 Yes Yes
Honeywell TDC 3000 Honeywell EPKS Yes Yes
Sequence Relay Honeywell Safety Manager Yes Yes
Omron CJ1M Yes
PLC Melsec AO sereis PLC Melsec Q Series Yes Yes
LCS620 Honeywell HC900 Yes Yes
Siemens S7-300 Yes No
Mooler Yes
Sequence Relay Honeywell Safety Manager Yes Yes
Omron CJ1M Yes
PLC Melsec AO sereis PLC Melsec Q Series Yes No
LCS620 Honeywell HC900 Yes Yes
Mooler Yes
Sequence Relay Honeywell Safety Manager Yes Yes
Allen bradley SLC 500 Yes
Allen bradley SLC 500 Yes
LCS620 Honeywell HC900 Yes Yes
LCS620 Honeywell HC900 Yes Yes
PLC Melsec AO sereis N/A Yes
PLC Melsec AO sereis N/A Yes
PLC Melsec AO sereis N/A Yes
PLC Melsec AO sereis N/A Yes
PLC Melsec AO sereis N/A Yes
PLC Siemens S5 115U CPU 943B PLC Siemens S7
PLC Siemens S5 115U CPU 943B PLC Siemens S7
PLC Siemens PLC Siemens S7
PLC Siemens S5 115U CPU 943B PLC Siemens S7 Yes Yes
PLC Siemens S5 115U CPU 943B PLC Siemens S7 Yes Yes
PLC Siemens S5 115U CPU 943B PLC Siemens S7 Yes Yes
PLC Siemens S5 100U CPU 103 N/A N/A N/A
PLC Triconnect EMP II 3003 Yokogawa Prosafe Yes Yes
PLC5/30 Allen Bradley Yes
PLC5/30 Allen Bradley Yes
PLC5/30 Allen Bradley Yes
 PLC SLC500 ( Rotary ) Yes
PLC SLC500 ( Refrigrant ) Yes
PLC Triconnect EMP II 3003 Yokogawa Prosafe Yes Yes
PLC5/30 Allen Bradley Yes
PLC5/30 Allen Bradley Yes
PLC SLC500 ( Refrigrant ) Yes
PLC Melsec A Series PLC Melsec Q Series Yes
PLC Simatic S5 95U PLC Siemens S7 Yes
PR Number PO Number Status Remarks
N/A N/A Upgraded Y-2010
N/A N/A Upgraded Y-2006
N/A N/A Upgraded Y-2006
Not Upgraded yet Y-2018
5000001057 800001696 Wait for kickof Y-2017
5000001048 RFQ Y-2017
N/A N/A Upgraded Y-2017
N/A N/A Upgraded Y-2016, Segregation from PP3
N/A N/A Upgraded Y-2016
N/A N/A Upgraded Y-2017
Not Upgraded yet Y-2018
N/A N/A Upgraded Y-2017
N/A N/A Upgraded Y-2016
N/A N/A Upgraded Y-2010
Not Upgraded yet Y-2018
N/A N/A Upgraded Y-2017
Not Upgraded yet Y-2018
N/A N/A Upgraded Y-2017
N/A N/A Upgraded Y-2016
Not Upgraded yet
N/A N/A Upgraded Y-2016
Not Upgraded yet Y-2018
Not Upgraded yet Y-2018
N/A N/A Upgraded Y-2016
N/A N/A Upgraded Y-2016
N/A N/A Not Upgraded yet Upgrade to whole new bagging machine (2018)
N/A N/A Not Upgraded yet Upgrade to whole new bagging machine (2018)
N/A N/A Not Upgraded yet Upgrade to whole new bagging machine (2018)
N/A N/A Not Upgraded yet Upgrade to whole new bagging machine (2018)
N/A N/A Not Upgraded yet Upgrade to whole new bagging machine (2018)
N/A N/A Upgraded Y-2012
N/A N/A Not Upgraded yet Y-2017
N/A N/A Not Upgraded yet Y-2017
4000059178 Upgraded Y-2017
4000059178 Upgraded Y-2016
4000059178 Upgraded Y-2016
N/A N/A N/A Not used
N/A N/A Upgraded Y-2012
Not Upgraded yet Y-2017
Not Upgraded yet Y-2018
Not Upgraded yet Y-2018
 Not Upgraded yet Y-2018
Not Upgraded yet Y-2018
N/A N/A Upgraded Y-2012
Not Upgraded yet Y-2018
Not Upgraded yet Y-2018
Not Upgraded yet Y-2018
N/A N/A Upgraded Y-2015
Not Upgraded yet Y-2018
 INSTRUMENT WORK ITEM LIST
TAM 2015
Plant HDPE
Equipment Type Weighing system / Finishing
Revision No.

No. Tag Number Service Model Indicator / Load Cell type Qty Install Manufacture Range Date
/ Quantity install Installation
1 WIA-6501-5 D-6501 Intermedite bin EDI-750 / QCC5-70tf-H 4 ea Yamato scale 0 ~ 120 ton 1994
2 WIA-6502-5 D-6502 Intermedite bin EDI-750 / QCC5-70tf-H 4 ea Yamato scale 0 ~ 120 ton 1994
3 WIA-6601-5 D-6601 Product bin EDI-750 / QCC5-10tf-H 3 ea Yamato scale 0 ~ 12 ton 1994
4 WIA-6602-5 D-6602 Product bin EDI-750 / QCC5-10tf-H 3 ea Yamato scale 0 ~ 12 ton 1994
5 WIA-6801-5 D-6801 Powder bin Cardinal 200 / QCR2-2tf-D 3 ea Cardinal. 0 ~ 1 ton 2012
6 WIA-6802-5 D-6802 Powder bin EDI-750 / QCC5-2tf-U 3 ea Yamato scale 0 ~ 1 ton 1994
7 WIA-6807-3 Y-6807 Additive measure EDI-710 / QUB2-100U 3 ea Yamato scale 0 ~ 12 kg 2008
8 WIA-6611-5 D-6611 Polymer measuring EDI-910/QUB-1T-U 4 ea Yamato scale 0 ~ 800 kg 2008
8 WIA-6613-5 D-6613 Blending bin LEC-200/QCR2-2T-V 3 ea Yamato scale 0 ~ 2200 kg 2008
9 WIA-3503-2 Catalyst storage Scale Scala Sensor / QB2-300V 3 ea Scala Sensor 0 ~ 250 kg 2007

10 S-6611 PLC Measuring system CPU BOARD MODULE/ Q02H 1 ea Melsec 2011
Melsec A Series INTELEGENT CARD MODULE/ QJ71C21 ea Melsec 2011
DIGITAL INPUT MODULE/ QX42-S1 1 ea Melsec 2011
DIGITAL INPUT MODULE/ QX41 1 ea Melsec 2011
DIGITAL INPUT MODULE/ QX40-S1 1 ea Melsec 2011
DIGITAL OUTPUT MODULE/ QY42P 1 ea Melsec 2011
DIGITAL OUTPUT MODULE/ QY22 1 ea Melsec 2011

Plant HDPE
Equipment Type Additive Conveying ( C-6852 )/ Finishing
Revision No.
No. Tag Number Service Model Indicator / PLC Qty Install Manufacture Range Date
Installation
1 C-6852 Additive Conveying PLC CPU SIMATIC S5/ 095U 1 ea SIEMEN 1994
- DIGITAL INPUT - 6ES5-095-8MA11 2 ea SIEMEN 1994
- DIGITAL INPUT - 6ES5-095-8MA11 2 ea SIEMEN 1994
- DIGITAL INPUT - 6ES5-095-8MA11 2 ea SIEMEN 1994
- DIGITAL INPUT - 6ES5-095-8MA11 2 ea SIEMEN 1994

2 HMI / COROS OP 5 1 ea SIEMEN 1994

P/N : 6AV3505-1FB00

Plant : HDPE
Equipment Type : Controller Reactor, Pelleter
Revision No.
No. Tag Number Service Model Indicator / Controller Qty Install Manufacture Range Date
Installation

1 JIRA-4502-21 Delta Kw meter Reactor 1 SCMS - 100 E 1 ea Yokogawa 1994

2 JIRA-4602-11 Delta Kw meter Reactor 1 SCMS - 100 E 1 ea Yokogawa 1994
3 PIRA-4601-7 Reactor Pressure Control SLPC-150-E 1 ea Yokogawa 1994
4 SIC-7531-9 Melt Pump speed SMRT-140*E/MTS/NPE 1 ea Yokogawa 1994
5 PIC-7501-1 Pressure melt pump SLCD-181*E/MTS/NPE 1 ea Yokogawa 1994

Plant : HDPE
Equipment Type : PLC Conveying, Pelleter
Revision No.
No. Tag Number Service Model Indicator / Controller Qty Install Manufacture Range Date
Installation

1 PLC - Conv CONVEYING 1770 KF2( Modul Interface ) 1 ea Allen Bradley 1994
1771 AIB (Chassis assy) 1 ea Allen Bradley 1994
1771 XT ( Cable Data Com ) 1 ea Allen Bradley 1994
1771-P4R (Power Supply ) 2 ea Allen Bradley 1994
1771 NR ( High Resolution ) 2 ea Allen Bradley 1994
1771 IVN ( Input Digital ) 6 ea Allen Bradley 1994
1771 OVN ( output Digital ) 5 ea Allen Bradley 1994
1785 BCM ( Back Up Com Module ) 2 ea Allen Bradley 1994
1785 L308-C ( CPU ) 2 ea Allen Bradley 1994

2 PLC - Pell Pelleter 1770 KF2( Modul Interface ) 1 ea Allen Bradley 1994
1771 AIB (Chassis assy) 1 ea Allen Bradley 1994
1771-P4R (Power Supply ) 2 ea Allen Bradley 1994
1771 NR ( High Resolution ) 2 ea Allen Bradley 1994
1771 IVN ( Input Digital ) 4 ea Allen Bradley 1994
1771 OVN ( output Digital ) 5 ea Allen Bradley 1994
1785 BCM ( Back Up Com Module ) 2 ea Allen Bradley 1994
1785 L308-C ( CPU ) 2 ea Allen Bradley 1994
1771 ASB ( Remote I.O Adapter ) 1 ea Allen Bradley 1994
1771 NT1 ( High Resolution Relay ) 4 ea Allen Bradley 1994
1771 NIS ( High Resolution Analog ) 2 ea Allen Bradley 1994

Plant : HDPE
Equipment Type : SLC 500 V-5614 ( REFRIGERANT)
Revision No.
No. Tag Number Service Model Indicator / Controller Qty Install Manufacture Range Date
Installation

1 PLC V-5614 Refrigerant HDPE 1747-L511 ( CPU 5/01) 1 ea Allen Bradley

1746-IB16 INPUT 16 1 ea
1746-IOW16 OUTPUT 16 1 ea
1746-IOX8 OUTPUT 8 RELAY 1 ea
1746-INIO4V ANALOG VOLTAGE OUT 1 ea
1746-IA6 INPUT 8 1 ea
1746-NIO4I ANALOG CUURENT OUT 1 ea
 Job Descripition
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Cleaning LC and Calibration
Spare part REMARK
Status
Indicator obsoleted
Indicator obsoleted
Indicator obsoleted
Indicator obsoleted
Indicator obsoleted
Indicator obsoleted waiting PO
waiting PO

Upgrade with Redundant system Upgraded to Q Series (2015)

Upgrade with Redundant system
Upgrade with Redundant system
Upgrade with Redundant system
Upgrade with Redundant system
Upgrade with Redundant system
Upgrade with Redundant system
 Job Descripition Spare part REMARK
Status
Function test and back up data obsolete Proposed Upgraded to Siemens S7 (2018)
obsolete
obsolete
obsolete
obsolete

obsolete

Job Descripition Spare part REMARK

Status

Function test and back up program obsoleted

obsoleted
obsoleted
Need spare due to this obsoleted obsoleted
obsoleted
Job Descripition Spare part REMARK
Status

obsoleted
obsoleted
obsoleted
obsoleted
Process ECR (Wait for EGD team to process
obsoleted PO)
obsoleted
obsoleted
obsoleted
obsoleted

obsoleted
obsoleted
obsoleted
obsoleted
obsoleted
Process ECR (Wait for EGD team to process
obsoleted PO)
obsoleted
obsoleted
obsoleted
obsoleted
obsoleted
Job Descripition Spare part REMARK
Status

no spare at W/H
Plant : LLDPE
Equipment Type : Controller Pelleter , Finishing
Revision No.
No. Tag Number Service Model Indicator /Controller Manufacture Qty Install Range Date
Installation
1 S-6223 Master Mix Feeder - FSE L002 Schenk 1 ea 1994
- FEA L002 1 ea 1994
- FEA L001 1 ea 1994
- MACHINE CONTROL FLB 400 1 ea 1994

2 LIA- 5009-6 Level alarm PPB Indicator model WMT Ohmart 1 ea 1994
3 LI-8003 Level silo SOUNDING R Matsushima 1 ea 1994
4 LI-8004 Level silo SOUNDING R Matsushima 1 ea 1994
5 LI-8007 Level silo SOUNDING R Matsushima 1 ea 1994
6 LI-8007 Level silo SOUNDING R Matsushima 1 ea 1994
7 LI-8112 Level silo SOUNDING R Matsushima 1 ea 1994
8 LI-8112 Level silo SOUNDING R Matsushima 1 ea 1994

9 SIC-7004-9 Melt Pump speed SMRT-140*E/MTS/NPE Yokogawa 1 ea 1994

Plant : LLDPE
Equipment Type : PDS, Conveying, Pelleter
Revision No.
No. Tag Number Service Model Indicator /Controller Manufacture Qty Install Range

1 PLC - PDS PDS 1770 KF2( Modul Interface ) Allen Bradley 1ea 1994
1771 AIB (Chassis assy) Allen Bradley 1ea 1994
1771 XT ( Cable Data Com ) Allen Bradley 1ea 1994
 1771-P4R (Power Supply ) Allen Bradley 2ea 1994
1771 NR ( High Resolution ) Allen Bradley 2ea 1994
1771 IVN ( Input Digital ) Allen Bradley 6ea 1994
1771 OVN ( output Digital ) Allen Bradley 6ea 1994
1785 BCM ( Back Up Com Module ) Allen Bradley 2ea 1994
1785 L308-C ( CPU ) Allen Bradley 2ea 1994
1771 ASB ( Remote I.O Adapter ) Allen Bradley 1ea 1994
1771 NT1 ( High Resolution Relay ) Allen Bradley 4ea 1994
1771 NIS ( High Resolution Analog ) Allen Bradley 1ea 1994

PLC- Conv Conveying 1770 KF2( Modul Interface ) Allen Bradley 1ea 1994
1771 AIB (Chassis assy) Allen Bradley 1ea 1994
1771 XT ( Cable Data Com ) Allen Bradley 1ea 1994
1771-P4R (Power Supply ) Allen Bradley 2ea 1994
1771 NR ( High Resolution ) Allen Bradley 2ea 1994
1771 IVN ( Input Digital ) Allen Bradley 6ea 1994
1771 OVN ( output Digital ) Allen Bradley 5ea 1994
1785 BCM ( Back Up Com Module ) Allen Bradley 2ea 1994
1785 L308-C ( CPU ) Allen Bradley 2ea 1994

PLC- Pelleter Pelleter 1770 KF2( Modul Interface ) Allen Bradley 1ea 1994
1771 AIB (Chassis assy) Allen Bradley 1ea 1994
1771-P4R (Power Supply ) Allen Bradley 2ea 1994
1771 NR ( High Resolution ) Allen Bradley 2ea 1994
1771 IVN ( Input Digital ) Allen Bradley 4ea 1994
1771 OVN ( output Digital ) Allen Bradley 5ea 1994
1785 BCM ( Back Up Com Module ) Allen Bradley 2ea 1994
1785 L308-C ( CPU ) Allen Bradley 2ea 1994
1771 ASB ( Remote I.O Adapter ) Allen Bradley 1ea 1994
1771 NT1 ( High Resolution Relay ) Allen Bradley 4ea 1994
1771 NIS ( High Resolution Analog ) Allen Bradley 2ea 1994
Plant : LLDPE
Equipment Type SLC 500
Revision No. S-5011, V-5214
No. Tag Number Service Model Indicator /Controller Manufacture Qty Install Range

1 S-5011 ROTARY FEEDER 1747-L511 ( CPU 5/01) Allen Bradley 1ea 1994
1746-IB16 INPUT 16
1746-IOW16 OUTPUT 16
1746-IOX8 OUTPUT 8 RELAY
1746-INIO4V ANALOG VOLTAGE OUT
1746-IA6 INPUT 8
1746-NIO4I ANALOG CUURENT OUT

2 V-5214 REFRIGERANT Allen Bradley 1ea 1994

 Job Descripition Spare part REMARK
Status
Need Upgrade obsoleted no spare at W/H
obsoleted
obsoleted
obsoleted

Need Upgrade obsoleted no spare at W/H

Need Upgrade obsoleted no spare at W/H
Need Upgrade obsoleted no spare at W/H
Need Upgrade obsoleted no spare at W/H
Need Upgrade obsoleted no spare at W/H
Need Upgrade obsoleted no spare at W/H
Need Upgrade obsoleted no spare at W/H

Need spare part for back up obsoleted no spare at W/H

Job Descripition Spare part REMARK

Status
Upgrade to obsoleted
obsoleted
obsoleted

Process ECR
(Review document
with vendor)
 obsoleted
obsoleted
obsoleted
Process ECR
(Review document
obsoleted
with vendor)
obsoleted
obsoleted
obsoleted
obsoleted

Upgrade to obsoleted
obsoleted
obsoleted
obsoleted
Process ECR
obsoleted
(Waiting for KOM)
obsoleted
obsoleted
obsoleted
obsoleted

Upgrade to obsoleted
obsoleted
obsoleted
obsoleted
obsoleted
Process ECR
obsoleted
(Waiting for KOM)
obsoleted
obsoleted
obsoleted
obsoleted
obsoleted
Job Descripition Spare part REMARK
Status

no spare at W/H

no spare at W/H
department
Plant : BAGGING
Equipment Type : Controller ,PLC, indicator
Revision No.
No. Tag Number Service Model Indicator /Controller Qty Install Manufacture Date
Installation
1 Y-8801 Bagging A PLC Model : S5 100U/CPU943B 1 ea SIEMEN 1994
DI 6ES5420-7LA11 3 ea SIEMEN
DO 6ES5441-7LA11 3 ea SIEMEN
HMI Model : OP 20 1 ea SIEMEN

2 Y- 91628 Bagging B PLC Model : S5 100U/CPU943B 1 ea SIEMEN 1994

DI 6ES5420-7LA11 3 ea SIEMEN
DO 6ES5441-7LA11 3 ea SIEMEN
HMI Model : OP 17 1 ea SIEMEN

3 Y- 91624 Bagging C PLC Model : S5 100U/CPU943B 1 ea SIEMEN 1994

DI 6ES5420-7LA11 3 ea SIEMEN
DO 6ES5441-7LA11 3 ea SIEMEN
HMI Model : OP 17 1 ea SIEMEN

4 PALLET PACK PLC Model : S7 1 ea SIEMEN 2008

DI 6ES57321-1BL00-OAAO 3 ea SIEMEN
DI 6ES57322-1BL00-OAAO 3 ea SIEMEN
HMI Model : OP 77 1 ea SIEMEN

5 PLC WRAPPING PLC Model : S5 100U/CPU943B 1 ea SIEMEN 1994

DI 6ES5420-7LA11 3 ea SIEMEN
DO 6ES5441-7LA11 3 ea SIEMEN
HMI Model : 360 LAUER 1 ea LAUER

6 PLC CONVEYOR PLC Model : S5 100U/CPU103 1 ea SIEMEN 1994

DI 6ES5420-7LA11 3 ea SIEMEN
 DO 6ES5441-7LA11 3 ea SIEMEN
HMI Model : 360 LAUER 1 ea LAUER

7 Weigher Control weigher DATAPOND SWA 85 6 ea Brain& Lumb 1994

Bagging
 Job Descripition Spare part REMARK
Status
Function test and back up data obsoleted
obsoleted Replaced Y-
obsoleted 2017
obsoleted

Function test and back up data obsoleted

obsoleted Replaced Y-
obsoleted 2016
obsoleted

Function test and back up data obsoleted

obsoleted Replaced Y-
obsoleted 2017
obsoleted

Function test and back up data No spare

No spare
No spare
Up grade obsoleted No spare

Up grade obsoleted
Up grade obsoleted
Up grade obsoleted
Up grade obsoleted No spare

Up grade obsoleted
Up grade obsoleted
Up grade obsoleted
Up grade obsoleted No spare

Calibration and
back up data