I MIL-HDBK-217F
Otoo.1 1.10
MIL-SPEC
Lower
I 2.0
4.0
>0.1 to 0.2 1.05 I
Ns 7.0
●v ~RPpApplied
Applied = Nu 28
Resistance 12
‘IF
‘UF N/A
= 250 Volts for RP06, RP1 O
‘Rated 38
*RW
MF N/A
I
ML WA
cL NIA
Construction Class Factor - ~ . b
Construction Style - Xc
Class
II
Unenclosed All Other Styles are 1.0
Unenclosed
9-20
.
MIL-HDBK-217F .
Failures/l 06 Hours
% = ‘b%APS’R%%’E
TA (%) .1 .3
smss
.5
- .7 .9
Resistance Range (ohms)
‘R
2
MEf + 0.792
hAPS = 25
9-21
I
1I
MIL-HDBK-217F
N~ 6.0
>0.9 to 1.0 1.20
Nu 24
Alc 5.0
“v ==
Applied
‘IF 7.0
Rp = Nominal Total Potentiometer 12
AUc
Resistance
‘UF 18
‘Applied = Power Dissipation
‘RW 39
Quality Factor - G
Quality
s .020
R .060
P .20
M .60
MIL-R-22097 3.0
Lower 10
9-22
———__ .— _ _
MIL-HDBK-217F
?APS -
MEr+07,2
25 .
9-23
MIL-HDBK-217F
N~ 8.0
>0.9 to 1.0 1.20
Nu 29
40
“v *IC
Applied “ -d
‘IF 65
Rp = Nominal Total Potentiometer 48
‘Uc
Resistance
78
*UF
. Power Dissipation
‘Applied 46
*RW
v = 500 Volts for RV4X--XA8XB SF .50
Rated
MF 25
= 500 Vofts for 2RV7X--XA&XB
ML 66
w 350 Volts for RV2X-XA&XB
cl 1200
= 350 Votts for RV4X--XA&XB
Quality Factor - nO
MIL-SPEC 2.5
I Lower 5.0
9-24
lvllL-t-fDBK-217F
&iess
TA (W) .1 .3 .5 .7 .9 TA (’C) .1 .3 .5 .7 .9
0 .023 .024 .026 .028 .031 0 .028 .031 .033 .036 .039
10 .024 .026 .029 .031 .034 .029 .032 .035 .038 .042
20 .026 .029 .032 .035 .039 ;; .030 .033 .037 .041 .046
30 .028 .032 ,036 .040 ,045 30 .031 .035 .040 .045 .051
40 .032 .036 .041 .047 .053 40 .032 .037 .043 .050 .058
50 .037 .042 .049 .057 .065 50 .034 .040 .047 .056 .066
.044 .051 .060 .070 .083 60 .036 .044 .053 .064 .078
% .053 .064 .076 .091 .11 70 .039 .049 .060 .075 .093
80 .068 .083 .10 .12 80 .043 .055 .070 .09 .11
90 .092 .11 .14 90 .048 .063 .083 .11 .15
100 .13 .17 100 .055 .075 .10 .14 .19
110 .20 110 .064 .091 .13 .18 ,26
120 .077 .11 .17 .25 .37
130 .096 .15 .23 .36 .55
140 .12 .20 .33 .53
T+273 7.4 150 .17 .29 .50
() 160 .24 .44
170 .37
h :.,”;;; &F) ‘6 )
T+273 7.9
%= .0257 exp —
T= Ambient Temperature (“C) () 398
s = Ratio of Ogmrating Power to Rated Power.
q(a) (T;Y);3 )
See Section 9.16 for S Calculation.
Up to 10K 1.0
>200K tO 1 M 1.4
>lM 1,8
I
9-25
MIL-HDBK-217F
I
‘TAPS =
including the Wiper and Terminations. 39
‘RW
SF .50
Voltage Factor - ~
MF 22
Applied Voltage”
ML 57
Rated Voltage ‘v
c, 1000
O to 0.8 1.00
●V . ~’
Applied
9-26
* - ,. “
MIL-HDBK-217F
Stress Rat& (S) Calculationfor Rheostats Stress Ratb (S) Cakulation for Potentiometers
Connected Conventionally
&
‘mnax ‘APPLIED
s- * s.
‘EFF x ‘GANGED x ‘RATED
%AffiEt)(’maxr~ed)’
Equhmkmtpowerinputtothe
Maxinwn ament Whii will
potendometerwhenitis not
be passed through the rheosta loaded(i.e.,wiper lead
in tho ckouft. dkaommctod).Calcukte as
follows:
ImZIXrat~ Current rating of the
potentiometer. H ourrent V2
rating is not given, use:
in
‘Applied
%
&te@p Vin InputVoltage
9-27
,-
( MIL-HDBK-217F
—
9.16 CALCULATION OF STRESS RATIO FOR POTENTIOMETERS
9-28
— ————
.--—
MIL-HDBK-217F
Example
Given: Type RVISAYSA505A vartable 500K ohm resistor procured per MIL-R-94, rated at 0.2
watts is being used in a fixed ground environment. The resistor ambient temperature is
40”C and is dissipating 0.06 watts. The resistance connected to the wiper contact varies
between 1 megohm and 3 megohms. The potentiometer is connected conventionally
without ganging.
The appropriate model for RV style variable resistors Is given in Sectbn 9.14. Based on the given
infon’natbn the folbwing modei factors are determined fnm the tables shown in Seotbn 9.14 and by
foiiowingthe procedure for determining electrical stress for potentiometers as desdbed in Section 9.16.
‘APPLIED .06
s
~EFF x ‘GANGED x ‘RATED = (.62)(1.0)(.2) = ‘m
% ‘TAPS% ‘V ‘Q ‘E
9-29
——
MIL-HDBK-217F .
1o-1
MIL-HDBK-217F
Capacitance Factor- WV
-. Environment Factor - x_
t
Capacitance, C (@) ‘c v Environment fiE
e~ 1.0
MIL-C-25*
.0034 0.7 GF 2.0
.15 1.0
2.3 1.3 GM 9.0
16. 1.6
5.0
MIL-C-12889 Nu 15
All 1.0
6.0
‘Ic
‘IF 8.0
●
‘Cv = 1.2c”095 17
*UC
*UF 32
22
%w
Quality MF 12
ML 32
MIL-SPEC 3.0
CL 570
Lower 7.0
10-2
+.- - ., . ... .,. . . . ... . ... .. . ., .,. ,,, . .. ... ..
MIL-HDBK-217F
TA (“C) .1 .3 .5 .7 .9 TA (%) .1 .3 .5 .7 .9
o .0012 .0014 .0047 .020 .069
.0012 .0015 .0048 .021 .070 0 .0012 .0014 .0047 .020 .068
;; ,0012 .0015 .0050 .021 .072 .0012 .0014 .0047 .020 .068
30 .0013 .0016 .0053 .023 .076 E .0012 .0014 .0047 .020 .068
40 .0014 .0018 .0058 .025 .084 30 .0012 .0014 .0047 .020 .068
50 .0017 .0021 .0069 .030 .10 40 .0012 .0014 .0047 .020 .068
60 .0023 .0028 .0092 .039 .13 50 .0012 .0015 .0048 .020 .069
70 .0037 .0045 .015 .064 .21 60 .0012 .0015 .0048 .021 .070
80 .0080 .0099 .032 .14 .47 70 .0012 .0015 .0049 .021 .071
4 80 .0013 .0016 .0051 .022 .074
90 .0013 .0017 .0055 .023 .079
~=.o.11,[(~)’
+1]..P(2.,(~)18) 100
110
.0015
.0017
.0018
.0022
.0060
.0071
,026
.03
.087
.10
120 .0022 .0028 .0091 .039 .13
T= Ambient Temperature (“C)
130 .0033 .0040 .013 .057 .19
s= Ratio of Operating to Rated Voltage
140 .0058 .0072 .024 .10 .34
150 .014 .017 .057 .24 .62
Operating voltage is the sum of applied D.C. voltage
and peak A.C. voltage.
\=.00115[(~)’ + l]w(25(Tjfl)18)
I I
I
.
MIL-HDBK-217F
i
0.0031 .70
GB 1.0
L
GF 2.0
0.061 1.0
GM 9.0
1.8 1.5
N~ 7.0
f
Nu 15
I ‘c v = 1.4c0”’2 *IC
‘IF
6,0
8.0
*UC 17
*UF 28
Quality Factor - XQ
%w 22
Quality
SF .50
M 1.0
MF 12
Non-Established Reliability 3.0 ML 32
Lower 10 c,
4
10-4
I
.
MIL-HDBK-217F
10-5
. .
MIL-HDBK-217F
-. Environment Factor - XE
Capacitance, C @F) Environment %E
*CV
MIL-C-14157: ●
GB 1.0
.0017 .70 GF 2.0
.027 1.0
.20 7.3 GM 8.0
I 1.0 1.6
Ns 5.0
MIL-C-19978: w
Nu 14
.00032 .70
.033 1.0 4.0
1.0 %c
1.3
15.0 1.6 ‘IF 6.0
*UC 11.0
●
*RW 20
0.077
● “ 7tcv = 1.3C SF .50
MF 11
ML 29
Quality Factor - nQ c’ 530
Quality ~Q
s .03
R .10
P .30
M 1.0
L 3.0
Lower 30
10-6
MIL-HDBK-217F
GB 1.0
0.0029 .70
GF 2.0
0.14 1.0
% 8.0
2.4 1.3
NS 5.0
Nu 14
0.092
Zcv = 1.2C
4.0
*IC
‘IF 6.0
11.0
*UC
Quality Factor - Xn
u
*UF 20
Quality 7CQ
‘RW 20
s 0.03 SF .50
R .10 MF 11
ML 29
P .30
CL 530
M 1.0
L 3.0
Lower 20
MIL-HDBK-217F
o .0010 .0012 .0041 .018 .059 0 .00099 .0012 .0040 .017 .058
10 .0010 .0013 .0042 .018 .060 10 .0010 .0012 .0040 .017 .058
20 .0011 .0013 .0043 .018 .062 20 .0010 .0012 .0041 .017 .059
30 .0011 .0014 .0045 .020 .066 30 .0010 .0012 .0041 .018 .059
40 .0012 .0015 ,0050 .022 .073 40 .0010 .0013 .0041 .018 .060
50 .0015 .0018 .0059 .026 .086 50 .0011 .0013 .0043 .018 .062
60 ,0020 .0024 .0079 .034 ,11 60 .0011 .0014 .0044 .019 .064
70 .0032 .0039 .013 .055 .18 70 .0012 .0015 .0048 .020 .069
80 .0069 .0085 .028 .12 .40 80 .0013 .0016 .0054 .023 .077
MIL-J+DBK-217F
Alc 6
0.085
7CCV=1.1 C 11
%
%c 18
*UF 30
Quality Factor - ZQ 23
‘RW
Quality ~Q SF .50
MF 13
s .030
ML 34
R .10
cL 610
P .30
M 1.0
Lower 10
1o-1o
,--
1 I I 1 n—I— —--A A.-
/
MIL-HDBK-21 7F
GB
T. Ambient Temperature (“C) GF 4.0
Alc 4.0
‘UF 20
s .020
fhv 20
R .10 sF .50
P .30 MF 11
M 1.0 ML 29
CL 530
Lower 10
. . —. —— ———
t
MIL-HDBK-217F
10-12
* ,.
MIL-HDBK-217F
Capacitance Factor - ~V
Capacitance, C (pF) Environment Factor - z=
‘Cv
Environment
2 .50
GB 1.0
38 .75 GF 2.0
300 1.0 % 10
Ns 6.0
2000 1.3
Nu 16
8600 106
%c 5.0
29000 1,9
‘IF 7.0
84000 2.2 22
‘Uc
‘UF 28
.50
MF 13
Quality Factor - nQ
ML 34
Quality
c1 610
T .010
s .030
R .10
P .30
M 1.0
L 1.5
Lower 15
10-13
‘s&- stress
TA (Z) .1 .3 .5 .7 .9 TA (“C) .1 .3 .5 .7 .9
0 .0067 .0094 .019 ,042 .082 0 .0058 .0081 .017 .036 .071
10 .0071 .0099 .021 .044 .086 10 .0059 .0083 .017 .037 .072
20 .0076 .011 .022 .047 .092 20 .0061 .0085 .018 .038 .074
30 .0082 .011 .024 .051 .10 30 .0062 .0087 .018 .039 .076
40 .009 .013 .026 .056 .11 40 .0064 .009 .019 .040 .079
50 .010 .014 .029 .063 .12 50 .0067 .0094 .019 .042 .082
60 .012 .016 .033 .072 .14 60 .0070 .0098 .020 .044 .086
70 .013 .019 .039 .084 .16 70 .0074 .010 .022 .046 .090
s= Ratio of Operating to Rated Voltage 130 .013 .018 .038 .082 .16
Operating vottage is the sum of applied D.C. voltage 140 .015 .021 .044 ,095 .18
and peak A.C. voltage.
150 .018 .025 .052 .11 .22
k i
10-14
*
MIL-HDBK-217F
Ns 5.0
Capacitance Factor - ~v Nu 16
k
Capacitance, C (pF) ‘Cv AC 5.0
‘IF 7.0
8 .50
*UC 22
50 .76
‘UF 28
160 1.0
‘RW 23
500 1.3 SF .50
1200 1.6 MF 13
ML 34
2600 1.9
cL 610
5000 2.2
‘Cv = .31c0”23
10-15
. =——n—-—-—==—-=-—c=.=—=——s—-———————ee—..- - _m_—- . . . ..
_._.._.
~== _.
MIL-HDBK-217F
II
I
,
I
10.9 CAPACITORS, FIXED, GLASS —
‘b = 8.25X lo-fo [(:)4 + 1].xlp (T;%) ) 190 .0052 .0059 .010 .025 .060
200 .0073 .0083 .015 ,035 ,084
‘IF 7.0
3000 1.9
*UC 22
8500 2.2
*UF 28
‘RW 23
‘Cv = 0.62C0”14 SF .50
MF 13
Quality Factor - ~Q
ML 34
Quality ~Q CL 610
s .030
R .10
P .30
M 1.0
L 3.0
Lower 10
10-17
MJL-HDBK-21 7F
—
10.10 CAPACITORS, FIXED, CERAMIC, GENERAL PURPOSE
s 3ECIFICATION
STYLE DESCRIPTION
M !L-C-11015 GK Ceramk, General Puqxxe
M L-C-39014 CKR Ceramk, General Purpose, Est. Rel.
TA (W .1 .3 .5 .7 .9
.1 .3 .5 .7 .9
o .00059 .0011 .0032 .0078 .016
o .00067 .0013 .0036 .0088 .018
10 .00069 .0013 .0037 .0091 .019
10 .00061 .0012 .0033 .00’8 .016
20 .00071 .0014 .0030 .0093 .019
L
30 .00073 .0014 .0039 .0096 .020
20 .00062 .0012 .0034 .0082 .017
40 .00075 .0014 .004 .0099 .020
50 .00077 .0015 .0042 .010 .021
30 .00064 .0012 .0035 .0084 .017
60 .00079 ,0015 .0043 ,010 .021
70 .00081 .0016 .0044 .011 .022
40 .00065 .0013 .0035 .0086 .018
80 .00083 .0016 .0045 .011 .023
50 .00067 .0013 .0036 .0088 .018
.
%- “18X’(T=
0003[(33 ) 60 .00068 .0013 .0037 .009 .018
T= Ambient Temperature (“C)
s= Ratio of Operating to Rated Voltage 70 .00070 .0013 .0038 .0092 .015
Operating vottage is the sum of applied D.C. voltage 80 .00072 .0014 .0039 .0095 .019
and peak A,C. voltage.
90 .00073 .0014 .0040 .0097 .020
Base Failure Rate - ~ 100 .00075 .0014 .0041 .0099 .020
(T= 125°C Max Rated)
(MIL-C-39014 Styles CKR05-12, 14-19, 73, 74; 110 .00077 .0015 .0042 .010 .021
IL-C- I 1015 Type B Rated Temperature)
stress 120 .00079 .0015 .0043 .010 .021
‘A (=) .1 .3 .5 .7 .9
130 .00081 .0016 .0044 .011 .022
o .00062 .0012 .0033 .0082 .017
10 .00063 .0012 .0034 .0084 .017 140 .00083 .0016 .0045 .011 .022
.00065 .0013 .0035 .0086 .018
:: .00067 .0013 .0036 .0088 .018 150 .00085 .0016 .0046 .011 .023
40 .00068 .0013 .0037 .0090 .018
50 .00070 .0014 .0038 .0093 .019
60 .00072 .0014 .0039 .0095 .019
70
80
90
.00074
.00076
.00077
.0014
.0015
.0015
.0040
.0041
.0042
.0097
.010
.010
.020
.020
.021
\ - 0003[(33+11‘xp
100 .00079 .0015 .0043 .010 .021 T- Ambient Temperature (“C)
110 .00081 .0016 .0044 .011 .022
120 .00084 .0016 .0045 .011 .023 s. Ratio of Operating to Rated Vottage
.
Operating vottage is the sum of applied D.C. voltage
‘b = ooo’[(~)’+11“p(=) and peak A.C. voltage.
T= Ambient Temperature (“C)
s. Ratio of Operating to Rated Voltage
NOTE: The rated temperature designation (type A,
Operating voltage is the sum of applied D.C. vottage
B, or C) is shown in the pan number, e.g.,
and peak A.C. voltage.
CKG1AW22M).
MIL-HDBK-217F
‘IF 4.0
1,100,000 1.9
‘Uc 8.0
4,300,000 2.2
*UF 12
*RW 20
0.11
I Xcv = .41C
SF
MF 13
.40
Quality Factor - n= ML 34
Quality c1 610
s .030
R .10
P .30
M 1.0
L 3.0
Lower 10
4
.
10-19
MIL-I-IDBK-217F
GB
I
~E
1.0
I
Stress
TA (“C) .1 .3 .5 .7 .9 GF 2.0
0 .00005 .00009 .00027 .00065 .0013 % 10
.00007 .00014 .00038 .00093 .0019
E
30
40
.00010
.00014
.00021
.00019
.00028
.00040
.00055
.00078
.0011
.0013
.0019
.0027
.0027
.0039
.0056
N~
Nu
5.0
17
1
50 .00030 .00057 .0016 .0039 .008
60 .00042 .00082 %c 4.0
.0023 .0056 .011
70 .00061 .0012 .0033 .008 .016
‘IF 8.0
80 .00087 .0017 .0047 ,011 .023
90 .0012 .0024 .0068 .016 .034 16
100 .0018 .0034 .0097
*UC
.024 .048
110 .0026 .0049 .014 .034 .069 *UF 35
120 1 .0037 .0071 .020 ,048 .099
*RW 24
MF 13
T= Ambient Temperature (“C)
s. Ratio of Operating to Rated Voltage ML 34
Operating vottage is the sum of applied D.C. voftage
and peak A.C. voltage. I I 610 I
I0-20
MIL-HDBK-217F
z n Failures/l OG Hours
‘P = %mCV%R Q E
Lb = .00375 [(~)3 . 1]..p(2.6 (T~& ) ‘ ) CR = Eff. Res. Between Cap. and Pwr. Supply
Voltage Appiied to Capacitor
T. Ambient Temperature (“C)
s= Ratio of Operating to Rated Vottage
operating votiage is the sum of applied D.C. vohage
and peak A.C. voltage.
Envimment Factor - YC=
L
Environment
Capacitance Factor - WV
Capacitance, C @F) GB 1.0
‘Cv
.003 0.5 GF 2.0
.091 .75
1.0 1.0 % 8.0
8.9 1.3 NS 5.0
50 1.6
210 1.9 Nu 14
710
AC 4.0
0.12 5.0
n~v = 1 .Oc ‘IF
*UC 12
Quality Faotor-x.
●
u *UF 20
Quality
D
c
+%-I
0.010
‘RW
SF
24
.40
s 0.030 MF 11
B 0.030
R 0.10 ML 29
P 0.30
M 1.0 CL 530
L 1.5
Lower 10
MIL-HDBK-217F
I
10.13 CAPACITORS, FIXED, ELECTROLYTIC, TANTALUM, NON-SOLID
I
.030
20 1.0
1100 1.3 R .10
P .30
I WV = .82C0”066 M 1.0
L 1.5
Constmction Factor - ~
MIL-C-3965, Non-Est. Rel. 3.0
Construction Type I 7CC
Lower 10
Slug, All Tantalum .30
Foil, Hermetic’ 1.0
Slug, Hermetic ● 2.0
Foil, Non-Hermetic ● 2.5 Environment Factor - z=
Slug, Non-Herrnetk ● 3.0 L
Environment fiE
GF 2.0
1) MIL-C-3965 (CL) - Note Last Letter in Part Number:
G - Hermetio E - Non-Hermetic GM 10
Example: CL1 OBC700TPQ is Hermetic Ns 6.0
10-23
MIL-HDBK-217F
:=,0
O:[($;:+ 1]:~.og’::;;7;~ ),
I
T = Ambient Temperature (“C)
10-24
.
MIL-HDBK-217F
2.5 .40
GB 1.0
GF 2.0
55 .70
GM 12
L
400 1.0
Ns 6.0
1700 1.3 NU 17
r
5500 1.6 AK 10
AIF 12
14,000 1.9
*UC 28
32,000 2.2
‘UF 35
65,000 2.5 27
‘RW
120,000 2.8 SF .50
MF 14
= .34c0”’8 ML 38
‘Cv
CL 690
R .10
P .30
M 1.0
Lower 10
MIL-HDBK-217F
MIL-SPEC 3.0
0 .0064 .0074 .011 .020 .034
.0078 .009 .014 .024 .042
Lower 10
:: .0099 .011 .017 .030 .053
30 .013 .015 .023 ,040 .070
40 .018 .021 .031 .055 .096
50 .026 .030 .046 .08 .14
60 .041 .047 .071 .12 .22
Environment Factor - n=
L
Environment n~
:~o”’
T.
s-
‘;5)3 :1’’’:0’
(i)‘;;
Ambient Temperature (“C)
GF
GM
N~
7 1.0
2.0
12
6.0
Operating voltage is the sum of applied D.C. vottage Nu 17
and peak A.C. voltage.
*IC 10
12
‘IF
28
Capacitance Factor - Xcv *UC
*UF 35
Capacitance, C (vF) ~cv
27
*RW
3.2 .40
SF .50
62 .70
400 1.0 ~F 14
1600 1.3
4800 1.6 ML 38
12,000 1.9 c1 690
26,000 2.2
50,000 2.5
91,000 2.8
0.19
~cv = .32C
I
MIL-HDBK-217F
AC 6.0
Base Failure Rate - ~
(T= 125°C Max Rated) ‘iF 10
(M IL-C-81 Styles CV 35, 36) 37
‘Uc
stress
TA (“C) .1 .3 .5 .7 .9 *UF 70
o .0028 .015 .061 .16 .35 36
‘RW
.0028 .015 .062 .17 .35
;: .0029 .016 .064 .17 .36 SF .40
30 .0030 .016 .066 ,18 .37
40 .0031 .017 .068 .18 .39 MF
50 .0033 .018 .072 ,19 .41
ML 52 1
.0035 .019 .077 .21 .44 I
% .0038 .021 .084 .23 .48 CL
80 .0043 .023 .095 .25 .54
90 ,0050 .027 .11 .30 .63
100 .0062 .033 .14 .36 .76
110 .0079 .043 .17 .47 .98
120 .011 .059 .24 .64 1.4
~-.00224[(~)3+ l]exp(l.59(~)101)
10-27
MIL-HDBK-217F
I’v
TA (“C)
-+-l
2.4
GM
kb = 7.3 x 10-7
T =
[(33+
Ambient Temperature (“C)
11ex421
(-)) ,
—- -- .- —1 m . .. ----
-r– ---- l—— 1 --
I
I
MIL-HDBK-217F
Quality Factor - XQ
Quality ~Q
MIL-SPEC 5
Lower 20
10-29
------ r--
MIL-HDBK-217F
10-30
I .!
... .,, ... . . .,.
,..
MIL-HDBK-217F
I
% 1.0
Fixed .10
GF 3.0
Variable 1.0
GM 14
Ns 8.0
Nu 27
QuaIii Factor- XQ AC 10
Quality ~Q
18
‘IF
3.0 *UC 70
MIL-SPEC
*UF 108
Lower 20
‘RW 40
SF .50
MF NIA
ML NIA
cL NIA
MIL-HDBK-217F
Example
Given: A 400 VDC rated capacitor type CQ09A1 KE153K3 is being used in a fixed ground
environment, 59C component ambient temperature, and 200 VDC applied with 50 Vrms
@ W Hz. The Capadtor iS Ming procured in full accodance with the applicable
specification.
The letters “CQ- h the type designation hdkate that the specification is MIL-C-19978 and that it is a Non-
Established Reliability qualii level. The Ist “K” in the designation indicates characteristic K. The “E” in
the designation corresponds to a 400 vott DC rating. The “153” in the designation expresses the
capacitance in pioofarads. The first two digits are signifiint and the third is the number of zeros to follow.
Therefore, this capacitor has a capacdance of 15,000 picofarads. (NOTE: Picos 10-12, p = 10~
The appropriate model for CQ style capacitors is given in Section 10.3. Based on the given information
the following model factors are determined from the tables shown in Section 10.3. Voltage stress ratio
must account for both the applied DC volts and the peak AC vottage, hence,
10-32
MIL-HDBK-217F
MIL-T-27 Insulation Class R, MIL-T-21 038 Insulation Class R, and MIL-T-55831 Insulation Class A.”
3 +-’18’*F=)87 MIL-T-27 Insulation Class S, MlL-T-2I 038 Insulation Class S, md MIL-T-S5631 Insulation Class B.”
4 +’=m2ex’c”:~273)i0 MIL-T-27 Insulation Class V, MIL-T-21 038 Insulation Class T, and MIL-T-s5631 Insulation Class C,*
‘ ~-om’-’(”:”)””)” MIL-T-27 Insulation Class T and MIL-T-21 038 Insulation Class U.*
. Hot Spot Temperature (%), See Se&h 11.3. “Rotor to Transformer Application Not- tor Oatormlnstlon of Irwulatlon Class
‘w
I
11-1
MIL-HDBK-217F
Environment ~E
MI L-T-21038 Example Designation
GB 1.0
TP 4 Q X11 OO8COO1
GF 6.0
12
I I
Grade
I
% MIL-T-21038 Insulation
Class
Ns 5.0
Nu 16
MIL-T-55631. The Transformers are Designated
6.0 with the following Types, Grades and Classes.
Alc
8.0 Type I . Intermediate Frequency Transformer
‘IF
Type II Radio Frequency Transformer
*UC 7.0 Type Ill . Discriminator Transformer
‘UF 9.0
Grade 1 For Use When immersion and
24 Moisture Resistance Tests are
‘RW Required
SF .50 Grade 2 For Use When Moisture Resistance
Test is Required
MF 13 Grade 3 . For Use in Sealed Assemblies
11-2
MIL-HDBK-217F
Xp = kbnc7cQ7LEFailures/l 06 Hours
“ ~=mmex’(’”:~:’’)””’
MlL-C- 15305
,n$u~onc,-$o
2
MlL-C-l 5305
InsulationClass A and
MIL.C-3901 o
‘=m’gexp(’”:;:’”)” ,~u~~c,wA,
3.
MIL-C-15305
4.
~--19exp(TH::27a)e”7 InsulationClass B and
MIL-C-3901O
InsulationChseeB.”
MIL-C-I 5305
InsulationClass C and
MIL-C-3901O
InsulationClass F .“
11-3
MIL-HDBK-217F
% 12
I I
Ns 5.0 MIL--G153O5 Insulation Famify
Class Code
Nu 16
*UF 8.0
ML 34 I
Military
I
Document
I
Insulation
CL 610 Designator Sheet class
Number
11-4
MIL-HDBK-217F
where:
THS = Hot Spot Temperature (“C)
TA = Inductive Device Ambient Operating Temperature (“C)
AT = Average Temperature Rise Above Ambient (“C)
AT can either be determined by the appropriate “Temperature Rise- Test Method paragraph in the device base
specification (e.g., paragraph 4.8.12 for M IL-T-27 E), or by approximation using one of the procedures
described below.
AT Approximation
Infnrmatinn
.. ... .. ... .
.“. ,
Knnwn
,., ,”....
1 AT Annrqximation
-, w
.yp. —. —
3. Power Loss
AT= 11.5 WL/(Wt.).6766
Transformer Weight
4. Input Power
AT = 2.1 w,/(w@66
Transformer Weight
(Assumes 80% Efficiency)
A = Radiating Surface Area of Case (in2). See below for MIL-T-27 Case Areas
NOTE: Methods are listed in preferred order (i.e., most to least accurate). MIL-C-3901 O are micro-
miniature devices with surface areas less than 1 in2. Equations 2-4 are applicable to devices with
surface areas from 3 in2 to 150 in2. Do not include the mounting surface when determining radiating
surface area,
MIL-HDBK-217F
I
12.1 ROTATING DEVICES, MOTORS
I
I
The following failure-rate model appiies to motors with power ratings betow one horsepower. This model is applicable to
polyphase, capacitor start and run and shaded pole motors. It’s application may be extended to other types of fractional
horsepower motors utilizing rolling element grease packed bearings. The rndel is dictated by two failure modes, bearing
failures and winding failures. Application of the model to D.C. brush motors assumes that brushes are inspected and
replaced and are not a failure mode. Typical appkations include fans and Mowers as well as various other motor
applications. The model is based on Referenoe 4, which oontains a more comprehensive treatment of motor life precktion
methods. The reference should be reviewed when bearing loads exceed 10 percent of rated bad, speeds exceed 24,000
rpm or motor back include motor speed slip of greater than 25 percent.
The instantaneous failure rates, or hazard rates, experienced by motors are not oonstant but increase with time. The
failure rate model in this sectbn is an average failure rate for the motor operating over time period “t”. The motor operating
time period (t-hours) is selected by the analyst. Each motor must be replaced when it reaches the end of this perbd to
make the calculated ~ valid. The averaga failure rate, ~, has been obtained by dividing the cumulative hazard rate by t,
and can be treated as a constant failure rate and added to other part failure rates from this Handbook.
~2 1
=— x 106 Failures/l 06 H0ur6
%[
UB 3+~ 1
-1
50 55000 2.9e+-5
2357
2’534 ‘7A + 273 1
aB = 10 ( ) +
1
4500
20- 7A + 273
[ 10 ( ) + 300
2357
[ TA + 273 1 .83]
-
aw = 10
aB = Weibull Characteristic Life for the Motor Bearing
aw s Weibull Characteristic Life for the Motor Windings
TA - Ambient Temperature (“C)
t = Motor Operating Time Period (Hours)
NOTE: See next page for method to calculate aB and aw when temperature is not constant.
12-1
MIL-HDBK-217F
The following equation can be used to calculate a weghted characteristic life for both bearings and windings
(e.g., for bearings substitute aB for all a’s in equation).
h1+h2+h3+------hm
hm
—+ —+ — +-------—
am
al a2 a3
where:
a= either (%Bor aw
h, = Time at Temperature T,
h3 = Time at Temperature T3
hm = Time at Temperature Tm
T, + T3 T3 + T,
NOTE: T2=2, T4=2
T3
i=
T2
T1
hl h2 h3
Hours (h)
Thermal Cycle
12-2
MIL-HDBK-217F
DESCRIPTION
Rotating Synchros and Resolvers
NOTE: Synchros and resolvers are predominately used in service requiring only slow and infrequent motion.
M-echanical wearout problenis are infrequent so that the electrical failure mode dominates, and no
mechanical mode failure rate is required in the model above.
GB 1.0
GF 2.0
= .00535 exp
% (T~:~3 )85 GM 12
‘IF 6.0
*UC 16
‘UF 25
Size Factor - XS
*RW 26
%s
DEVICE Size 8 or Size 10-16 Size 18 or SF .50
TYPE Smalier Larger MF 14
Synchro 2 1.5 1 ML 36
I
Resolver
CL 680
3 2.25 1.5
I
12-3
—
MIL-HDBK-217F
DESCRIPTION
Elapsed Time Meters
Type k~ Environment ZE
% 1.0
A.C. 20
GF 2.0
Inverter Driven 30
GM 12
Commutator D.C. 80
N~ 7.0
Nu 18
*IC 5.0
Temperature Stress Factor - ZT 8.0
‘IF
Operating T (°C)/Rated T (“C) XT
16
*UC
o to .5 .5 ‘UF 25
*RW 26
.6 .6
SF .50
.8 .8
MF 14
1.0 1.0 ML 38
CL NIA
12-4
MIL-HDBK-217F
Example
Given: Fractional Horsepower Motor operating at a thermal duty cycle of: 2 hours at 10O°C, 8
hours at 20”C, 0.5 hours from 100°C to 20”C, and 0.5 hours from 20°C back to 100”C.
Find the average failure rate for 4000 hours operating time.
The basic procedure is to first determine operating temperature at each time intewai (or averge
temperature when traversing from ow temperature to another, e.g. T2 = (100 + 20/2 = ~“c. ~te~in
aB and aw at each temperature ati then use these vakes to determine a wei@kf average ~ and aw
to use in the ~ e~ation.
2 +0.5+8+0.5
aB = = 19600 hours
2 0.5 8 0.5
6100 + 35000 + 39000 + 35000
2 +0.5+8+0.5
aw = = 146000 hOUB
2 0.5 8 0.5
31000 + 180000 + 1600000 + 180000
= (3++”0’
=
( (4000)2
(19600)3
1
+ 146000
)
X106
12-5
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-R-5757 MIL-R-19648 Mechanical Relay
MIL-R-6106 MIL-R-83725
MI L-R-19523 MIL-R-83726 (Except Class C, Solid State Type)
MIL-R-39016
21.0
‘CYC
(MI L-SPEC)
10
i-io~
TA . Ambient Temperature (oC)
<1.0 0.1
Cycle Rate
(Cycles per Hour) WC
Contact Form Factor - ~ (Lower Quality)
(Applies to Active Conducti ng Contacts) Cycles per Hour 2
r >1000 ( 100 )
I Contact Form I ~c
Cycles per Hour
DPST 1.50
10-1000 I 10
SPDT 1.75
3PST 2.00
4PST 2,50 NO~ :Values of ZCYC for cycling rates beyond the
DPDT 3.00 basic design limitations of the relay are not valid.
‘PDT 4.25 Design specifications should be consulted prior to
4PDT 5.50
I 6PDT 8.00 ‘Va’uation
‘f ‘CYC.
I
13-1
I
I
II
h41L-HDBK-217F
Oualhy % 1
I i b
I
I
con- ~tion Construction Type
R .10
P .30
x I .45 I Dry Rwd 6 18
u .60 Ifbwmv[ I MofcuwWottod 11131.
d In@
M
L
Non-Est.Rol.
:::
3.0
I
6 12
Envimnmont Factor -~ ArmuW(lmngand 5 10
$tE
,
Environment MIL-SPEC LowOrOudity
GB 1.0 2.0 B8mcul Ammtuf6110 20
Poi8fizod AwnmJro(short) 10 20
% 2.0 5.0 100 100
I
GM 15 u
MwcuryWetted
NS 8.0 24 Hqh Spood ArrnmW@(081anc0d A 2
27 78 6 M
N
i
*IC
A~
I 9.0
7.0 15
20
Elut mfiic 9 12
I
% 66
cl WA WA
2 6
CWMctom (short) 7
w m Wchankd Latching 12 z
Cwu?t) OatuK#d
. Ann8tufo 10 20
I 1~ I 5 1 10 I
Iw 1 I I ,. =1 I -. I
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-R-28750 Relay, Solid State
MIL-R-83726 Relay, Time Delay, Hybrid and Solid State
The most accurate method for predicting the failure rate of solid state (and solid state time delay) relays is to sum
the failure rates for the individual components which make up the relay. The individual component failure rates
can either be calculated from the models provided in the main body of this Handbook (Parts Stress Method) or
from the Parts Count Method shown in Appendix A, depending upon the depth of knowledge the analyst has
about the components being used. If insufficient information is available, the following cfefautt model can be
used:
GB 1.0
Solid State .40
GF 3.0
Solid State Time Delay .50
GM 12
Hybrid .50
NS 6.0
Nu 17
*tc 12
Quality Factor - ZQ
‘IF 19
Quality ~Q
‘Uc 21
I Lower
I 4.0 ‘RW
SF
MF
23
12
.40
ML 33
CL 590
13-3
,
+
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-3950 MIL-S-22885 Snap-action, Toggle or Pushbutton,
MIL-S-8805 MIL-S-83731 Single Body
MIL-S-8834
Xp = kb7tcyc7cL7rc7zEFailures/l 06 Hours
I I
SPST 1.0
Snap-action .00045 .034 DPST 1.5
SPDT 1.7
Non-snap Action
I .0027
I .040 3PST
4PST
2.0
2.5
DPDT 3.0
Cycling Factor - Zcyc 3PDT 4.2
b
s I Cycle/Hour 1.0
Environment Factor - nE
>1 Cycle/Hour Number of Cycles/Hour Environment ~E
GB 1.0
Load Stress Factor - ~L
GF 3.0
Stress Load Type -
s Resistive Induct ive Lamp GM 18
0.05 1.00 1.02 1.06 Ns 8.0
0.1 1.02 1.06 1,28
0.2 1.06 1.28 2.72 NU 29
0.3 1.15 1.76 9.49
0.4 1.28 Alc 10
2.72 54.6
0.5 1.48 4.77 18
0.6 1.76 9.49 ‘IF
0.7 2.15 21.4 ‘Uc 13
0.8 2.72
*UF 22
0.9 3.55
1.0 4,77 46
‘RW
14-1
SPECIFICATION DESCRIPTION
MIL-S-88f)5 Basic Sensitive
Ap =L7C
~ ~YCXLZE Failures/l 06 Hours
<0.002 inches)
I I
>1 Cycle/Hour Number of
Cycles/Hour
n = Number of Active Contacts
I
Description MIL-SPEC Lower Quality
%E .10 .10
Environment Factor - xc
I 4-L
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-3786 Rotary, Ceramic or Glass Wafer, Silver Alloy Cotiacts
%G .00003 .06 GM 18
N~ 8.0
Load stress Faotor - ~L
Nu 29
Stress m Load Type
s Resistive Inductive Lamp 10
Alc
0.05 1.00 1.02 1.06
0.1 1.02 1.06 1.28 ‘IF 18
0.2 1.06 1.28 2.72 13 -
0.3 1.15 1.76 9.49 %
0.4 1.28 2.72 54.6 ‘UF 22
0.5 1.48 4.77
0.6 1.76 ‘RW 46
9.49 1
0.7 2.15 21.4 SF .50
0.8 2.72
0.9 3.55 MF 25
1.0 4.77
ML 67
Operating Load Current CL 1200
s. ,
Rated Resistive Load Current
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-2271O Switches, Rotary (Printed Circuit) (Thumbwheel, ln-
Line and Pushbutton)
CAUTION: This model applies to the switching function only. The model does not consider the contribution of any
discrete components (e.g., resistors, diodes, lamp) which may be mounted on the switch. If significant
(relative to the switch failure rate), the failure rate of these devices must be calculated using the
appropriate sectionof this Handbook and added to the failure rate of the switch.
This model applies to a single switch seotion. This type of switch is frequently ganged to provide the
required function. The model must be applied to each section individually.
I
I
%1
‘b 2
.0067
.062
.086
.089
I s 1 Cycle/Hour 1.0
I > 1 Cycie/Hour
I
Number of Cycles/Hour
I
Number of Active Contacts Factor - ZN
14-4
I MIL-HDBK-217F
SPECIFICATION DESCRIPTION
M IL-C-55629 Circuit Breakers, Magnetic, Unsealed, Trip-Free
MIL-C-83363 Circuit Breakers, Remote Control, Thermal, Trip-Free
MIL-C-39019 Circuit Breakers, Magnetic, Low Power, Sealed, TripFree Service
w-c-375 Circuit Breakers, MoJded Case, Branch Circuit and Service
I
= &cnUZQKE Failures/l 06 Hours
1
/
I Magnetic
I
.020
I MIL-SPEC 1.0
I
I Thermal
I
.038
I
Lower 8.4
I
Thermal-Magnetic
I
.038
I *
Environment Factor - n=
Environment
Configuration Factor - XC
GB 1.0
Configuration Zc
GF 2.0
SPST 1.0 GM 15
DPST 2.0
3PST 3.0 Ns 8.0
4PST 4.0 Nu 27
An 7.0
‘IF 9.0
Use Factor - m t
u
*UC 11
Use lru
*UF 12
Not Used as a Power 1.0 *RW 46
OtiOff Switch
SF .50
Also Used as a Power 10 MF 25
On/Off Switch
ML 66
CL tWA
d
14-5
I
I 15.1 CONNECTORS, GENERAL (EXCEPT PRINTED CIRCUIT BOARD)
I
I
I SPECIFICATION” DESCRIPTION s
M
EDIFICATION*
.“C-3607
DESCRIPTION
Coaxial, RF
M IL-C-24308 Rack and Panel
M IL-C-28748 M .-c-3643
.M IL-C-28804 M .-C-3650
M IL-C-83513 M .-c-3655
M M .-C-25516
M L-C-5015 Cimdar M .-(2-3901 2
M IL-C-26482 M .-C-55235
M 1~ M .-c-55339
M L-C-38999 M .-C-3767 Power
L-C-81 511 M .-C-22992
I
●1JOTE: See following page for connector configurations. MIL-C-49142 Triaxial, RF
APPLICATION NOTE: The failure rate model is for a mated pair of connectors. It is sometimes desirable to assgn
half of the overall mated pair connector (i.e., single connector) failure rate to the line replaceable unit and half to the
chassis (or backplane). An example of when this would be beneficial is for input to maintainability prediction to allow a
failure rate weighted repair time to be estimated for both the LRU and chassis. This accounting procedure could be
significant if repair times for the two halves of the connector are substantially different. For a single connector divide kp by
two.
((.+
;: .00009 .00044 .0032 .0062
30 .00011 .00057 .0040 .0078
40
50
60
70
.00014
.00016
.00020
.00023
.00073
.00093
.0012
.0015
.0048
,0059
.0071
.0087
.0099
.013
,016
.020
2. ~= .431 exp
’7’)+
T-’073.6
(R:’y”)
((0+4+
80 .00027 .0019 .011 .026
3. ~= .190e~p T-1298.0
90
100
110
.00032
.00037
.00043
.0023
.0029
.0036
.013
.016
.020
.033
.043
.056
(%:7’)42’)
120 .00050 .0045 .024 .074
130 .00059 .0056 4. ~ = .770 exp ~-1528.8
140 .00069 .0070
((0+27’)+ ~0&:73)4”72)
150 .00080 .0087
160 .00094 .011
170 .0011 .014
To = Internal Contact Operating Temperature (“C)
180 .0013 .018
190 .0016 .022
200 .0019 .029 To = Connector Ambient Temperature + Insert
210 .0023 Temperature Rise
220 .0028
230 .0034 See folbwing page for Insett Temperature Rise
240 .0042 Determination.
250 .0053
r -
“ ff a mating pair of connectors uses two types of
insert materials, use the average of the base failure
rates for the two insert material types. See following
page for inserl material determination.
MIL-HDBK-217F
Insert Material
— Determination
— Insert Tempe rature Rise (AT “I ) Determination
‘-Possible Insert ContacI
Materials 20 16 12
Conf guration Specification A B ‘c D * 2 1 T
Rack and Panel MIL-C-28748 x 3 8 5 2 1
M IL-C-83733 x 4 13 8 4
MIL-C-24308 x x 5 19 13 5 ;
M IL-C-28804 x x 6 27 18 8 3
MIL-C-83513 x x 7 36 23 10 4
8 46 30 13 5
Circular MIL-C-5015 x x 9 57 37 16 6
MIL-C-26482 x x x 10 70 45 19 7
I MIL-C-28840 x x 15 96 41 15
MIL-C-38999 x x 20 70 26
MIL-C-8151 1 x 25 106 39
MI L-C-83723 x 30 54
35 72
Power MI L-C-3767 x x 40 92
w
MIL-C-22992 x x
I
Triiial MIL-C-49142 x x
Insert RF Coaxial Connectors AT= 5°C
Material Temperature
Type Common Insert Materials Ran~e (“C)* RF Coaxial Connectors
A Vitreous Glass, Alumina -55 to 250 (High Power Applications) AT = 50”C
Ceramic, Polyimide
B Diallylphtalate, Melamine, -55 to 200
Fluorosilicione, Silicone
Rubber, Polysulfone,
Epoxy Resin Mating/Unmating Factor - KK
c Polytetrafluorethy lene -55 to 125 Mating/Unmating Cycles*
(Teflon), (per 1000 hours) nK
Chbrotrifluorethylene
(Kel-f)
D Polyamide (Nylon), -55 to 125 o to .05 1.0
Polychloroprene > .05 to .5 1.5
~ne >.5t05 2.0
>5t050 3.0
> 50 4.0
These temperature ranges indicate maximum
=pability of the insert material only. Connectors
Jsing these materials generally have a reduced ●One cycle includes both connect and disconnect.
emperature range caused by other considerations of
:onnector design. Applicable connector
specifications contain connector operating
emperature range,
—
I
I
MIL-HDBK-217F
q = 0.51064
15-3
1 I
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-C-21097 One-Piece Connector
MIL-C-55302 Two-Piece Connector
Failures/l 06 t-iours
Base Faiture Rate - L Connector Ter mrature Ri: ! (AT ‘C) Determination
Amperes c tntad Guac I
To (“C) To (<) Ab
Per Contact 26 22 20
Mating/Unmating Factor - XK
l’vlating/Unmating Cycles*
(Perl 000 Hours)
o to .05 1.0
> .05 to .5 1.5
>.5t05 2.0
>5t050 3.0
>50 4.0
15-4
I
MIL-HDBK-217F
N-1 q
np = exp
()
~
c1 = 0.51064
15-5
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-S-83734 IC Sockets, Plug-in
Failuresll 06 Hours
‘P = %ZPXE
GM 14
Active Pins Factor - np INS 6.0
Number of Active contacts 7tp
Nu 18
N-1 q
np = exp ~
()
q = 0.51064
15-6
-. --- --- .- .
MIL-HDBK-217F
DESCRIPTION
Circuit Boards, Printed (PCBS) and Discrete Wiring
APPLICATION NOTE: For assemblies not using Plated Through Holes (PTH), use Section 17,
Connections. A discrete wiring assembly with electrokms deposit plated through holes is basically a pattern of
insulated wires laid down on an adhesive coated substrate. The primary cause of failure for both printed wiri~
and discrete wiring assemblies is associated with plated through kle pr6blems (e.g., barrel cracki~).
II
.000041 MIL-SPEC or Comparable Institute for 1
Circuit Boards with PTHs Interconnecting, and Packaging
Electronic Circuits (lPC) Standards
Discrete Wiring with Electroless
Deposited PTH (s 2 Levels of Circuitry)
II .00026
Lower 2
I Environment I 7CC
N, Quantity of Wave Soldered Functional
PTHs GB 1.0
GF 2.0
N2
I
Quantity of Hand Soldered PTHs
I GM 7.0
17.1 CONNECTIONS
DESCRIPTION
Connections Used on All Assemblies Except Those
Using Plated Through Holes (PTH)
APPLICATION NOTE: The failure rate model in this section applies to connections used on all assemblies
except those using plated through holes. Use the Interconnection Assembly Model in Section 16 to account
for connections to a circuit board using plated through hole technology. The failure rate of the structure which
supports the connections and parts, e.g., non-plated-through hole boards and terminal straps, is considered to
be zero. Solderless wrap connections are characterized by solid wire wrapped under tension around a post,
whereas hand soldering with wrapping does not depend on a tension induced connection. The followiW
model is for a single co~nection. -- -
sF .50
Upper 1.0 Only MIL-SPEC or MF 9.0
equivalent tools and
terminals, pull test at ML 24
beginning and end of each
shift, color coded tools and CL 420
—
terminations.
411Types 1.0
~xcept Crimp
17-1
,,
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-M-103O4 Meter, Electrical Indicating, Panel Type, Ruggedized
Failures/l 06 Hours
‘P = %nAzFnQzE
Lower 3.4
Application Factor - ~A
Application I Environment Factor - XF
GB 1.0
Alternating Current 1.7
GF 4.0
%! 25
Ns 12
Function Factor - ~F
Function Nu 35
1 ~F
Alc 28
Ammeter 1.0 42
‘IF
Voltmeter 1.0 58
‘Uc
I
Other* I 2.8 ‘UF 73
‘RW 60
18-1
I
MIL-HDBK-217F
SPECIFICATION DESCRIPTION
MIL-C-3098 Crystal Units, Quartz
Ab = .o13(f).23
MIL-SPEC 1.0
Lower 2.1
19-1
—__—_——_——__
—_____ —_—__
___
MIL-HDBK-217F
20.1 LAMPS
SPECIFICATION DESCRIPTION
MIL-L-6363 Lamps, Incandescent, Aviation Sewice
W-L-1 11 Lamps, Incandescent, Miniature, Tungsten-Filament
APPLICATION NOTE: The data used to develop this model included randomly occurring catastrophic
failures and failures due to tungsten filament wearout.
GB 1.0
5 .59
6 .75 GF 2.0
12 1.8
14 2.2 GM 3.0
24 4.5
NS 3.0
28 5.4
37.5 7.9 Nu 4.0
I *IC 4.0
‘Uc 5.0
‘UF 6.0
Util@ion Factor- nu 5.0
*RW
Utilization (Illuminate Hour#
SF .70
Equipment Operate Hours)
MF 4.0
< 0.10 0.10 ML 6.0
0.10 to 0.90 0.72 cL 27
Application Factor - ~A
Application
20-1
. a.. I 1 11 I
MIL-HDBK-217+
SPECIFICATION DESCRIPTION
MlL-F-l 5733 Filters, Radio Frequency Interference
MIL-F-18327 Fitters, High Pass, Low Pass, Band Pass, Band
Suppression, and Dual Functioning (Non-tunable)
The most accurate way to estimate the failure rate for electronic fitters is to sum the failure rates tor the individual
compments which make up the filter (e.g., IC’s, diodes, resistors, etc.) using the appropriate models provided
in this Handbook. The Parts Stress models or the Parts Count method given in Appendix A can be used to
determine individual component failure rates. If insufficient information is available then the following defautt
model can be used.
Failures/l 06 Hours
~=%~xE
GB 1.0
MlL-F-l 5733, Ceramic-Ferrite .022
Construction (Styles FL 10-16, 22, GF 2.0
24, 30-32, 34, 35, 38, 41-43, 45,
47-50, 61-65, 70, 81-93, 95, 96) GM 6.0
NS 4.0
MlL-F-l 5733, Discrete LC .12
Components, (Styles FL 37, 53, 74) NU 9.0
‘RW 11
SF .80
MF 7.0
Quality Factor - ~ ML 15
I Quality
1 CL 120
MiL-SPEC 1.0
I Lower
I
2.9
21-1
l\ I I — ----
MIL-HDBK-217F
22.1 FUSES
SPECIFICATION DESCRIPTION
W-F-1726 Fuse, Caftridge Class H
W-F-1814 Fuse, CaMdge, High Interrupting Capacity
MIL-F-5372 Fuse, Current Limiter Type, Aircraft
ML-F-23419 Fuse, Instrument Type
MIL-F-15160 Fuse, Instrument, Power and Telephone
(Nonindicating), Style FO1
+) “ %‘E‘ai1ure@106‘Wrs
APPLICATION NOTE: The reliability modeling of fuses presents a unique problem. Unlike most other
components, there is very little correlation between the number of fuse replacements and actual fuse failures.
Generally when a fuse opens, or “blows, - something else in the circuit has created an overload condition and
the fuse is sknply functbning as designed. This model is based on life test data and represents fuse open and
shorting failure modes due primarily to mechanical fatigue and corrosion. A short faiture mode is most cornmonty
caused by electrically conductive material shorting the fuse terminals together causing a failure to open
condition when rated current is exceeded.
1.0
W-F-1726, W-F-1814, MIL-F- .010 %
5372, MIL-F-23419, ML-F-151 60 GF 2.0
% 8.0
NS 5.0
Nu 11
AC 9.0
‘IF 12
15
‘Uc
18
*UF
*RW 16
SF .90
MF 10
ML 21
CL 230
J
22-1
I
I
I
MIL-HDBK-217F
I
I
23.1 MISCELLANEOUS PARTS
Vibrators (M IL-V-95)
60-cycle 15
120-cycle 20
400-cycle 40
Lamps
Neon Lamps 0.20
Fiber Optic Cables (Single Fiber Types Only) 0.1 (Per Fiber Km)
Dummy Loads
< 1 Oow 0.010 x ~E
Terminations (Thin or Thick Film Loads Used in Stripline and Thin 0.030 x fiE
Film Ckcults)
23-1
I
MIL-HDBK-217F
—
23.1 MISCELLANEOUS PARTS
Environment Factor - X-
k
,.. .V. V..- -v . W.O, .V -w..-”” (Durnmy Load I
Environment ~E Environment
GB 1.0 GB 1.0
GF 2.0 GF 2.0
GM 8.0 GM 10
NS 5.0 N~ 5.0
Nu 12 N“ 17
‘UF
11
‘UF 22
‘RW
17
*RW 25
SF .50 SF .50
MF 9.0 MF 14
ML 24 ML 36
CL 450 I c, 660
{
23-2
a
MIL-tiDBK-217F
Parts Ccxmt Rellablllty Prediction - This prediction method is applicable during bid proposal
and early design phases when insuff-kient information is avaitable to use the part stress analysis models
shown in the rndn body of this Handbook. The information needed to apptythe method is (1) generk pal
ws (includlng complexity for mkrodrcults) and quantities, (2) part quallty levels, and (3) equipment
environment. The equipment failure rate Is obtained by looking up a generic failure rate in one of the
following tables, muttiptying it by a qualityfactor,and then summing it with failure rates obtained for other
components in the equipment. The general mathematkal expressbn for equipment failure rate with this
method is:
Equation 1
Equation 1 applies if the entire equipment is being used in one environment. If the equipment
comprises several units operating in different environments (such as avionics systems with units in
airborne inhabited (Al) and uninhabited (Au) environments), then Equation 1 should be applied to the
portions of the equipment In each environment. These “environment-equipment” failure rates should be
added to determine total equipment failure rate. Environmental symbols are defined in SeCtion 3.
The quality factors to be used with each part type are shown with the appkabk ~ tables and are not
necessarily the same values that are used in the Parl Stress Anatysis. Microcircuits have an additional
multiplying factor, ~L, which accounts for the maturfty of the manufacturing process. For devices in
production two years or more, no rrmdiiition is needed. For those kI production less than two years, ~
should be ndtiplied by the appropriate XL factor (see page A-4).
ft should be noted that no generic failure rates are shown for hybrid mkrocimdts. Each hybdd is a fakfy
unique devke. Since none of these devkes have been standardized, their complexity cannot be
determined from their name or function. Identically or similarly named hybrids can have a wide range of
complexity that thwarts categorization for pufposes of this prediction method. tf hybrids are anticipated for
a design, their use and construction should be thoroughly investigated on an individual basis with
application of the predktbn model in Section 5.
The failure rates shown In this Appendix wem calculated by assigning model defautt values to the
failure rate modets of Section !5through 23. The speclfk defaultvaJues used for the model parameters are
shown with the ~ Tabtes for mkrocimults. Default parameters for atiother part cfasses are summarized in
the tables startifi on Page A-12. For parts with characterfstks which differ significantly from the assumed
defaults, or parls used in large quantities, the underlying models in the main body of this Handbook can
be used.
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MIL-HDBK-217F
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MIL-HDBK-217F
This appendix contains the detaibd versbn of the VHSICMSI CMOS model contained in Sectbn 5.3. It
is provided to albw more detailed device level design trade-offs to be acxmmplkhed for predominate
failure modes and mechanisms exhibited in CMOS devices. Reference 30 should be consulted for a
detailed derivation of this model.
CN~ RATUSWL
The equations for each of the above failure mechanism failure rates are as follows:
.399 5 2
exp ~ In (t + to) - In t500x
+ (t+to)a~x (( ) )1
=Ox
‘TYPEOX = .~ for Custom and Logic Devices, 1.23 for Memories and Gate Anays
MIL-HDBK-217F
AR .21 cm2
2
%
Doox Oxide Defect Density (tf unknown, use — where X. = 2 w and X~ is the feature
()%
size of the device)
DR 1 Def ect/cm2
(Actual Time of Test (in 106 hrs.)) ● (ATOX (at Junction s~eenjm tern.) (in ~))”
‘Tox
Temperature Acceleration Factor, = exp ‘3 - (+ - *)]
[ 8.6 I7x1O 5
1
-192 (~ - *)
%(-JX e
Eox Maimm power &Jppiy Votbge VDD, divided by the gate oxide thickness (in
MV/cm)
1.3x1022 (QML)
t500x (in 106 hrs.)
ATOX ‘Vex
~ox Sgma obtained fmm test data of oxide faibres fmm the same or similar process. If
not avaiiable, use a Oox value of 1.
B-2
—
4
MIL-HDBK-217F
F FQw
1
A %YPEMET ‘OMET ~ 00102 ~-1 “’8 ‘O)(A
& =
AR ,~E~‘(e-’.’8‘TME+ )
[ ‘R -
+[(,+;fl=e.P[~(
l.(t+to)-,.t50METfJ
= Total Chip Area (in cm 5
= .88 for Custom and Logic Devices, 1.12 for Memory and Gate Arrays
= .21 cm2
‘R
2
Xo
= Metal Defect Density (tf unknown use (—) where ~ = 2 pm and X~ is the feature size of
‘OMET x~
the device)
= 1 Defect/cm*
‘R
= exp
[ 8.6;yj0-5 (~ - A)] (TJ =TCASE +,JcP (inOK)~
=A ‘= (at Screening Ternp (in ‘K)) ● (Actual Scmenhg Tune (in 106 hrs))
J u The mean absoMe value of Metal Current Density (in 106 Amps/cm2)
a = slgrna otXained from test data on electmnigration failures from the same or a similar
WT
process. If this data is not available use cm = 1.
B-3
MIL-HDBK-217F
)1
-.5
In (t + to) - In t50
2 HC
%c (
.039
% tic = exp
[ 8.617x10-5
Id Drain Current at Operating Temperature. If unknown use id = 3.5 e ‘“00’57‘J ‘in ‘K) (WV
to ATW (at wreening Temp. (in ‘K)) ● (Test Duration in 106 hours)
ATIC)N F~~TlOf!l
-,0- [+ -4$1
exp (where TJ = Tc + 8JCP (in ‘K))
[ 8.617x1O 5
ATmn (at screening junotion temperature (in ‘K)) ● (actual screening time in 106 hrs.)
B-4
MIL-t-iDBK-217F
DtP 1.0
Pin Grid May 2.2
Chip Carner (Surface MOUM T=hno~y) 4.7
399 -.5
‘PH -
t~~”
exp
[(~PH2
I
In(t) - In(tsop”))g for plastc packages
2.96
%0
Pt+
86x 10-6 exp ‘2 - (;
[ 8.617x1O 5
- *)] exp ~
[1
TA ArWent Temp. (in “K)
-+1+
(mL’230[+ (l-DC)(RIi) whereTJ= Tc + eKp On“K)
(for example, for 50% Relative Humidity, use RH = .50)
.74
B-5
MIL-HDBK-217F
-.0002 VTH
%0s = “““ - “OOo:;&-
VTH = ESD Threshold of the device using a 100 pF, 1500 ohm discharge model
-.423
= exp
(+ - A)]
[ 8.6317x10-5
= ATMl~ (at Screening Terrp (in “K)) ● Actual Screening Time (in 106 hours)
B-6
I 7 -an 1 AC
MIL-HDBK-217F
APPENDIX C: BIBLIOGRAPHY
Documents with AD number prefix with the letter “B” or with the suffix “L”: These documents are in a
“Limfted Distributbn” category. Contact the Defense Technical Information Center for_
procedures.
The year of publiition of the Rome Laboratory (RL) (formerly Rome Air Development Center (RADC))
documents is part of the RADC (or FL) nunber, e.g., RADGTR-66-97 was published in 1968.
2. “ReliabiMy Model for Miniature Blower Motors Per MIL-B-23071 B,” RADC-TR-75-178, AD A013735.
This study devebped new faiture rate models for relays, switches, and connectors.
This study developed new failure rate models for resistors, capacitors and inductive devices.
L-1
.—
MIL-HDBK-217F
APPENDIX C: BIBLIOGRAPHY
This study devebped failure rate nmdek for magnetic bubble memories and charge~upkf
mernortes.
15. “Printed Wiring Assembly and Interconnection ReliabMfy,” RADC-TR-81 -318, AD Al 11214.
This study dwebped faihn fate modets for printed wtrfng asae~s, solderless wrap
assanbfies, wrapped and soldered assemblies and discrete wirfng assemblies with
ebctroless depostted plated through holes.
17. “RADC Thermal Guide for Reliability Engineers,” RADC-TR-82-1 72, AD Al 18839.
This report devebped failure rate prediction procedures for magnetrons, vidicions, cathode
ray tubes, semiconductor lasers, helium-cadtim lasers, heiiim-neon lasers, Nd: YAG lasers,
electronic filters, sofid state relays, time delay relays (electronic hybrid), circuit breakers, I.C.
Sockets, thumbwheel switches, electromagnetic meters, fuses, crystals, incandescent lamps,
neon gbw lamps and surface acoustic wave devices.
19.
This report contains failure rate data on rnechanicaf and electromechanical parts.
TMs study kwestigated the reliability performance h@ories of 300 Satellite vehicles and is the
basis for the halving of all model %E factors forMIL-HDBK-217E to MIL-HDKB-21 7E, Notice 1.
22. “Surface Mount Technology: A Reliability Review; 1986, Available from Reliabilii Anatysis Center,
PO BOX 4700, Rome, NY 13440-8200, 800-526-4802.
23. ‘Thermal Resktames of Joint Army Navy (JAN) Certified Microcimuif Pa&ages,” RADC-TR46-97,
AD B1084I7.
24. “Large Scale Memory Emr Detection and Correction? RADC-TR-87-92, AD B1 17785L.
This study developed models to cakwlate memory system reliiility for memories
incorporating error detecting and correcting codes. For a summary of the study see 1989
IEEE ReliabiMy and Maintainability SymposUm Proceedings, page 197, “Accounting for Soft
Errors in Memory Reliability Prediiion.a
25. “Reliability Analysis of a Surface Mounted Package Using Finite Element Simulation,” RADC-TR-87-
177, AD A189488.
c-2
MIL-HDBK-217F
APPENDIX C: BIBLIOGRAPHY
28. “Reliability Prediction Models for Discrete Semiconductor Devices, - RADC-TR-88-97, AD A200529.
This study developed new failure rate prediction modets for GaAs Power FETS, Transient
Suppressor Diodes, Infrared LEDs, Diode Array Displays and Current Regulator D-.
29. “Inqxmt of Fiber Optics on System Reliability and Maintainabilii,” RADC-TR-88-124, AD A2CH946.
This study provides the basis for the VHSIC model appearing in MIL-HDBK-21 7F, Section 5.
31. “Reliability Assessment Using Finite Element Techniies,m RADC-TR-89-281, AD A21 6907.
This study addresses surface mounted solder interconnections and miorowire board’s plated-
thru-hole (PTH) connections. The report gives a detailed account of the factors to be
considered when performing an FEA and the procedure used to transfer the results to a
reliability figure-of-merit.
This study provides the basis for the revisedmicmchwit models (except VHSIC and Bubble
Memories) appearing in MIL-HDBK-217F, Sectii 5.
33. “Improved Reliability Prediction Model for Field-Access Magnetic Bubble Devices,” AFWAL-TR-81-
1052,
c-3
. ——
---- . .. .
I
MIL-HDBK-217F
APPENDIX C: BIBLIOGRAPHY
Review AcWtWs:
Army - Ml, AV, ER
Navy - Sl+, AS, OS
~rForce -11, 13, 14, 15, 18,
19,99
User Activities:
Army - AT, ME, GL
Navy - CG, MC, YD, TD
Alr Force -85
c-4
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amsnd mnuactd nquhm9nts.
(Fo#dahg lt?ishe)
OFFKXAL BUSINESS
FOR PRtVATE USE S300
t331ALTY
\ l~S =LY MAIL
n IN THE
UNITED STATES
Rome laboratory
AlTN: RIJERSS
Griffiss AFB, NY 13441-5700
... . . , ..
STANDARDIZATION DOCUMENT IMPFtOVEhtENT PROPOSAL
(set?hstructbn - I?eveme Ski@
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Wording
6. REMARKS
‘a
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