Originator : Consortium PT. Timas Suplindo – PT. Inti Karya Persada Tehnik
CPGL Group Owner : Project
Area : Suban
Location : Suban General
System : General
Document Type : Procedure / Work Instruction / Job Note
Discipline / Sub Discipline : Project / Construction
Old CPGL Document No. : -
Printed initials in the approval boxes confirm that the document has been signed.
The originals are held within Document Management.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 2 of 26
Revision Sheet
ConocoPhillips (Grissik) Ltd.
TABLE OF CONTENTS
1 PURPOSE.............................................................................................................................................5
2 REFERENCE ........................................................................................................................................5
3 HSE REQUIREMENT ...........................................................................................................................6
4 DEFINITION ..........................................................................................................................................7
5 GENERAL SAFETY AND QUALITY REQUIREMENT ........................................................................8
6 LAY OUT WORKING AREA ............................................................................................................. 10
7 ERECTION SEQUENCE DIAGRAM ................................................................................................. 11
8 ERECTION WORK ............................................................................................................................ 12
9 MAN POWER, EQUIPMENT & TOOLS ............................................................................................ 26
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 4 of 26
ATTACHMENT
1. Rigging Plan 23 SAE 100/200/300/400/500
2. Mechanical Interface Drawing
3. Package Lift kit
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 5 of 26
1 PURPOSE
1.1 Provide instructions and guidance to the Mechanical, Rigger, Signalman, Crane
Operator, Transport Operator and peoples involved in the lifting process, installation
and the mobilization of Gas Turbine Compressor Package conducted safely, with no
accidents/incidents to workers, equipment damaged and not disrupt the production
process (Loss Production Opportunity – LPO).
1.2 If the conditions are not met, then the people involved in the process of the installation
have the rights to stop the work.
1.3 This Document coverage all equipment 23 SAE 100/200/300/400/500 installation, such
as:
Compressor Skid (Single body, 1st stage combined with 2nd stage) - 23CAE-
100/200/300/400/500
Gas Turbine DriverSkid - 23CDT-100/200/300/400/500
Inlet & Exhaust Duct (include silencer, damper, filter, louver etc.),
Lube Oil Cooler package (include structure and platform) - 23HAL-
110/210/310/410/510,
Turbine Air Inlet package (include structure and platform),
And all Gas Turbine Compressor accessories.
2 REFERENCE
The requirements contained in the following latest edition of codes, standards and specification shall
form and integral part of this specification in the manner and to the extent specified herein:
3 HSE REQUIREMENT
All personnel involved in the lifting process installation and the mobilization of Gas Turbine
Compressor package must meet minimum relating to Health Safety and Environment – HSE
as -follows:
3.1 Was declared fit to work in the area of COPI refers to the medical Check up (MCU) that
have been verified by the COPI medical team
3.2 Has the training on:
HSE Induction and orientation, PPE, and i Care
Permit To Work – PTW Level – 1 for all workers.
Permit To Work – PTW Level – 2 for Work Leader.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 7 of 26
Complete all required safety training modules as per COPI HSE plan (e.g
confined space entry and rescue, working at height, and etc)
3.3 MTS (man power tracking system) card shall be valid
3.4 Confined space certificate shall be valid for personnel who will enter in to inside of vessel
4 DEFINITION
4.1 Telescopic Crane
A mobile crane with the necessary equipment to travel at speed on public roads, and on
rough terrain at the job site using all-wheel and crab steering. Ability of Truck-mounted
Cranes and the maneuverability of Rough Terrain Cranes.
Use of lifting gear must meet suitably requirements to the weight of the load to be lift and
the lifting pol referring to the lifting plan and to ensure lifting gear is still suitable and safe in
the appointment process, each of lifting gear must have:
Identity Number
Figure safe working limit (Working Load Limit – WLL or safe Working Limit –
SWL)
Color Coding or last of date inspection and valid.
All rigging gear must be certified with updated certificates.
4.4 Crane Operator
Crane operator is someone who is in charge of operating the crane with the standard
competent and have operating permit (must have Migas certificate). Crane operator only
accepts orders form signal man in the process heavy lifting.
4.6 Rigger
Rigger is a person who is in charge to tie and install lifting gear to the equipment be lifted.
Rigger must have Migas certificate.
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 8 of 26
Working area
GTC
START
Material
Receiving
Inspection Hand Over Foundation
from Civil
Package protection
Pre-Alignment
Piping Alignment
FINISH
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 12 of 26
8 ERECTION WORK
8.1 Preparation Work
Installation of packages shall follow Solar Turbine Installation Guidance
Figure 7: Compressor
Figure 8: Turbine
Covering by Zinc
using tarpaulin
8.2.7. Pre alignment checking requirement shall follow Solar turbines MID
Figure 11: Sole plate sit on padding and lock with temporary lock
Figure 12: Sole plate sit on padding and lock with temporary lock (Support with Wooden)
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 19 of 26
8.2.14. Alignment turbine to gearbox and compressor to gearbox shall follow requirement on
Solar turbines MID
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 20 of 26
8.2.16. Install Rain stack, Turbine Duct, Turbine exhaust and Exhaust Silencer (Parallel)
Verify orientation of emission sampling ports on rain stack before final installation to
ensure alignment with access platform. Install Scaffolding around Exhaust Silencer as
a people access to install Rain Stack.
Scaffolding
Stack
Figure 14: Install rain stack (DUCT,EXH, TRANSITION,45X77 and SILENCER, EXHAUST)
Duct Inlet
Figure 19: GTC Installation Air Inlet and Lube Oil Cooler
Work Instruction C-84567-SB-YY4-PRO-GN-00-0055 Rev. 0B
GAS TURBINE COMPRESSOR INSTALLATION METHOD
ConocoPhillips (Grissik) Ltd. Page 24 of 26
Safety concerned all rigging provided for the lifting activities shall be inspected, checked and correlated
against the individual certification for each item (original test certificate and periodic inspection/test)
Equipment shall be tested/checked as valid safety regulation. Gas Turbine Compressor Package must
inspect first before installing by equipment installer. Inspection must inspected by company and must
be documented with Quality Control Team. Measuring tools shall be periodically calibrated as valid
metrology regulation. Gas Turbine Compressor Package installer shall provide equipment and tools
but not limited to the following list.