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L&T-RAMBØLL

.
CONSULTING ENGINEERS LIMITED
Client: Dedicated Freight Corridor Corporation of India Ltd
Project: Project No.:
Designing and Developing Detailed
Drawings for Superstructure of standard C1093502
RDSO spans
Title: Document No.: Rev.:
Detailed Design Notes for 61m span
(Welded Through Type) Truss Girder DN002 A
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LIMITED and must not be passed on to any person or body not authorised by us
FO\Outputs\Design Notes\DN002 RevA\DN002-RA-AMR-Detailed Design
to receive it nor be copied or otherwise made use of either in full or in part by
Notes and Calculations for 61 m span (Through Non-Ballasted type) Truss
such person or body without our prior permission in writing.
Girder

Notes:

Revision Details:

A 08062010 Detailed Design AMR SPD KGN


0 11122009 First Submission AMR SPD ASV
Init. Sign. Init. Sign. Init. Sign.
Rev. Date Details
Prepared Checked Approved
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

TABLE OF CONTENTS

1 Introduction ..................................................................................................................................1

2 General Arrangement .................................................................................................................1


2.1 Arrangement of Truss ...............................................................................................................1
2.2 Arrangement of Railway Floor ..................................................................................................2
3 Overall Design Assessment ........................................................................................................2
3.1 Structural Model .......................................................................................................................2
4 Load Categories and Combinations .........................................................................................4
4.1 Permanent Loads ......................................................................................................................4
4.2 Variable Loads ..........................................................................................................................4
4.3 Incidental Loads .......................................................................................................................4
4.4 Load Combinations and Permissible Stresses ..........................................................................4
5 Load Application and Assessment of Critical Load Position .............................................6
5.1 Permanent Loads ......................................................................................................................6
5.1.1 Dead Load .......................................................................................................................6
5.1.2 Superimposed dead load.................................................................................................6
5.2 Variable Loads ..........................................................................................................................7
5.2.1 Railway Live Load & Braking/ Traction forces ...............................................................7
5.2.2 Racking force ..................................................................................................................7
5.2.3 Fatigue Loading ..............................................................................................................7
5.3 Incidental Loads .................................................................................................................... 10
5.3.1 Wind Load ................................................................................................................... 10
5.3.2 Seismic Load ................................................................................................................ 11
5.3.3 Temperature Loads ...................................................................................................... 12
5.3.4 Bearing Friction ........................................................................................................... 12
6 Design of members ................................................................................................................... 12

7 Check for Global stability ........................................................................................................ 13

Appendix A – Design of Bottom chord members ...............................................................................1

Appendix B – Design of Top chord members & End Rakers .............................................................1

Appendix C – Design of Diagonal members ........................................................................................1

Appendix D – Design of Vertical members ..........................................................................................1

Appendix E – Design of Top lateral bracings ......................................................................................1

Appendix F – Design of Bottom lateral bracings ................................................................................1

Appendix G – Design of Top cross girders .........................................................................................1

Appendix H – Design of Bottom cross girders ...................................................................................1

Appendix I – Design of Stringers ..........................................................................................................2

Appendix J – Fatigue Analysis of Bottom Cross Girders and Stringers ..........................................1

Appendix K – Design of Portal and Sway Bracings............................................................................1

Appendix L – Design of Braking Girder ...............................................................................................1

Table of Contents
Page i
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Appendix M – Design of Connections ..................................................................................................1

Appendix N – Input data for STAAD Model .........................................................................................1

LIST OF FIGURES
Figure 1 STAAD model ............................................................................................................................3
Figure 2 Bearing arrangement .................................................................................................................3

LIST OF TABLES
Table 1 Load combinations ......................................................................................................................4
Table 2 Permissible stresses* ..................................................................................................................5
Table 3 Support reactions Fx (kN) ........................................................................................................ 12
Table 4 Support reactions Fy (kN) ........................................................................................................ 12
Table 5 Support reactions Fz (kN) ........................................................................................................ 13

Table of Contents
Page ii
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

1 Introduction
This report presents the detailed design and calculations involved for the simply supported
superstructure (63m span c/c bearings) of the Non-Ballasted Through Triangulated Truss
Bridge.

The details of the analysis for the superstructure (including loads, sections, results of
analysis) and design calculations are presented in this report. These analysis models cover
superstructure elements such as truss elements consisting of top chords, bottom chords,
diagonal members, vertical members, top & bottom cross beams, bottom stringers, top &
bottom lateral bracings, portal & sway bracing, braking bracings, stringer bracings etc.

The models considered in this report are described in Section 3. This report is to be read in
conjunction with the latest Design Basis Note.

2 General Arrangement
The superstructure is primarily a truss type. The two planes of the truss are placed 6.4m
apart so as to be able to provide a broad gauge railway line at the bottom level of the
superstructure. The height of the truss is 10m. The truss planes are connected together
through top & bottom cross girders, top & bottom lateral bracing, braking girder & portal and
sway bracings.

2.1 Arrangement of Truss


The cross sectional shapes and their dimensions of the truss members are as listed below:

• The top and bottom chords are hollow box sections. The top chord sections are 558
mm deep and 525 mm wide. Top flange of top chord has 75mm projection on each
side. First two Bottom chords are 554 mm deep and 525 mm wide with web plate
thickness 20 mm and the middle bottom chords are 558 mm deep and 525 mm wide
with web plate thickness as 45 mm.

• End Rakers are also hollow box sections, which are 567 mm deep and 525 mm wide.
Top flange has 75 mm projection on each side.

• The diagonals are I-sections of flange width 500, 450, 400 mm respectively for the
first three diagonals having 550 mm depth with web plate thickness of 12 mm.

• The verticals are I-sections of flange width 320mm and depth 550 mm with web plate
thickness of 10 mm and flange thickness of 16 mm.

• All the intermediate top cross girders are I-sections, 350 mm deep, having flange
width 200 mm whereas the End Top Cross girders are 400 mm deep, having flange
width 250 mm. All the bottom cross girders are also I-sections with 440 mm width and
1393 mm depth.

• Railway stringers are I-sections of depth 1018 mm and width 500mm.

Introduction
Page 1
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

• Top lateral bracings are having star angle configuration with ISA angle sections of
200 x 200 x12, bottom lateral bracings are also star angles with ISA angle sections
200 x 200 x 12, 150 x 150x 12, 130 x 130 x 12, 110 x 110 x 12 respectively from
either end. Bottom lateral bracings are connected with the stringers at two points.

• Portal bracings are 2 ISA angle sections of 100 x 100 x 10 placed back to back,
whereas Sway bracings are 2 ISA angle sections of 75 x 75 x 8 placed back to back.

2.2 Arrangement of Railway Floor


The rail tracks are laid on steel channel sleepers (as per RDSO Standards) which are
supported on stringers. Stringers are placed at a spacing of 1.9 m. The stringers are
connected to the bottom cross girders.

Based on the truss panel sizes, the centre to centre distance between bottom cross girders is
kept 7.875 m. The ends of the cross girders are connected with the vertical members and
diagonal members of the truss.

The stringers are designed for carrying the train load and transverse forces due to wind on
train, seismic forces, raking forces, overturning effect and fatigue stresses. Stringers transfer
these loads to the bottom chord joints through bottom cross girders.

3 Overall Design Assessment


As envisaged in Design Basis Notes the models described herein this report are analysed for
various load cases. Based on the analysis of the Model, sections have been chosen and
validated as per various clauses of Design Basis Note and the relevant codes mentioned
therein.

3.1 Structural Model


Three dimensional beam model of the superstructure (shown in Figure 1) is created using
STAAD Pro software to analyze the effects of the various loads.

The basic features of the model are:

1. Linear elastic elements.


2. All elements are beam elements, except bracings, which are truss elements.
3. Bottom chords, stringers, cross girders, bottom lateral bracings are modelled at the
same level (bottom chord centre) and then offsets are provided accordingly.
4. The joints in the plane of truss are idealised as moment resisting joints.
5. The railway stringers are connected with the bottom cross girders by shear
connections.
6. The bottom cross girders are connected with the bottom chords joints by shear
connections.
7. The top cross girders are connected with the top chords joints by shear connections.

Overall Design Assessment


Page 2
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

8. Bracings are modelled as truss members.


9. Portal bracings are provided in the end panels (connected with end top cross girder
and end rakers).
10. Sway bracings are provided in the intermediate vertical panels (connected with top
cross girders and verticals).
11. Braking Girders are modelled at both the ends.
12. All loads are applied as static loads – either as member loads or nodal loads.
13. Bearing arrangement is shown in Figure 2.

Figure 1 STAAD model

Figure 2 Bearing arrangement


63m

1001 1009

6.4 m

9
1

Overall Design Assessment


Page 3
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

4 Load Categories and Combinations


The various permanent and transient loads acting on the bridge are described in this section.
The following load categories are recognized as described in the Design Basis Note.

4.1 Permanent Loads


Self Weight of Truss and sideways
Superimposed dead load

4.2 Variable Loads


Railway Live Load
Braking / Traction Load
Racking Load
Fatigue Loading

4.3 Incidental Loads


Wind Load
Wind Load without Live Load
Wind Load with Live Load
Seismic Load
Longitudinal Seismic Load
Transverse Seismic Load
Vertical Seismic Load
Temperature Load
Bearing Load

4.4 Load Combinations and Permissible Stresses


The load combinations are taken as per Section 5.2.7 of the Design Basis Note. The
following table (Table 1) showing the various load combinations and increase in permissible
stresses is reproduced below for an easy reference.

Table 1 Load combinations


Load Combinations
In - Service Wind Seismic Fatigue Erection
L T
Loads I II III IV V VI VII VIII
Permanent Loads
- Self Weight of Truss 1 1 1 1 1
-Superimposed Dead
1 1 1 1 1
Load (SIDL)
Variable Loads
- Rail Traffic (without
1 1 1 1 1
centrifugal force)
- Rail Traffic CDA
1 1 1 1 1
(Impact)
- Rail Braking Forces and
1 1 1 1
Tractive Forces
Incidental Loads
- Wind Load
1 1
adverse/relieving
- Temperature Effects
1 1 1 1 1
(change and differences)
Load Categories and Combinations
Page 4
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

- Bearing Friction 1 1 1 1
- Temporary Construction
Load
- Seismic Forces 1 1
Factor for increase in permissible stresses, IRS Steel Bridge Code (Clause 3.5)
Steel solid web As per
members (IRS) 1 1.167 1.167 1.167 1.167 Euro
Code
Steel truss members As per
(IRS) 1.167 1.333 1.333 1.333 1.333 Euro
Code

Note: All the members are checked for fatigue loading also as per Euro Codes.

The permissible stresses for various grades of steel are in accordance with IRS codes. The
IRS codes refers to IS 2062 for mild steel and IS 8500 for high tensile steel. The permissible
stresses for all the members are listed in Table 2.

Table 2 Permissible stresses*


S No
GRADE E250B E350
IS Code IS: 2062 IS: 2062
1 σsy 240 330
2 Direct Tension (0.6 σsy) 144 198
3 Direct Compression (0.58 σsy) 139 191
4 P (Clause 3.8) (0.685 σsy) 164 226
5 Bending in
5.1 Plates (0.653 σsy) 157 215
5.2 Box d/t < 85 (0.625 σsy) 150 206
5.3 Box d/t > 85 (0.592 σsy) 142 195
6 Shear
6.1 Max (0.425 σsy) 102 140
6.2 Average (0.36 σsy) 86 119
7 Bearing 189 260
* The permissible axial compressive stress is considered as per Clause 3.8 of IRS Steel
Bridge Code. The permissible stress in axial compression is estimated as

P
Pac =
 l l mPac 
1 +  0.18 + 0.0008  sec 

 r r 4E 

Where

Pac is the allowable working stress on effective cross section for compression member

P is the values depending upon the yield stress fy of the material

Load Categories and Combinations


Page 5
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

m is the load factor = 1.7

E is the Young’s modulus = 21100 kg/mm2

r is the least radius of gyration of compression member

l is the effective length of the compression member

The allowable stress for different values of l/r is listed in Table IV of IRS Steel Bridge Code.

For members in bending compression the permissible stresses are modified as per Clause
3.9.1 of IRS Steel Bridge code.

5 Load Application and Assessment of Critical Load Position

5.1 Permanent Loads

5.1.1 Dead Load

The permanent loads are due to the self-weight of the truss and rail fixtures and sideways,
while the live loads are due to railway. The assumptions for analysis and design are in
conjunction with the Design Basis Note.

The unit weight of steel used for the estimation of dead load is 78.5 kN/m3. The dead load of
the truss is applied using the self weight command. The sideways dead load is applied at the
bottom of verticals as join loads. The weight of truss members is increased by 25% to
account for the stiffeners, diaphragms, gussets, rivets etc.

5.1.2 Superimposed dead load

The load due to rail fixtures consists of weight of rails, guard rails and sleepers. The load
calculations are shown below-

Weight of rail + ch. rail = (60+68)*2 kg/m

Weight of sleepers = 260 kg /sleeper (Channel Sleeper)

Sleeper density = 1660 per km

The weight of rails and sleepers is applied on the stringer beams as uniformly distributed
load.

Load acting on one stringer = [(60+68)*2*9.8/1000+260*(1660/1000)*9.8/1000]/2

= 3.37 kN/m

Load Application and Assessment of Critical Load Position


Page 6
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

5.2 Variable Loads

5.2.1 Railway Live Load & Braking/ Traction forces


The Modified Broad Gauge for Dedicated Freight Corridor load (for 32.5 t loading revised
standards) is taken from the Design Basis Note. This load is applied on the structure with
corresponding Coefficient of Dynamic Augment (CDA).
The sideway live load is calculated with dynamic impact consideration and applied as nodal
loads at bottom end of verticals. This live load was calculated as follows-

Effective Live load including dynamic


Span effect
Span< 7.5m 4.07 kN/m2

7.5<span<30 Linearly varying from 4.07


m kN/m2 to 2.89 kN/m2
Span>30 m {13.3+400/L} {(17-w)/142.8}
kN/m2
L = eff. Span of bridge in meter
W = width of foot-way in meter

The effects of braking and traction are also considered. The Equivalent Uniformly Distributed
Load (EUDL) for bending, CDA, and the braking loads are also taken from ‘Design Basis
Note Live Loads for Dedicated Freight Corridor’. The horizontal braking load is applied on the
stringers.

The horizontal braking force on the bridge is considered as per ‘Design Basis Note
Longitudinal Loads for Dedicated Freight Corridor’.

5.2.2 Racking force

As per Clause 2.9.1 of IRS Bridge Rules, the lateral load due to racking force need not be
taken into account when calculating stresses in the chords or flanges of main members.
Hence a lateral load of 6.86 kN/m on each stringer is considered for the design of stringers.

5.2.3 Fatigue Loading

Fatigue analysis is carried out as per EURO codes (Eurocode-3: Design of steel structures –
Part 1-9: Fatigue – prEN 1993-1-9). First of all, all the 7 type of trains as listed in design
basis note are considered. Their total no. of cycles in the design life (120 Years) has been
calculated, which is calculated as follows-

Train Type No. of trains per day No. of trains in the entire
design life (120 years)

Type-1 (Double headed 6 =(365x120+120/4)x6


diesel loco + 75 Gondola) =262980

Load Application and Assessment of Critical Load Position


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Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Type-2 (2 x (2WAG9H + 55 4 175320


Gondola))

Type-3 (Bo-Bo + Bo-Bo + 40 4 175320


Gondola)

Type-4 (Double Headed 25 T 6 262980


loco + 75 Gondola)

Type-5 (Double headed 22.5 9 394470


T loco + 55 Gondola)-loaded

Type-6 (One electric loco 2 87660


+Bo-Bo+Bo-Bo+40 Gondola)

Type-7 (Double Headed 22.5 2 87660


T loco + 55 Gondola)-empty

Total 33 1446390

As the total no. of run of trains is equal to the total no. of cycles for the main members of
truss, damage factor for main members is calculated for 1446390 cycles, whereas stringers
and bottom cross girders are subjected to significantly higher no. of cycles than this, so for
them, corresponding to each run of train, stress cycles are plotted and by reservoir method
cycles are counted in order to calculate the damage factor.

Fatigue parameters:

1. Partial factor for fatigue strength- γMf = 1.15 (by Table 3.1)

2. Partial factor for equivalent constant amplitude stress ranges- γFf = 1 (by Table 3.1)

3. Reference value of fatigue strength at NC = 2 million cycles-

∆σC = 100 (Table 8.2)

∆τC = 100 (Table 8.2)

4. Fatigue limit for constant amplitude stress ranges at the no. of cycles ND –
1/ 3 1/ 5
2  2 
∆σ D =   ∆σ C ∆τ L =   ∆τ C
5  100  (By cl. 7.1(2))

Hence, ∆σD = 73.68, ∆τL = 45.73

Damage Factor calculation:

1. For Stringer & Bottom cross girder-

Damage factor is calculated for bending as well as shear.

Load Application and Assessment of Critical Load Position


Page 8
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

For every run of each train, stress cycle has been plotted and then corresponding to
various stress ranges obtained, no. of cycles in design life (n) has been calculated by
Reservoir method.

n
DamageFactor = ∑
NR
NR is the endurance in cycles w. r. t. that stress range. And this damage factor is sum
of such damage factors calculated for all the run of all type of trains in entire design
life.

NR is calculated as follows-

1. For Bending-

If n < = 5 x 106 (for any bending stress range ∆σR, from stress cycle plot)-

3
 ∆ σ C × γ Ff 
N = 2 × 10 6
× 
γ 
 Mf × ∆ σ R
R

And if n > 5 x 106 (for any bending stress range ∆σR, from stress cycle plot)-

5
 1
∆σ C × γ Ff 
 2  3

N R = 5 × 10 ×   ×
6
 5  γ Mf × ∆σ R 
 
2. For Shear-

If n < = 108 (for any shear stress range ∆τR, from stress cycle plot)-

5
 ∆τ C × γ Ff 
N R = 2 × 10 6 ×  
 γ × ∆τ 
 Mf R 
And if n > 108 (for any shear stress range from stress cycle plot)-

Check for cut off limit ∆τL

The net damage factor for fatigue, hence calculated both for bending and shear must be
lesser than 1

2. For main members of truss and bracings-

Here total n = 1446390

Load Application and Assessment of Critical Load Position


Page 9
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Hence, NR is given by-

3
 ∆ σ C × γ Ff 
N = 2 × 10 6
× 
γ 
 Mf × ∆ σ R
R

Where- γMf = 1.15, γFf = 1 and ∆σC = 100

To calculate ∆σR-

Among all the live load cases, various possible combinations of stresses were
formulated by “F/A ± My/Zy ± Mz/Zz” for maximum and minimum live load cases and
then by their maximum absolute difference ∆σR was obtained.

Then,

n
DamageFactor =
NR
The damage factor hence calculated must be lesser than 1

5.3 Incidental Loads


Incidental loads include the loads due to wind and earthquake.

5.3.1 Wind Load

Wind load is estimated according to IS 875: Part 3 and applied as per Clause 2.11 of Bridge
Rules. As per Clause 2.11.2 of Bridge Rules, if the wind pressure exceeds 1.47 kN/m2 the
bridge shall not be considered to carry any live loads. The details of the estimation of wind
load as per IS: 875 are shown below:

Basic wind speed = 47 m/s (Refer Clause 5.2 & Fig1of IS 875 Part 3)

Design wind speed, Vz = Vb k1 k2 k3 (Refer Clause 5.3)

Design life = 120 yrs

Risk coefficient, k1 factor = 1.10 (Clause 5.3.1 and Table 1)

Terrain category =1 (Clause 5.3.2)

Class of structure =C

Height of structure = 15 m

Terrain, height and structure size factor, k2 = 1.03 (Table 2)

Topography factor, k3 = 1.0 (Assuming plain topography, Cl 5.3.3)

Load Application and Assessment of Critical Load Position


Page 10
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Design wind speed Vz = 47 × 1.10 × 1.03 × 1.0 = 53.04 m/s

Design Wind pressure pz = 0.6 Vz2 (Refer Cl. 5.4)

Design wind pressure, pz = 0.6 Vz2= 0.6×53.04x53.04= 1687.99 N/m2= 1.688 kN/m2

This loading is greater than 1.47 kN/m2, hence live load need not be considered along with a
wind load of 1.688 kN/m2 as per IRS Bridge Rules.

A load of 1.47 kN/m2 is considered along with the live load. Wind load for the truss is applied
on the members as uniformly distributed load. Wind load on the train is applied to the
stringers as uniformly distributed load with a moment (transferred). As per Clause 2.11.3 of
IRS Bridge Rules, top level of rails to bogey bottom clearance was considered to be 600 mm.

A load of 1.688 kN/m2 is considered for checking the stability of truss without considering the
live load.

5.3.2 Seismic Load


The seismic loading is applied in accordance with IRS Bridge Rules. As per design basis
note, Seismic Zone IV has been considered. Both the horizontal and vertical seismic loads
have been considered for design. The design horizontal seismic coefficient is calculated as
follows-

αh = βIαo (As per cl.2.12.4.2 of IRS Bridge Rules)


Where-
• β is a coefficient which depends on soil-foundation system- as per cl. 2.12.4.3 its value
has been taken as 1.5
• I is a coefficient which depends on importance of structure, hence as per cl. 2.12.4.4 its
value has been taken as 1.5
• αo is basic horizontal seismic coefficient, whose value as per cl. 2.12.3.3 has been taken
as 0.05 considering zone IV.
Then αh = 1.5 x 1.5 x 0.05 = 0.1125,
Hence for design, Design horizontal seismic coefficient has been adopted as 0.12
Further as per cl. 2.12.4.5, design vertical seismic coefficient has been adopted as 50 % of
αh - = 0.5 x 0.12 = 0.06
As per cl. 2.12.6, live load is ignored in the traffic direction, but in the direction perpendicular
to traffic, it is taken as 50 % of design live load without impact consideration.

Load Application and Assessment of Critical Load Position


Page 11
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

5.3.3 Temperature Loads


The effect of variation in temperature is considered as per Cl. 2.6 of IRS Bridge Rules. The
coefficient of expansion for steel shall be taken as 11.7 × 10-6 per 10C. A temperature
variation of +/-35 degree is considered for the design.

5.3.4 Bearing Friction


Coefficient of bearing friction is taken as per design basis note section 3.6-

Type of Bearing Coefficient of Friction

Roller Bearing 0.03

Sliding bearing of steel on cast iron or steel bearing 0.25

Sliding bearing of steel on ferro-bestos 0.20

Sliding bearing of steel on hard copper alloy bearing 0.15

Sliding bearing of elastomeric/PTFE type 0.10

6 Design of members
The design of various members is given in Appendix A to Appendix N.

Table 3 Support reactions Fx (kN)


Loads/Supports 1 9 1001 1009
DL 1 0 1 0
SIDL 0 0 0 0
LL 2 0 2 0
Braking 618 0 617 0
Wind Loaded 1718 0 1718 0
Wind unloaded 566 0 566 0
Temp 0 0 0 0
Bearing friction 355 0 356 0

Table 4 Support reactions Fy (kN)

Loads/Supports 1 9 1001 1009


DL 839 839 839 839

Design of members
Page 12
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

SIDL 106 106 106 106


LL 2611 2611 2611 2611
Braking 5 5 5 5
Wind Loaded 402 315 402 315
Wind unloaded 144 115 144 115
Temp 0 0 0 0
Bearing friction 0 0 0 0

Table 5 Support reactions Fz (kN)

Loads/Supports 1 9 1001 1009

DL 0 0 0 0

SIDL 0 0 0 0

LL 0 0 0 0

Braking 0 0 0 0

Wind Loaded 954 604 0 0

Wind unloaded 307 192 0 0

Temp 0 0 0 0

Bearing friction 0 0 0 0

7 Check for Global stability


(A) Stability against Wind loads:
The Transverse wind load is applied on the structure to verify that the overturning moment is
lesser than the restoring moment.
Loaded Structure:

Total Wind Load = 1557.98 KN

Overturning Moment = 8779.32 KNm

Restoring Moment = 12212.54 KNm + 33422 KNm

= 45634.35 KNm
Factor of Safety against
= 5.2
Overturning

Page 13
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Unloaded structure:
Total Wind Load = 498.11 KN

Overturning Moment = 1655.16 KNm

Restoring Moment = 12212.54 KNm + 0 KNm


= 12212.54

Factor of Safety against


= 7.38
Overturning

(B) Stability against Seismic loads:


The Transverse seismic load is applied on the structure to verify that the overturning moment
is lesser than the restoring moment.

Moments due to dead load:

Seismic Overturning Restoring


Loading
S.No. Load Total Load Moment moment moment
Description
(kN/m) Load (kN) (kN) Arm (m) (kNm) (kNm)
1 DL+SIDL 60 3816 458 3.2475 1487 12213

Moments due to live load:

Overturni
Seismic ng Restoring
Load Lever Load Height Moment moment
S.No. Live Loads (kN) arm (m) (kN) (m) (kNm) (kNm)
Train +sideway
1 10444 3.2 627 5.31 3328 33422
LL

Overturning Restoring
Factor of
Loads moment moment
Safety
(kNm) (kNm)

DL+SIDL 1487 12213 8.21

Train+sideway LL 3328 33422 10.04

DL+SIDL+Train 4815 45635 9.48

Check for Global stability


Page 14
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Appendix A – Design of Bottom chord members

Appendix A – Design of Bottom chord members


Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Design of Bottom Chord members


w1 w2 Effective Cross-Sectional Details for Compression
B1 w1eff w2eff
f (Typ.)
B1 f (Typ.)
b1 y
t1 y
t1
d2eff d3eff
d1 z z D d1 z z D
t3 t4
w
t2 d2eff d3eff
b2 y t2
y
B2
w3 w4 B2
B w3 eff w4eff

Section Properties:-

Member
Material σy Length No of cycles D B f b1 b2 t1 t2 t3 t4 B1 B2 w
No.
m No. mm mm mm mm mm mm mm mm mm mm mm mm

L0-L1 MS 260 7.875 1.4E+06 554 550 12.5 250 0 12 12 20 20 525 525 510
L1-L2 MS 260 7.875 1.4E+06 554 550 12.5 250 0 12 12 20 20 525 525 510
L2-L3 MS 230 7.875 1.4E+06 558 550 12.5 250 0 16 12 45 45 525 525 460
L3-L4 MS 230 7.875 1.4E+06 558 550 12.5 250 0 16 12 45 45 525 525 460
L4-L5 MS 230 7.875 1.4E+06 558 550 12.5 250 0 16 12 45 45 525 525 460
L5-L6 MS 230 7.875 1.4E+06 558 550 12.5 250 0 16 12 45 45 525 525 460
L6-L7 MS 260 7.875 1.4E+06 554 550 12.5 250 0 12 12 20 20 525 525 510
L7-L8 MS 260 7.875 1.4E+06 554 550 12.5 250 0 12 12 20 20 525 525 510

Effective
Area for Area for
Member Gross
w1 w2 w3 w4 w1eff w2eff w3eff w4eff d1 d2eff d3eff Compressi Tension Ay yb
No. Area
on member
member
2 2 2 3
mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

L0-L1 137.5 137.5 262.5 262.5 138 138 213.8 213.8 530 265 265 33800 29632 23716 7.7E+06 260
L1-L2 137.5 137.5 262.5 262.5 138 138 213.8 213.8 530 265 265 33800 29632 23716 7.7E+06 260
L2-L3 137.5 137.5 262.5 262.5 138 138 233.0 233.0 530 265 265 62400 57693 44968 1.6E+07 272
L3-L4 137.5 137.5 262.5 262.5 138 138 233.0 233.0 530 265 265 62400 57693 44968 1.6E+07 272
L4-L5 137.5 137.5 262.5 262.5 138 138 233.0 233.0 530 265 265 62400 57693 44968 1.6E+07 272
L5-L6 137.5 137.5 262.5 262.5 138 138 233.0 233.0 530 265 265 62400 57693 44968 1.6E+07 272
L6-L7 137.5 137.5 262.5 262.5 138 138 213.8 213.8 530 265 265 33800 29632 23716 7.7E+06 260
L7-L8 137.5 137.5 262.5 262.5 138 138 213.8 213.8 530 265 265 33800 29632 23716 7.7E+06 260

Appendix A - Bottom chord members


L&T-RAMBØLL Consulting Engineers Limited Page A1
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Ecc of CG
Member Member
yt IZZ IYY Zb Zt Zy rz ry L/r of C/S w.r.t Weight
No. No.
Truss Line

mm mm4 mm4 mm3 mm3 mm3 mm mm mm t

L0-L1 294 1.11E+09 1.76E+09 4.25E+06 3.77E+06 6.41E+06 193.3 243.9 34.6 16.75 2.09 L0-L1
L1-L2 294 1.11E+09 1.76E+09 4.25E+06 3.77E+06 6.41E+06 193.3 243.9 34.6 16.75 2.09 L1-L2
L2-L3 286 1.85E+09 3.37E+09 6.83E+06 6.47E+06 1.22E+07 179.3 241.5 37.3 5.45 3.86 L2-L3
L3-L4 286 1.85E+09 3.37E+09 6.83E+06 6.47E+06 1.22E+07 179.3 241.5 37.3 5.45 3.86 L3-L4
L4-L5 286 1.85E+09 3.37E+09 6.83E+06 6.47E+06 1.22E+07 179.3 241.5 37.3 5.45 3.86 L4-L5
L5-L6 286 1.85E+09 3.37E+09 6.83E+06 6.47E+06 1.22E+07 179.3 241.5 37.3 5.45 3.86 L5-L6
L6-L7 294 1.11E+09 1.76E+09 4.25E+06 3.77E+06 6.41E+06 193.3 243.9 34.6 16.75 2.09 L6-L7
L7-L8 294 1.11E+09 1.76E+09 4.25E+06 3.77E+06 6.41E+06 193.3 243.9 34.6 16.75 2.09 L7-L8

Forces in members:-

Member
DL SIDL Rail Live Load Sideway Live Load
No.
Fx My Mz Fx My Mz Fx (+ve) My Mz Fx (-ve) My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-L1 -423 3 -35 -52 0 -3 -391 7 20 -1258 3 -58 -34 0 -2


L1-L2 -446 4 22 -54 0 -1 -396 1 -47 -1301 7 -21 -35 0 -1
L2-L3 -1107 -7 29 -135 -1 4 -283 -1 16 -3236 -18 33 -88 -1 3
L3-L4 -1113 7 27 -136 1 -4 -279 1 -7 -3251 20 -93 -89 1 -3
L4-L5 -1113 -7 27 -136 -1 4 -153 -1 -3 -3251 -19 13 -89 -1 3
L5-L6 -1107 7 29 -135 1 -4 -151 1 0 -3237 20 -92 -88 1 -3
L6-L7 -446 -4 22 -54 0 1 -24 -1 -2 -1302 -11 4 -35 0 1
L7-L8 -424 3 35 -52 0 -3 -20 1 4 -1259 7 -13 -34 0 -2

Member Braking Load and


(Rail+ Sideway) Live Load Wind Loaded Wind unloaded
No. Tractive Load
Fx (+ve) My Mz Fx (-ve) My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-L1 0 0 0 -1292 3 -59 -247 -10 -80 -802 -58 104 -267 -13 36
L1-L2 0 0 0 -1336 7 -22 -280 6 13 -78 21 96 -29 -6 30
L2-L3 0 0 0 -3325 -18 36 -264 -3 -3 -821 41 -76 -278 7 -26
L3-L4 0 0 0 -3339 20 -95 -265 2 -2 -1204 -44 -60 -403 -13 -19
L4-L5 0 0 0 -3340 -20 15 -257 -1 1 -1403 -54 -13 -469 -11 -5
L5-L6 0 0 0 -3325 20 -95 -257 0 -3 -1381 -54 -17 -464 -11 -6
L6-L7 0 0 0 -1337 -11 4 -233 1 6 -942 -31 58 -309 -6 17
L7-L8 0 0 0 -1293 7 -14 -257 -4 -23 -574 -47 46 -189 -9 18

Appendix A - Bottom chord members


L&T-RAMBØLL Consulting Engineers Limited Page A2
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Member
Seismic Transverse Seismic Longitudinal Tempearture Load Bearing friction
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-L1 -514 -32 46 -209 1 -21 0 0 0 -271 2 -16


L1-L2 -87 3 56 -210 1 0 0 0 0 -278 2 -1
L2-L3 -596 13 -44 -270 -2 -3 0 0 0 -282 -2 -3
L3-L4 -820 -20 -34 -261 2 -4 0 0 0 -282 1 -3
L4-L5 -928 -18 -3 -229 -1 -1 0 0 0 -282 -1 3
L5-L6 -900 -27 -1 -218 1 -4 0 0 0 -282 2 -3
L6-L7 -587 -15 25 -93 -1 -2 0 0 0 -278 -2 1
L7-L8 -350 -17 32 -84 0 -1 0 0 0 -271 2 16

Type of design and allowable stresses:-

Member A reqd for Type of Comb II, Comb III, Comb IV &
fmax fmin A reqd for C σa all (T) σa all (C) σm all Comb I
No. T design Comb V
σa all (T) σa all (C) σm all σa all (T) σa all (C) σm all
2 2 2 2 2 2 2 2 2 2 2
kN kN mm mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm

L0-L1 -1767 -475 14902 0 T 154.0 141.6 162.5 179.7 165.2 189.6 205.3 188.7 216.6
L1-L2 -1836 -499 15479 0 T 154.0 141.6 162.5 179.7 165.2 189.6 205.3 188.7 216.6
L2-L3 -4567 -1242 43609 0 T 136.0 130.8 143.8 158.7 152.6 167.8 181.3 174.3 191.6
L3-L4 -4588 -1248 43811 0 T 136.0 130.8 143.8 158.7 152.6 167.8 181.3 174.3 191.6
L4-L5 -4588 -1249 43814 0 T 136.0 130.8 143.8 158.7 152.6 167.8 181.3 174.3 191.6
L5-L6 -4568 -1242 43618 0 T 136.0 130.8 143.8 158.7 152.6 167.8 181.3 174.3 191.6
L6-L7 -1837 -500 15488 0 T 154.0 141.6 162.5 179.7 165.2 189.6 205.3 188.7 216.6
L7-L8 -1769 -476 14916 0 T 154.0 141.6 162.5 179.7 165.2 189.6 205.3 188.7 216.6

Forces in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-L1 -2285 -1 -231 -3088 -59 -141 -1013 -7 -35 -2494 1 -255 -2799 -33 -194
L1-L2 -2393 19 51 -2471 40 149 -807 0 63 -2603 20 55 -2480 22 109
L2-L3 -5113 -31 91 -5934 10 -46 -1802 -2 14 -5383 -33 89 -5708 -18 50
L3-L4 -5136 32 -105 -6340 -12 -172 -1934 -4 12 -5397 33 -110 -5955 12 -143
L4-L5 -5127 -30 78 -6531 -85 72 -2000 -20 40 -5356 -32 78 -6055 -49 79
L5-L6 -5107 30 -103 -6488 -24 -128 -1988 -2 27 -5325 32 -109 -6007 3 -110
L6-L7 -2348 -16 73 -3290 -47 146 -1087 -12 59 -2441 -17 72 -2936 -31 107
L7-L8 -2297 9 49 -2871 -38 105 -936 -4 83 -2381 9 49 -2646 -8 87

Appendix A - Bottom chord members


L&T-RAMBØLL Consulting Engineers Limited Page A3
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Stresses in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm

L0-L1 -96.36 -0.14 -61.35 -130.19 -9.24 -37.46 -42.72 -1.15 -9.26 -105.16 0.08 -67.78 -118.02 -5.18 -51.44
L1-L2 -100.92 2.96 13.55 -104.19 6.23 39.44 -34.02 0.07 16.82 -109.76 3.12 14.54 -104.58 3.48 28.86
L2-L3 -113.69 -2.54 14.02 -131.95 0.81 -7.07 -40.07 -0.18 2.21 -119.70 -2.68 13.77 -126.94 -1.51 7.77
L3-L4 -114.21 2.58 -16.25 -140.98 -0.98 -26.53 -43.00 -0.35 1.82 -120.01 2.71 -17.06 -132.44 0.95 -22.17
L4-L5 -114.02 -2.48 11.99 -145.23 -6.92 11.16 -44.47 -1.67 6.14 -119.12 -2.59 11.99 -134.66 -3.98 12.27
L5-L6 -113.56 2.48 -15.98 -144.28 -1.97 -19.75 -44.21 -0.15 4.23 -118.42 2.58 -16.80 -133.58 0.25 -16.97
L6-L7 -99.02 -2.56 19.31 -138.72 -7.39 38.85 -45.83 -1.92 15.61 -102.92 -2.65 19.14 -123.78 -4.87 28.49
L7-L8 -96.84 1.42 13.04 -121.06 -5.94 27.86 -39.47 -0.57 21.90 -100.38 1.48 13.08 -111.59 -1.26 23.04

Stress ratio:-

Max
Member
Comb I Comb II Comb III Comb IV Comb V Stress
No.
ratio
0.95
L0-L1 0.86 0.85 0.26 0.82 0.84 0.86
L1-L2 0.65 0.72 0.24 0.45 0.66 0.72
L2-L3 0.82 0.77 0.23 0.60 0.75 0.82
L3-L4 0.83 0.92 0.25 0.74 0.85 0.92
L4-L5 0.80 0.90 0.29 0.61 0.83 0.90
L5-L6 0.83 0.91 0.27 0.73 0.83 0.91
L6-L7 0.67 0.89 0.30 0.43 0.76 0.89
L7-L8 0.62 0.75 0.30 0.42 0.66 0.75

DAMAGE FACTOR CALCULATION:- (As per Euro Codes)-

Member
No. MAXIMUM (F/AцDLJͬLJцDnjͬnjͿ MINIMUM (F/A±My/Zy±Mz/Zz) STRESS RANGE DAMAGE FACTOR
comb1 comb2 comb3 comb4 comb1 comb2 comb3 comb4
2
(+,+) (-,+) (+,-) (-,-) (+,+) (-,+) (+,-) (-,-) N/mm

L0-L1 0.00 0.00 0.00 0.00 -69.71 -70.74 -40.00 -41.03 70.74 0.39
L1-L2 0.00 0.00 0.00 0.00 -60.97 -63.28 -50.06 -52.37 63.28 0.28
L2-L3 0.00 0.00 0.00 0.00 -69.90 -66.93 -80.66 -77.68 80.66 0.58
L3-L4 0.00 0.00 0.00 0.00 -87.28 -90.62 -58.66 -62.01 90.62 0.82
L4-L5 0.00 0.00 0.00 0.00 -73.55 -70.29 -78.12 -74.86 78.12 0.52
L5-L6 0.00 0.00 0.00 0.00 -86.93 -90.27 -58.40 -61.74 90.27 0.81
L6-L7 0.00 0.00 0.00 0.00 -57.02 -53.46 -59.13 -55.58 59.13 0.23
L7-L8 0.00 0.00 0.00 0.00 -57.22 -59.49 -49.97 -52.25 59.49 0.23

Appendix A - Bottom chord members


L&T-RAMBØLL Consulting Engineers Limited Page A4
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Appendix B – Design of Top chord members & End Rakers

Appendix B – Design of Top chord members & End Rakers


Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Design of Top Chord members


w1 w2 Effective Cross-Sectional Details for Compression
B1 w1eff w2eff
B1
b1 y
t1 y
t1
p1 d2eff d3eff p1
d1 z z D
d1 z z D
t3 t4
w
t2 d2eff d3eff
b2 y t2
f (Typ.)
B2 y f (Typ.)
w3 w4 B2
B w3 eff w4eff

Section Properties:-

Member Effective Member


Material σy No of cycles D B f b1 b2 t1 t2 t3 t4 p1 B1 B2 w
No. Length Identity
m No. mm mm mm mm mm mm mm mm mm mm mm mm mm

L0-U1 MS 240 12.7285 1.4E+06 567 550 12.5 0 250 12 25 36 36 75 700 525 478 L0-U1
U1-U2 MS 240 7.875 1.4E+06 558 550 12.5 0 250 12 16 25 25 75 700 525 500 U1-U2
U2-U3 MS 240 7.875 1.4E+06 558 550 12.5 0 250 12 16 25 25 75 700 525 500 U2-U3
U3-U4 MS 240 7.875 1.4E+06 558 550 12.5 0 250 12 16 32 32 75 700 525 486 U3-U4
U4-U5 MS 240 7.875 1.4E+06 558 550 12.5 0 250 12 16 32 32 75 700 525 486 U4-U5
U5-U6 MS 240 7.875 1.4E+06 558 550 12.5 0 250 12 16 25 25 75 700 525 500 U5-U6
U6-U7 MS 240 7.875 1.4E+06 558 550 12.5 0 250 12 16 25 25 75 700 525 500 U6-U7
U7-L8 MS 240 12.7285 1.4E+06 567 550 12.5 0 250 12 25 36 36 75 700 525 478 U7-L8

Effective
Area for Area for
Member Gross
w1 w2 w3 w4 w1eff w2eff w3eff w4eff d1 d2eff d3eff Compress Tension Ay yb yt IZZ
No. Area
ion member
member
mm mm mm mm mm mm mm mm mm mm mm mm2 mm2 mm2 mm3 mm mm mm4

L0-U1 350 350 137.5 137.5 314 314 137.5 137.5 530 265 265 59685 52567 41145 1.5E+07 293 274 1.98E+09
U1-U2 350 350 137.5 137.5 305 305 137.5 137.5 530 265 265 43300 38227 30261 1.2E+07 302 256 1.47E+09
U2-U3 350 350 137.5 137.5 305 305 137.5 137.5 530 265 265 43300 38227 30261 1.2E+07 302 256 1.47E+09
U3-U4 350 350 137.5 137.5 311 311 137.5 137.5 530 265 265 50720 45779 35974 1.4E+07 299 259 1.66E+09
U4-U5 350 350 137.5 137.5 311 311 137.5 137.5 530 265 265 50720 45779 35974 1.4E+07 299 259 1.66E+09
U5-U6 350 350 137.5 137.5 305 305 137.5 137.5 530 265 265 43300 38227 30261 1.2E+07 302 256 1.47E+09
U6-U7 350 350 137.5 137.5 305 305 137.5 137.5 530 265 265 43300 38227 30261 1.2E+07 302 256 1.47E+09
U7-L8 350 350 137.5 137.5 314 314 137.5 137.5 530 265 265 59685 52567 41145 1.5E+07 293 274 1.98E+09

Appendix B - Top chord members


L&T-RAMBØLL Consulting Engineers Limited Page B1
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Ecc of
CG of
Member Member
IYY Zb Zt Zy rz ry L/ry L/rz C/S w.r.t Weight
No. Identity
Truss
Line
mm4 mm3 mm3 mm3 mm mm mm t

L0-U1 3.14E+09 6.75E+06 7.20E+06 1.14E+07 193.9 244.3 44.3 55.8 -2.538 5.96 L0-U1
U1-U2 2.34E+09 4.88E+06 5.73E+06 8.52E+06 196.1 247.5 27.0 34.1 -20.521 2.68 U1-U2
U2-U3 2.34E+09 4.88E+06 5.73E+06 8.52E+06 196.1 247.5 27.0 34.1 -20.521 2.68 U2-U3
U3-U4 2.79E+09 5.54E+06 6.39E+06 1.02E+07 190.1 247.0 27.1 35.2 -17.914 3.14 U3-U4
U4-U5 2.79E+09 5.54E+06 6.39E+06 1.02E+07 190.1 247.0 27.1 35.2 -17.914 3.14 U4-U5
U5-U6 2.34E+09 4.88E+06 5.73E+06 8.52E+06 196.1 247.5 27.0 34.1 -20.521 2.68 U5-U6
U6-U7 2.34E+09 4.88E+06 5.73E+06 8.52E+06 196.1 247.5 27.0 34.1 -20.521 2.68 U6-U7
U7-L8 3.14E+09 6.75E+06 7.20E+06 1.14E+07 193.9 244.3 44.3 55.8 -2.538 5.96 U7-L8

Forces in members:-

Member
DL SIDL Rail Live Load Sideway Live Load
No.
Fx My Mz Fx My Mz Fx (Max) My Mz Fx (min) My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-U1 990 -9 -32 119 -1 -6 2859 -5 -153 735 -11 -38 78 -1 -4


U1-U2 948 -1 52 117 0 3 2809 -7 63 371 0 0 77 0 2
U2-U3 958 -1 20 118 0 -2 2836 -2 -45 372 -1 -5 77 0 -1
U3-U4 1287 -1 29 159 0 -2 3800 -1 -8 251 1 -3 104 0 -2
U4-U5 1287 -1 29 159 0 -2 3800 0 -57 249 0 -2 104 0 -2
U5-U6 958 1 20 118 0 -2 2836 2 -19 126 0 0 77 0 -1
U6-U7 948 -1 -52 117 0 -3 2809 -2 -52 124 0 -2 77 0 -2
U7-L8 990 -9 32 119 -1 6 2859 -20 24 110 -1 2 78 -1 4

Member Braking Load and


(Rail+ Sideway) Live Load Wind Loaded Wind unloaded
No. Tractive Load
Fx (+ve) My Mz Fx (-ve) My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-U1 2937 -6 -157 0 0 0 21 21 -102 509 -332 -48 194 -178 -19
U1-U2 2886 -7 64 0 0 0 11 -5 22 382 51 27 134 41 10
U2-U3 2914 -2 -47 0 0 0 11 1 -5 306 -21 -10 112 -14 -4
U3-U4 3904 -1 -10 0 0 0 4 0 -1 384 -16 -4 141 -10 3
U4-U5 3904 0 -59 0 0 0 4 0 1 350 16 -9 130 10 -2
U5-U6 2914 2 -20 0 0 0 5 0 3 268 10 -10 99 10 -2
U6-U7 2886 -2 -54 0 0 0 4 1 -6 300 12 -6 107 28 -3
U7-L8 2937 -20 28 0 0 0 14 1 11 388 -261 -33 153 -154 -14

Appendix B - Top chord members


L&T-RAMBØLL Consulting Engineers Limited Page B2
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Member
Seismic Transverse Seismic Longitudinal Tempearture Load Bearing friction
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-U1 341 -53 -34 146 1 2 0 0 0 4 -4 -2


U1-U2 260 40 19 135 1 -4 0 0 0 4 -1 1
U2-U3 223 -5 -6 133 0 -1 0 0 0 4 0 2
U3-U4 287 -5 0 181 0 -1 0 0 0 4 0 -2
U4-U5 269 8 -2 179 0 0 0 0 0 4 0 2
U5-U6 203 7 -5 135 0 -2 0 0 0 4 0 -2
U6-U7 215 0 -3 134 0 1 0 0 0 4 1 1
U7-L8 272 -168 0 141 -2 4 0 0 0 4 -4 2

Type of design and allowable stresses:-

Member A reqd for Type of Comb II, Comb III, Comb IV &
fmax fmin A reqd for C σa all (T) σa all (C) σm all Comb I
No. T design Comb V
σa all (T) σa all (C) σm all σa all (T) σa all (C) σm all
2
kN kN mm2 mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm N/mm2 N/mm2

L0-U1 4047 1110 0 9196 C 142.0 120.7 150.0 165.7 140.8 175.1 189.3 160.8 200.0
U1-U2 3951 1066 0 8081 C 142.0 131.9 150.0 165.7 153.9 175.1 189.3 175.8 200.0
U2-U3 3990 1076 0 8160 C 142.0 131.9 150.0 165.7 153.9 175.1 189.3 175.8 200.0
U3-U4 5350 1446 0 10996 C 142.0 131.5 150.0 165.7 153.5 175.1 189.3 175.3 200.0
U4-U5 5350 1446 0 10996 C 142.0 131.5 150.0 165.7 153.5 175.1 189.3 175.3 200.0
U5-U6 3990 1076 0 8160 C 142.0 131.9 150.0 165.7 153.9 175.1 189.3 175.8 200.0
U6-U7 3951 1066 0 8081 C 142.0 131.9 150.0 165.7 153.9 175.1 189.3 175.8 200.0
U7-L8 4046 1109 0 9196 C 142.0 120.7 150.0 165.7 140.8 175.1 189.3 160.8 200.0

Forces in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L0-U1 4072 1 -310 4581 -332 -359 1308 -192 -63 4218 2 -308 4413 -52 -345
U1-U2 3965 -15 223 4347 36 258 1204 38 91 4101 -14 222 4225 26 248
U2-U3 4004 -2 -114 4310 -23 -130 1191 -14 40 4137 -1 -118 4227 -6 -124
U3-U4 5358 -2 109 5742 -18 112 1591 -11 55 5539 -2 111 5645 -8 115
U4-U5 5358 -1 -125 5708 15 -140 1580 10 55 5537 -1 -128 5627 7 -132
U5-U6 3998 3 -84 4266 13 -99 1179 11 37 4133 3 -88 4201 10 -92
U6-U7 3959 -2 -195 4260 10 -207 1177 28 -81 4093 -2 -197 4175 -2 -202
U7-L8 4065 -34 90 4453 -295 57 1267 -168 30 4206 -35 94 4337 -201 90

Appendix B - Top chord members


L&T-RAMBØLL Consulting Engineers Limited Page B3
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Stresses in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz
N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

L0-U1 77.46 0.08 -45.84 87.14 -29.07 -53.11 24.88 -16.84 -9.28 80.24 0.21 -45.60 83.94 -4.58 -51.02
U1-U2 103.73 -1.71 45.81 113.72 4.26 52.91 31.49 4.52 18.67 107.27 -1.65 45.62 110.53 3.00 50.87
U2-U3 104.74 -0.19 -23.30 112.74 -2.69 -26.56 31.16 -1.69 8.21 108.22 -0.17 -24.13 110.58 -0.75 -25.40
U3-U4 117.04 -0.22 19.77 125.42 -1.80 20.25 34.76 -1.08 9.95 121.00 -0.23 20.11 123.31 -0.74 20.75
U4-U5 117.04 -0.08 -22.56 124.69 1.49 -25.34 34.52 0.97 9.87 120.95 -0.08 -23.19 122.91 0.71 -23.84
U5-U6 104.59 0.39 -17.13 111.61 1.56 -20.31 30.84 1.25 7.64 108.11 0.40 -18.07 109.89 1.16 -18.92
U6-U7 103.57 -0.20 -39.90 111.43 1.18 -42.36 30.78 3.29 -16.71 107.07 -0.21 -40.32 109.21 -0.20 -41.47
U7-L8 77.33 -2.95 13.26 84.70 -25.83 8.46 24.11 -14.76 4.43 80.01 -3.09 13.89 82.50 -17.63 13.31

Stress ratio:-

Max
Member
Comb I Comb II Comb III Comb IV Comb V Stress
No.
ratio
0.96
L0-U1 0.81 0.95 0.29 0.73 0.80 0.95
U1-U2 0.95 0.93 0.30 0.85 0.90 0.95
U2-U3 0.81 0.79 0.23 0.74 0.76 0.81
U3-U4 0.88 0.83 0.25 0.79 0.81 0.88
U4-U5 0.89 0.85 0.25 0.81 0.82 0.89
U5-U6 0.78 0.74 0.22 0.71 0.73 0.78
U6-U7 0.90 0.85 0.28 0.81 0.83 0.90
U7-L8 0.64 0.70 0.25 0.58 0.67 0.70

DAMAGE FACTOR CALCULATION:- (As per Euro Codes)-

MAXIMUM (F/AцDLJͬLJцDnjͬnjͿ MINIMUM (F/A±My/Zy±Mz/Zz) STRESS RANGE DAMAGE FACTOR


Member comb1 comb2 comb3 comb4 comb1 comb2 comb3 comb4
2
No. (+,+) (-,+) (+,-) (-,-) (+,+) (-,+) (+,-) (-,-) N/mm
L0-U1 33.59 34.57 78.62 79.59 0.00 0.00 0.00 0.00 79.592 0.555
U1-U2 85.91 87.54 61.46 63.10 0.00 0.00 0.00 0.00 87.540 0.738
U2-U3 67.85 68.33 85.54 86.02 0.00 0.00 0.00 0.00 86.018 0.700
U3-U4 83.64 83.90 86.88 87.14 0.00 0.00 0.00 0.00 87.137 0.728
U4-U5 76.07 76.15 95.81 95.88 0.00 0.00 0.00 0.00 95.884 0.970
U5-U6 72.97 72.39 80.67 80.09 0.00 0.00 0.00 0.00 80.673 0.577
U6-U7 65.86 66.36 86.26 86.76 0.00 0.00 0.00 0.00 86.761 0.718
U7-L8 57.97 61.48 50.00 53.52 0.00 0.00 0.00 0.00 61.485 0.256

Appendix B - Top chord members


L&T-RAMBØLL Consulting Engineers Limited Page B4
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Appendix C – Design of Diagonal members

Appendix C – Design of Diagonal members


Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Design of Diagonals

Effection Cross Sectional Details in Compression

B B1eff
z
t1 z
t1
d2
d1 y y D d1
t3 y y D
t3
t2 d2
z t2
B z
B2eff

Section Properties:-

Member No of
Material σy Length D B1 B2 B1eff B2eff t1 t2 t3 d1 d2eff
No. cycles
m No. mm mm mm mm mm mm mm mm mm mm

U1 - L2 MS 240 12.7285 1.4E+06 550 500 500 500 500 28 28 12 494 204.7
L2 - U3 MS 240 12.7285 1.4E+06 550 450 450 450 450 25 25 12 500 205.3
U3 - L4 MS 260 12.7285 1.4E+06 550 400 400 400 400 20 20 12 510 206.3
L4 - U5 MS 260 12.7285 1.4E+06 550 400 400 400 400 20 20 12 510 206.3
U5 - L6 MS 240 12.7285 1.4E+06 550 450 450 450 450 25 25 12 500 205.3
L6 - U7 MS 240 12.7285 1.4E+06 550 500 500 500 500 28 28 12 494 204.7

Effective Area for


Member Gross
Area for Tension Ay yb yt Iyy Izz IXX Zb Zt Zz rz ry L/r L/r Weight
No. Area
Compres member
mm2 mm2 mm2 mm3 mm mm mm4 mm4 mm4 mm3 mm3 mm3 mm mm t

U1 - L2 33928 32911.9 26125 9.33E+06 275 275 2.03E+09 5.83E+08 2.61E+09 7.38E+06 7.38E+06 2.33E+06 248.3 133.1 43.6 81.26 3.39
L2 - U3 28500 27427.2 21945 7.84E+06 275 275 1.68E+09 3.80E+08 2.06E+09 6.10E+06 6.10E+06 1.69E+06 247.2 117.7 43.8 91.95 2.85
U3 - L4 22120 20951.6 17032 6.08E+06 275 275 1.26E+09 2.13E+08 1.47E+09 4.57E+06 4.57E+06 1.07E+06 244.9 100.9 44.2 107.20 2.21
L4 - U5 22120 20951.6 17032 6.08E+06 275 275 1.26E+09 2.13E+08 1.47E+09 4.57E+06 4.57E+06 1.07E+06 244.9 100.9 44.2 107.20 2.21
U5 - L6 28500 27427.2 21945 7.84E+06 275 275 1.68E+09 3.80E+08 2.06E+09 6.10E+06 6.10E+06 1.69E+06 247.2 117.7 43.8 91.95 2.85
L6 - U7 33928 32911.9 26125 9.33E+06 275 275 2.03E+09 5.83E+08 2.61E+09 7.38E+06 7.38E+06 2.33E+06 248.3 133.1 43.6 81.26 3.39

Appendix C - Diagonal Members


L&T-RAMBØLL Consulting Engineers Limited Page C1
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Forces in members:-

Member
DL SIDL Rail Live Load Sideway Live Load
No.
Fx My Mz Fx My Mz Fx (Max) My Mz Fx (min) My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

U1 - L2 -692 -11 29 -84 -1 0 95 -5 4 -2096 -6 -4 -55 -1 0


L2 - U3 430 -7 25 50 -1 -1 1469 -15 -16 -289 -12 3 33 -1 0
U3 - L4 -147 -9 17 -17 -1 0 552 -3 2 -936 -1 -5 -11 -1 0
L4 - U5 -147 -9 17 -17 -1 0 552 -8 -5 -936 -22 2 -11 -1 0
U5 - L6 430 -7 25 50 -1 1 1469 -9 8 -289 0 -4 33 -1 0
L6 - U7 -692 -11 29 -84 -1 0 95 -4 -7 -2096 -32 5 -55 -1 0

Member Braking Load and


(Rail+ Sideway) Live Load Wind Loaded Wind unloaded
No. Tractive Load
Fx (+ve) My Mz Fx (-ve) My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

U1 - L2 95 -5 4 -2151 -7 -4 -14 2 -6 -289 3 -11 -107 -11 -4


L2 - U3 1502 -16 -17 -289 -12 3 6 3 0 168 -87 -9 66 -40 -3
U3 - L4 552 -3 2 -947 -1 -5 -6 0 0 -66 -11 -1 -22 -17 0
L4 - U5 552 -8 -5 -947 -23 2 -8 -2 0 -30 -34 -1 -10 -17 0
U5 - L6 1502 -10 9 -289 0 -4 4 0 0 108 -60 4 46 -31 1
L6 - U7 95 -4 -7 -2150 -33 5 -15 -5 2 -219 -13 5 -84 -13 2

Member
Seismic Transverse Seismic Longitudinal Tempearture Load Bearing friction
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

U1 - L2 -201 -4 1 -107 1 4 0 0 0 0 -4 0
L2 - U3 121 -51 -4 72 1 -2 0 0 0 1 4 0
U3 - L4 -45 -13 0 -32 0 4 0 0 0 -1 -2 0
L4 - U5 -24 -24 0 -33 -2 4 0 0 0 -1 -2 0
U5 - L6 87 -27 2 67 -1 -2 0 0 0 1 4 0
L6 - U7 -161 -16 5 -108 -2 6 0 0 0 0 -4 0

Appendix C - Diagonal Members


L&T-RAMBØLL Consulting Engineers Limited Page C2
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Type of design and allowable stresses:-

Member A reqd for A reqd for Type of Comb II, Comb III, Comb IV &
fmax fmin σa all (T) σa all (C) σm all Comb I
No. T C design Comb V
σa all (T) σa all (C) σm all σa all (T) σa all (C) σm all
kN kN mm2 mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

U1 - L2 -2927 -681 26766 0 T 142.0 99.4 150.0 165.7 116.0 175.1 189.3 132.6 200.0
L2 - U3 191 1981 0 22324 C 142.0 88.8 150.0 165.7 103.6 175.1 189.3 118.3 200.0
U3 - L4 -1111 388 9369 5074 T 154.0 76.4 162.5 179.7 89.2 189.6 205.3 101.8 216.6
L4 - U5 -1111 388 9368 5075 T 154.0 76.4 162.5 179.7 89.2 189.6 205.3 101.8 216.6
U5 - L6 191 1981 0 22322 C 142.0 88.8 150.0 165.7 103.6 175.1 189.3 118.3 200.0
L6 - U7 -2926 -681 26764 0 T 142.0 99.4 150.0 165.7 116.0 175.1 189.3 132.6 200.0

Forces in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

U1 - L2 -2941 -21 19 -3175 -17 9 -883 -27 25 -3048 -20 23 -3142 -25 20
L2 - U3 1988 -17 8 2123 -103 -1 546 -45 21 2060 -17 5 2109 -68 4
U3 - L4 -1118 -13 12 -1173 -23 11 -187 -29 17 -1150 -13 15 -1163 -26 12
L4 - U5 -1120 -38 19 -1139 -71 18 -175 -29 17 -1153 -40 23 -1144 -62 20
U5 - L6 1986 -14 35 2062 -74 38 527 -36 27 2053 -15 33 2074 -42 36
L6 - U7 -2941 -54 37 -3105 -66 42 -860 -30 31 -3049 -57 43 -3103 -71 42

Stresses in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz
N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

U1 - L2 -112.58 -2.84 8.35 -121.53 -2.25 3.73 -33.80 -3.65 10.92 -116.68 -2.72 10.04 -120.29 -3.42 8.57
L2 - U3 72.48 -2.85 4.66 77.40 -16.96 -0.64 19.92 -7.32 12.58 75.09 -2.72 3.21 76.91 -11.14 2.10
U3 - L4 -65.64 -2.92 11.08 -68.86 -5.08 10.10 -10.99 -6.44 15.61 -67.51 -2.89 14.37 -68.29 -5.77 11.41
L4 - U5 -65.76 -8.25 18.25 -66.88 -15.48 17.31 -10.30 -6.44 16.03 -67.72 -8.69 21.76 -67.19 -13.60 18.71
U5 - L6 72.42 -2.36 20.44 75.18 -12.18 22.39 19.20 -5.84 16.26 74.86 -2.48 19.48 75.61 -6.84 21.46
L6 - U7 -112.58 -7.36 15.71 -118.86 -8.94 17.91 -32.91 -4.03 13.27 -116.73 -7.69 18.32 -118.76 -9.60 17.89

Appendix C - Diagonal Members


L&T-RAMBØLL Consulting Engineers Limited Page C3
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Stress ratio:-

Max
Member
Comb I Comb II Comb III Comb IV Comb V Stress
No.
ratio
0.95
U1 - L2 0.74 0.67 0.25 0.68 0.70 0.74
L2 - U3 0.74 0.74 0.27 0.66 0.72 0.74
U3 - L4 0.44 0.41 0.16 0.41 0.41 0.44
L4 - U5 0.51 0.48 0.15 0.47 0.48 0.51
U5 - L6 0.83 0.81 0.27 0.74 0.78 0.83
L6 - U7 0.81 0.76 0.26 0.75 0.76 0.81

DAMAGE FACTOR CALCULATION as per EURO Codes :-

Member
No. MAXIMUM (F/AцDLJͬLJцDnjͬnjͿ MINIMUM (F/A±My/Zy±Mz/Zz) STRESS RANGE DAMAGE FACTOR
comb1 comb2 comb3 comb4 comb1 comb2 comb3 comb4
2
(+,+) (-,+) (+,-) (-,-) (+,+) (-,+) (+,-) (-,-) N/mm
152 3.76 0.74 5.03 2.01 -84.84 -81.59 -83.05 -79.81 88.594 0.765
153 42.19 62.15 47.35 67.31 -13.15 -17.18 -9.16 -13.19 80.505 0.574
154 27.82 23.46 29.20 24.85 -60.82 -50.95 -60.24 -50.37 89.438 0.787
155 19.96 29.24 23.43 32.71 -58.91 -62.38 -48.79 -52.27 91.617 0.846
156 58.22 48.01 61.48 51.27 -15.73 -10.68 -15.66 -10.61 77.134 0.505
157 -0.58 5.28 0.49 6.35 -84.62 -89.01 -75.62 -80.02 94.288 0.922

Appendix C - Diagonal Members


L&T-RAMBØLL Consulting Engineers Limited Page C4
Designing and Developing Detailed Drawings for Superstructure of standard RDSO spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Appendix D – Design of Vertical members

Appendix D – Design of Vertical members


Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Design of Verticals

Effection Cross Sectional Details in Compression


B1eff
B
z z
t1 t1
d2
d1
d1 y y D y y D
t3 t3
d2
t2 t2
z z
B B2eff

Section Properties:-

Member No of Member
Material σy Length D B1 B2 B1eff B2eff t1 t2 t3 d1 d2eff
No. cycles Identity
m No. mm mm mm mm mm mm mm mm mm mm

L1 - U1 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L1 - U1
L2 - U2 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L2 - U2
L3 - U3 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L3 - U3
L4 - U4 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L4 - U4
L5 - U5 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L5 - U5
L6 - U6 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L6 - U6
L7 - U7 MS 260 10.000 1.4E+06 550 320 320 320 320 16 16 10 518 178.8 L7 - U7

Effective Area for


Member Gross
Area for Tension Ay yb yt Iyy Izz IXX Zb Zt Zz rz ry L/rz L/ry Weight
No. Area
Compres member
2 3 4 4 4 3 3 3
mm mm2 mm2 mm mm mm mm mm mm mm mm mm mm mm t

L1 - U1 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08
L2 - U2 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08
L3 - U3 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08
L4 - U4 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08
L5 - U5 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08
L6 - U6 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08
L7 - U7 15420 13816.7 11873 4.24E+06 275 275 8.46E+08 8.74E+07 9.33E+08 3.08E+06 3.08E+06 5.46E+05 247.5 79.5 34.3 106.857 1.08

Appendix D - Vertical members


L&T-RAMBØLL Consulting Engineers Limited Page D1
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Forces in members:-

Member
DL SIDL Rail Live Load Sideway Live Load
No.
Fx My Mz Fx My Mz Fx (+ve) My Mz Fx (-ve) My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L1 - U1 -128 -25 -1 -27 -3 0 -649 -24 0 -893 -45 -1 -17 -2 0


L2 - U2 52 -7 -2 -1 -1 0 -1 -5 1 -18 -26 -6 0 -1 0
L3 - U3 -133 5 1 -25 -3 0 4 1 -1 -698 -57 0 -17 -2 0
L4 - U4 60 -10 0 -1 -1 0 0 -2 1 -13 -33 0 0 -1 0
L5 - U5 -133 5 -1 -25 -3 0 4 0 1 -698 -57 0 -17 -2 0
L6 - U6 52 -7 2 -1 -1 0 -1 -1 0 -18 -26 6 0 -1 0
L7 - U7 -128 -25 1 -27 -3 0 -2 -2 0 -893 -45 1 -17 -2 0

Member Braking Load and


(Rail+ Sideway) Live Load Wind Loaded Wind unloaded
No. Tractive Load
Fx (+ve) My Mz Fx (-ve) My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L1 - U1 0 0 0 -910 -47 -1 -17 -22 2 -53 -66 -5 -2 42 -2


L2 - U2 0 0 0 -18 -26 -6 4 2 0 47 113 -3 35 88 -1
L3 - U3 4 1 -1 -715 -59 0 0 0 0 -101 -42 1 -65 -52 0
L4 - U4 0 0 0 -13 -34 0 1 0 0 10 -32 -1 22 60 0
L5 - U5 4 0 1 -715 -59 0 -2 0 0 -71 -20 0 -55 -46 0
L6 - U6 0 0 0 -18 -26 6 4 0 0 24 66 1 27 73 0
L7 - U7 0 0 0 -910 -47 1 -13 5 -1 -51 -35 3 -1 -31 1

Member
Seismic Transverse Seismic Longitudinal Tempearture Load Bearing friction
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L1 - U1 -26 -8 -3 -26 -12 2 0 0 0 -2 -16 0


L2 - U2 37 86 -1 4 0 -2 0 0 0 0 0 0
L3 - U3 -79 -39 0 -24 0 0 0 0 0 -1 -1 0
L4 - U4 20 -6 0 4 -2 1 0 0 0 1 0 0
L5 - U5 -63 -29 0 -24 0 0 0 0 0 -1 -1 0
L6 - U6 25 5 1 4 -2 2 0 0 0 0 0 0
L7 - U7 -25 -14 2 -24 -2 -2 0 0 0 -2 -16 0

Appendix D - Vertical members


L&T-RAMBØLL Consulting Engineers Limited Page D2
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Type of design and allowable stresses:-

Member A reqd for A reqd for Type of Comb II, Comb III, Comb IV &
fmax fmin σa all (T) σa all (C) σm all Comb I
No. T C design Comb V
σa all (T) σa all (C) σm all σa all (T) σa all (C) σm all
2 2 2 2 2 2 2 2 2 2
kN kN mm2 mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm N/mm

L1 - U1 -1064 -154 8976 0 T 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6
L2 - U2 33 52 0 672 C 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6
L3 - U3 -873 -154 7364 0 T 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6
L4 - U4 47 59 0 776 C 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6
L5 - U5 -873 -154 7364 0 T 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6
L6 - U6 33 52 0 672 C 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6
L7 - U7 -1064 -154 8976 0 T 154.0 76.7 162.5 179.7 89.5 189.6 205.3 102.3 216.6

Forces in members for combinations:-


Comb I Comb II Comb III Comb IV Comb V
Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
Fx My Mz Fx My Mz Fx My Mz Fx My Mz Fx My Mz
kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm kN kNm kNm

L1 - U1 -1083 -113 1 -1136 -179 -5 -158 -2 -2 -1109 -126 3 -1109 -121 -2


L2 - U2 56 -6 -2 102 107 -5 87 80 -3 59 -6 -4 93 80 -3
L3 - U3 -875 -58 1 -976 -100 2 -225 -51 1 -899 -58 1 -954 -97 1
L4 - U4 62 -12 0 72 -44 -1 82 48 0 65 -14 1 81 -18 0
L5 - U5 -876 -58 -1 -948 -78 -1 -215 -45 -1 -900 -57 -1 -939 -87 -1
L6 - U6 56 -9 3 80 57 4 79 64 3 60 -10 4 81 -3 4
L7 - U7 -1079 -86 0 -1130 -121 3 -157 -76 1 -1104 -88 -2 -1104 -100 2

Stresses in members for combinations:-

Comb I Comb II Comb III Comb IV Comb V


Member
(DL+SIDL+LL+BR+TL+BF) (DL+SIDL+LL+BR+WLL+TL+BF) (DL+SIDL+WLUL+TL+BF) (DL+SIDL+LL+BR+EQLo+TL+BF) (DL+SIDL+LL+BR+EQTr+TL+BF)
No.
σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz σa σmy σmz
N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

L1 - U1 -91.22 -36.76 0.99 -95.68 -58.25 -8.58 -13.31 -0.81 -3.63 -93.38 -40.81 4.60 -93.41 -39.21 -4.50
L2 - U2 4.03 -2.03 -3.98 7.40 34.67 -8.67 6.29 25.95 -6.26 4.29 -1.88 -6.78 6.70 25.86 -5.03
L3 - U3 -73.69 -18.81 1.82 -82.22 -32.42 3.15 -18.93 -16.53 2.14 -75.68 -18.77 1.86 -80.37 -31.53 2.28
L4 - U4 4.46 -3.89 0.00 5.19 -14.27 -1.44 5.95 15.69 -0.31 4.71 -4.67 2.57 5.87 -5.90 -0.78
L5 - U5 -73.79 -18.73 -1.55 -79.82 -25.34 -1.95 -18.10 -14.52 -1.83 -75.83 -18.67 -1.88 -79.12 -28.13 -1.79
L6 - U6 4.08 -2.82 4.98 5.79 18.55 7.32 5.74 20.87 5.48 4.34 -3.38 7.88 5.89 -1.05 7.16
L7 - U7 -90.91 -27.86 0.29 -95.21 -39.21 5.00 -13.26 -24.59 2.02 -92.96 -28.64 -2.86 -93.01 -32.49 3.13

Appendix D - Vertical members


L&T-RAMBØLL Consulting Engineers Limited Page D3
Designing and Developing Detailed Drawings for Superstructrure of Standard RDSO Spans C1093502
Detailed Design Notes for 61m span (Welded Through Type) Truss Girder DN002 Rev. A

Stress ratio:-

Member Max Stress


Comb I Comb II Comb III Comb IV Comb V
No. ratio
0.95
L1 - U1 0.71 0.77 0.09 0.66 0.66 0.77
L2 - U2 0.08 0.27 0.21 0.08 0.21 0.27
L3 - U3 0.52 0.56 0.18 0.46 0.55 0.56
L4 - U4 0.07 0.12 0.13 0.08 0.09 0.13
L5 - U5 0.52 0.51 0.16 0.46 0.52 0.52
L6 - U6 0.09 0.18 0.18 0.09 0.10 0.18
L7 - U7 0.65 0.67 0.19 0.60 0.62 0.67

DAMAGE FACTOR CALCULATION as per EURO Codes :-

Member
No. MAXIMUM (F/AцDLJͬLJцDnjͬnjͿ MINIMUM (F/A±My/Zy±Mz/Zz) STRESS RANGE DAMAGE FACTOR
comb1 comb2 comb3 comb4 comb1 comb2 comb3 comb4
2
(+,+) (-,+) (+,-) (-,-) (+,+) (-,+) (+,-) (-,-) N/mm

L1-U1 0.00 0.00 0.00 0.00 -94.08 -89.74 -63.56 -59.22 94.085 0.916
L2-U2 0.00 0.00 0.00 0.00 -21.61 1.43 -4.53 18.51 21.607 0.011
L3-U3 -1.20 2.19 -1.55 1.84 -79.42 -79.40 -40.99 -40.98 81.593 0.597
L4-U4 0.00 0.00 0.00 0.00 -11.75 -12.73 10.57 9.58 12.734 0.002
L5-U5 2.17 -1.22 1.84 -1.54 -79.41 -79.42 -40.98 -40.99 81.577 0.597
L6-U6 0.00 0.00 0.00 0.00 1.42 -21.61 18.51 -4.52 21.608 0.011
L7-U7 0.00 0.00 0.00 0.00 -89.74 -94.09 -59.22 -63.57 94.087 0.916

Appendix D - Vertical members


L&T-RAMBØLL Consulting Engineers Limited Page D4

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