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WG40.../1-A, version ZM-LN (LowNOx)
Installation and operating instructions
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83048902 – 1/2002
Conformity Certification Contents
to ISO/IEC Guide 22 1 General information 3
Confirmed by: Max Weishaupt GmbH
2 Safety information 4
Address: Max Weishaupt Straße
D-88475 Schwendi 3 Technical description 6
3.1 Permissible applications 6
Product: Gas burners with fan 3.2 Function 6
Type: WG30… 3.3 Operating Controls 7
WG40…
4 Installation 8
The products described above conform to 4.1 Safety notes on installation 8
4.2 Delivery, transportation and storage 8
Document No.: EN 676 4.3 Preparation for installation 8
EN 292 4.4 Installing the burner 9
EN 50 081-1 4.5 Installing the valve train 10
EN 50 082-1 4.6 Valve train soundness test 12
EN 60 335 4.7 Electrical connections 13
Appendices
Calculation of gas throughput 42
Combustion analysis 43
2
1 General information
These installation and operating instructions Hand-over and operating instructions
• are an integral part of the equipment and must be kept The contractor is responsible for passing the operating
permanently on site. instructions to the plant operator prior to hand-over. He
should also inform the plant operator that these
• are for the use by qualified personnel only. instructions should be kept with the heating appliance. The
address and telephone number of the nearest service
• contain the relevant information for the safe assembly, centre should be entered on the reverse of the operating
commissioning and servicing of the equipment instructions.
The plant operator must note that the plant must be
• are for the attention of all personnel working with the inspected at least once a year by an agent of the
equipment. contractor or other suitably qualified person. To ensure
regular inspections, -weishaupt- recommends a service
Explanation of notes and symbols contract.
This symbol is used to mark instructions,
which, if not followed, could result in death or The contractor should instruct the plant operator in the use
serious injury. of the equipment prior to hand-over and inform him as and
when necessary of any further inspections that are
DANGER required before the plant can be used.
3
3 Technical description
3.1 Permissible applications
The Weishaupt WG30 and WG40 gas burners are • The burner must only be operated with the type of gas
suitable for: given on the burner plate.
• mounting on heat exchangers according to EN303-3 • The burner must only be operated under the
or DIN4702-1 permissible ambient conditions (see Ch. 8.5)
• on warm water plant with intermittent or continuous • The burner must not be used outside. It is only suited
operation (combustion manager will switch off once for operation inside.
during 24h). • The burner must not be used outside of its capacity
range (see capacity graphs, Ch. 8.2).
Any other use is only permissible with the written • The gas supply pressure must not exceed the gas
agreement of Max Weishaupt GmbH. pressure given on the burner plate.
• The burner is not preset.
3.2 Function
Burner type Sequence of operations
Forced draught burners with two stage or modulating Demand for heat from the boiler controller:
operation. For modulating operation, a step controller is • Test of the stepping motors
required (available as an accessory). • Fan starts - pre-purge of the combustion chamber
• Ignition on
Combustion manager • Solenoid valves open in sequence - fuel release
Main points: • Flame formation
• Microprocessor control and monitoring of all burner • Air damper and gas butterfly valve open in unison
functions according to heat requirement
• LCD display • After 24 hours continuous operation a time controlled
• Keypad operation compulsory controlled shutdown occurs.
• Data bus connection (eBUS)
• Integrated valve proving of the solenoid valves Sufficient heat attained:
• Solenoid valves close in sequence
LCD display and operating panel • Post-purge of the combustion chamber
The LCD display shows the individual program steps and • Soundness test of the solenoid valves
the current operating status. The burner is controlled via • Burner switches off - standby
the keypad, which also allows you to call up information on
the burner.
Gas pressure switch ➀ Ball valve with TAS* ➄ DMV double solenoid
With too low a gas pressure, the low gas program is ➁ Filter valve
started. The gas pressure switch also serves as part of the ➂ Additional gas ➅ Gas governor FRS
automatic valve proving. pressure governor ➆ Gas butterfly valve
(high pressure supply ➇ Burner
Air pressure switch only)
If there is a drop in the air supply, the air pressure switch ➃ Gas pressure switch * optional from DN65
causes a safety lockout.
6
Burner start-up tests Valve proving
During every burner start the functioning of the stepping After a controlled shut down, the burner carries out an
motors and the air pressure switch are tested. If a automatic valve proving test. The combustion manager
deviation from the program logic is detected, the start up tests for erroneous pressure increases and pressure
program is interrupted and the burner is restarted. Up to 5 drops in the gas line. If no erroneous pressure increases
restarts are possible. and pressure drops are detected, the burner goes to
“Standby” and the display shows OFF.
Low gas program
The gas pressure switch monitors the minimum gas If the burner stops operating because of a lockout or a
pressure between the two valves of the DMV. If the gas failure of the mains gas supply, the valve proving will be
pressure switch has not been activated due to low gas activated at the time of the next burner start:
pressure the burner start is interrupted. After a waiting • Burner switches off during the start-up phase
time of two minutes a restart of the burner is attempted. If • Valve proving
the gas pressure is still too low, a third attempt at • Automatic restart
restarting the burner will commence after a further waiting
time of two minutes. After a third unsuccessful attempt to
start the burner, the start can only be attempted after a
waiting time of one hour.
Gas butterfly valve changes the gas butterfly Burner operation (flame
G valve setting by pressing
or
signal present)
7
4 Installation
4.1 Safety notes on installation
Electrically isolate the plant Valid for Switzerland only:
Prior to installation switch off the mains switch When installing and operating -weishaupt- gas burners in
and the safety switch. Failure to comply could Switzerland, the regulations of the SVGW and the VKF, as
cause death or serious injury by electric well as local and cantonal regulation must be observed.
shock.
DANGER Furthermore the EKAS guideline (liquid petroleum gas
guideline, part 2) must be adhered to.
Transport
For the transport weights of the burners and valve trains
see Ch. 8.7.
Storage
Be aware of the permissible ambient conditions when
storing (see Ch. 8.5).
Space requirement
For burner and valve train dimensions see Ch. 8.6.
8
4.4 Burner installation
Installation of burner rotated through 180° Installation of burner rotated through 180°
As above. There are, however, a few other procedures
necessary:
➀ Burner flange
➁ Operating panel
➂ Fixing angles
9
4.5 Installing the valve train
Risk of explosion! ☞ Flange seals must be fitted correctly on the machined
Gas leaks can lead to the build-up of explosive faces.
gas/air mixtures. With the presence of an ☞ Tighten screws evenly diagonally opposite.
ignition source, these then result in ☞ Valve trains must be mounted tension-free.
DANGER explosions. Do not compensate for misalignment by over
tightening.
To avoid accidents, please follow the following safety Do not tighten or seal pipe thread connections on the
information on valve train installation. mounted burner.
☞ The valve trains must be fixed and supported securely.
☞ Before beginning work, close all the relevant shut off They must not be allowed to vibrate during operation.
devices and ensure they cannot be accidentally Supports suitable for the site should be fitted during
reopened. installation.
☞ Ensure the valve train components are correctly • Only sealing agents tested and approved by the gas
aligned and that all the joints are clean. supplier must be used.
Mounting the valve train from the right Note DMV: Can be mounted in the
1. Remove the protective film from the gas connection horizontal or vertical plane.
flange. FRS: Can be mounted with the
2. Mount the components in the order shown in the spring in the horizontal or
diagram. vertical plane.
Installation example - Internal diameter 1/2” to 2” (included in delivery)
➀ O-ring
➁ FRS gas governor
➂ DMV double solenoid valve
➃ Flange
➄ Double nipple and elbow according to the site
➀ requirements
➁ ➅ Gas filter and ball valve
➅
III III
II
➃ ➄
III III
I
III
I I I III
II
I
III III
➇ ➅
➆ ➄
III III
II
III III
I
III
III I I I
II
I
III III
10
Installation example - internal diameter DN65 and DN80 (included in delivery)
➀ O-ring
➁ Valve train flange (pre-mounted)
➂ Axial compensator
➀ ➃ Transition piece
➁ ➄ DMV double solenoid valve
➅ FRS gas pressure governor
➆ Gas filter
➂ ➇ Ball valve without TAS
Mounting the valve train from the left Change position of the gas pressure switch for left
With the burner rotated through 180°, the valve train as handed valve trains
described above can be fitted from the left. However, the
following additional steps are necessary:
➁
➂
➀ Closing plug
➁ ‘O’-ring
➂ Gas pressure switch
11
4.6 Valve train soundness test
❏ The valve train soundness test must be carried out with Soundness testing
the main isolating cock and DMV valves closed.
1 2 3
6 7 1 2 3 5
4
4
1 2 3 5
12
4.7 Electrical connection
1. Check polarity of the connection plugs ➁ and ➀. Electrical connection
Wiring diagram see Ch. 5.4.
2. Plug the 4 pole plug ➀ for capacity control into the
combustion manager.
3. Plug the 7 pole plug ➁ from the boiler controller.
4. Plug the cable plugs coming out of the burner housing
(➂ and ➃) in to the gas pressure switch and the DMV
solenoid valve (plugs are coded) and tighten the
screws.
With burner WG40 observe the following: Separate supply for burner motor
The supply to the 7 pole connection plug must
be fitted with a 10 A fuse. For boiler controls
which can only be fitted with a 6.3 A fuse, the
ATTENTION burner motor must be supplied via a separate
voltage supply line (motor relay available as
accessory).
Plug socket 3N 3
N
Separate
supply
Plug 3
13
5 Installation and commissioning
5.1 Safety notes on initial commissioning
The initial commissioning must only be carried out by the Furthermore, the correct fusing of the circuits and the
supplier, manufacturer or their appointed agent. At this measures for contact protection of electrical equipment
time, all the control and safety equipment must be and of all wiring must be checked.
checked to ensure correct operation and, if they can be • The burner has not been preset!
adjusted, it should be checked they have been set
correctly.
the valve train. The gas supply pressure must Burner type
Version ZM-LN
not exceed the maximum permissible valve 0085 CE-0085AP0385
DANGER train pressure given on the burner plate. Cat. DE/I2ELL Gas type N
Supply pressure min 15 max 500 mbar
14
Checklist for initial commissioning ❏ Ensure that the heat exchanger and the flue gas section
❏ The heating appliance must be assembled ready for up to the test sampling point is sound, so that test
operation. results are not corrupted by extraneous air.
❏ The operating instructions of the heat exchanger must ❏ Water level controls must be set correctly.
be followed. ❏ Thermostat, pressure switch and other safety devices
❏ The whole plant must be wired correctly. must be in operating position
❏ The heating appliance and the heating system must be ❏ There must be a demand for heat.
sufficiently filled with heating medium. ❏ Fuel lines must be purged of air.
❏ Flues must be free from obstructions. ❏ The soundness of the valve train must be tested and
❏ Explosion relief doors must be operable. documented.
❏ The flue gas dampers must be open. ❏ The gas supply pressure must be correct.
❏ The ventilators on air heaters must work correctly. ❏ Fuel cut off devices must be closed.
❏ Sufficient fresh air must be available.
❏ The required test points for combustion analysis must Note Dependent on site requirements, further
be available. checks may be necessary. Note the
instructions for the individual items of plant
equipment.
5.3 Commissioning and setting
Connect manometer Connection of manometer
To measure gas pressure during setting.
Point
Punkt G L/A
P0
Setting screw
15
Setting diagram for pre-setting air damper - diffuser WG30
3.5
3,5
70°
Air damper 30° 40° 50° 60° 80° WG30…/1-C
3.0
3,0
setting
Combustion chamber pressure [mbar]
2.5
2,5
20°
2.0
2,0
1.5
1,5 10°
1.0
1,0
0.5
0,5
0 15
--0.5
0,5
--1.0
1,0
0 5 10
-3.5
- 3,5 Diffuser setting
- 4,0
-4.0
0 50 100 150 200 250 300 350 400
Burner rating [kW]
5
20°
Example 1
4
10° Example 2
3
1
0°
0
15
-1
10
-2
0 5
-3 Diffuser setting
-4
0 100 200 300 400 500 600
Burner rating [kW]
Example 1 Example 2
Burner rating ______________________________ 300kW Burner rating ______________________________ 440kW
Combustion chamber pressure ______________ 4.5 mbar Combustion chamber pressure _______________ 3.5mbar
gives: Diffuser setting ________________________ 0 mm gives: Diffuser setting _______________________ 7 mm
Air damper opening angle ________________ 49° Air damper opening angle _______________ 80°
18
The setting diagram is split into two sections: These values have been calculated on test flame tubes to
• Diffuser setting 0 EN 676 under idealised atmospheric and combustion
• Air damper setting according to rating required conditions. Variations may occur when setting for the
operating conditions, depending on individual installations.
Note The total ratings range is divided up into 10 Description of the Factory pre-setting
operating points (P0 - P9). Each operating operating points Gas butt. valve Air damper
point is defined by a particular set point of the
gas butterfly valve and air damper. P0 Ignition load 11.0° 11.0°
P1 Minimum load 10.0° 10.0°
*) bu W lower operating point (corresponds to partial
load) P2
P3
Partial load P4 bu*) are sectioned into equal
Intermediate
Lowest possible combustion rating of the heating P5 steps by combustion
load points
appliance, which must not be less than the minimum load P6 manager
of the burner. Check with the appliance instructions to P7
determine bu. P8
P9 Full load 80.0° 80.0°
19
Action Appliance’s response Display
2. Plug in bridging plug 7 on the combustion manager. Burner starts in accordance with
the sequence of operations.
The gas pressure switch establishes
that there is insufficient gas.
The burner tries to restart.
After two or three attempted starts,
the combustion manager causes
the burner to lockout due to the
lack of gas (low gas program).
Attention! Only proceed when the low gas program
functions correctly.
3. Remove and replace the 7-pole connection plug to
interrupt the low gas program.
Record the values given on the display for every set point
and their relevant ratings (gas throughput). This will assist
you when setting partial load.
20
Action Appliance’s response Display
Commissioning
1. Open the ball valve.
21
Action Appliance’s response Display
5. Press and hold for 1 second to save values. Burner runs to P1.
G L/A
P
Set partial load
1. By pressing , slowly drive the burner to P9.
G L/A
P
2. Press G and simultaneously. Burner runs to partial load (bu).
22
Setting the gas pressure switch Gas pressure switch
Factory pre-setting: 12 mbar.
The switching point must be checked/adjusted during
commissioning Test point
6
2. Start burner.
3
LG
7
2
10
3. Drive through the setting range of the burner whilst
A2
8
1
9 10
monitoring the pressure at the pressure test unit.
4. Determine the value of the lowest differential pressure.
5. Set the dial to 80%of the lowest differential pressure.
Example:
Lowest differential pressure: _________________ 7.4 mbar
Air pressure switch switch point: ____ 7.4 x 0.8 = 6.0 mbar
➀+
LGW
➁–
23
Test ionisation current Test ionisation current
If a flame has formed, an ionisation current flows.
Test equipment:
Multiple test instrument or ammeter.
Connection:
A plug coupling fitted to the ionisation cable is used to
connect the test equipment.
Subsequent correction of the settings Note If subsequent adjustment of the gas pressure
1. Burner runs in operating mode. setting or the diffuser setting is necessary, the
Unplug bridging plug 7 from the combustion manager. whole burner commissioning (including pre-
The burner is in stand by position. setting) must be repeated.
2. Press and simultaneously.
Combustion manager changes to the setting mode.
3. Plug in bridging plug 7.
Burner starts and remains at ignition point P0.
4. By pressing or drive to the individual
operating points P1 - P9.
5. Record the new setting values on the sticker and stick
it over the old one.
Point
Punkt G L/A
P0
P1
P2
P3
24
5.4 Sequence of operation and diagram
Sequence of operation
Boiler controller Begin full load pre-purge Drive to partial load Boiler controller off
on
Initialise air damper Ignition setting, air Partial load operation Burner motor off, valve
stepping motor damper and gas proving
Ready for
Gas butterfly valve Gas valve open Operation via ratings controller operation
stepping motor (Standby)
P8 P9 P9
bu
P1 P1
P0
P0
Air damper
Fuel control
Gas
22secs.
Sek
Burner motor
Combustion manager time program
Ignition unit
Gas pressure
switch
1st valve
OFF
OFF
Test
Prog. step in
operation
mode Check GPS
1 2
Standby, Gas
low voltage
Standby,
safety circuit open (bridging plug 7 unplugged)
Standby,
switch off via eBus
Standby,
waiting for heat demand
Standby
programming not complete
Switch times
25
26
W-FM 20 (MPA20.02 S)
Wiring diagram
A1
L N
B5
T6
T7
T8
T1 T2 S3 B4
X4:1
X4:2
X4:4
X3:3C
X3:3N
X3:11
X3:4
X3:8
X3:7
X3:12
X3:5
X3:6
X3:1
X3:13
X4:3
X6 X7
(N)
(L1)
(L1)
(L2)
(L2)
(N)
P X8 X9
-weishaupt- M1 1 2 3 1 2 3
F4
M M
Air
B1
Gas
L M
G A
Alternativ: ~ P> P 1 2
Y18 Y20 A2
P F13 F11 Y2 Y4
X4:3
H2 X10
A3
M1.1
X4:1 X4:2 X4:3 X4:4
C1 F10 T1 B1.1 P1
H1 F4.1
A10 Alternative:
X3:3N´
(X3:3C´)
S2
P P
F2
F3
X3:3N´´
(X3:3C´´)
M1 5
M
Legend: ~ 6 8
S1
A1 Combustion manager with plug connection 1 11
A2 Display panel 4 13
F1 A3 Bus interface (eBus) M1 Burner motor 3C 3N
F5 12
max. A10 Motor relay (only on WG40) M1.1 Connection M1 for cont. run motor X7
Max.16A
Example: Example:
3 Fuel consumption: Gas butterfly valve setting at
l, m
72 m3 operating point P0 11.4°,
air damper setting 12.1°
27
Parameter mode (For qualified personnel only) Error messages
This mode can be accessed only when the display shows The combustion manager is equipped with an error
OFF messaging system. The function fault that triggered the
1. Remove the burner cover. lockout is displayed as an error code.
2. Remove bridging plug 7.
Burner goes into standby, the display shows OFF To reset the burner:
3. Press and simultaneously for about 2 secs. ☞ Press (for remote reset button S2).
the display shows
Example: Gas pressure switch did not
To change the values: change over
☞ Press or . (Display flashes!)
28
6 Fault conditions and procedures for rectification
The burner is found out of operation, in lockout. The Reset: Press (for remote reset button S2)
display flashes with an error code.
If faults occur first check that the basic requirements for To avoid damage to the plant, do not reset the
correct operation are met. burner more than two times in a row. If the
burner locks out for a third time call for a
❏ Is there a supply of electricity? service engineer.
❏ Is the correct gas pressure available from the supply ATTENTION
network and is the ball valve open?
❏ Are all regulating controls for room and boiler, water Fault conditions should be rectified only by
level interlocks, limit switches etc. set correctly? qualified and experienced personnel.
Burner is operating but display is blank Faulty connection plug on Rectify fault
combustion manager
Display permanently shows OFF Control circuit not closed Check why the controller is open
between T1/T2 on the 7-pole
connection plug.
Burner motor
Burner motor no longer runs. Capacitor defective Check capacitor and replace if
Error message: F 21H necessary
Burner motor will not start. Air pressure switch Replace air pressure switch
Display shows 2 for 30 secs, then remains closed
restarts. After 5 restarts display
shows error message: F 20H
Burner motor runs continuously, Motor relays defective Replace motor relays
Lockout
Error message: F 20H Combustion manager defective Replace combustion manager
(see Ch. 7.14)
29
7 Servicing
7.1 Safety notes on servicing
Failure to carry out maintenance and service Endangering operational safety
work properly can have severe consequences, Maintenance work on the following parts may only be
including the loss of life. Pay close attention to carried out by the manufacturer or their appointed agent
the following safety notes. on the individual components.
DANGER • Air damper stepping motor
• Gas butterfly valve stepping motor
Qualified personnel • Flame sensor
Maintenance and servicing must be carried out only by • Combustion manager with operating panel /display unit
qualified and experienced personnel. • Gas pressure switch
• Air pressure switch
Before all maintenance and service work:
1. Electrically isolate the equipment Risk of explosion due to a gas leak
2. Close the ball valve Take care when dismantling and assembling parts in the
3. Remove the 7-pole connection plug from the boiler gas line to ensure they are correctly aligned, clean and in
controller good condition, and that the fixing screws are correctly
tightened.
After all maintenance and service work:
1. Function test.
2. Check flue gas losses as well as CO2, O2 and CO Danger of getting burnt!
values Some burner parts (e.g. flame tube, burner
3. Complete a test sheet. flange, electrodes, etc.) become hot during
burner operation and should be allowed to
DANGER cool prior to service work being carried out.
Function test
• Operation of the burner with the sequence of operation
(see Ch. 5.4)
• Ignition equipment
• Air pressure switch
• Gas pressure switch
• Flame monitoring
• Valve proving of the gas train (see Ch. 4.6)
• Purge valve train (when replacing, see Ch. 5.2)
32
7.3 Mixing head - removing and refitting
Removing Removing and refitting the mixing head
1. Remove the flame sensor or ionisation line ➂.
2. Remove the ignition cable ➀ from the ignition
transformer.
3. Loosen screws ➃.
4. With a slight twist, pull the mixing head ➁ out from the
housing.
➀
Refitting ➁
Danger of explosion!
Misalignment of the seal ➄ can result in a gas
leak during burner operation. ➄
When refitting the mixing head ensure the seal
DANGER is clean and aligned correctly. Replace it if
necessary. When commissioning the burner ➂
check the seal is sound with a leak detection ➃
spray.
➃
To refit, reassemble in the reverse order.
➃
➃
Control dimension K
WG30 _____________________________________ 63
mm
WG40 _____________________________________ 70
mm ➀ Setting indicator ➃ Collar
➁ Setting screw ➄ Diffuser
➂ Lock nuts ➅ Flame tube
33
7.5 Ignition electrode setting
☞ Remove the mixing head (see Ch. 7.3.) Ignition electrode setting dimensions
For setting dimensions see illustration.
2°
ca. 3
1.5 -2
1,5...2
Ignition electrode
1.5 - 2
1,5...2 with 4.0 mm ø plug
34
7.7 Fan wheel and motor - removing and refitting
Removing Removing and refitting the fan wheel and motor
1. Put the fan housing in the servicing position
(see Ch. 7.6.)
2. Loosen the threaded pin ➂.
3. Remove the fan wheel.
4. Remove plug No. 3.
5. Holding the motor in place, loosen the screws ➀.
6. Remove the motor from the housing.
Refitting ➂
Reassemble in the reverse order.
☞ Pay attention to the adjusting key ➁.
☞ Turn the fan wheel by hand to check freedom of ➁
movement. ➀
➀ Allen screw
➁ Adjusting key
➂ Threaded pin
35
7.9 Air damper angle drive - removing and refitting
Removing Removing and refitting the angle drive
1. Remove the air damper stepping motor (see Ch. 7.8)
2. Loosen the screws ➀.
3. Remove the angle drive ➂.
Refitting
1. Turn the air damper shaft ➁ clockwise as far as it will go
and hold in that position.
2. Attach the angle drive, inserting the shaft into the star-
shaped groove.
3. Replace and tighten screws ➀.
➀ ➂
➀ Combi-Torx screw
➁ Shaft
➂ Angle drive
Refitting
Damage to the stepping motor!
Do not turn the hub of the stepping motor,
either by hand or with a tool.
ATTENTION
➀ Plug
➁ Combi-Torx screw
➂ Shaft
36
7.11 DMV solenoid - removing and refitting
Removing Changing the DMV solenoid
1. Remove paint seal from the counter-sunk screw ➀ and
loosen. ➀ ➁
2. Loosen cheese head screw ➁.
3. Remove the cap ➂, metal plate ➃ and housing ➄.
4. Replace the solenoid ➅, checking new unit is the ➂
correct type/voltage
Refitting ➃
Reassemble in the reverse order, ensuring to:
☞ Carry out a soundness test at the test point between
V1 and V2: pmin = 100 - 150 mbar (see Ch. 4.6)
☞ Carry out function test.
➄
Refitting ➂
Reassemble in the reverse order.
☞ A range label for the new spring must be affixed.
37
7.13 Gas filter insert - removing and refitting
Removing Removing and refitting gas filter insert.
1. Loosen screws ➀.
2. Remove cover ➁.
3. Take out the filter insert ➂.
4. Check the O-Ring ➃ in the cover and replace if
necessary. ➀
Fire Hazard!
Do not clean out the filter housing with a
vacuum cleaner. Any gas remaining in the
valve train could be sucked out and ignited. ➂
ATTENTION
Refitting
1. Carefully place filter insert into the filter housing. ➃
2. Replace O-Ring if necessary
3. Replace cover
4. Replace and tighten screws
5. Carry out a soundness test (see Ch. 4.6.)
6. Purge valve train (see Ch. 5.6.)
Refitting
Reassemble in the reverse order.
Burner Setting
Ustawienie palnika
Date:
Data:
Diffuser
ustawienie tarczy
setting:
➀
spi´trajàcej: mm
Gas setting ciÊnienie
nastawione pressuregazu
at fullmocy
przy load:górnej: mbar
Setting atna
Ustawienie
Combustion
managerze Manager
palnikowym:
Air damper pre-setting
!
ustawienie klapy powietrza
przy górnej mocy (P9):(P9)
at full load °
Point
Punkt G L/A ➀ Combi-Torx screw T20
P0
38
8 Technical data
8.1 Burner equipment
Burner Combustion Motor Stepping mot. Ignition Gas pressure Air pressure Display Flame
type manager air/gas unit switch switch sensor
WG30…/1-C W-FM20 ECK05/F-2 STE 4.5 W-ZG 01 GW50 A5/1 LGW 10 A2 AM20.02 Ionisation
vers. ZM-LN 230V, 50Hz BO.36/6-01L
28801/min
0.42kW, 2.6A
Cond. 12µF
WG40…/1-A W-FM20 ECK 06/F-2 STE 4.5 W-ZG01 GW50 A5/1 LGW 10 A2 AM20.02 Ionisation
vers. ZM-LN 230V, 50Hz BO.36/6-01L
29001/min
0.62kW, 4.0A
Cond. 16µF
3.5
3,5 3.5
3,5
Combustion chamber pressure [mbar]
3.0
3,0 Combustion chamber pressure [mbar] 3.0
3,0
2,5
2.5 2,5
2.5
2,0
2.0 2,0
2.0
1.5
1,5 1.5
1,5
1.0
1,0 1.0
1,0
0,5
0.5 0.5
0,5
0 0
-0.5
-0,5 -0.5
-0,5
-1.0
-1,0 -1.0
-1,0
-1.5
-1,5 -1.5
-1,5
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Burner rating [kW] Burner rating [kW]
8 8
Combustion chamber pressure [mbar]
7 7
6 6
5 5
4 4
3 3
2 2
1 1
0 0
-1 -1
-2 -2
0 50 100 150 200 250 300 350 400 450 500 550 0 50 100 150 200 250 300 350 400 450 500 550
Burner rating [kW] Burner rating [kW]
The capacity graph is in accordance with EN676. There is Mixing head “Open”
a rating reduction dependent on the altitude of the Mixing head “Closed”
installation: approx. 1% per 100 m above sea level.
39
8.3 Permissible fuels
Natural Gas E
Natural Gas LL
Liquid Petroleum Gas B/P
8.6 Dimensions
Dimension mm
Type I1 I2 I3 I4 b1 b2 b3 h1 h2 h3 h4 d1 d2 d3 d4 Rp α°
WG30 166 480 62 197 420 226 196 460 112 226 342 127 M8 170 - 186 130 1 1/2” 45°
WG40 235 577 72 235 450 245 207 480 120 245 360 154 M10 186 - 200 160 1 1/2” 45°
b1
RP d1 h3
h2
h1
h4
l2 l1
l3
d3
d4
b2
b3 d2
l4
40
Valve trains
Valve train diameter 1/2” to 2” a Valve train flange
b Double nipple
gl b1 Nipple
e k c Governor
i h g d Double nipple
e1 DMV flange
e2 DMV flange
a f DMV
b
b1/b
/b/b2 g Double nipple
c h Elbow
d i Double nipple
ee1 4 5 k Filter
l l Ball valve
f g
k
ee2
gh i
II II
I I
I I II
II
II
I
II
I
I
I I
II
II
1
I I II
II II
3
2
Valve train (approx. dimension in mm) Note For DN65 and DN80 valve trains the parts
are delivered loose. For dimensions see the
R ➀ ➁ ➂ ➃ ➄ technical worksheets
1/2” 1 1/2” 1 1/2” x 3/4” 3/4” x 50 FRS 507 1/2” x 50 507-1/2” 507-1/2”
3/4” 1 1/2” 1 1/2” x 3/4” 3/4” x 80 FRS 507 3/4” x 80 507-3/4” 507-3/4”
1” 1 1/2” 1 1/2” x 1” 1” x 80 FRS 510 1” x 80 512-1” 512-1”
1 1/2” 1 1/2” – 1 1/2” x 80 FRS 515 1 1/2” x 80 520-1 1/2” * 520-1 1/2” *
2” 1 1/2” 2” x 1 1/2” 1 1/2” x 80 FRS 520 2” x 80 520-2” 520-2”
8.7 Weights
Burner WG30 approx. 28 kg Valve trains (1/2”) approx. 4.0 kg
Burner WG40 approx. 35 kg (3/4”) approx. 5.5 kg
Fan housing cover with motor approx. 13.6 kg (1”) approx. 9.0 kg
(servicing position) (1 1/2”) approx. 13.5 kg
(2”) approx. 17.5 kg
DN65 and DN80 see technical work
sheets.
41
Weishaupt products Max Weishaupt GmbH
D-88475 Schwendi
Tel. (0 73 53) 8 30
and service Fax (0 73 53) 8 33 58
Print No 83048902, February 2002
Printed in Germany. We reserve
the right to make changes.
All rights reserved.