SANJEEV KUMAR SINGH

Email-ID- sanjeevsingh9938@gmail.com
Contact: +91 9090068905,
Profile Summary
 A dynamic and result oriented professional with brief qualitative exposure of 10 years in Electrical & Instrumentation Maintenance,
Project Engineering, Execution, Installation and Commissioning, Design Engineering, & Procurement. Proficiency in formulating
sourcing strategies, handling vendor identification /development, creating and updating the vendor database.
 Skilled at identifying project bottlenecks and undertaking corrective measures, ensuring effective site management and discipline to
ensure safety & timely execution of the projects as well as preparing specifications, raising material request, procuring, following up
& inspecting new receipts.
 Exposure in spare parts management, critical equipment availability, consumables planning, inventory control & asset optimization,
modernization and maintenance of equipment, new vendors development, Quality clearance.
 Knowledge of diagnosing breakdown problems through RCA, FMEA, CAPA; monitoring and controlling maintenance costs to achieve
cost leadership & maximize availability of the equipment with less downtime.
 Establish preventive maintenance and service programs, procedures, and record systems in order to audit the performance of
services.
 Preparation of Maintenance schedule, annual maintenance budget, Purchase of spares & consumables.
 Strategic planner as per business plan and drive towards Total Quality management by adopting 5S, KAIZEN, Quality circle, Lean QC,
six sigma philosophy tools & Collaborate with TQM unit for continuous process improvement and initiate improvement activities for
equipment life improvement; monitor and participate in TQM related activities.
 Plan and Monitor safety, health and environment (SHE) measures in the Electrical Maintenance to ensure safety and strictly
adherence to statutory requirements & execute CASHE project for safety improvements.
 Preparation of SWP/SMP/SOP/WI/HIRADEC/JSA as per safety norms & conduct job accordingly with proper PPEs & safe methods.
 Sound understanding of regulatory compliances of tools & tackles, implementation of IMS in ISO 9001, ISO 14001, OHSAS 18001 at
site; preparation/approval of GA drawings, layout drawings, Detailing, QA/QC, erection plan.
 Implementation and execution of effective technical solutions through critical observations and breakdown analysis
 To ensure Safety, Quality, timely compliance & check sheet creation and their implementation for reducing unplanned outages in
the plant.

 Efficient organizer, motivator, team player and a decisive leader with the ability to motivate teams to excel and win
Organisational Experience
Since June’06- Mar’10 with Bhushan Power & Steel ltd, Jharsuguda, Odisha as Senior Engineer
Growth Path:
June’06-Aug’07 Graduate Engineer Trainee –Bhushan Power & Steel Ltd., Jharsuguda,Odisha-Project
Aug’07-July’08 Asst. Engineer - Bhushan Power & Steel Ltd., Jharsuguda -Project
July’08- Aug’09 Engineer in Bhushan Power & Steel Ltd., Jharsuguda - Electrical Maintenance
Aug’09-Mar’10 Senior Engineer in Bhushan Power & Steel Ltd., Jharsuguda- Electrical Maintenance

Since Mar’10 till now with Hindalco Industries Ltd. as Deputy Manager(Electrical & Automation)

Mar’10-July’14 Assistant Manager–Hindalco Industries Ltd., FRP Plant, Hirakud,Odisha-Project

July’14-July’16 Deputy Manager - Hindalco Industries Ltd.,FRP Plant, Hirakud Odisha- Electrical Maintenance

Key Result Areas as Deputy Manager (DM), Hindalco Industries Ltd.:

 Accountable for Maintenance & troubleshooting of Electrical, Instrumentation and Control devices of Tension Leveller, Sundwig
Slitter, Danieli Slitter,FIMI Cut to Length Line, Coil Packing & Sheet Packing line.
 Executing the maintenance activities both in terms of quantity and quality of service provided, to ensure that the targets are achieved
and customers are satisfied.
 Preparing of maintenance schedule and annual maintenance budget; drafting purchase requisition for planned maintenance
 Ensuring follow-up for strategic maintenance plan, uploading in IMS module, complying with punch points & closing of orders &
notifications.
 Planning methodically as per business plan and driving towards Total Quality Management by adopting 5S, KAIZEN, Quality Circle,
Lean QC, and Six Sigma Philosophy Tools
 Collaborating with TQM unit for continuous process improvement and initiating improvement activities for equipment life
improvement; monitoring and participating in TQM related activities
 Preparing Safe Maintenance Procedures (SMP) for every job & risk assessment done with reference to JSA & HIRADEC, HAZOP study,
IFC norms.
 Adhering to 100% compliance of safety punch points like unsafe conditions/acts, near misses and process safety management
 Tracking daily breakdowns, implementing preventive maintenance programmes to improve the efficiency of the system or the
equipment undergoing maintenance & uploading the summary of maintenance in MES portal
 Implementing cost saving and energy saving techniques/ measures and registering modifications to achieve substantial reduction in
O&M expenditures and work.
 Ensuring process improvement for hazard free operation & 5S Activity Concept of ISO 9001, ISO 14001, OHSAS 18001 standards and
their documentation
 Understanding breakdown tool to identify root cause like Why-Why Analysis and Condition Monitoring to ensure machine
availability by increasing MTBF and reducing MTTR
 Observing Spares Management to optimize the availability of spares, indigenization of imported spares
 Documenting MIS of all resources ( Spares Cost, consumables, capex)
 Managing work permits, compliance of unsafe conditions/acts, near misses, Investigation of high potential near miss, discussion of
high potential near miss as well as important safety communication in tool box talk, emergency procedures onsite and identification
of Emergency Assembly point at site.
 Participating in cross-functional safety walk down by higher management as well as by Auditors.
 Implementation of behaviour based safety(BBS) tool to minimize unsafe act/conditions
 Reviewed business partners performance, key performance indicators, lagging & leading indicators, training needed, competency
mapping & capacity building as per requirement.

Key Result Areas as Assistant Manager in HIndalco Industries Ltd.

 Accountable for ordering, installing & commissioning of Power System of Plant.
 Basic Engineering, Load list, Room layout.
 Accountable for installation, testing & commissioning of Oil type & Dry type transformer upto 5 MVA rating, HT & LT switchgear
panel, DG set 250 KVA, AC & DC Motors.
 Planning of major cable routes in Steel plant layouts via cable tunnels / cable trenches, etc,
 Assessment of cable tray requirement on major cable routes.
 Erection commissioning of MCC, PDB Panel, transformers, Motors.
 Estimation of cable lengths for various consumers based on cable list and Equipment location diagrams.
 Preparation of Cable Schedule.
 Calculation of Erection BOM requirements and its Documentation.
 Job includes planning, technical advice, Detailing of drawings, follow up the progress as per schedule. Review of erection plan, SWPs
preparation, processing of RA & service bills, preparation of BOQ, MOM, MOC, NFA, Daily issue of permits, Review of DPR, planning
of manpower involved, co-ordinate safety audits, compliance of safety punch points.
 Maintain records like QAP, PQR, WPS, protocol, Test certificates of tools & tackles for better quality & safety measures &
statutory compliances.

Key Result Areas as Senior Engineer(Electrical Maintenance) in Bhushan Power & Steel Ltd.

As Maintenance In charge

 Handled the maintenance & troubleshooting of

 Two 90 ton electric arc furnace, Ladle furnace of Tagliaferri, Techint, Italy and Material handling system.
 LT Switchgears, Field devices and Control Systems(PLC S7 400), HMI SCADA WinCC 6.0, LT Electrical Panels, AC Motors, AC
Drives, Transformers ,Instruments(Temperature Switch, Flow Switch, Proportional Valves, Laser Sensor, Proximity/Limit
Switch, Photo Sensor, Pressure Switch, Encoder).
 Executed maintenance activities in Quality Circle, WCM, Kaizen, 5S & the TPM Environment.
 Understanding breakdown tool to identify root cause like Why-Why Analysis and Condition Monitoring to ensure machine availability
by increasing MTBF and reducing MTTR
 Observing Spares Management to optimize the availability of spares, indigenization of imported spares
 Documenting MIS of all resources ( Spares Cost, consumables, capex)
 Prepared budgets & handled new Capex project for improvement & modification of plants.

Key Result Areas as Assistant Engineer-Project in Bhushan Power & Steel Ltd.
 Accountable for ordering, installation & commissioning of two 90 ton electric arc furnace, Ladle furnace of Tagliaferri, Techint, Italy.
Also involved in commissioning of Material handling system.
 Involved in testing and commissioning of two 90 ton electric arc furnace, Ladle furnace of Tagliaferri, Techint, Italy fully automation
with Ten inter-connected SIEMENS S7 400 PLC’s. HYDRAULICS used for electrode regulation. Field instruments like RTD, Flow
Control Valve, Flow Meter etc used for process control.
 Involved in testing & commissioning of Siemens- S7 400, interconnection of ten S7 400 PLC for EAF, LF, Material Handling, and
Dedusting System by using Profibus and fiber optics cable and Tagliaferri digital regulation for electrodes, HMI SCADA, WinCC 6.0
HMI.
 Erection and Commissioning of PCC, MCC and Distribution Panels.
  Expertise in logic solving in electrical panels & various interlocking schemes requirement for automation. Analyzing all drawings
related to automation and Control system.
 Developing PLC software program of Siemens S7 400.
 Developing and working on screen development for SCADA/HMI of WINCC Flexible and Factory Talk View
 Basic knowledge of Integration of level 1 with level 2 system on Siemens & Rockwell platform.
 Carrying out I/O testing, Software testing, establishment of Profibus, Ethernet and ControlNet communication, SCADA testing, MCC
testing during commissioning of machine.
 Managing the process with suppliers & providing inputs for SLD & Detail Drawings of Electrical & controls.
 Supporting the P & ID of each machine before manufacturing the complete machine.
 Accomplishing inspections & testing the AC & DC Motor, Oil & dry type Transformer, AC Drives, LT Panels, communication networks,
Switchgears as per IEC Standards at supplier workstation.
 Monitored project through DPR & meetings
 Raised PR, follow-up and material inbound & outbound within the SEZ, executed safety audit & compliance of audit points
 Reviewed Erection Plan, Risk Assessment, enhanced competency of workers through safety quiz programs and motivated them
through rewards & recognitions.

Highlights:
 Distinction in implementing projects & maintenance of heavy machinery & process line like Electric Arc Furnace, ladle Furnace &
Material handling unit.
 Distinction in implementing projects & maintenance of Power distribution of Plant.
 Distinction in implementing maintenance & troubleshooting of heavy machinery & process line like Tension Leveler, Slitter Line and
Cut-to-Length Line.
 Attained proficiency & merit of handling project engineering, execution & automation activities.
 Kick off meeting and system study.
 Preparation of I/O list, preparation of cable schedule, preparation of control logic, development of program (Rockwell
Logix5000/Siemens S7 300/400), off line test and on line test.
 Driving control system including S7 300/S7 400 and Controllogix Controller, Sinamics S120 Drive, ABB ACS/DCS 800, WINCC Flexible,
Panel View 600 and FT View SCADA.
 A strategic planner with expertise in implementing cost saving measures to achieve reduction in raw material, procurement &
logistics cost. Adept at undertaking indigenization initiatives for attaining significant savings, securing discounts and better service
from suppliers.
 Effective communicator with exceptional interpersonal skills; hands-on experience in providing leadership and imparting training to
hires.
 Kaizen event Certification for Slitter, Tension leveler & Cut to length line.
 Investigated the near miss/First aid injury with proper corrective and preventive measures such as for stopping the recurrence of the
same.
 Successful in reducing maintenance shutdown rate Belt conveyor as well as saving maintenance costs by 25% through effective roll-
out of Kaizen, Lean QC initiatives.
 Implemented Asset optimization tool for better reliability
 Implemented 5S in shop floor as well as in office.

CORE COMPETENCIES

Project Engineering & Coordination:

Carrying out overall project operations with a view to ensure timely accomplishment of project targets within the time and cost
parameters.

 Planning detailed engineering activities and finalization of requirements and specifications in consultation with engineering &
production.
 Coordinating in pre-sales, technical / commercial functions and ensuring release of BOM and technical drawings.
 Approval of P & ID drawing of Rolling Mill process line.

Installation and Commissioning:

 Supervision of overall installation activity and guiding erection agency to achieve timely completion of project schedule.
 Actively involved in Line/Machine commissioning with engineering supplier, carrying out overall commissioning activity as per OEM
instructions.
Design Engineering:

 Conducting benchmark analysis, fixing dimensions as per standards, creating manufacturing drawings & models, handling inspection
and approval of final product within the given target time.
 Developing the conceptual design of new products entailing drawings & specification study, quotation enquiry study & finalization,
vendor selection & finalization, schedule for development.
Maintenance & Operations:

 Planning and executing predictive & preventive maintenance schedules for various equipments as per OEM instructions to increase
machine uptime & equipment reliability.
 Troubleshooting of Control system, Drives, MCC panels and Transformers.

Vendor Management:

 Identifying & developing potential vendors / suppliers for achieving cost effectiveness; assessing performance of the vendors based
on their competitiveness, financial capabilities and productivity.
 Conducting vendor visits for ensuring the time bound delivery; managing the price and technical negotiations. Overseeing follow-up
with vendors for the release of schedules, quality checks and timely payments to vendors.

Personal Skills

o An effective communicator leadership qualities.

o Comprehensive problem solving and convincing abilities.
o Highly organized & dedicated with a positive attitude.
o A good team player with ability to fit into any team role.
o Progressive experience in advanced project development.

IT Skills
 Knowledge of:
o Microsoft Office, Excel& MS Project

Academic Details
 B. Tech. (Electronics & Communication) from St. Thomas College of Engg & Technology, West Bengal University of Technology in year
2006 with 79.7%.
 10+2, West Bengal Council of Higher Secondary Education in year 2001 with 60%.
 10th West Bengal Board of Secondary Education in year 1999 with 72.5%.

Personal Details
Fathers Name Sh. Satyendra Narain Singh
Date of Birth March 24, 1983.
Nationality Indian
Marital Status Married
PAN No. BPBPS9109H
Permanent Address 119, B.K Paul Avenue, Kolkata-700005

Notice period 3 Months

I consider myself familiar with Electrical and Electronics Engineering Aspects. I am also confident of my ability to work in a
team. I hereby declare that the information furnished above is true to the best of my knowledge.

Sanjeev Kumar Singh