SERV.BOOK-1.

0 page 0
 FILE CONTENTS PAGE
SERV.BOOK-2.1 -------- BREEZE C - STICKERS PLACING -------------------------------------------------------------- 2
SERV.BOOK-3.1 -------- BREEZE C-3W - GENERAL DIMENSION ----------------------------------------------------- 3
SERV.BOOK-3.2 -------- BREEZE C-4W - GENERAL DIMENSION ----------------------------------------------------- 4
SERV.BOOK-4.1 -------- BREEZE C-4W - BACK PLASTIC COVER CONNECTION ------------------------------- 5
SERV.BOOK-4.2 -------- BREEZE C-4W - FRONT PLASTIC COVER CONNECTION ----------------------------- 6
SERV.BOOK-4.3 -------- BREEZE C-4W - FRONT BASKET - HEAD LIGHT - CONNECTION ------------------- 7
SERV.BOOK-4.4 -------- BREEZE C-4W - FRONT BAMPER CONNECTION ----------------------------------------- 8
SERV.BOOK-4.5 -------- BREEZE C-4W - FLOOR PLASTIC CARPET RUBBER ------------------------------------ 9
SERV.BOOK-4.6 -------- BREEZE C-3W/4W - BATTERY COVER CONNECTION ----------------------------------- 10
SERV.BOOK-4.7 -------- BREEZE C-3W/4W - REAR BAMPER CONNECTION -------------------------------------- 11
SERV.BOOK-5.1 -------- BREEZE C-3W - BACK PLASTIC CONNECTION -------------------------------------------- 12
SERV.BOOK-5.2 -------- BREEZE C-3W - FRONT COVER CONNECTION -------------------------------------------- 13
SERV.BOOK-5.3 -------- BREEZE C-3W - FRONT BASKET - HEAD LIGHT - BLINKER CONNECTION------ 14
SERV.BOOK-5.4 -------- BREEZE C-3W - BUMPER COVER CONNECTION ----------------------------------------- 15
SERV.BOOK-6.1 -------- BREEZE C-3W/4W - SEAT - SEAT BRACKET - SEAT PIN - CONTROLLER -------- 16
SERV.BOOK-7.1 -------- BREEZE C-3W/4W - REAR SUSPENSION - SHOKABSORBS ------------------------- 17
SERV.BOOK-7.2 -------- BREEZE C-3W/4W - REAR SUSPENSION - POWER UNIT ------------------------------ 18
SERV.BOOK-7.3 -------- BREEZE C-4W - EMERGENCY BRAKE -------------------------------------------------------- 19
SERV.BOOK-7.4 -------- BREEZE C-4W - EMERGENCY BRAKE -------------------------------------------------------- 20
SERV.BOOK-8.1 -------- BREEZE C-3W - FRONT STEERING ------------------------------------------------------------ 21
SERV.BOOK-8.2 -------- BREEZE C-4W - FRONT STEERING ------------------------------------------------------------ 22
SERV.BOOK-8.3 -------- BREEZE C-4W - STEERING AXLE -------------------------------------------------------------- 23
SERV.BOOK-9.1 -------- BREEZE C-3W - FRONT WHEEL ASSEMBLY ----------------------------------------------- 24
SERV.BOOK-9.2 -------- BREEZE C-4W - FRONT WHEEL ASSEMBLY ----------------------------------------------- 25
SERV.BOOK-9.3 -------- BREEZE C-3W/4W - REAR WHEEL ASSEMBLY ------------------------------------------- 26
SERV.BOOK-10.1 ------ BREEZE C-3W/4W - BATTERY - HOLDER STRAP ---------------------------------------- 27
SERV.BOOK-10.2 ------- BREEZE C-3W/4W - BATTERY - FUSE WIRING CONNECTION ----------------------- 28
SERV.BOOK-11.1 ------- BREEZE C-3W/4W - CONTROLER S_DRIVE 120A WIRING CONNECTION--------- 29
SERV.BOOK-11.2 ------- BREEZE C-3W/4W - CONTROLER S_DRIVE 90A WIRING CONNECTION----------- 30
SERV.BOOK-12.1 ------- BREEZE C-3W/4W - TILLER PLASTICS ASSEMBLY ------------------------------------- 31
SERV.BOOK-12.2 ------- BREEZE C-3W/4W - TILLER BASE FLANGE - FRONT BOARD ----------------------- 32
SERV.BOOK-12.3 ------- BREEZE C-3W/4W - TILLER BASE FLANGE - GAZ-PISTON --------------------------- 33
SERV.BOOK-12.4 ------- BREEZE C-3W/4W - TILLER BASE FLANGE - POTENTIOMETER -------------------- 34
SERV.BOOK-12.5 ------- BREEZE C-3W/4W - TILLER BASE FLANGE - MIRRORS -------------------------------- 35
SERV.BOOK-13.1 ------- BREEZE C-3W/4W - FRAME WELDED----------------------------------------------------------- 36
SERV.BOOK-14.1 ------- BREEZE C-3W/4W - TILLER PANEL ASSEMBLY ------------------------------------------- 37
SERV.BOOK-14.2 ------- BREEZE C-3W/4W - TILLER PANEL ASSEMBLY ------------------------------------------- 38
SERV.BOOK-14.3 ------- BREEZE C-3/W/4W - WIRING ---------------------------------------------------------------------- 39
SERV.BOOK-14.4 ------- BREEZE C-3W/4W - GENERAL WIRING DIAGRAM (CONT.S_DRIVE 90,120A)----- 40

SERV.BOOK-1.1 page 1
 BREEZE C - STICKERS PLACING
P/N - STC4011
P/N - STC4012

P/N - STC4014

P/N - STC4003 P/N - STC4007 P/N - STC4013

P/N - STC4008
P/N - STC4006

P/N - STC4001

P/N - STC4001
P/N - STC4009
P/N - STC4004

SERV.BOOK-2.1 page 2
 BREEZE C 3W - GENERAL DIMENSIONS

MAX.
35
MIN. 1226 [48.2"]
MAX. 1276 [50"]

MIN. 330 [13"]

MAX. 430 [17"]

991 [39"]
MAX. 500 [19.6"]
MIN. 451 [17.7"]

964 [37.9"]
1290 [50.7"]

473 [18.6"]
[3.5"]
90

661 [26.0"]
SERV.BOOK-3.1 PAGE 3
 BREEZE C 4W - GENERAL DIMENSIONS

MAX.
35
MIN. 1226 [48.2"]
MAX. 1276 [50"]

MIN. [330 [13"]

977 [38.4"]
MAX. 430 [17,]

MAX. 500 [19.6"]

MIN. 451 [ 17.7']

947 [37.2"]
1320 [51.9"]

473 [18.6"]
[3.5"]
90

603 [23.7"]
SERV.BOOK-3.2 PAGE 4
665 [26.18"]
 BREEZE C - 4W - BACK PLASTIC COVER

NUT NYLOCK M6

P/N - IPC4008 SCREW M5*12

SCREW M6*12

SCREW M5*12
SERV.BOOK-4.1 page 5
 BREEZE C-4W - FRONT PLASTIC COVER CONNECTION

COLOR ASSY. P/N COVER P/N

BLUE ASC4035 IPC4009
SCREW M4*12 SILVER ASC4056 IPC4024

page6
SERV.BOOK-4.2
 BREEZE C - 4W - FRONT BASKET - HEAD LIGHT - CONNECTION

NUT NYLOCK M5
SCREW M5*12
WASHER M5

P/N - ASC4019

P/N - ASC4022

P/N - ASC4048 C

P/N - ASC4041

WSHER M5

WSHER M5 SCREW M5*12

NUT NYLOCK M5
red(l.blinker) black(l.blinker)
1 5
red(f.light) 2 6
black(f.light)

3 7
white(r.blinker) 4 8
blue(r.blinker)

SERV.BOOK-4.3 page 7
 BREEZE C-4W - FRONT BAMPER CONNECTION

SCREW M8*16

P/N - ASC4034

P/N - MPC4014
NUT NYLOCK M8

SERV.BOOK-4.4 page 8
 BREEZE C-4W - FLOOR PLASTIC - CARPET RUBBER

P/N - HWC4002

P/N - HWC4004

P/N -IPC4007 SCREW M5*12

WASHER M5
page 9
SERV.BOOK-4.5
 BREEZE C-3W/4W - BATTERY COVER CONNECTION

P/N - SC00363 P/N - HWC4007

NUT M5
WASHER M5
P/N - see table

page 10
SERV.BOOK-4.6
 BREEZE C-3W/4W - REAR BAMPER CONNECTION

P/N - IPC4006
P/N - IPC4004

SCREW M8*12
SCREW M8*12
P/N - IPC4005
P/N - IPC4002 P/N - MPC4018

P/N - MPC4013
SCREW M4*8
WASHER M6
P/N - MPC4019
SP.WASHER M6
P/N - IPC40001 SCREW M6*12

P/N - ASSY. ASC4036

P/N - ASC4023

SCREW M4*20

SCREW M3*12

P/N - ASC4047

page 11
SERV.BOOK-4.7
 BREEZE C-3W - BACK PLASTIC COVER

NUT NYLOCK M6

P/N - IPC3002

SCREW M6*12

SCREW M5*12

SERV.BOOK-5.1 page 12
 BREEZE C-3W - FRONT COVER CONNECTION

COLOR ASSEMBLY P/N P/N

BLUE ASC3005 IPC3003
SILVER ASC3004 IPC3005

SCREW M4*12

SERV.BOOK-5.2 page 13
 BREEZE C -3W - FRONT BASKET - HEAD LIGHT - BLINKER CONNECTION

SCREW M5*12
NUT NYLOCK M5

WASHER M5

B SCREW M5*12
ASC4022
WASHER M5 SCREW M3*12
ASC4022
ASC4019
ASC4041

NUT NYLOCK M5
red(l.blinker) black(l.blinker)
1 5
WASHER M5 red(f.light) 2 6
black(f.light)

3 7
SCREW M5*12 white(r.blinker) blue(r.blinker)
4 8

SERV.BOOK-5.3 page 14
 BREEZE C-3W - BUMPER COVER CONNECTION

P/N - ASC3006

SCREW M4*12 SCREW M5*12

WASHER M6 P/N - MPC3005

SPRING WASHER M6
SCREW M6*12

SERV.BOOK-5.4 page 15
 BREEZE C-3W/4W - SEAT- SEAT BRACKET - SEAT PIN - CONTROLLER

P/N - SEC4002

SCREW M4*30
P/N - PCC4004 - S.D.120A SCREW M10*55
P/N - PCC4005 - S.D.90A(option)

SCREW M8*16
WASHER M4

P/N - MPC4011

WASHER M10

NUT NYLOCK M10

SPRING WASHER M6
SCREW M6*12

WASHER M6

WASHER M8
SPRING WASHER M8
SCREW M8*16

SERV.BOOK-6.1 page 16
 BREEZE C-3W/4W - REAR SUSPENSION - SHOKABSORBS

P/N - SC00165

P/N - SC00176

P/N - MPC4066 P/N -SAC4001

P/N -BEC4001
NUT NYLOCK M10
SCREW M10*65

P/N - MPC4003

SERV.BOOK-7.1 page 17
 BREEZE C-3W/4W - REAR SUSPENSION - POWER UNIT

NUT NYLOCK M5

SCREW M5*16

SCREW M10*20
SPRING WASHER M10
P/N - MPC4020

P/N - MPC4003
P/N - MPC4003

KPH POWER UNIT P/N

10 POWER UNIT 950W 10 KPH BRZ. C 3/4 PWC4002
10 POWER UNIT 450W 10 KPH BRZ. C 3/4 PWC4005
12 POWER UNIT 950W 12 KPH BRZ. C 3/4 PWC4001
12 POWER UNIT 450W 12 KPH BRZ. C 3/4 PWC4004
15 POWER UNIT 950W 15 KPH BRZ. C 3/4 PWC4003

WASHER M12*2
NUT NYLOCK M12
P/N - IPC4020
SPRING WASHER M3
SCREW M3
SERV.BOOK-7.2 page 18
 BREZE C-4W - EMERGENCY BRAKE (option)

P/N -SHC4030

P/N - SHC4009

SPRING WASHER M6 P/N - SHC4006

SCREW M6*16
MPC4079
WASHER M6

SCREW M6*16

P/N -MPC4022

P/N - SHC4022

SERV.BOOK-7.3 page19
 BREEZE C-4W - EMERGENCY BRAKE (option)

DETAIL C
SCALE 1.2 : 1

SERV.BOOK-7.4 page 20
 BREEZE C-3W - FRONT STEERING

SCREW M8*35

WASHER M8

P/N - SHC4021
FRAME

NUT NYLOCK M8

P/N - MPC3004

P/N - MPC3003

SCREW M8*40 P/N - ASC3003

P/N - SAC3001

SCREW M8*20

P/N - SAC3002
P/N - MPC3007

P/N - MPC3007

P/N -MPC3009

P/N - ASC3007 WASHER M12

NUT NYLOCK M12

SERV.BOOK-8.1 page 21
 BREEZE C-4W - FRONT STEERING

NUT NYLOCK M8
P/N - SAC4002
P/N - SC00144 SCREW M8*35

SCREW M10*95

WASHER M10
NUT NYLOCK M10

SCREW M8*35
P/N - ASC4037
P/N - ASC4102
NUT NYLOCK M10
P/N - ASC4038

P/N - ASC4101
P/N - SC00239
P/N - 9010072
P/N - 9010400
P/N - IPC4020
P/N - MPC4065
P/N - BE00023
WASHER 24*12*2

P/N - ASC4009
SCREW M3*10
SPRING WASHER M3

SERV.BOOK-8.2 page 22
 BREEZE C-4W - STEERING AXLE

NUT NYLOCK M8

SCREW M8*35

P/N - SHC4021

P/N - MPC4012

SERV.BOOK-8.3 page 23
 BREEZE C-3W - FRONT WHEEL ASSY.

SCREW M10
P/N - SHC4034

P/N - HWC4006

P/N - HWC4005

P/N - BE00022
P/N - MPC3008
P/N - MPC3010

P/N - BE00022

P/N - SHC4034

WASHER M10

NUT NYLOCK M10

SERV.BOOK-9.1 page 24
 BREEZE C-4W - FRONT WHEEL ASSY.

SCREW M10*25

P/N - BE00021

P/N - MPC4072

P/N - MPC4055 NUT NYLOCK M10

P/N - BE00021
WASHER M10

P/N - SHC4035

P/N - HWC4006

P/N - HWC4005

P/N - SHC4034

SERV.BOOK-9.2 page 25
 BREEZE C-3W/4W - REAR WHEEL ASSEMBLY

SCREW M10*25

P/N - MPC4073

P/N - SHC4035

NUT NYLOCK M10

WASHER M10

P/N - SHC4034

P/N - HWC4005

P/N - HWC4006
SERV.BOOK-9.3 page 26
 BREEZE C-3W/4W - BATTERRY-HOLDER STRAP

P/N - SHC4025

DETAIL
SCREW M8*16
SPRING WASHER M6 TERMINAL CAP BLACK

WIRING BLACK
P/N - MPC4017
TERMINAL CAP RED P/N - MPC4015

SCREW M6*16
WIRING RED P/N - BAC4045

P/N - MPC4016
P/N - ASC4051
P/N - ASC4049

P/N - HWC4004

P/N - IPC3001
P/N - IPC4007

P/N - MPC4015

SERV.BOOK-10.1 page 27
 BREEZE C-3W/4W - BATTERY - FUSE WIRING CONNECTION

BLACK

50A
BLACK

FUSEUC4001
P/N
-F FRONT

REAR RED
HA R G ING
RED TO CSOCKET
BLACK

U S E 10A 02
TO LLER F
- F UC40
O N TRO RED P/N
C
RED

RED

SERV.BOOK-10.2 page 28
BREEZE C-3W/4W - CONTROLLER Sֹֹ ֹ-ֹDRIVE 120A WIRING CONNECTION
PROGRAMER
PCS4003

P/N - ASS4010

P/N - ASC4028

CHARGER
P/N - SHC4010

P/N - ASC4014

FROM MOTOR-MICROSWICTH
OF POWER UNIT

P/N - PCC4004

FROM MOTOR
OF POWER UNIT

FROM BATTERY
ASC4018

SERV.BOOK-11.1 page 29
 BREEZE C-3W/4W - CONTROLLER Sֹֹ ֹ-ֹDRIVE 90A WIRING CONNECTION
PROGRAMER
PCS4003

P/N - ASS4010

P/N - ASC4028

CHARGER
P/N - SHC4010

P/N - ASC4014

FROM MOTOR-MICROSWICTH
OF POWER UNIT

P/N - PCC4005

+
-
M1 FROM BATTERY
M2

FROM MOTOR
OF POWER UNIT

SERV.BOOK-11.2 page 30
 BREEZE C-3W/4W - TILLER PLASTICS ASSY.

P/N - ASCA004 IPC4013 (BLACK)

SCREW M3*12

P/N - ASC4028

SPRING WASHER M3
SCREW M4*12
WASHER M3

NUT M3

SCREW M4*12

P/N - IPC4012(BLUE)
P/N - IPC4026(SILVER)

P/N - IPC4011(BLUE)
SERV.BOOK-12.1 page 31
 BREEZE C-3W/4W - TILLER BASE FLANGE-FRONT BOARD

P/N - PCC4001

SCREW M4*8

P/N - MPC4074

SCREW M8*80

P/N - MPC4004

NUT NYLOCK M8

P/N - MPC4067

P/N - MPC4006

SERV.BOOK-12.2 page 32
 BREEZE C-3W/4W - TILLER BASE FLANGE - GAZ-PISTON

SCREW M6*75
P/N - MPC4062

NUT NYLOCK M6
NUT M6 NUT NYLOCK M6
P/N - MPC4071
WASHER M6

P/N - IPC4017

SCREW M4*8

P/N -SHC4027

SCREW M6*45

NUT NYLOCK M6

P/N - MPC4070
WASHER M6
SERV.BOOK-12.3 page 33
 BREEZE C-3W/4W - TILLER BASE FLANGE - POTENTIOMETER

P/N - ASC4039

P/N - ASC4016

SCREW M5*10

SPRING WASHER M5

WASHER M5

SERV.BOOK-12.4 page 34
 BREEZE C-3W/4W - TILLER BASE FLANGE - MIRRORS

P/N - SHC4018

P/N - SHC4017

SCREW M6*25

P/N - SHC4009

P/N - ASC4003

SERV.BOOK-12.5 page 35
 BREEZE C - FRAME WELDED 3W/4W

FRAME WELDED 3W
P/N - MPC3002

FRAME WELDED 4W
P/N - MPC4002

SERV.BOOK-13.1 page 36
 BREEZE C-3W/4W - TILLER PANEL ASSEMBLY

MPC4023

SCREW M3*12

P/N - ASC4021
P/N - IPC4013

P/N - HWC4003

SERV.BOOK-14.1 page 37
 BREEZE C-3W/4W - TILLER PANEL ASSEMBLY

P/N - ASC4017
P/N - ASC4004

P/N - SHC4016

P/N - ASC4020

P/N - ASC4006

P/N - ASC4030

SCREW M3*12

P/N - ASC4021

P/N - SHC4026 P/N - ASC4029

P/N - HWC4003

SERV.BOOK-14.2 page 38
 BREEZE C-3W/4W - WIRING

ASC4014

ASC4046

FUC4002
ASC4018

BAC4045/50

ASC4028

SERV.BOOK-14.3 page 39
BREEZE C-3W/4W - GENERAL WIRING DIAGRAM (CONTROLLER S-DRIVE 90A,120A)
GENERAL WIRING DIAGRAM BREEZE C 450W
CONTROLLER S-DRIVE 90A

GENERAL WIRING DIAGRAM BREEZE C 950W

(CONTROLLER S-DRIVE 120A)

SERV.BOOK-14.4 PAGE 40