Anda di halaman 1dari 12

Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Zoomlion
Following today's trend towards a globally integrated economy, Zoomlion is building an international In 2009, Zoomlion was ranked 10th amongst leading companies in the global engineering machinery
engineering machinery industry conglomerate. We are ever marching towards our goal of achieving an annual industry; and was ranked sixth on the List of China's Top 100 Mechanical Industries. In terms of overall
revenue of 100 billion yuan RMB, and are accomplishing this by diversifying into multiple specialized branch performance, Zoomlion is ranked at a leading position amongst public companies traded in the Shanghai and
and subsidiary companies that are classified by product series, which include concrete machinery, construction Shenzhen stockmarkets, and is also listed on the "Top 500 Chinese Companies" and the "Top 50 Chinese
cranes, sanitation machinery, construction and lifting machinery, road construction and maintenance Mechanical Companies" lists. For several years running, Zoomlion has been elected as one of the "Fastest
machinery, infrastructure construction machinery, earth working machinery, specialized vehicles, hydraulic Growing" companies, "Most Influential Companies" and "National User Satisfaction Companies," and has been
components, engineering machinery thin-slab covering, fire fighting equipment, and dedicated axles, etc. elected as one of the Chinese Mechanical Industry's Model Enterprises of Modern Management Progress. In
addition, Zoomlion has obtained a series of awards including the National May Day Labor Award and the
Outstanding Contribution Award for China's Charity Causes, and has been given such honorary titles as Top 10
Inheriting the technological advantages of the Ministry of Construction's Changsha Construction
Independent Innovative Chinese Companies, China's Most Influential Brand, and National Heroic Group for
Machinery Research Institute, Zoomlion has a state-level technology center and is the president and secretary-
Earthquake Disaster Relief, etc.
general organization for eight specialty branches of the China Construction Machinery Association, as well as
the secretariat organization for its Concrete Machinery Standardization Technical Committee. Zoomlion has
successively completed more than 670 major scientific research projects and has directed the development
(revision) of more than 300 national and industry standards. It is now the major leading organization for
developing and revising 187 effective standards, and boasts industry technology coverage of over 75%.
Zoomlion has successively completed more than 90 major state-level equipment development projects,
science and technology diagnostic projects, and special projects for China's "Ninth Five Year Plan", "Tenth Five
Year Plan", and "863 Program," and has been selected by the Ministry of Science and Technology to undertake
02 three National Science and Technology Pillar Programs for the "Eleventh Five Year Plan". As a voting 03
Participating Member of the International Organization for Standardization (ISO), Zoomlion has 50% of its
annual sales revenue coming from new product R&D.
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Zoomlion Construction
Cranes
25VF Series Fully Hydraulic
Truck Crane

Twenty years of fierce market competition and persistent improvement


have made Zoomlion the industry leader it is today.
In 2011, we will strike forth again with comprehensive optimization and upgrade for our
QY25VF series.
Aiming to further improve and empower our 25t cranes - the mainstream mid- and
light-duty vehicle model - the QY25VF series will now feature a much more attractive
overall appearance and provide world-leading performance parameters in lifting height,
main boom length, working speed, and lifting capacity, etc.

04 05
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Boom/Slewing
Boom: it offers powerful lifting performance, is suited to a wide range
of operating modes, and features smooth boom retraction movements.
Slewing: slewing movements feature excellent smoothness and inching
performance, making the crane ideal for use in various hoisting operations that
require precise positioning.

Cruciform cross section and adoption of Class HG80 high-strength steel material;
Large outrigger span, excellent overall structural rigidity, and optimized overall mass distribution;
In order to fully realize the boom's potential, the boom structure has been optimized using the ANSYS finite
element analysis technique;
Industry-leading boom manufacturing techniques. In the building of our cranes, we use imported 3000T boom
bending machines from Sweden, industry-leading head-end butt joint dies and boom straightening machines,
advanced specialized boom double-side boring machines and three-coordinate plotting measures;
We offer a wide range of operating modes to choose from. Our vehicles' outriggers can be used in a semi-
extended operating mode that allows the boom to retract freely, i.e. the third, fourth and fifth sections can
extend before the second section;
We also offer an embedded slider design and have adopted automatic sliding compensation technology.

We have adopted controllable slip-turn technology, similar to the Anti-lock Brake System (ABS), for our
slewing brake;
A large-diameter external geared slewing bearing is used to increase carrying capacity and to enhance the
smoothness and maintainability of slewing;
A high-performance 28 clino-axis slewing motor is employed, featuring small size and high volumetric
efficiency. When working together with the new slewing speed reducer, it increases slewing smoothness and
the service life of the transmission system;
06 With an optimized system, the minimum stable slewing speed can reach 30min 12sec/revolution; 07
The lateral rigidity of the rotating platform has been optimized, and the rotating platform's center of gravity
has been lowered.
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Luffing/Lifting
Luffing: high efficiency and stable movements.
Lifting: high efficiency, long service life, and stable movements.

Luffing movements are fast, with only 40 seconds needed to elevate the boom;
A large-diameter luffing oil cylinder is used, the diameter of which is 240mm;
A lowered power design has been used for the luffing hydraulic system.

The single rope speed of the main winch is 120m/min, and the single rope speed of the auxiliary winch is 100m/min;
Top-quality 4V wire ropes have been incorporated that are twisting and wear resistant;
A concealed dual-range winch has been adopted to deliver more effective rope guidance;
Both the main and auxiliary winches use variable displacement motors to guarantee high operating efficiency
and improved versatility of parts and components;
The hydraulic system and flowrate matching of valve parts have been comprehensively optimized.

08 09
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Hydraulic System/
Electrical System
Hydraulic system: the industry-leading high-tech hydraulic system makes the execution of each
and every movement simple and convenient.
Electrical system: thorough design, guaranteed safety, and high configured specifications.

Open-type and hydraulic proportional pilot control, proportional speed governing system;
The hydraulic oil tank's discharge oil filter is equipped with a clogging alarm to promptly alert the operator
when maintenance and servicing is required;
Oil is supplied through four inline pumps to ensure stable and reliable system control, where the control oil
source is independent of other oil sources;
The main valve incorporates advanced control technologies such as after-valve compensation, load feedback,
and flow diverting and converging, etc;
Each working system is equipped with a high-performance balance valve to effectively control the smoothness
of lowering movements.

Our vehicles have adopted a single wire system, with 24V power supply and negative ground;
A hoisting limiter, anti-over-release device, load moment limiter, and frontal operating area detection have been
installed to comprehensively ensure operational safety;
The all new optimized data computing model, which Zoomlion possesses the intellectual property rights for,
controls the lifting weight data within an error margin of ± 5%;
The one-touch data deviation calibration technology, which is based on a patent design, can allow for poise-free
correction without requiring online debugging by professional staff;
Our vehicle also comes equipped with a system for determining common errors that allows for fast indexing
and easy repairs;
We use the well-known international brands of pressure sensors that are equipped with all-tantalum chips to
provide high reliability;
10 We have installed a retraction/auxiliary winch switchover button to increase operational efficiency; 11
A pilot system working pressure control switch has been installed in place of the handle enabled switch to
help reduce wrist fatigue.
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Power System
Power system: based on scientific experimental researches conducted jointly with a
state-level power transmission lab, Zoomlion utilizes optimum power combinations in
its "Weifeng" series to deliver an energy consumption reduction of more than ten
percent greater torque, more stable shifting, and stronger power.

Designed with European technology, the WP7/WP10 engine allows customers to achieve different pursuits;
Built with the US Fuller technologies, the mechanical 8-gear transmission comes equipped with a synchronizer in
the main and auxiliary boxes and in the face gear output;
Hande axles;
A large-capacity vertical muffler effectively reduces exhaust resistance, saves fuel oil, reduces noise, and
is more environmentally friendly;
A large-capacity aluminum alloy oil tank and a double oil-water separation device are used to effectively improve
the overall cleanliness of the fuel oil system, to reduce maintenance and servicing costs, and to extend the
engine's service life;
A desert-class air filter is available, enabling the vehicle to easily withstand harsh operating conditions in
dusty and desert areas.

12 13
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Chassis
Chassis: a high-performance three-axle dedicated chassis, high-strength frame,
safe and reliable steering and braking systems, and ubiquitous user-friendly
designs provide you with an ease of mind while driving.

The combined application of three different steering technologies, i.e. the bypass diverting steering oil pump,
the steering angle drive gear and the limit unloading steering gear, help significantly enhance the reliability
and safety of the steering system;
The new multifunctional outrigger lights can effectively improve the overall safety of the vehicle during
nighttime operations;
An advanced dish-type braking system has been equipped to improve the braking performance of the vehicle;
Engine auxiliary braking technology has been used to effectively reduce wear on wheel brake parts and
maintain effective heat dissipation, and to help reduce the driver's fatigue during the braking process;
An integrated electric control box design has been used for improved reliability of the electrical system
and to allow for easier maintenance, inspection and repair;
The chassis pipes and cables are properly arranged to allow for easier inspection and repair, and to
improve the overall appearance of the vehicle;
We have incorporated a more durable LED cold light source into our side marker lights to increase
their service life by 20%.

14 15
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Lifting Height Curve QY25V531.2 QY25V532.2 QY25V531.2 QY25V532.2 Table of Rated Lifting Capacity

UNIT: kg
52
80° 75° Main boom (m)
70°
39.2m+8m 65° Working radius Cylinder I extended to 100%, outriggers fully extended,
48 sidewise and rearside operations
30° 60° (m)
10.4 14.0 17.6 23.0 28.4 33.8 39.2
44 55° 3.0 25000 23000 19000

50° 3.5 25000 23000 19000


39.2m 4.0 24500 22000 18000 14000
40
45° 4.5 22000 21000 17100 13000
5.0 20000 19200 15800 12000
36 33.8m 5.5 18000 17800 14800 11700 10000
6.0 16000 16100 14000 11000 9400
Lifting Height (m)

6.5 14200 14100 13000 10800 8700 7200


32 40°
28.4m 7.0 12900 12800 12200 10200 8400 7100
7.5 11500 11800 11000 9300 8000 7000
28 8.0 11000 11000 10800 9200 7900 6600
35°
9.0 9000 8900 8400 7150 6100 5500
23.0m 10.0 7400 7300 7500 6600 5600 5100
24
30° 11.0 6200 6100 6700 6000 5200 4700

17.6m 12.0 5100 5600 5500 4700 4350


20 13.0 4200 4800 5100 4450 4050
25°
14.0 3550 4200 4600 4150 3800
14.0m 15.0 3600 4000 3900 3500
12
20° 16.0 3050 3500 3550 3400
10.4m
18.0 2250 2700 2900 2900
12 20.0 2050 2300 2400
22.0 1500 1750 1850

8 24.0 1100 1300 1400


26.0 950 1050
28.0 700 800
30.0 600
I 0 3.6 7.2 7.2 7.2 7.2 7.2
II 0 0 0 5.4 10.8 16.2 21.6
4 8 12 16 20 24 28 32 36 Parts of line 8 6 6 4 4 3 3
Working radius (m) Hook 25t Hook

22 23
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Table of Rated Lifting Capacity QY25V531.2 QY25V532.2 QY25V531.2 QY25V532.2 Table of Rated Lifting Capacity

UNIT: kg UNIT: kg

Main boom (m) Main boom (m)

Cylinder I extended to 50%, outriggers fully extended, Working radius Cylinder I extended to 0%, outriggers fully extended,
Working radius sidewise and rearside operations sidewise and rearside operations
(m)
(m) 10.4 14.0 19.4 24.8 30.2 35.6 10.4 15.8 21.2 26.6 32.0
3.0 25000 23000 3.0 25000 14000
3.5 25000 23000 14000 3.5 25000 14000 10000
4.0 24500 22000 14000 4.0 24500 14000 10000
4.5 22000 20500 14000 4.5 22000 14000 10000
5.0 20000 19000 14000 10000 5.0 20000 14000 10000 7000
5.5 18000 17700 13000 10000 5.5 18000 14000 10000 7000
6.0 16000 16000 12000 10000 7000 6.0 16000 14000 10000 7000
6.5 14200 14000 11300 9500 7000 6.5 14200 14000 10000 7000
7.0 12900 12700 11000 9000 7000 7.0 12900 13500 10000 7000
7.5 11500 11800 10000 8800 7000 7.5 11500 12800 9800 6800 5200
8.0 11000 10900 9800 8500 6800 5200 8.0 11000 11800 9500 6600 5200
9.0 9000 8500 7600 6500 5200 9.0 10000 8800 6300 4800
10.0 7400 7600 6800 6200 5200 10.0 8400 8200 5800 4500
11.0 6200 6600 6200 5600 5200 11.0 7100 7300 5100 4200
12.0 5600 5600 5000 4800 12.0 6000 6300 4500 4000
13.0 4600 5200 4700 4300 13.0 5000 5500 4200 3800
14.0 3800 4300 4200 4000 14.0 4800 3950 3500
15.0 3300 3850 3900 3800 15.0 4200 3700 3200
16.0 2700 3200 3500 3300
16.0 3600 3500 3000
18.0 2400 2900 2900
18.0 2800 2900 2600
20.0 1600 2250 20.0 2500 2200
2250
22.0 1800 22.0 1900 2000
1800
24.0 1200
24.0 1500 1700
1300
26.0 26.0 1300
1000
28.0 28.0 1000
750
30.0 30.0
I 0 3.6 3.6 3.6 3.6 3.6 I 0 0 0 0 0

II 0 0 5.4 10.8 16.2 21.6 II 0 5.4 10.8 16.2 21.6

Parts of line 8 6 4 4 3 3 Parts of line 8 6 4 3 3


25t Hook Hook 25t Hook
Hook
24 25
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Table of Rated Lifting Capacity QY25V531.2 QY25V532.2 QY25V531.2 QY25V532.2 Table of Rated Lifting Capacity

UNIT: kg UNIT: kg

Main boom (m) Main boom (m)

Cylinder I extended to 100%, outriggers semi-extended, Working radius Cylinder I extended to 50%, outriggers semi-extended,
Working radius
sidewise and rearside operations (m) sidewise and rearside operations
(m) 10.4 14.0 17.6 23.0 28.4 33.8 39.2 10.4 14.0 19.4 24.8 30.2 35.6
3.0 25000 23000 19000 3.0 25000 23000
3.5 22000 22000 19000 3.5 22000 22000 14000
4.0 20000 20000 18000 14000 4.0 20000 20000 14000
4.5 18000 18000 16500 13000 4.5 18000 18000 14000
5.0 15000 15000 15000 12000 5.0 15000 15000 14000 10000
5.5 12500 12500 12300 11500 9500 5.5 12500 12500 12500 10000
6.0 10000 10200 10300 10900 9000 6.0 10000 10200 10900 10000 7000
6.5 9000 8800 8700 9500 8500 7000 6.5 9000 8800 9200 9500 7000
7.0 7800 7600 7500 8200 8000 6800 7.0 7800 7600 8000 8500 7000
7.5 6500 6500 6500 7100 7500 6600 7.5 6500 6500 7000 7500 7000
8.0 6000 5800 5500 6300 6300 6300 8.0 6000 5800 6100 6500 6800 5200
9.0 4300 4300 4900 5300 5700 4800 9.0 4300 4800 5200 5500 5200
10.0 3300 3300 3900 4300 4600 4500 10.0 3300 3800 4200 4500 4800
11.0 2600 2500 3100 3500 3800 4000 11.0 2600 3000 3300 3700 4000
12.0 1800 2500 2900 3100 3400 12.0 2300 2800 3100 3300
13.0 1400 2000 2300 2600 2800 13.0 1800 2200 2600 2800
14.0 1000 1600 1900 2100 2400 14.0 1400 1900 2100 2300
15.0 1200 1500 1800 2000 15.0 1100 1500 1800 2000
16.0 900 1200 1500 1700 16.0 850 1200 1500 1700
18.0 800 1000 1100 18.0 750 1000 1100
20.0 700 800 20.0 800
22.0 22.0
I 0 3.6 7.2 7.2 7.2 7.2 7.2 I 0 3.6 3.6 3.6 3.6 3.6
II 0 0 0 5.4 10.8 16.2 21.6 II 0 0 5.4 10.8 16.2 21.6
Parts of line 8 6 6 4 4 3 3 Parts of line 8 6 4 4 3 3
Hook 25t Hook Hook 25t Hook

26 27
Zoomlion QY25VF Fully Hydraulic Truck Crane QY25VF Fully Hydraulic Truck Crane Zoomlion

Table of Rated Lifting Capacity QY25V531.2 QY25V532.2 QY25V531.2 QY25V532.2 Table of Rated Lifting Capacity

UNIT: kg UNIT: kg

Main boom (m) Main boom + Jib

Working radius Cylinder I extended to 100%, outriggers semi-extended, Outriggers fully extended
Main boom
sidewise and rearside operations
(m) Sidewise and Sidewise and
10.4 15.8 21.2 26.6 32.0 Elevation angle Frontside operations Frontside operations
rearside operations rearside operations
3.0 25000 14000 (°)
39.2 + 8.0
3.5 22000 14000 10000 0° 30°
4.0 20000 14000 10000
4.5 80 3000 3000 1500 1500
18000 14000 10000
5.0 15000 14000 10000 7000 78 3000 3000 1500 1500
5.5 12500 13000 10000 7000
76 2900 2900 1500 1500
6.0 10000 11000 10000 7000
6.5 9000 10000 10000 7000 74 2800 2750 1500 1500

7.0 7800 8300 9000 7000 72 2700 2250 1450 1450


7.5 6500 7400 7800 6800 5000
70 2550 1800 1400 1400
8.0 6000 6600 6800 6400 4800
9.0 5300 5600 5800 4600 68 2300 1450 1350 1200
10.0 4300 4600 4900 4300
66 2050 1150 1300 980
11.0 3600 3800 4100 4100
64 1850 900 1270 760
12.0 3000 3200 3500 3700
13.0 2500 2600 3000 3100 62 1650 660 1240 580
14.0 2300 2500 2700
60 1400 450 1210 380
15.0 2000 2100 2300
16.0 1600 1800 2000 58 1200 1080

18.0 1000 1500 56 1030 930


20.0 700 1100
54 870 800
22.0 800
24.0 52 730 650
26.0 50 600 530
28.0
45 320
30.0
I 0 0 0 0 0 Parts of line 1 part of line
II 0 5.4 10.8 16.2 21.6
Hook 3t Hook
Parts of line 8 6 4 3 3
Hook 25t Hook

28 29