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LM6000 Sampling Procedures

Procedure
Turbine Lube Oil Sampling
These instructions are for the sampling of the gas turbine lube oil system immediately following the
installation flushing procedure. Samples will also be taken from truck or totes prior to filling lube oil tank.

Lubricating oil, MIL-23699, is toxic to skin, eyes and


respiratory tract. Skin and eye protection is required.
Avoid repeated or prolonged contact. Ensure area is
well ventilated. Reference MSDS for specific turbine
oil.

Care must be taken not to allow contamination of the


lube oil system prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take oil samples from low point drains. Low


point drains can contain heavy sediments and provide
incorrect indications.

ENGINE LUBRICANTS

The turbine engine requires synthetic lubricating oil, conforming to the requirements found in U.S.
Military Standard MIL-L-23699. Some oils that meet these requirements are listed in Table 1, Synthetic
Lubricants. Lubricating oils conforming to MIL-L-7808 may be used in the engine; however, prior
approval from General Electric must be obtained.

TABLE 1, SYNTHETIC LUBRICANTS

LUBRICANT SUPPLIER

Castrol 5000 Castrol, Inc.


Specialty Products Division
Suite 230
16715 Von Karman
Irvine, CA 92714

Exxon Turbo Oil 2380 Exxon Company, USA


Marketing and Technical Services
P.O. Box 2180
Houston, TX 77252-2180

Mobil Jet Oil 11 Mobil Sales & Supply Corporation


150 E. 42nd Street
New York, NY 10017

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 6 of 23
LM6000 Sampling Procedures

TURBINE LUBE OIL SAMPLING (Cont)

Note: Oil samples shall be taken from the same location. Locations for sampling can be either the tank
fill, discharge from supply filters or other drain points, such as scavenge oil discharge line, etc.

Note: Oil samples shall be taken from truck/tote/container prior to filling lube oil tank to ensure lube
oil quality and to compare with analysis of sample taken after flushing.

1. Obtain lube oil sample as follows:

• Ensure oil extraction equipment is clean, if used.


• Ensure sample bottle is clean and free of contaminants.
• Extract lube oil from tank or line, as applicable.

2. Label sample bottle with following information:

• Sample location
• Gas Turbine S/N
• Oil Type
• Date
• Total Operating Hours, if applicable
• Sampler’s Initials

3. Deliver sample to laboratory for analysis. Sample shall be tested as per Table 2.

4. If limits of Table 1 are exceeded, continue to flush and sample oil until results are within limits.
Notify project (site) manager.

TABLE 2, OIL ACCEPTANCE CRITERIA (CLEANLINESS)

Range (microns) NAS-1638 # of Particles


Cleanliness Allowed in
Classification Various Classes
5 – 15 8 64000
15 – 25 7 5700
25 – 50 7 1012
50 – 100 7 180
>100 7 32

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 7 of 23
LM6000 Sampling Procedures

TURBINE LUBE OIL SAMPLING (Cont)

5. In addition to flushing, an oil change will be required if the following limits are exceeded.

H2O Limit – 1,000 ppm


TAN Limit – 1.0 KOH/gm
Viscosity Limit – -10% to +25% ref to new oil
SOAP Analysis: – Either Atomic Absorption or Emission Method as
indicated below:

Atomic Absorption Method


Element Normal On Shutdown
Watch
Iron (Fe) 0-3 4-7 8+
Silver (Ag) 0-1 2-4 5+
Aluminum (Al) 0-1 2-4 5+
Chromium (Cr) 0-4 5-7 8+
Copper (Cu) 0-5 6-10 11+
Magnesium (Mg) 0-1 2-4 5+
Nickel (Ni) 0-3 4-6 7+
Silicon (Si) 0-20 21-36 37+
Titanium (Ti) 0-3 4-6 7+
Molybdenum (Mo) 0-3 4-6 7+
Lead (Pb) 0-3 4-6 7+
Tin (Sn) 0-15 16-22 23+

Atomic Emission Method

Element Normal On Shutdown


Watch
Iron (Fe) 0-8 9-13 14+
Silver (Ag) 0-3 4-6 7+
Aluminum (Al) 0-3 4-6 7+
Chromium (Cr) 0-6 7-9 10+
Copper (Cu) 0-12 13-19 20+
Magnesium (Mg) 0-6 7-9 10+
Nickel (Ni) 0-5 6-8 9+
Silicon (Si) 0-25 26-64 65+
Titanium (Ti) 0-5 6-8 9+
Molybdenum (Mo) 0-5 6-8 97+
Lead (Pb) 0-2 3-4 5+
Tin (Sn) 0-20 21-39 40+

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 8 of 23
LM6000 Sampling Procedures

Procedure
Generator Lube Oil Sampling
These instructions are for the sampling of the generator lube oil system. Samples will be taken prior to
filling lube oil tank and after flushing of the lube oil system.

Care must be taken not to allow contamination of the


lube oil system prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take oil samples from low point drains. Low


point drains can contain heavy sediments and provide
incorrect indications.

GENERATOR LUBRICANTS

The generator requires a premium quality petroleum-based fluid for use as a lubricant that conforms to
ISO-VG.32. The lubricants in Table 3, Generator Lubricants, have been recommended by Brush
Electrical Machines, Ltd. and General Electric for their generators. Contact the respective engineering
departments regarding use of other lubricants.

TABLE 3, GENERATOR LUBRICANTS

LUBRICANT SUPPLIER

Energol S HF 32 BP
Regal R&O 32 Caltex
Perfecto NA light Castrol
Turbine 15 Conoco
Terreso 32 Esso
Nuto Energol T HB 32 BP
H 32 Esso
DTE light Mobil
DTE 13 Mobil
Lowtherm 25 Shell
Turbo T.32 Shell

PROCEDURE

Note: Oil samples shall be taken from the same location. Locations for sampling will be from the tank
fill.

Note: Oil samples shall be taken from truck/tote/container prior to filling lube oil tank to ensure lube
oil quality and to compare with analysis of sample taken after flushing.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 9 of 23
LM6000 Sampling Procedures

TURBINE LUBE OIL SAMPLING (Cont)

1. Obtain lube oil sample as follows:

• Ensure oil extraction equipment is clean.


• Ensure sample bottle is clean and free of contaminants.
• Extract lube oil from tank fill.

2. Label sample bottle with following information:

• Sample location
• Generator S/N
• Oil Type
• Date
• Total Operating Hours, if applicable
• Sampler’s Initials

3. Deliver sample to laboratory for analysis.

4. If limits of Table 1 are exceeded, continue to flush and sample oil until results are within limits.
Notify project (site) manager.

Table 4, Maximum Number of Particles (No Metal)

Nominal Schedule Schedule Schedule Double


Pipe Size 40 or Less Extra-
80 160
(in) Strong

1 6 5 4 –
1 – 1½ 15 10 10 5
2 20 20 15 10
3 45 40 35 25
4 80 70 60 50
6 180 160 130 115

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 10 of 23
LM6000 Sampling Procedures

Procedure
SSS Clutch Lube Oil Sampling
These instructions are for the sampling of the SSS Clutch lube oil system. Samples will be taken prior to
filling lube oil tank and after flushing of the lube oil system.

Care must be taken not to allow contamination of the


lube oil system prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take oil samples from low point drains. Low


point drains can contain heavy sediments and provide
incorrect indications.

SSS CLUTCH LUBRICANTS

The SSS Clutch requires a premium quality petroleum-based fluid for use as a lubricant that conforms to
ISO-VG.32. Reference the lubricants in Table 5, SSS Clutch Lubricants, for the SSS Clutch system.
Contact the respective engineering departments regarding use of other lubricants.

TABLE 5, SSS CLUTCH LUBRICANTS

LUBRICANT SUPPLIER

Energol S HF 32 BP
Regal R&O 32 Caltex
Perfecto NA light Castrol
Turbine 15 Conoco
Terreso 32 Esso
Nuto Energol T HB 32 BP
H 32 Esso
DTE light Mobil
DTE 13 Mobil
Lowtherm 25 Shell
Turbo T.32 Shell

PROCEDURE

Note: Oil samples shall be taken from the same location. Locations for sampling will be from the tank
fill.

Note: Oil samples shall be taken from truck/tote/container prior to filling lube oil tank to ensure lube
oil quality and to compare with analysis of sample taken after flushing.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 11 of 23
LM6000 Sampling Procedures

SSS CLUTCH LUBE OIL SAMPLING (Cont)

1. Obtain lube oil sample as follows:

• Ensure oil extraction equipment is clean.


• Ensure sample bottle is clean and free of contaminants.
• Extract lube oil from tank fill.

2. Label sample bottle with following information:

• Sample location
• SSS Clutch S/N
• Oil Type
• Date
• Total Operating Hours, if applicable
• Sampler’s Initials

3. Deliver sample to laboratory for analysis.

4. If limits of Table 6 are exceeded, continue to flush and sample oil until results are within limits.
Notify project (site) manager.

Table 6, Maximum Number of Particles (No Metal)

Nominal Schedule Schedule Schedule Double


Pipe Size 40 or Less Extra-
80 160
(in) Strong

1 6 5 4 —
1 – 1½ 15 10 10 5
2 20 20 15 10
3 45 40 35 25
4 80 70 60 50
6 180 160 130 115

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 12 of 23
LM6000 Sampling Procedures

Procedure
Hydraulic Start Lube Oil Sampling
These instructions are for the sampling of the hydraulic start lube oil system. Samples will be taken prior
to filling lube oil tank and after flushing of the lube oil system.

Synthetic hydraulic lubricating oil is toxic to skin, eyes


and respiratory tract. Skin and eye protection is
required. Avoid repeated or prolonged contact.
Ensure area is well ventilated. Reference MSDS for
specific hydraulic oil.

Care must be taken not to allow contamination of the


lube oil system prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take oil samples from low point drains. Low


point drains can contain heavy sediments and provide
incorrect indications.

HYDRAULIC FLUIDS

The hydraulic system requires fluid that meets the requirements of MIL-H-17672 and ISO-VG.46 and
falls within the viscosity range listed in Table 7, Viscosity Requirements. Table 8, Hydraulic Fluid, lists
recommended fluids that meet these requirements.

TABLE 7, VISCOSITY REQUIREMENTS

CONDITION VISCOSITY RANGE


Maximum at Startup 4600 sSu (1000 cSt)
Normal Operating Range 66-464 sSu (12-100 cSt)
Optimum Operating Range 81-141 sSu (16-30 cSt)
Minimum Acceptable 60 sSu (10 cSt)

TABLE 8, HYDRAULIC FLUIDS

LUBRICANT SUPPLIER
Mobil DTE 25 Mobil Sales & Supply Corporation
Type 2075 TH 150 E. 42nd Street
New York, NY 10017
Arco Duro Atlantic Richfield Company
Union Bank Building
P.O. Box 2669
Los Angeles, CA 90054
Exxon Nuto H Exxon Company, USA
P.O. Box 2180, Room 2455
Houston, TX 77252-2180

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 13 of 23
LM6000 Sampling Procedures

HYDRAULIC LUBE OIL SAMPLING (Cont)

Note: Oil samples shall be taken from the same location. Locations for sampling will be from the tank
fill.

Note: Oil samples shall be taken from truck/tote/container prior to filling hydraulic oil tank to ensure
lube oil quality and to compare with analysis of sample taken after flushing.

5. Obtain hydraulic oil sample as follows:

• Ensure oil extraction equipment is clean.


• Ensure sample bottle is clean and free of contaminants.
• Extract hydraulic oil from tank fill.

6. Label sample bottle with following information:

• Sample location
• Starter S/N
• Oil Type
• Date
• Total Operating Hours, if applicable
• Sampler’s Initials

7. Deliver sample to laboratory for analysis.

8. If limits of Table 9 are exceeded, continue to flush and sample oil until results are within limits.
Notify project (site) manager.

Table 9, Maximum Number of Particles (No Metal)

Nominal Schedule Schedule Schedule Double


Pipe Size 40 or Less 80 160 Extra-
(in) Strong

1 6 5 4 —
1 – 1½ 15 10 10 5
2 20 20 15 10
3 45 40 35 25
4 80 70 60 50
6 180 160 130 115

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 14 of 23
LM6000 Sampling Procedures

Procedure
Liquid Fuel Sampling
These instructions are for sampling of the liquid fuel oil system. A well-thought-out fuel sampling
protocol will ensure that quality fuel is delivered to the engine.

Some liquid fuels may be toxic to skin, eyes and


respiratory tract. Skin and eye protection is required.
Avoid repeated or prolonged contact. Ensure area is
well ventilated. Reference MSDS for specific liquid
fuel.

Care must be taken not to allow contamination of the


liquid fuel oil system prior to, during, or after
completion of sampling. Cover all openings to prevent
entry of foreign debris and objects.

Do not take liquid fuel oil samples from low point


drains. Low point drains can contain heavy sediments
and provide incorrect indications.

FUEL SPECIFICATIONS

Fuels must conform to the attached GE specifications document Liquid Fuel Requirements for GE Aero-
Derivative (MID-TD-0000-2), attached at the end of this work package. Reference this documentation for
fuel gas specifics to ensure proper fuel is used.

GE Industrial Aero Derivative gas turbines have the ability to burn a wide range of gaseous fuels as
shown in the attached specifications document. These gases present a broad spectrum of properties due to
both active and inert components. This specification is designed to define guidelines that must be
followed in order to burn these fuels in an efficient, trouble-free manner, while protecting the gas turbine
and supporting hardware.

LIQUID FUEL SAMPLING

A. For each delivery, fuel samples should be taken and analyzed at the following locations:

• Refinery, prior to loading


• Port where fuel is delivered, prior to unloading
• Pipeline, just upstream of raw fuel storage tanks, as fuel is added to tanks

B. For all fuel sampling, sufficient samples (a minimum of three) must be taken to assure that a
representative sample is obtained. Samples should be taken at different levels in large volume tanks
and at equally spaced time intervals during fuel delivery or fuel treatment.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 15 of 23
LM6000 Sampling Procedures

LIQUID FUEL SAMPLING (Cont)

C. Once fuel is treated/conditioned, samples should be taken and analyzed at both inlet and outlet of fuel
treatment system. Fuel exiting the system must meet fuel specifications. This should be confirmed
prior to placing the fuel into a clean-fuel day storage tank(s).

D. Fuel samples should also be taken at a practical location at, or just upstream of the gas turbine fuel
manifold flange. Fuel will be analyzed to ensure fuel discharged from the clean-fuel day storage
tank(s) meets GE specifications. If there is no sampling point downstream of the customer’s filtering
system, it is GE’s recommendation to manufacture a sampling point as near the package as possible.
Label and submit sample for analysis.

E. To avoid contamination, all samples should be obtained in clean plastic bottles. Fuel samples taken
should be analyzed to meet all GE liquid fuel requirements. If fuel samples taken after the above
recommendations have been implemented indicate that the fuel system does not provide fuel per the
requirements, the customer must change his fuel source or modify the fuel treatment system. The end
user is responsible for ensuring that the fuel meets the requirements.

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Rev 0; 03/22/01 Page 16 of 23
LM6000 Sampling Procedures

Procedure
Fuel Gas Sampling
These instructions are for sampling of the fuel gas system. A well-thought-out fuel sampling protocol will
ensure that quality fuel is delivered to the engine.

It is the end-user’s responsibility to ensure a good, clean fuel supply is available that meets all the GE
requirements for such fuel. Sample analysis reports will be provided to GE Representative and must meet
GE specifications

FUEL SPECIFICATIONS - See attached GE Document MID-TD-0000-1, Fuel Gases For Combustion
In Aero-Derivative Gas Turbines.

CONTAMINANTS

Dependent on type of fuel gas, geographical location and forwarding means there is potential for
“raw” gas supply to contain one or more of the following contaminants:

1. Tar, lamp black, coke


2. Water, salt water
3. Sand, clay
4. Rust
5. Iron sulfide
6. Scrubber oil or liquid
7. Compressor Lube oil
8. Naphthalene
9. Gas Hydrates

It is critical that fuel gas is properly conditioned prior to being utilized as gas turbine fuel. This
conditioning can be performed by a variety of methods. These include but are not limited to media
filtration, inertial separation, coalescing and fuel heating. Trace metal, particulate and liquid
contamination limits are given in the attached document. It is critical that fuel gas conditioning equipment
be designed and sized so that these limits are not exceeded. Following is a category of these
contaminants:

1. Particulate
2. Liquids
3. Sulfur
4. Hot Gas Path Corrosion
5. HRSG Corrosion
6. Selective Catalytic Reduction (SCR) Deposition
7. Exhaust Emissions
8. Elemental Sulfur Deposition

SAMPLING

Gas fuel samples should be taken at a practical location at, or just upstream of the gas turbine fuel
manifold flange, after filtration. Fuel will be analyzed to ensure fuel discharged from the filtering system
meets GE specifications. If no sampling point is available downstream of the customer’s filtering system,
it is GE’s recommendation to manufacture a sampling point as near the package as possible. Label and
submit sample for analysis. Sampling of the gas is the end-users responsibility.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 17 of 23
LM6000 Sampling Procedures

Procedure
Wash Water Sampling
These instructions are for sampling of the Wash Water used to provide water for washing and rinsing the
gas turbine. Samples will be taken prior to filling water wash tank. Attached to this document is GE’s
Compressor Cleaning Water Purity Specification for GE Aircraft Derivative Gas Turbines (MID-TD-
0000-4) specifications sheet. Reference this sheet when sampling water used for water washing.

Care must be taken not to allow contamination of the


wash water prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take water samples from low point drains.


Low point drains can contain heavy sediments and
provide incorrect indications.

SAMPLING REQUIREMENTS

Sampling shall be in accordance with ASTM D1192 and ASTM D3370. A minimum sample of one (1)
gallon, or four (4) liters, shall be supplied. Samples should be taken at a practical location at, or just
upstream of the gas turbine wash water manifold flange. If no sampling point is available downstream of
the customer’s filtering/treatment system, it is GE’s recommendation to manufacture a sampling point as
near the package as possible. Label and submit sample for analysis. Analysis of the water sample will be
provided to GE Representative prior to water washing. Sampling is the responsibility of the end-user.

CHEMICAL REQUIREMENTS

The water shall meet the following requirements when tested in accordance with the designated test
method.

Requirement Limit Test Method


Total matter, ppm, max 100 ASTM D5907

pH 6.5 – 8.5 ASTM D1293


ASTM D4191 &
Sodium + potassium, ppm, max 25
ASTM D4192

FILTRATION REQUIREMENTS

The water shall contain no particles larger than 100 microns absolute.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 18 of 23
LM6000 Sampling Procedures

Procedure
Water Injection Sampling
These instructions are for sampling of the NOx Suppression Water used in gas turbine engines. NOx
suppression water is introduced into the engine combustor for the purpose of suppressing the oxides of
nitrogen (NOx) in the engine exhaust gases. Samples will be taken prior to initialization of the system.
Attached to this document is GE’s NOx Water Purity Specification for GE Aircraft Derivative Gas
Turbines (MID-TD-0000-3) specifications sheet. Reference this sheet when sampling water used for
NOx suppression.

Care must be taken not to allow contamination of the


wash water prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take water samples from low point drains.


Low point drains can contain heavy sediments and
provide incorrect indications.

SAMPLING REQUIREMENTS

Sampling shall be in accordance with ASTM D3370. A minimum sample of one (1) gallon, or four (4)
liters, shall be supplied. Samples should be taken at a practical location at, or just upstream of the gas
turbine water injection manifold flange. If no sampling point is available downstream of the customer’s
filtering/treatment system, it is GE’s recommendation to manufacture a sampling point as near the
package as possible. Label and submit sample for analysis. Sampling is the responsibility of the end-user.
Analysis of the water sample will be provided to GE Representative prior to water washing.

CHEMICAL REQUIREMENTS

The water shall meet the following requirements when tested in accordance with the designated test method.

Requirement Limit Test Method


Total matter, ppm, max 5 ASTM D1888
Dissolved matter, ppm, max 3 ASTM D1888
PH (1) 6.0 – 8.0 ASTM D1293
Conductivity, microhms/cm at 25 C, Max (1) 0.5 – 1.0 ASTM D1125
Sodium + potassium, ppm, max 0.1 ASTM D1428
Silicon dioxide, ppm, max 0.1 ASTM D859
Chlorides, ppm, max 0.5 ASTM D512
Sulfates, ppm, max 0.5 ASTM D516
Notes: (1) pH and/or conductivity shall be measured when water is free of carbon dioxide.

FILTRATION REQUIREMENTS

The water shall contain no particles larger than 20 microns absolute.

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Rev 0; 03/22/01 Page 19 of 23
LM6000 Sampling Procedures

Procedure
Spray Mist Evaporative Cooling Sampling
These instructions are for sampling of the spray mist evaporative cooling (SMEC) system water used for
cooling incoming air to the gas turbine engines. SMEC water is introduced into the engine intakes for the
purpose of cooling the incoming air. The water must meet the GE PPLP Specification #289383 for
evaporative cooling system use. Samples will be taken prior to initialization of the system.

Care must be taken not to allow contamination of the


SMEC water prior to, during, or after completion of
sampling. Cover all openings to prevent entry of
foreign debris and objects.

Do not take water samples from low point drains.


Low point drains can contain heavy sediments and
provide incorrect indications.

SAMPLING REQUIREMENTS

Sampling shall be in accordance with ASTM D3370. A minimum sample of one (1) gallon, or four (4)
liters, shall be supplied. Samples should be taken at a practical location at, or just upstream of the gas
turbine SMEC manifold flange. If no sampling point is available downstream of the customer’s
filtering/treatment system, it is GE’s recommendation to manufacture a sampling point as near the
package as possible. Label and submit sample for analysis. Sampling is the responsibility of the end-
user. Analysis of the water sample will be provided to GE Representative prior to initialization of the
system.

CHEMICAL REQUIREMENTS

The water shall meet the following requirements when tested in accordance with the designated test method.

Requirement Limit Test Method


Total matter, ppm, max 50 ASTM D5907
Dissolved matter, ppm, max 30 - 50 ASTM D5907
PH (1) 6.5 - 8.5 ASTM D1293
Conductivity, microhms/cm at 26 C, Max (1) 20 - 30 ASTM D1125
Silicon dioxide, ppm, max 0.5 ASTM D859
Chlorides, ppm, max 2 ASTM D512
Sulfates, ppm, max 5 ASTM D516
Notes: (1) pH and/or conductivity shall be measured when water is free of carbon dioxide.

FILTRATION REQUIREMENTS

The water shall contain no particles larger than 40 microns absolute.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 20 of 23
LM6000 Sampling Procedures

Procedure
Steam Injection Sampling
These instructions are for sampling of the NOx steam injection system used in gas turbine engines. NOx
steam injection is introduced into the engine combustor through ports in the steam/gas fuel nozzle for the
purpose of suppressing the oxides of nitrogen (NOx) in the engine exhaust gases. Steam samples will be
taken prior to initialization of the system.

Care must be taken not to allow contamination of the


steam injection water prior to, during, or after
completion of sampling. Cover all openings to prevent
entry of foreign debris and objects.

Do not take water samples from low point drains.


Low point drains can contain heavy sediments and
provide incorrect indications.

STEAM SYSTEM CLEANLINESS

All steam system piping, valves, purge lines, drains and blow-offs must be blown down before final
connection is made to the gas turbine.

STEAM QUALITY REQUIREMENTS

Steam furnished by the customer must be superheated to avoid condensation in the turbine. Superheat
levels are shown below:

Nominal Steam Pressure 650 psig (4500 kPa)

a. Warm-up — 120 °F (48.9 °C) superheat (recommended).


b. Operation — 75 °F (23.9 °C) minimum superheat required.

STEAM PURITY STANDARDS

Steam purity is affected by the content of sodium and potassium, total solids and conductivity.

A. Sodium + Potassium

The amount of Na + K allowed in the steam injected depends upon Na + K contamination from other
sources including fuel, air and water. The maximum Na + K allowed is determined from the
equation:

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Rev 0; 03/22/01 Page 21 of 23
LM6000 Sampling Procedures

STEAM PURITY STANDARDS (Cont)

[(PPB F )+(PPB A )] A/F +


(PPB W ) W/F + (PPB S ) S/F = 200 PPB

Where:

PPB F = Parts Per Billion Na + K in Fuel


PPB A = Parts Per Billion Na + K in Air
PPB W = Parts Per Billion Na + K in Water
PPB S = Parts Per Billion Na +K in Steam
A/F = Air/Fuel Ratio (Wt. Basis)
W/F = Water/Fuel Ratio (Wt. Basis)
S/F = Steam/Fuel Ratio (Wt. Basis)

By this equation, if there were zero Na + K in the air, fuel, and water, the maximum allowed in the
steam would be 200 PPB divided by S/F.

B. Total Conductivity (Cation + Anion @ 25 °C)

Normal: 0.5 – 1.5 Microhm/CM (95% of operating time)


Abnormal: As high as 2.0 Microhm/CM (5% of operating time)

C. Total Solids

The maximum total solids is dependent upon the maximum steam to fuel ratio at which the engine
will operate. The value is determined from the chart below.

Steam Injection Purity


Allowable Total Solids

1200

1000

800

Allowable Total Solids 600


Parts Per Billion

400

200

0
2.0 4.0 6.0 8.0
Maximum Steam to Fuel Weight Ratio

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 22 of 23
LM6000 Sampling Procedures

STEAM PURITY STANDARDS (Cont)

Calculate maximum steam to fuel ratio by dividing the total steam injection flow by the
PPH of fuel.

NOTE:

• Typical pipeline gas contains 19000 Btu/LB (LHV)


• Typical liquid fuel contains 18,400 Btu/LB (LHV)
• Maximum contaminant size is 250 microns

SAMPLING REQUIREMENTS

Steam samples should be taken in accordance with ASTM 1066 procedures. Samples should be taken at a
practical location at, or just upstream of the gas turbine steam injection manifold flange. If no sampling
point is available downstream of the customer’s steam system, it is GE’s recommendation to manufacture
a sampling point as near the package as possible. Label and submit sample for analysis. The end-user is
responsible for sampling steam and reporting analysis results to GE Representative. Steam injection must
meet GE’s specifications.

GE Aero Energy Products Appendix


Rev 0; 03/22/01 Page 23 of 23

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