KrisEnergy (Gulf of Thailand) - Coating

KRIS ENERGY
S909 KRIS ENERGY MOPU REFURBISHMENT
Document Title : External Surface Preparation and

Painting Specification
Document No. : S909-ES-SP--0001
For Akbar
Chinnasamy
Jegadeesan
Chinnasamy
Jakkeriya Jegadeesan
2015.04.13
2015.04.13 2015.04.13
15:43:49
+08'00' for
15:49:05
+08'00' for 15:49:21 +08'00'
0 09/04/2015 Approved for Construction MJN MJN PG
B 13/10/2014 Issued for Review MJN MJN PG
REV DATE DESCRIPTION BY CHECKED APPROVED
PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS.

REVISIONS ARE DENOTED IN RIGHT HAND MARGIN
CLIENT: CLIENT REF:

KRIS ENERGY -
CONTRACTOR: GPS REF:

GLOBAL PROCESS SYSTEMS PTE LTD S909
No 16-2 Jalan Puncak Setiawangsa 4,
Taman Setiawangsa
54200 Kuala Lumpur
Malaysia.
PROVISION OF MOBILE OFFSHORE PRODUCTION UNIT (MOPU)

PETROFAC CENDOR FIELD DEVELOPMENT MALASYIA .
GPS PROJECT NUMBER O-M-05-219
Document Title: EXTERNAL SURFACE PREPARTION

AND PAINTING PROCEDURE
GPS Document No.: M219-S-SP-0001-1
Client Document Code.:
Client Document No.:
1 26/08/05 Issued AFC PB PS RTG
0 02/08/05 Issued for comments PB PS RTG
REV DATE DESCRIPTION BY CHECKED APPROVED
PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS.

REVISIONS ARE DENOTED ∆ IN RIGHT HAND MARGIN
CLIENT: CLIENT REF:
PETROFAC (MALAYSIA-PM304) LIMITED

Global Process Systems Sdn Bhd. Document No. : M219-S-SP-0001
Revision No . : 1
Page : 1 of 10
EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE
CONTENTS
1.0 SCOPE
2.0 REFERENCE CODES, STANDARDS & SPECIFCATIONS
3.0 RESPONSIBILITY
4.0 SAFETY
5.0 SURFACE PREPARATION
6.0 COATING APPLICATION
7.0 STANDARD INSPECTION PROCEDURE
8.0 PAINTING RECORD
APPENDIX A PAINT SYSTEMS
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 2 of 10
1.0 SCOPE
1.1 This procedure describes the minimum requirements for external surface preparation and painting
for fabricated components on the MOPU Process Facilities for the Petrofac Cendor Field
Development.
This procedure and the painting systems specified herein are not intended for use by
equipment/component Vendors. Vendor’s standard procedures and offshore marine painting
systems may be used provided that the proposed painting system has been reviewed by the
Purchaser.
2.0 REFERENCE CODES, STANDARDS & SPECIFCATIONS
2.1 SSPC-SP1 Steel Structures Painting Council Manual – Solvent Cleaning
SSPC-SP3 Steel Structures Painting Council Manual – Power Tool Cleaning
SSPC-SP10 Steel Structures Painting Council Manual – Near White Blast

Cleaning
2.2 ISO 8501-1 Preparation of Steel Substrates before Application of Paints

and Related Products – Visual Assessment of Surface
Cleanliness
BS 3900 Pt E6 Methods of Tests for Paint Cross-Cut Tests
3.0 RESPONSIBILITIES
3.1 Coating Superintendent: Is responsible for planning and managing coating operations, ensuring that
procedures are adhered to and that coating personnel are familiar with procedures and systems.
Ensuring personnel are adequately trained and fully aware of any potential safety hazards within the
department.
3.2 QA/QC Manager: Oversees the entire operation with regards to quality and documentation.
3.3 QC Coating Inspector: Is responsible for controlling the quality of the work which includes but is
not restricted to, checking and recording environmental conditions before and during operations,
ensuring all appropriate clauses of the specification and manufacturers data sheets are complied
with and any deficiencies are immediately brought to the attention of the superintendent or
responsible foreman. Check all areas of the procedure have been completed. Stage by stage
inspection and testing.
3.4 Painting/Blasting Foreman: Are responsible for controlling shop floor activities, monitoring paint
stocks, ensuring personnel are familiar with specifications and coating systems. Liasing with
inspectors on all preparation and coating application activities. Regular toolbox talks and safe
working practices.
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 3 of 10
4.0 SAFETY
4.1 General
Everyone working in GPS facilities will adhere to local and statutory regulations and the GPS HSE
manual. Paint manufacturers Safety Data Sheets will be available and instructions for handling and
storage will be followed. Fire extinguishers will be placed in accessible locations close to the
storage, application and mixing areas.
5.0 SURFACE PREPARATION:
5.1 Material
Abrasive will be Garnet of a minimum mesh 30 size to achieve the specified blast standard of SSPC-
SP10 and, profile amplitude. The garnet will be dry and oil free and will conform to permissible
soluble salt content levels. Average profile height shall be 40 – 80 microns.
5.2 Equipment
Mobile air compressors will supply compressed air and the air will be dry and oil free with a nozzle
pressure of 100 PSI. 200ltr mobile blast pots with remote control handles (dead man) will be used.
Equipment will be earthed and hoses will be carbon impregnated to prevent static electricity build
up. Venturi shaped, tungsten carbide lined nozzles will be used and replaced when wear reaches
50% of its original diameter.
5.3 Access
Access platforms will be of tubular scaffolding, which will be erected as and when required.
Wherever it is possible the scaffold will be erected so as not to impede or hinder access for correct
surface preparation and coating application.
5.4 Pre-start Inspection
Prior to starting surface preparation all items will be checked for faults that could be deemed to be
detrimental to the paint coating i.e. rough welds, burrs, weld splatter, laminations etc. Faults will be
rectified before surface preparation commences. See section 7.0.
5.5 Degreasing
Any oil or grease will be removed by scraping off heavy deposits, brushing on degreaser or
emulsion cleaner followed by high-pressure fresh water washing. The use of solvents for degreasing
of large areas cannot be considered a safe practice however, solvent swabbing may be considered
for removing small spots of oil or grease.
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 4 of 10
5.6 Soluble Iron Salts
Before blast cleaning all items will be tested for soluble salts as per specification parameters to
reduce the possibility of salt being forced into the profile by high velocity blasting. If salt
contamination is above the acceptable level fresh water washing will be done until an acceptable
level is achieved. This test can be repeated before application of primer/first coat if required.
5.7 Protection
Items attached to or in the vicinity of the surface to be painted, which do not require painting will be
protected during the whole operation i.e. finish coated items, flange faces, bearings, nameplates,
machined faces etc. Edges to be welded at a later date will not be painted after blasting they will be
taped to 50mm each side of the weld area.
5.8 Environmental Conditions
Blast cleaning will not take place under the following conditions:
a) Rain, fog, mist, airborne dust or sand or if there is moisture on the surface.
b) Steel temperature is within 5 °C of the dew point.
c) Steel or ambient air temperature is below 10 °C .
d) Relative humidity is greater than 80%.
e) If there is a possibility of the above occurring within 2 hours or less.
Blast cleaning will normally take place between the hours of 0700 and 1800. Blasting outside of
these hours will only take place in exceptional circumstances if conditions permit or the
environment can be controlled with de-humidifiers.
5.9 Blast Cleaning
Experienced blasters will perform abrasive blast cleaning and the standard will conform to the
requirements of the relevant systems specified herein and, manufacturers data. Any defects
uncovered by blasting will be rectified and the area re-blasted to standard.
5.10 Cleaning
After blasting the surface will be thoroughly cleaned by one or more of the following
methods.
a) Stiff bristle brushes

b) Clean dry air blowing.
c) Vacuum cleaning.
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 5 of 10
6.0 COATING APPLICATION
6.1 Materials
One manufacturer will supply all paint materials and thinners. Multiple coat systems will
be of a different colour for each coat.
6.2 Storage
All paint materials and thinners will be stored in an air-conditioned container, according to the
manufacturers recommendations and data sheets. Special attention will be paid to the safety aspect
of storing paints. The following will be monitored and recorded.
a) Shelf life.
b) Batch numbers.
c) Labelling of tins.
d) Condition of tins i.e. broken seals or damaged tins.
6.3 Equipment
Airless or conventional spray pumps with paint manufacturers recommended nozzle sizes and
pressures will be used. Brushes and rollers will be used for stripe coating and areas that may be
inaccessible to the spray gun. All equipment will be thoroughly cleaned before and after use with
manufacturers recommended cleaner/thinner. Wet film combs will be used to control the uniformity
of film thickness.
6.4 Environment Conditions
Application will not take place under the following conditions:
a) Rain, fog, mist, airborne dust or sand or moisture on the surface.

b) Steel temperature is within 5 °C of the dew point.
c) Steel temperature is below 10°C
d) Steel temperature is above 50 °C
e) Relative humidity is greater than 80%.
f) If there is a risk of any of the above occurring during the application or surface
drying of the coating.
6.5 Mixing
Paint will be checked before mixing for any deterioration during storage. Any doubts about
the integrity of the material will be brought to the attention of the manufacturer and advice
will be sought on the course of action. Thinning will only take place on the manufacturers
recommendation and to there specified maximum volume. Only a volume of paint, will be
mixed, that can be used within the pot life and paint that has exceeded the pot life will not
be used. Paint will be thoroughly mixed using mechanical power stirrers.
6.6 Stripe Coat
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 6 of 10
A stripe coat will be applied to ensure the DFT on areas on areas it is difficult to obtain
accurate readings i.e. welds, edges, interstices, corners etc. Multiple brush coats of this type
may be required to attain the DFT in areas inaccessible to the spray gun.
6.7 Primer/First Coat
Will be applied by experienced applicators within 4hrs of cessation of blast cleaning and before any
degradation of the surface preparation occurs. All painting will take place away from blasting
operations to reduce the risk of airborne contamination.
6.8 Mid/Build Coats
Will be applied by experienced applicators within the manufacturers recommended over coating
times. Each coat will be of a different colour to the previous coat to identify the stage of the work
and aid the applicator.
6.9 Finish Coats
Will be applied by experienced applicators within the manufacturers recommended over coating
times. Attention will be paid to the opacity of the finish to ensure good finish and no grinning
through of previous coats.
6.10 Repairs / Touch-Up
1. Before application of any coats, all damages shall be repaired.
2. Areas with inadequate coating thickness shall be thoroughly cleaned, abraded and addition
compatible coats shall be applied until they meet the required film thickness. These
additional coats shall blend with the final coating on adjoining areas.
3. Damaged area where steel surfaces are not exposed shall be washed with detergent / fresh
water solution to remove all contamination, then rinsed using clean fresh water and be
allowed to dry. The coating around the damaged area shall be chamfered to ensure
continuity, the applicable paint system shall then be applied.
4. Damaged area down to bare metal shall be surface prepared by re-blasting (depending on
area affected) or power tool cleaning to SSPC-SP 3 with a visual standard of St3 (ISO 8501-
1) and, coating shall be applied.
5. Surface preparation at defects or damaged areas shall be extended over the surrounding
sound coating for a minimum of 25 mm on all sides and the edges shall be tapered.
6.11 Inspection
All inspection and testing will be carried out as per section 7.0 by qualified and experienced
personnel. A manufacturers technical representative shall be available as and when required.
6.12 Documentation
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 7 of 10
Painting Records (see section 8.0) will be used and all aspects of inspection and testing, as required
by the client, will be fully documented and recorded. The Painting Record will be filled in by the
painting Q.C. and, presented to the manufacturers representative and clients representative for
approval and signature where applicable.
6.13 Paint Manufacturer
The selected paint manufacturer is Carboline. Other manufacturers of similar quality and
specification may be considered subject to prior written approval of GPS.
6.14 Paint specimens
For all coating work, paint specimens must be taken and retained at site for possible reference in the
event coating failure. Retained paint specimens must be kept at least until warranty period has
expired. For these paint specimens, a record shall be kept of paint system and color. Specimen
shall always be stored in a dark, dry and cool place. Unless otherwise specified, paint specimens
shall be prepared as follows:
• Dimension: 75 mm x 150 mm x 3 mm thick

• Material: Steel plate blasted or prepared to be representative for correct surface
preparation prior to painting.
• Specimen shall be fully compatible with the actual paint system used.
15 Primer (1)
15 Primer (2)
150 mm 15 Intermediate
15 Finish coat (1)

Finish coat (2)
75 mm
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 8 of 10
7.0 STANDARD INSPECTION PROCEDURE
7.1 Before Blasting
INSPECTION OF
TO CHECK i) Condition of rust Grades A, B, C & D
STEELWORK
ii) Oil or Grease solvent wipe in accordance with SSPC-SP-1
iii) Removal of sharp edges, weld spatter, debris etc.
INSPECTION OF
ABRASIVE TO CHECK i) Grade / mesh size / type
ii) Salt free and general
utility
INSPECTION OF i) Test run for equipment

BLASTING TO CHECK
ii) Compressed air free from oil and moisture trap / oil
EQUIPMENT separator
iii) Pressure at blast hose nozzle Pressure Gauge (100 psi
min)
CHECK
WEATHER TO CHECK
i) No blasting shall be conducted when the surface is less than
CONDITION 5 °C above the Dew Point or when RH is greater than 80%.
After Blasting
i) Standard achieved SSPC-SP-10.

INSPECTION OF
TO CHECK ii) Surface Roughness of 40 to 80 micron as measured by
SURFACE
Elcometer (surface Profile Gauge)
PROFILE
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 9 of 10
7.2 Before Painting
CHECK i) No coating to be applied if steel temp. is less than 5°C

TO CHECK
WEATHER
CONDITION above dew point, if steel temp. is above 5°C 0 or, if humidity is
greater than 80%. (by humidity meter)
INSPECTION OF
SURFACE TO CHECK
i) Dust free surface to blow off / vacuum off dust
ii) Dust / pollution free environment. No painting to be applied
when blasting work is being carried out nearby
INSPECTION OF
TO CHECK
PAINT MATERIAL
i) Correct paint as per painting system

ii) Batch No.
iii) Correct colour as per painting system
iv) Preparation as per manufacturer’s recommendations
After Painting
PAINT TO CHECK i) Correct method of application

APPLICATION ii) Manufacturer’s WFT achieved (Note 1)
iii) Minimum DFT achieved (Note 2)
iv) Adhesive Test (Note 3)
Notes
1 The net film thickness shall be spot checked as an initial indication of the expected dry film
thickness using net film gauges (digital Elcometer or equivalent)
2. (i) Dry film thickness shall be measured with a coating thickness gauge digital Elcometer or
equivalent)
(ii) The specified minimum dry film thickness shall not be exceeded by more than 50% with
the exception of areas such as welds, crevices, etc i.e. where such requirement is not
practical.
(iii) A maximum of 10% of the reading may be below the specified dry film thickness but
no single reading shall be less than 90% of the specified dry film thickness.
3. The test shall be carried out in accordance with BS 3900 Part E6.
4. Profile height and film thickness gauges shall be calibrated before use.
M219-S-SP-001 Rev 0
Revision No . : 1
Page : 10 of 10
8.0 PAINTING RECORD
Project No.: 219 GLOBAL PROCESS SYSTEMS INC. Date:
PAINTING RECORD
Contract : MOPU facilities for Petrofac Cendor Field Derevelopment, Malaysia
GPS Project Ref Ref.: O-M-05-219
Substrate Material:
A SURFACE PREPARATION
Surface Cleanliness Cleaning Method

Surface Profile Height (µm) Abrasive Sieve Size
Air Temperature
Wet Bulb Temperature
Dew Point
Relative Humidity (%) 80 (max)
B PAINT APPLICATION EQUIPMENT
Primer 2nd Coat 3rd Coat Final Coat

Brush/Roller/Con. Spray
Airless Conventional Gun
Airless Tip Size/Angle
(thou/Deg)
Pump Ratio
Supply Air Pressure
C PAINT
Manufacturer : Carboline
Primer 2nd Coat 3rd Coat Final Coat
Paint Type/Code No.
Min. Dry Film Thickness
Overcoat Time (hours)
Finish Colour
D PAINTING CONDITIONS
Relative Humidity Substrate Temperature

Air Temperature Dew Point
Wet Bulb
Remarks
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
APPENDIX A
PAINT SYSTEMS
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
A.1 GENERAL REQUIREMENTS – Yard Fabricated Items
C.S. L.A. A.S.S.

Max Oper. Temp. (Mo content RAL Code
No. Item Range of Bare Metal or Std.
Paint System <2.5%) Paint
Surface to be Painted No. System No. Colour
1.0 Pressure Vessels, S&T Heat
Exchangers, Tanks,Etc.
1.1 Un-insulated Surfaces T < 50°C 1 N.A. 9002

50°C T < 100°C 1 17 9002
100°C T < 160°C 2 18 Aluminium
160°C T< 200°C 2 18 Aluminium
200°C T< 500°C 4 19 Aluminium
1.2 Insulated Surfaces T < 50°C 3 3 -

50°C T < 80°C 3 3 -
80 °C T < 160°C 3 3 -
160°C T < 200 °C 3 3 -
200°C T < 500 °C 4 7 -
2.0 Piping & Piping Components
(Excl GRE/GRP) Pipes, Fittings,
Valves, Strainers, Steam Traps, In
Line Instruments & SP Items, Etc.
2.1 Un-insulated Surfaces T < 50°C 1 N.A 9002

50°C T < 100°C 1 5 9002
100°C T 160°C 2 6 Aluminium
Deluge/CO2 Piping T < 50°C 1 N.A 3001
2.2 Insulated surfaces T < 50°C 3 3 -

50°C T < 80°C 3 3 -
80 °C T < 160°C 3 3 -
160°C T < 200 °C 3 3 -
200°C T < 500 °C 4 7 -
Abbreviations :
C.S : Carbon Steel
L.A : Low Alloy Steel
A.S.S. : Austenitic Stainless Steel
H.D.G. : Hot Dipped Galvanised
N.A. : Not Applicable
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
C.S. L.A. A.S.S.

Max Oper. Temp. (Mo content RAL Code
No. Item Range of Bare Metal or Std.
Paint System <2.5%) Paint
Surface to be Painted No. System No. Colour
3.0 Structures
3.1 Deck / skid structures of process

T < 80°C 1 N.A. 7038
modules
3.2 Ladders & Handrails T < 80°C 1 N.A. 1023
3.3 Grating T < 80°C H.D.G. N.A. N.A.
3.4 Pipe Rack, Pipe & Instrument

supports on modules, Steel T < 80°C 1 N.A 9002
structures
3.5 Flare tower

Top Part (> 8m) T < 400°C 4 7 9002 / 3001
Lower Parts (<= 8 m) Fire Protection (J60) - - -
3.6 MOPU Hull T < 80°C 1 N.A TBA
Where no specific RAL code is indicated above this is because certain painting systems have limited
standard colours.
Super Duplex, Cupper Nickel (90/10) and GRE/GRP components shall not be painted.
Austenitic Stainless Steel items such as electrical and instrument enclosures, cable trays etc. shall not be
painted. Austenitic Stainless Steel piping systems shall be painted as indicated in the above table
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
1. Painting System No. 1 2
2. Design Temp, Range of Bare Metal T 100°C 80°C T 200°C

Surface to be Painted.
3 Yard Yard
Surface Preparation Degrease/High Pressure Wash/SP 10 Degrease/ High Pressure Wash/SP 10
• Work Place
• Grade (SSPC)
4. Primer
• Work Place Yard Yard
• Material Carbozinc 8701 Carbozinc 11
• Dry film Thickness ( m) 50 50
1 1
• Number of Coat
Airless Spray Airless Spray
• Application Method
5. Intermediate Coat
• Work Place Yard
• Material Carboguard 893
• Dry film Thickness ( m) 200 NIL
1
• Number of Coat
Airless Spray
6. Finish Coat
• Material Carbothane 834 Thermaline 1248
1 1
• Number of Coat
7 Total Dry Film Thickness 300 90
( m= Micrometer)
8 Field Welded Parts & Touch-up
Parts
• Work Place Field Field
• Surface Preparation
• Metal Surface SP10 SP10
• Film Surface SP 3 SP 3
P I F P F
• Material Carbomastic Carboguard Carbothane Carbozinc 11 Thermaline 1248

90 893 834 Diluted up to 30%
• Dry Film Thickness ( m) with Thinner 26
100 175 50 50 40
• Number of coat
one or more one or more one or more one or more one or more
Airless Airless Airless Airless Spray, Airless Spray,
Spray, Brush, Spray, Spray, Brush, Roller Brush, Roller
Roller Brush, Roller Brush, Roller
9 Remarks System 5 – For central walkways on modules, apply finishing coat mixed with Carboline anti-slip
aggregate.
System 6 – For accommodation block, escape routes and walkways, apply finishing coat mixed
with Carboline anti-slip aggregate.
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
2. Design Temp, Range of Bare 80°C T 200°C 200°C T 500°C

Metal Surface to be Painted.
3 Surface Preparation Yard Yard
• Work Place Degrease/High Pressure Wash/SP 10 Degrease/ High Pressure Wash/SP 10
• Grade (SSPC)
4. Primer
• Material Thermaline 400 ( Primer Red) Carbozinc 11
1 1
• Number of Coat
• Work Place Yard
• Material Thermaline 4631
• Dry film Thickness ( m) NIL 20
1
• Number of Coat
Airless Spray
6 Finish Coat
• Material Thermaline 400 Finish Grey Thermaline 4631
1 1
• Number of Coat

( m= Micrometer)
9 Field Welded Parts & Touch-
up Parts
- Metal Surface SP10 SP10
- Film Surface SP 3 SP 3
P F P I F
• Material Thermaline 400 Thermaline 400 Finish Carbozinc 11 Thermaline Thermaline

primer diluted up to 4631 4631
30% with
Thinner #26
• Dry Film Thickness ( m)
100
• Number of coat
100 1 or more 50 20 20
1 or more 1 or more 1 or more 1 or more
• Application Method Airless Spray
Airless Spray Brush , Roller Airless Spray Airless Airless
Brush , Roller Brush , Roller Spray Spray
Brush , Brush ,
Roller Roller
9 Remarks
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
2. Design Temp, Range of Bare T 100°C 80°C T 200°C

Metal Surface to be Painted.
3 Surface Preparation Yard Yard
• Work Place Degrease/High Pressure Wash/SP 10 Degrease/ High Pressure Wash/SP 10
• Grade (SSPC)
4. Primer
• Material Carboguard 193 Thermaline 1248
1 1
• Number of Coat
Airless Spray Air Spray
• Work Place Yard
• Material Carboguard 893
• Dry film Thickness ( m) 150 NIL
1
• Number of Coat
Airless Spray
6 Finish Coat
• Material Carboguard E20 Thermaline 1248
1 1
• Number of Coat
Airless Spray Air Spray

( m= Micrometer)
Parts
- Metal Surface SP10 SP10
- Film Surface SP 3 SP 3
P I F P F
• Material Carbomastic Carbomastic Carboguard E Thermaline 1248 Thermaline 1248

90 90 20
100 150 50 40 40
1 or more 1 or more 1 or more 1 or more 1 or more
• Number of coat
Airless Spray, Airless Spray Airless Spray Air Spray, Air Spray,
• Application Method Brush, Roller Brush , Roller Brush, Roller Brush, Roller Brush, Roller
9 Remarks
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
1 Painting System No. 7

.
2. Design Temp, Range of Bare Metal 200 °C T 500°C

Surface to be Painted.
3 Surface Preparation Yard
• Work Place Degrease/High Pressure Wash/SP 10
• Grade (SSPC)
4. Primer
• Work Place Yard
• Dry film Thickness ( m) 25
1
• Number of Coat
Air Spray
• Work Place
• Material
• Dry film Thickness ( m) NIL
• Number of Coat
6 Finish Coat
• Work Place Yard
• Dry film Thickness ( m) 25
1
• Number of Coat
Air Spray
7 Total Dry Film Thickness 50

( m= Micrometer)
Parts
• Work Place Field
- Metal Surface SP10
- Film Surface SP 3
P F
• Material
Thermaline 4631 Thermaline 4631
25 25
1 or more 1 or more
• Number of coat
• Application Method Air Spray, Brush, Air Spray

Roller
9 Remarks
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
A.2 COLOUR CODING
A.2.1 RAL Comparison
The below tabulation provides a basic indication of the applicable RAL colour codes.
RAL Code Colour

1023 Yellow
3001 Red
7038 Grey
9002 White
A.2.3 Specific Colour Requirements
The below requirements are additional to the general requirements tabulated above
Bought out equipment such as Pumps, Motors, Field Instrumentation, Plate & Frame type
Exchangers, Turbines etc.may be supplied in the Vendors standard colour (except red)
All Firefighting Equipment and Safety Equipment shall be supplied with Signal Red final colour.
Valve Actuators shall be colour coded as below
- Fail Closed Actuators (Control Valves) Red
- Fail Open Actuators (Control and Blowdown Valves) Green
- Shutdown Valves Red
A.2.4 Colour Banding Requirments for Piping
All piping shall be colour coded with adhesive tape banding.
Product Description Primary Secondary

Service Colour Colour
AI Instrument Air Light Blue White

AU Utility Air Light Blue White
CA Chemical Antifoam Violet Black
CB Chemical, Biocide Violet Black
CC Chemical, Corrosion Inhibitor Violet Black
CD Chemical, Demuslsifier Violet Black
CE Chemical, Demulisifier or Antifoam Violet Black
CH Hypochlorite Violet Black
CI Chemcial Water Clarifier Violet Black
CL Chemical, Oxygen Scavanger Violet Black
CN Chemcial, Nitrate Violet Black
CO Gas, Fire Fighting/CO2 Safety Red Silver Grey
CP Chemical, Polyelectrolyte Violet Black
M219-S-SP-001 Rev 0
Revision No . : 1
APPENDIX : A
CR Chemical, Reverse Demuslifier Violet Black

CS Chemcial Scle Inhibitor Violet Black
DC Drain Closed Black
DH Drain, Open - Hazardous Black Yellow
DN Drain, Open - Non Hazardous Black Yellow
FG Gas, Fuel Yellow Ochre White
OL Oil, Lubricating Brown
PL Process Hydrocarbons Liquid Brown White
PG Process Hydrocarbons Vapour Yellow Ochre
PF Process Two Phase Brown
PW Produced Water Green Brown
SL Steam, Process Silver Grey Green
SU Steam, Condensate Silver Grey Green
VA Vent, Atmospheric Yellow Ochre Silver Grey
VF Vent, Flare Yellow Ochre
WD Water, Fresh, Potable Green Blue
WF Water, Sea, Fire Fighting Safety Red White
WI Water, Sea, Injection Green Yellow
WS Water, Sea Green White
WZ Water, Fresh, Raw Green Green
M219-S-SP-001 Rev 0

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KRIS ENERGY

S909 KRIS ENERGY MOPU REFURBISHMENT

Document Title : External Surface Preparation and

Document No. : S909-ES-SP--0001

0 09/04/2015 Approved for Construction MJN MJN PG

B 13/10/2014 Issued for Review MJN MJN PG

REV DATE DESCRIPTION BY CHECKED APPROVED

PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS.

CLIENT: CLIENT REF:

CONTRACTOR: GPS REF:

PROVISION OF MOBILE OFFSHORE PRODUCTION UNIT (MOPU)

GPS PROJECT NUMBER O-M-05-219

Document Title: EXTERNAL SURFACE PREPARTION

GPS Document No.: M219-S-SP-0001-1

Client Document Code.:

Client Document No.:

1 26/08/05 Issued AFC PB PS RTG

0 02/08/05 Issued for comments PB PS RTG

REV DATE DESCRIPTION BY CHECKED APPROVED

PROJECT DOCUMENTS ARE CONTROLLED DOCUMENTS.

PETROFAC (MALAYSIA-PM304) LIMITED

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

2.0 REFERENCE CODES, STANDARDS & SPECIFCATIONS

5.0 SURFACE PREPARATION

6.0 COATING APPLICATION

7.0 STANDARD INSPECTION PROCEDURE

8.0 PAINTING RECORD

APPENDIX A PAINT SYSTEMS

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

2.0 REFERENCE CODES, STANDARDS & SPECIFCATIONS

2.1 SSPC-SP1 Steel Structures Painting Council Manual – Solvent Cleaning

SSPC-SP3 Steel Structures Painting Council Manual – Power Tool Cleaning

SSPC-SP10 Steel Structures Painting Council Manual – Near White Blast

2.2 ISO 8501-1 Preparation of Steel Substrates before Application of Paints

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

5.0 SURFACE PREPARATION:

5.4 Pre-start Inspection

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

5.6 Soluble Iron Salts

5.8 Environmental Conditions

5.9 Blast Cleaning

a) Stiff bristle brushes

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

6.0 COATING APPLICATION

6.4 Environment Conditions

Application will not take place under the following conditions:

a) Rain, fog, mist, airborne dust or sand or moisture on the surface.

6.6 Stripe Coat

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

6.7 Primer/First Coat

6.8 Mid/Build Coats

6.9 Finish Coats

6.10 Repairs / Touch-Up

1. Before application of any coats, all damages shall be repaired.

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

6.13 Paint Manufacturer

6.14 Paint specimens

• Dimension: 75 mm x 150 mm x 3 mm thick

15 Finish coat (1)

EXTERNAL SURFACE PREPARATION AND PAINTING PROCEDURE

7.0 STANDARD INSPECTION PROCEDURE

7.1 Before Blasting

INSPECTION OF i) Test run for equipment

i) Standard achieved SSPC-SP-10.