APPLICATION

EXAMPLES

Ajman, UAE

6th March 2018

COMMITTED TO SUSTAINABLE PRODUCTIVITY

We stand by our responsibilities towards our customers,

towards the environment and the people around us.
We make performance stand a test of time. This is what
we call – Sustainable Productivity.
APPLICATION EXAMPLE
Silo Aeration Blower

Binani Cement is amongst India’s reputed manufacturers of cement with a global

manufacturing capacity of 11.25 million tons per annum with an integrated plant in India
and China, and grinding units in Dubai .

Plant Location - Jebel Ali, Dubai

Application - Aeration of bulk cement silo’s
Issues with the set-up – Wet LP air causing cement to accumulate at silo discharge.
Process Requirement – 1036m3/h @1bar dry air

1bar 0.70bar 0.20barg Pressure Short fall

Causing malfunction of the
process

After Cooler
Air Blower
- 0.30bar

Very Large Air Dryer

12KW
- 0.50bar
Air treatment of air generated by existing blowers was not feasible
APPLICATION EXAMPLE –
Atlas Copco Solution- LP Quality Air Solution :

3bar 2.75bar 2.50bar

1.0barg

LP Compressor
To The Process +3oC PDP Dry Air
ZE 3 After Cooler
- 0.25bar Oversized Air Dryer
3 bar
8KW Air receiver Tank
- 0.25bar

Running Reliably since 2006 Ordered Another Train

APPLICATION EXAMPLE –

 Grain Silo’s Founded in 1972 , owns and operates flour mills that produce and market flour and animal feed in the Kingdom of Saudi
 In 2011 Grain Silos Jeddah Plant And Atlas Copco Worked together to study the potential for energy savings in the plant
 Having Compressors of Atlas Copco running the plant for the last 30 years gave Atlas Copco the trust to Look into the installed blowers

Replacement Potential had been identified to replace Old lobe blower :

Lobe Blowers in the Mill packing Silo with the following details :
- Inlet flow 72m3/min
- Operating pressure : 0.8bar
- Motor Power : 90KW

Atlas Copco Proposal :

ZS75VSD
Providing Savings of average 25KW Savings .
Annual Savings – 54,000 AED
Running in Dusty environment for the last 7 years Trouble Free !
APPLICATION EXAMPLE -

 $91M Sewage treatment plant to treat 40000m3/day owned by Bahrain Ministry of

Housing to serve 90,000 population

 Wabag –Belhasa JV the contractor worked with Atlas Copco on the best suitable
solution for the below requirement :

- Flow Requirement : 3950Nm3/h (6+2)

- Operating pressure : 0.72bar

Traditional Solution:
Lobe Blowers Motor Power- 160KW

Is this the Best Option for lowest Life Cycle Cost?

Contractor had incentive to use energy efficient systems

APPLICATION EXAMPLE
Atlas Copco Proposal – Aeration Blowers
Complete Solution State of the Art Dust free Blower Room Design

110KW Turbo Blower (ZB110VSD ) Instead of 160kw lobe Blower  50KW Savings per blower
Total Savings for 6 working blowers AED 1,080,000.00 per year
Energy Savings financing Extra investment for Dust free blower room
APPLICATION EXAMPLE
Atlas Copco Proposal –Aeration Blowers
Superior Efficient Solution Worth one time Installation investment !

Savings of AED 1m per year - worth additional investment in the installation!

It can be applicable for your factory or WWT plant !
EXAMPLE OF CLEAN ROOM IN A CEMENT PLANT
APPLICATION EXAMPLE – UNION CEMENT – RAK
 Founded in 1972, Largest Portland Cement In UAE, Production Capacity 10,000TPD
 Mission : Reducing the CO2 Foot Print and Running Cost of the plant.
 In 2014 Atlas Copco And UCC worked together to study how to reduce the power Consumption .
 Having 30 Compressors of Atlas Copco running the plant for the last 30 years gave Atlas Copco the trust to Look into the
installed blowers .

Replacement Potential had been identified to replace Old Two Stage lobe blowers
1- Lobe Blowers in the Coal Mill with the following details :
- Inlet flow : 83.8m3/min
- Operating pressure : 1bar
- Motor Power : 185KW
2- Lobe Blowers in Kiln Feeding :
- Inlet Flow : 45m3/min
- Working pressure : 0.45bar
- Motor Power : 75KW
APPLICATION EXAMPLE – UNION CEMENT – RAK
Atlas Copco Proposal –Coal Mill Blower

185KW Lobe Blower Replaced with 132KW Screw Air Blower 53kw Savings

Resulting in Annual savings of AED 206,064.00

10% More Air Delivered to the process as FAD
APPLICATION EXAMPLE – UNION CEMENT – RAK
Atlas Copco Proposal-Kiln Feed Blower

55KW Lobe Blower Had been Replaced with 37KW Screw Air Blower 18kW Savings

Resulting in Annual savings of AED 64,800.00

10% More Air Delivered to the process as FAD
OPEN FORUM

Q&A
 COMMITTED TO
SUSTAINABLE PRODUCTIVITY.