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Disassembly and Assembly

320D Excavator Machine Systems
Media Number -RENR8614-13 Publication Date -01/05/2013 Date Updated -09/05/2013

i05916142

Main Hydraulic Pump - Assemble

SMCS - 5070-016

Assembly Procedure
Table 1

Required Tools
Tool Part Number Part Description Qty
B 1P-2420 Transmission Repair Stand 1
C 138-7575 Link Bracket 3
1P-0510 Driver Group 1
D
1U-8605 Seal Guide 1
E 1P-1859 Retaining Ring Pliers 1

H 1U-6396 O-Ring Assembly Compound 1

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Illustration 1 g01200516

1. Install gasket (107) onto pump housing (72) .

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Illustration 2 g01200514

2. Install cover (106) and bolts (105) onto pump housing (72) .

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Illustration 3 g01200512

3. Install guide pins (104) onto pump housing (72) .

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Illustration 4 g01200511

4. Install bearings (103) onto pump housing (72) .

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Illustration 5 g01200510

5. Install bearing (102) into swashplate (97) .

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Illustration 6 g01200509

6. Install dowel pins (101) into swashplate (97) .

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Illustration 7 g01200507

7. Install bearings (100) onto swashplate assembly (97) .

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Illustration 8 g01200506

8. Install plate (99) onto swashplate assembly (97) .

9. Repeat Step 5 through Step 8 for swashplate assembly (98) .

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Illustration 9 g01200504

10. Install swashplate assemblies (97) and (98) into pump housing (72) .

Note: The swashplate assemblies must be installed in the original position during assembly.

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Illustration 10 g03723301

11. Install retaining ring (90) onto shaft assembly (91) .

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Illustration 11 g01201656

12. Raise the temperature of bearing (95) and bearing (93) . Install bearing (95) and bearing (93) onto
shaft assembly (91) .

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Illustration 12 g01200498

13. Install ring (94) onto shaft assembly (91) .

14. Repeat Step 11 through Step 13 for shaft assembly (92) .

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Illustration 13 g01201657

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Illustration 14 g01201658

15. Lower the temperature of the shaft assemblies. Install shaft assemblies (91) and (92) into pump
housing (72) .

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Illustration 15 g01200492

Note: The pump has been removed from Tooling (B) for photographic purposes only.

16. Use Tooling (E) to install retaining rings (90) .

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Illustration 16 g01200491

17. Install springs (89) into barrel (84) .

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Illustration 17 g01200488

18. Install retainer (88) onto barrel (84) .

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Illustration 18 g01200487

19. Install cap (87) onto barrel (84) .

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Illustration 19 g01200486

20. Install pistons (85) into piston plate (86) .

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Illustration 20 g01200485

21. Install piston assembly (83) into barrel (84) .

22. Repeat Step 17 through Step 21 for the remaining barrel assembly.

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Illustration 21 g01200482

23. Install barrel assemblies (81) and (82) into pump housing (72) .

Note: It may be necessary to use string to aid in the removal procedure. The barrel assemblies
must be installed in the original position during assembly.

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Illustration 22 g01200481

24. Install O-ring seal (80) onto covers (78) .

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Illustration 23 g01200477

25. Install covers (78) , bolts (77) , and plugs (79) onto pump housing (72) .

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Illustration 24 g01200478

26. Install O-ring seals (76) into pump housing (72) .

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Illustration 25 g01200475

27. Install plug (76) into covers (75) .

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Illustration 26 g01200473

28. Install covers (75) , bolts (74) , and plugs (73) onto pump housing (72) .

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Illustration 27 g01200472

29. Install O-ring seals (68) and (69) onto pump housing (72) . Install port plates (70) and (71) .

Note: The port plates must be installed in the original position during assembly.

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Illustration 28 g01200471

30. Install orifices (67) into head (58) .

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Illustration 29 g01200462

31. Install plugs (65) and (66) into head (58) .

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Illustration 30 g01201668

32. Install bearings (64) into the head.

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Illustration 31 g01200459

33. Install O-ring seal (63) into covers (61) .

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Illustration 32 g01200458

34. Install nipples (62) , covers (61) and bolts (60) onto head (58) . Install caps (59) onto nipples (62) .

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Illustration 33 g01200457

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

35. Attach Tooling (C) and a suitable lifting device to head (10) . Install head (58) , bolts (56) , and
bolts (57) . The weight of head (58) is approximately 41 kg (90 lb).

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Illustration 34 g01200392

36. Install O-ring seal (54) and lip seal (55) onto the seal assembly.

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Illustration 35 g01201683

37. Install shrink wrap on the shaft. This will protect the seal during the installation procedure. Install
the gasket and bell housing (53) . Install bolts (51) .

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Illustration 36 g01201684

38. Use Tooling (D) to install seal assembly (52) .

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Illustration 37 g00706275

39. Install plugs (49) . Install three plugs (50) into the pump control.

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Illustration 38 g00882609

40. Install slide plate (47) and dowel (48) onto the control linkage.

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Illustration 39 g00706273

41. Install control linkage (46) and sleeve (45) into the pump control.

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Illustration 40 g00706272

42. Install O-ring seal (44) onto the pin.

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Illustration 41 g00706271

43. Install pin (43) into the pump control.

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Illustration 42 g00882608

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

44. Install shims (38) , spool (39) , spring (40) , spring (41) , and control piston (42) into the pump
control.

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Illustration 43 g00706267

45. Install O-ring seal (37) onto the cover.

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Illustration 44 g00706266

46. Install cover (36) onto the pump control. Install bolts (35) .

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Illustration 45 g00706265

47. Install pilot piston (34) into the pump control.

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Illustration 46 g00882601

48. Install ball (33) into the guide. Install guide (32) into the pump control. Install spring (31) and
spring (30) into the pump control.

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Illustration 47 g00882599

49. Install O-ring seal (26) onto the adjuster. Install adjuster (24) . Install setscrew (22) . Install nut
(23) and nut (25) . Install O-ring seal (27) onto the retainer. Install retainer (29) . Install O-ring
seal (28) .

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Illustration 48 g00706249

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

50. Install cover assembly (21) into the pump control. Install bolts (20) .

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Illustration 49 g00706243

51. Install dowel pin (19) into the pin.

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Illustration 50 g00706239

52. Place the pump control in a soft jawed vise. Support pin assembly (17) . Install pin assembly (17)
into the pump control. Install piston (18) into the pump control.

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Illustration 51 g00706179

53. Install O-ring seal (15) and backup ring (16) onto the stopper.

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Illustration 52 g00706177

54. Install stopper (14) into the pump control.

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Illustration 53 g00882598

55. Install screw (13) . Install bolts (11) . Install cover (12) into the pump control.

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Illustration 54 g00706166

56. Install nut (10) onto the pump control.

57. Repeat Step 53 through Step 56 for the other side of the pump control.

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Illustration 55 g01202631
Right Pump Only

58. Install O-ring seal (6) , O-ring seal (7) , O-ring seal (8) , and O-ring seal (9) onto the proportional
reducing valve.

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Illustration 56 g01202630
Right Pump Only

59. Install proportional reducing valve (5) onto pump control (1) . Install bolts (4) .

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Illustration 57 g01200312

60. Install pump control (1) .

61. Install bolts (2) and fitting (3) .

End By: Install the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic Pump
- Install".

Copyright 1993 - 2014 Caterpillar Inc. Fri Sep 26 14:30:24 EST 2014
All Rights Reserved.
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