Mini System FWC85/85

TABLE OF CONTENTS

Handling chip components ............................................................ 1-1 Main board

Leadfree and safety information ................................................... 1-2
Technical specification .................................................................. 2-1
Service tools .................................................................................. 2-1
Service measurement setup ......................................................... 2-2
Connections and controls ..................................................... 3-1...3-3
circuit diagram .......................................................................... 8-1
layout diagram .......................................................................... 8-2
Exploded view diagram ................................................................. 9-1
Mechanical partslist....................................................................... 9-2

Disassembly diagram ............................................................ 4-1...4-2 Electrical partslist .............................................................. 10-1...10-2

Wiring diagram .............................................................................. 5-1

Display board
circuit diagram .......................................................................... 6-1
layout diagram .......................................................................... 6-2

CD board
circuit diagram. ......................................................................... 7-1
layout diagram .......................................................................... 7-2

© Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Published by YT 0552 Service Audio Printed in The Netherlands Subject to modification © 3141 785 30940

Version 1.0
 1-1

HANDLING CHIP COMPONENTS

1-2
 2-1

SPECIFICATIONS

GENERAL: AMPLIFIER:
Mains voltage : 120V Output power : 2 x 2 W RMS
Mains frequency : 60 Hz Speaker impedance : 8 ohm
Power consumption : < 25 W max. Frequency response
< 5 W at standby Within ± 3dB : 50Hz – 15 kHz
Clock accuracy : 4 seconds per day Dynamic Bass Boost ON : 8dB ± 3dB at 60Hz
Dimension center unit : 265 x 295 x 360 mm Headphone output : 32 mW ± 2dB at 32 Ω

TUNER:
FM CASSETTE RECORDER:
Tuning range : 87.5 – 108 MHz Number of tracks : 2 x 2 stereo
IF Frequency : 10.7 MHz ± 20kHz Tape speed : 4.76 cm/sec +2.5/-1.5%
Aerial input : wire Wow and flutter : < 0.35% DIN
Sensitivity at 26sb S/N : < 22 dB Fast-wind/rewind time : < 130 sec. With C-60
Selectivity at 600 kHz Bias frequency : 75 ± 10 kHz
Bandwidth : > 45 dB R/P frequency response : 125 – 8 kHz (8 dB)
IF rejection : > 50 dB Signal to noise radio : > 42 dB with type 1 tape
Image rejection : > 24 dB
Distortion : <5%
Crosstalk : > 22 dB COMPACT DISC:
Number of programming track : 30
MW Frequency response
Tuning range : 530 – 1700 kHz Within ± 1.5 dB : 20 Hz – 20 kHz
Grid : 10 kHz Signal/Noise ratio : 76 dB/A-weighted
IF Frequency : 455 kHz ± 1 kHz Distortion at 1 kHz : < 3%
Aerial input : Bar antenna Channel separation at 1 kHz : > 25 dB
Sensitivity at 26sb S/N : < 4.4 mV/M
Selectivity at 18 kHz
Bandwidth : > 22 dB
IF rejection : > 45 dB
Image rejection : > 28 dB
Distortion : < 5%
 2-2

SERVICE MEASUREMENT

Tuner FW Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326

Ri=50½

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

Tuner AM (MW,LW)

Bandpass
250Hz-15kHz LF Voltmeter
DUT e.g. 7122 707 48001 e.g. PM2534

RF Generator
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Ri=50½

Frame aerial
e.g. 7122 707 89001

To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday«s cage.
Use a bandpass filter (or at least a high pass filter with 250kHz) to eliminate hum (50Hz, 100Hz).

CD RECORDER
Use Audio Signal Disc SBC429 4822 397 30184 Use Universal Test Cassette Fe SBC420 4822 397 30071
(replaces test disc 3)

DUT DUT
L LF Generator L
e.g. PM5110

R R
Ri=50½

S/N and distortion meter S/N and distortion meter

e.g. Sound Technology ST1700B e.g. Sound Technology ST1700B

LEVEL METER LEVEL METER

e.g. Sennheiser UPM550 e.g. Sennheiser UPM550
with FF-filter with FF-filter
 3-1

CONNECTION AND CONTROLS

 3-2

CONNECTION AND CONTROLS

 CONNECTION AND CONTROLS
3xx
-3

For more information onoperation instruction please visit Philips

Audio internet site :
http://www.audio.philips.com
 4xx
-1

DISASSEMBLY DIADRAMS

A. Remove left & right cabinet

A1: Remove screws T3x10 (3pcs)
A2: Remove screws M3x12 (4pcs)

A1 A1

A2
A2

B. Remove Rear pannel

B1: Remove screws M3x10 (12pcs)
B2: Remove screws M3x16 (2pcs)

B1 B2

C. Remove left & right side screws

C1: Remove screws M3x12 & M3x10 (1pcs)
C1: Remove screws M3x12 & M3x10 (1pcs)

C1 C2
 4xx
-2

DISASSEMBLY DIADRAMS

D1. Remove the CD Door
F. Remove the Main PCB and mounting
bracket
F1: Remove screws M3x12 (3pcs)
F2: Remove screws M3x10 (5pcs)
F3: Remove screws M3x10 (6pcs)

D1

F3

D2. Remove the front CD changer

D2: Remove screws M3x10 (2pcs)
F1

D2

F2

E. Remove the CD board

E1: Remove screws T3x8 (1pcs)
E2: Remove screws M3x10 (3pcs) G. Remove the Display PCB, Volume PCB
and metal plate
G1: Remove screws M3x10 (9pcs)
E1
G2: Remove screws M3x10 (3pcs)
G3: Remove screws M3x8 (5pcs)
E2
G1

G2

G3
 5-1 5-1

SET WIRING DIAGRAM

 6-1 6-1

CIRCUIT DIAGRAM - DISPLAY BOARD

 6-2 6-2

LAYOUT DIAGRAM - DISPLAY BOARD

COMPONENT SIDE COPPER SIDE

 7-1 7-1

CIRCUIT DIAGRAM - CD BOARD

 7-2 7-2

LAYOUT DIAGRAM - CD BOARD

 8-1 8-1

CIRCUIT DIAGRAM - MAIN BOARD

 8-2 8-2

LAYOUT DIAGRAM - MAIN BOARD

MAIN BOARD
RECTIFIER BOARD
 9-1 9-1

EXPLODED VIEW DIAGRAM

 9-2

ACCESSORIES (FWC85)

9940 000 04101 REMOTE CONTROL ASS'Y

9940 000 04102 SPK BOX ASS'Y

MECHANICAL PARTS SCREWS LIST

2 9940 000 04104 FRONT CABINET 54 M. SCREW MS/BH 2.6X5 MM

3 9940 000 04105 REAR CABINET 55 M. SCREW MS/BH 3X8 MM
4 9940 000 04106 CASS DOOR BRACKET 56 M. SCREW MS/PH 3X6 MM
6 9940 000 04107 POINTER BKT 57 M. SCREW MS/KH 3X10 MM (BLK)
9 9940 000 04108 BOTTOM CABINET 58 ST SCREW TA/BH 2X8 MM

10 9940 000 04109 REAR BOARD 59 ST SCREW TA/BH 3X8 MM

11 9940 000 04111 CASS DOOR 60 ST SCREW TA/BH 3X10 MM
12 9940 000 04112 CD DOOR 61 ST SCREW TA/BH 3X12 MM
13 9940 000 04113 GEAR-1 62 ST SCREW TA/PH 2.6X10 MM
14 9940 000 04114 GEAR BRACKET 63 ST SCREW TA/PH 3X8 MM

15 9940 000 04115 DIAL DRUM 64 ST SCREW TA/PH 3X10 MM (BLK)

16 9940 000 04116 PRO/STOP/REP.KNOB 65 ST SCREW TA/PH 3X10 MM
17 9940 000 04117 UP/DOWN-VOL KNOB 66 ST SCREW TA/PH 3X30 MM
18 9940 000 04118 DISC SLELT KNOB 67 ST SCREW TA/KH 3X10 MM
19 9940 000 04119 OPEN/CLOSE KNOB 68 ST SCREW TA/KH 3X12 MM (BLK)

20 9940 000 04121 PLAY KNOB 69 ST SCREW TA/KH 3X18 MM (BLK)

21 9940 000 04122 FUNCTION KNOB 70 ST SCREW TA/WH 3X12 MM
22 9940 000 04123 TUNING KNOB 71 ST SCREW TB/BH 3X15 MM
23 9940 000 04124 BAND KNOB 72 ST SCREW TB/WH 3X8 MM
24 9940 000 04125 POWER KNOB 73 ST SCREW TB/WH 3X10 MM

25 9940 000 04126 BASS KNOB 74 T.T. SCREW TT/BH 2X6 MM

26 9940 000 04127 CASS KNOB 104 ST SCREW TA/BH 3X14 MM
27 9940 000 04128 CASS DOOR LENS 105 ST SCREW TA/PH 2.6X8 MM
28 9940 000 04129 DISPLAY LENS
29 9940 000 04131 CD DOOR LENS

30 9940 000 04132 FRONT LENS

31 9940 000 04133 POINTER
32 9940 000 04134 PULLEY
33 9940 000 04135 VOL KNOB DECORATION RING
34 9940 000 04136 TUN. KNOB DECORATION RING

35 9940 000 04137 TUNING SHAFT

36 9940 000 04138 DIAL BRACKET
53 9940 000 04103 CASS DOOR SPRING (SMALL)
81 9940 000 03668 CASS DECK CS-21SC-85T

84 9940 000 04139 3-DISC MECHANISM ASSY

9940 000 03669 CD MECHANISM DA11VF
9940 000 03871 SH ABSORBER 658DA 35C (RED)
9940 000 03872 SH ABSORBER 658DN 25C (GRN)
 10 - 1

ELECTRICAL PARTS LIST

MAIN BD ASS'Y

Q1 9940 000 04143 NPN TRANSISTORS 9014C

Q2 9940 000 04144 PNP TRANSISTORS 9015C
Q3 9940 000 04142 NPN TRANSISTORS 9013G
Q4 9940 000 04143 NPN TRANSISTORS 9014C
Q5 9940 000 04144 PNP TRANSISTORS 9015C

Q7 9940 000 04143 NPN TRANSISTORS 9014C

Q8 9940 000 04143 NPN TRANSISTORS 9014C
Q9 9940 000 04142 NPN TRANSISTORS 9013G
Q11 9940 000 04143 NPN TRANSISTORS 9014C
Q12 9940 000 04145 TRANSISTORS B772Y

Q101 9940 000 04143 NPN TRANSISTORS 9014C

Q102 9940 000 04143 NPN TRANSISTORS 9014C
Q103 9940 000 04141 TRANSISTORS 2SD1936T
Q201 9940 000 04143 NPN TRANSISTORS 9014C
Q202 9940 000 04143 NPN TRANSISTORS 9014C

Q203 9940 000 04141 TRANSISTORS 2SD1936T

Q204 9940 000 04143 NPN TRANSISTORS 9014C
IC1 9940 000 02694 IC TA2111N AM/FM TUNER
IC2 9940 000 03635 IC PRE AMP BA3308
IC3 9940 000 04146 IC SC9153A

IC4 9940 000 00253 IC KA7808

IC5 9940 000 03636 IC D8227 DIP
IC6 9965 000 14344 IC KA7805
9940 000 03645 FERRITE BAR D10X80MM
9940 000 04149 AM COIL (AD)/M3 115:20T

CF1 9940 000 03641 CERAMIC FILTER KTP455Y

CF2 9940 000 03642 CER. FILTER LT10.7MA5-A RED
PVC1 9940 000 04147 P.V.C T443DF-1DF44Q-JE(A/F)
TC1 9940 000 00254 TRIMMER 10PF 6MM (WH)
T1 9940 000 03651 I.F.T 10MM A049 (YELLOW)

T2 9940 000 04148 I.F.T 10MM 740 (ORANGE)

T3 9940 000 03649 I.F.T 10MM 910 (RED)
T4 9940 000 03648 I.F.T 10MM 621 (BLACK)
SW1 9940 000 04152 SWITCH SK-43D01-M11
SW2 9940 000 04153 SWITCH SK-43D02-M11

SW3 9940 000 04151 PUSH SWITCH RSD-92D02N-ES

 12 - 1

ELECTRICAL PARTS LIST

DISPLAY BD ASS'Y

TR1 9940 000 04154 SMD TRANSISTOR KTC9012S

TR2 9940 000 04154 SMD TRANSISTOR KTC9012S
TR3 9940 000 04154 SMD TRANSISTOR KTC9012S
TR4 9940 000 04154 SMD TRANSISTOR KTC9012S
9940 000 00265 LED LAMP

LED 9940 000 04155 LED DISPLAY FD-R4516T-P18-L

IC1 9940 000 04156 IC TMP87CK41U-5NA2(JZ)
PIC1 9940 000 00325 OPTIC SENSER
9940 000 04157 TACT SWITCH 6X6MM 5LEGS
BBS 9940 000 04158 PUSH SWITCH PS-22E08L

CD BD ASS'Y

Q601 9940 000 04144 PNP TRANSISTORS 9015C

IC601 9940 000 04162 IC TC9462F
IC602 9940 000 04161 IC CD SERVO TA2153FN
IC603 9940 000 04159 IC POWER DRIVER TA2092N
IC606 9940 000 00261 LM78L05

IC607 4822 209 30619 TA7291S

IC608 4822 209 30619 TA7291S
X601 9940 000 03644 RESONATOR 16.93MHZ (25PF)

MISCELLANEOUS

D4 9940 000 03938 RECTIFIER DIODE RL-202

D5 9940 000 03938 RECTIFIER DIODE RL-202
D6 9940 000 03938 RECTIFIER DIODE RL-202
D7 9940 000 03938 RECTIFIER DIODE RL-202
FU2 ! 9940 000 04163 FUSE W/LEAD 4X10MM 1A/250V

FU3 ! 9940 000 04163 FUSE W/LEAD 4X10MM 1A/250V

VOL UP 9940 000 04164 TACT SWITCH 6X6MM
VOL DN 9940 000 04164 TACT SWITCH 6X6MM
POWER 9940 000 04164 TACT SWITCH 6X6MM
SW4 ! 9940 000 04166 SWITCH SKE-22F10-G10-NS

SW5 9940 000 04167 V/TACT SWITCH 7X7.4MM

9940 000 04169 16P FLAT FLEX CABLE P1 L=65
9940 000 04171 15P FLAT FLEX CABLE P1 L=380
9940 000 04165 SPEAKER JACK
HPJ1 9940 000 03659 PHONE JACK TC-38-105-02-PT

! 9940 000 04168 TRANSFORMER EI48 127V