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HYDRAULIC HAMMER
LUBRICATION SYSTEMS HYDRAULIC HAMMER
LUBRICATION SYSTEMS
INSTALLATION INSTRUCTIONS
Lubrication system: I.L.C. PEG‐025
Machine ‐ type: Hydraulic hammer TECHNICAL DATA
Number of lubrication points: 1
Order‐No.: HM0001 NUMBER OF OUTLETS: FROM 1 TO 3
DISCHARGE/CYCLE: 0.01 – 0.16 CC
RPM: 15
LUBRICANTS: MINERAL OIL 50‐1500 cSt
MAX. RECOMMENDED OPERATING
ATTENTION PRESSURE: 250 BAR (3630 PSI)
THIS DOCUMENTATION IS EXCLUSIVELY FOR MOTOR: 24 V DC – 30 W – 1.5 A
HYDRAULIC HAMMERS AND IS NOT TEMPERATURE: FROM ‐ 30 ºC TO + 80 ºC
TRANSFERABLE TO OTHER OUTLET CONNECTION: 1/4”G
MACHINES. LOW LEVEL SWITCH RATINGS: 1.5 A 250 V AC –
200 V DC 50 W (RESISTIVE LOAD)
Drilling
Taping
Welding
Bolt welding
Type of lubrication point
Position in part list
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120 Bosworth Street, West Springfield, MA 01089 • 413-788-LUBE (5823) • www.LubeTechnologies.com
HYDRAULIC HAMMER HYDRAULIC HAMMER
LUBRICATION SYSTEMS LUBRICATION SYSTEMS
HM0001 CONNECTING THE LUBRICATION POINT
Q. Cod. Descr. Pos.
1 90.993.2 PEG‐025 pump 24 V DC adjustable 1 For the connection of the lubrication point,
different adaptors with different length are
1 A70.094128 Electric cable 5 M 4x1mm 2
available:
2 UNI5931‐M8x30 Screw M8x30
2 UNI1734‐D08 Washer D8 3
2 UNI7473‐M08 Nut M8
ZZZ100‐137 M8X1 (M) ‐ M10X1 (F) – 23mm
1 03.206.0 Straight connector 1/4"‐1/8"
1 06.003.0 Olive D6 4
ZZZ100‐142 M10X1 (M) ‐ M10X1 (F) – 18mm
1 04.103.0 Nut D6 ZZZ100‐141 M10X1 (M) ‐ M10X1 (F) – 23mm
4 ZZZ100‐050 Hose sleeve 4,1x8,75 mm ZZZ100‐145 M10X1 (M) ‐ M10X1 (F) – 35mm
5
4 ZZZ100‐051 Straight hose stud 6x30 mm ZZZ100‐143 M10X1 (M) ‐ M10X1 (F) – 40mm
High pressure hose 840 BAR 8,6x4
15 M ZZZ100‐001
grease filled
6 ZZZ100‐146 M10X1 (M) ‐ M10X1 (F) – 50mm
Extension M10x1 – M8x1
1 ZZZ100‐137 7a
23mm
Extension M10x1 – M10x1
1 ZZZ100‐141 7b
23mm Screw the right extension piece into the
Extension M10x1 – M10x1 lubrication point, then fix the connector into
1 ZZZ100‐145 7c
35mm the extension piece and fix the high pressure
Extension M10x1 – M10x1 hose to the connector
1 ZZZ100‐146 7d
50mm
1 ZZZ106‐103 Elbow fitting M10x1 D6 8
1 04.900.9 Quick coupling 1/4"G (M)
1 04.900.1 Cap for quick coupling Male
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1 04.900.6 Quick coupling 1/4"G (F)
1 04.900.2 Cap for quick coupling Female
2 ZZZ106‐005‐L Straight fitting 1/4”G D6 10
1 A85.120779 Mounting bracket
2 UNI5931 M6X20 Screws for bracket 11
2 A92.114052 Flat ring
50 A91.111274 Nylon strap 200mm 12
1 30.326.0 Spiral protection 6M D10,6 13
2
120 Bosworth Street, West Springfield, MA 01089 • 413-788-LUBE (5823) • www.LubeTechnologies.com
HYDRAULIC HAMMER HYDRAULIC HAMMER
LUBRICATION SYSTEMS LUBRICATION SYSTEMS
PUMP INSTALLATION INSTALLATION OF THE HIGH PRESSURE HOSE
Attach the high pressure hose a long the boom
To provide the chisel on a hydraulic hammer a with cable straps
lubrication pump with a 2kg or 4kg container
will be installed on the excavator. The pump is To connect the hose with the pump and the
equipped with an adjustable pumping element lubrication point you need on each end a
and a pressure gauge. The pump will be fixed ferrule and an insert for the ferrule.
on the excavator to protect it against strong Notes:
vibrations. The lubrication point on the ‐ Avoids points where chafe can occur against
hammer will be connected to the pump by a other parts of the vehicle.
high pressure hose with a quick coupling ‐ Cut the hose only with a special cutting tool
system. In the moment, the foot operated (scissor)
switch in the cabine is activated, the pump will ‐ Take care of moving (turning) parts on the
start to supply lubricant to the lubrication point boom or excavator
via the adjustable pumping element.
Wiring diagram:
Switch
Relais (not included)
Ground
3
120 Bosworth Street, West Springfield, MA 01089 • 413-788-LUBE (5823) • www.LubeTechnologies.com
HYDRAULIC HAMMER HYDRAULIC HAMMER
LUBRICATION SYSTEMS LUBRICATION SYSTEMS
Name: EUROL Meißelpaste
Manufacturer: EUROLMineralölHandelsgesmbh
Name: NILS Meißelpaste
Manufacturer: Nils Italia S.r.l.
Name: Fuchs Libritech Meißelpaste Manufacturer:
Fuchs Lubritech GmbH
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120 Bosworth Street, West Springfield, MA 01089 • 413-788-LUBE (5823) • www.LubeTechnologies.com
HYDRAULIC HAMMER
LUBRICATION SYSTEMS
IMPORTANT:
"A" HAVE NOT TO BE MORE THAT 23.6MM
9
120 Bosworth Street, West Springfield, MA 01089 • 413-788-LUBE (5823) • www.LubeTechnologies.com
HYDRAULIC HAMMER
LUBRICATION SYSTEMS
10
120 Bosworth Street, West Springfield, MA 01089 • 413-788-LUBE (5823) • www.LubeTechnologies.com