Code: Issue Date: Supersedes: Page:

MTPH D. Processing Step Evaluation 1 Aug 04 5 Jun 02 1 of 4

Subject:
Material Handling and Preparation

BIOLOGICAL HAZARD BIOLOGICAL HAZARD CHEMICAL HAZARD CHEMICAL HAZARD PHYSICAL HAZARD PHYSICAL HAZARD CONTROL
CONTROL MECHANISMS CONTROL MECHANISMS MECHANISMS
PROCESSING STEP VP = Vegetative Pathogen (Allergen, Sulfites, Inherent to ingredient and
SP = Spore forming (___-CCP) Mycotoxins, Antibiotics, (___-CCP) its packaging (Metal, (___-CCP) (___-PP)
Pathogen (___-PP) Pesticides) (___-PP) Glass, Hard Plastic)

1. INGREDIENT
Material receival None NA None NA None NA
Material lot numbering None NA None NA None NA
Storing in RM warehouse None NA None NA None NA
Unwrapping and put into plastic container None NA None NA Plastic scrap from zak/ Filtering – CCP “Filtration in line”
plastic container
Transferring to ingredient room None NA None NA None NA
Weighing/batching & put into plastic pail None NA None NA None NA
Gathering & mix ingredient lot numbering None NA None NA None NA
Transfer to process room None NA None NA None NA

Code:
MTPH Material Handling and Preparation
BIOLOGICAL HAZARD BIOLOGICAL HAZARD CHEMICAL HAZARD CHEMICAL HAZARD PHYSICAL HAZARD PHYSICAL HAZARD CONTROL
CONTROL MECHANISMS CONTROL MECHANISMS MECHANISMS
PROCESSING STEP VP = Vegetative Pathogen (Allergen, Sulfites, Inherent to ingredient and
SP = Spore forming (___-CCP) Mycotoxins, Antibiotics, (___-CCP) its packaging (Metal, (___-CCP) (___-PP)
Pathogen (___-PP) Pesticides) (___-PP) Glass, Hard Plastic)

2. NISAPLIN
Material receival None NA None NA None NA
Material lot numbering None NA None NA None NA
Storing in RM warehouse None NA None NA None NA
Transferring to ingredient room None NA None NA None NA
Weighing/batching & put into plastic pail None NA None NA None NA
Nisaplin Lot numbering None NA None NA None NA
Transfer to process room None NA None NA None NA
Record into Ingredient Addition None NA None NA None NA

3. COOKING OIL
Material receival None NA None NA None NA
Material lot numbering None NA None NA None NA
Storing in RM warehouse None NA None NA None NA
Transferring to preparation room None NA None NA Plastic scrap oil-can Filtering – CCP “Filtration in line”
Put into oil tank None NA None NA None NA
Weighing & put into plastic pail None NA None NA None NA
Transfer to process room None NA None NA None NA

Code: Issue Date: Supersedes: Page:

BCIP D. Processing Step Evaluation 1 Aug 04 5 Jun 02 1 of 1
Subject:
Batch Cook In-Process

BIOLOGICAL HAZARD BIOLOGICAL HAZARD CHEMICAL HAZARD CHEMICAL HAZARD PHYSICAL HAZARD PHYSICAL HAZARD
CONTROL MECHANISMS CONTROL MECHANISMS CONTROL MECHANISMS
PROCESSING STEP VP = Vegetative Pathogen (Allergen, Sulfites, Inherent to ingredient and its
SP = Spore forming (___-CCP) Mycotoxins, Antibiotics, (___-CCP) packaging (Metal, Glass, Hard Plastic) (___-CCP)
Pathogen (___-PP) Pesticides) (___-PP) (___-PP)

Record in process lot number into Ingredient Addition None NA None NA None NA
Water addition, steam injection, & mixing VP Product Cook – CCP None NA Hard plastic from scrapper Filtering – CCP “Filtration
”Process Cheese - Product in line”
Cook”
Cooking to 82.2oC minimum for 1.2 seconds None NA None NA O-ring seal Filtering – CCP “Filtration
in line”
Pumping through Waukesha pump None NA None NA Metal, O-ring seal Filtering – CCP “Filtration in
line
Filtering None NA None NA Metal, broken filter Separation –
“Metal detector in line”
Code:
BL03 D. Processing Step Evaluation
Subject:
Spreadable Cheese 5Kg

BIOLOGICAL HAZARD BIOLOGICAL HAZARD CHEMICAL HAZARD CHEMICAL HAZARD PHYSICAL HAZARD PHYSICAL HAZARD
CONTROL MECHANISMS CONTROL MECHANISMS CONTROL MECHANISMS
PROCESSING STEP VP = Vegetative Pathogen (Allergen, Sulfites, Inherent to ingredient and
SP = Spore forming (___-CCP) Mycotoxins, Antibiotics, (___-CCP) its packaging (Metal, (___-CCP)
Pathogen (___-PP) Pesticides) (___-PP) Glass, Hard Plastic) (___-PP)

Put plastic bag into corrugated box VP contamination from GMP -PP None NA None NA
human handling

Transfer to packaging room VP contamination from GMP -PP None NA None NA

human handling

Holding at filling machine hopper None NA None NA None NA

Manual filling & individual weighing VP contamination from GMP -PP None NA None NA
human handling

Plastic sealing None NA None NA None NA

Box coding None NA None NA None NA

Palletizing None NA None NA None NA

Transfer to cool storage None NA None NA None NA

Hold in cold storage None NA None NA None NA

Taping None NA None NA None NA

Transfer to distributor None NA None NA None NA