Workshop Technology/Drives
Flexible production:
e.g. easy & individual format change
Time-Based IO
dience
ence
- Input
stions to audie
Questions from aud
- Output
Ques
- EPOS vs TO
- TIA Selection Tool
SIMATIC Technology
Live-Demo
Restricted / © Siemens AG 2015. All Rights Reserved.
Time-based IO
Example for „precise switching“
START!
Switch ON!
Goal:
Switch ON all
4 latern exactly
at 19:00
„Switch ON
at 19:00“
Transmit
message!
t
Signal of
light barrier
t
Refresh state
Program of inputs
cycle OB1
t
Detected
signal
t
t
Signal of
Light barrier
t
Result:
Program
cycle OB1
t
High-precision results t Evaluation in the
Detected next program cycle
… application examples:
signal
t
Product detection
Measuring input
v
s
Signal
Si l off t
Light
light barrier
t
µs-precise
µ p reaction Ejector
t
… application examples:
t3 t4
Ejecting
t1 t2
Dosing Program
execution
Output cam t
ET 200SP CM 4 x IO link
Up to 4 IO link signals with time stamps
ET 200SP TM Timer
Ti DIDQ 10
10x24V
24V
4 inputs
6 outputs
1510 SP
1511 1515 1517
?
!
1512 SP 1513 1516 1518
ET 200SP
Open Controller
EACH SIMATIC S7-1500
High-precision
Hi h i i
… independent of transfer times and the cycle
time of the user program
Scalability
y
… fitting to the size of the application
Restricted / © Siemens AG 2015. All Rights Reserved.
Why Motion Control within the PLC?
Modular machine
concepts
Higher flexibility
Less wear
ON /
Better dynamic
OFF
Easy maintenance
Motion Controller
Restricted / © Siemens AG 2015. All Rights Reserved.
What is Motion?
Speed Control
2)Interpolation
Handling
2) Distributed
otion Control Functionality
ab 1) Gearing
s.
(absolut)
rel.
Gearing
(relative)
1)Output cams
Mo
Measuring
input
Positioning • Conveyors
S
Speed
d
2)Interpolation
Handling
• Hoists, Lifts
2) Distributed
otion Control Functionality
Motion
1)
Camming
ab 1) Gearing
s.
(absolut)
• Linear motions
rel.
Gearing
(relative)
1)Output cams
Mo
Measuring
input
Positioning
S
Speed
d • Feeders,
Feeders palletizers
2)Interpolation
Handling
2) Distributed
otion Control Functionality
Motion
1)
Camming
ab 1) Gearing
s.
(absolut)
rel.
Gearing
(relative)
1) Measuringg
Mo
input
Output cams
Positioning S3 S4
S1 S2
S
Speed
d
2)Interpolation
Handling
2) Distributed
otion Control Functionality
Motion
1)
Camming
ab 1) Gearing
s.
(absolut)
rel.
Gearing
(relative)
1)Output cams
Mo
Measuring
input
Positioning
S
Speed
d
2)Interpolation
Handling Paper
2) Distributed
otion Control Functionality
Motion
1)
Camming
ab 1) Gearing
s.
(absolut)
rel.
Gearing
(relative)
1)Output cams
Mo
Measuring
input Print mark
Positioning correction
S
Speed
d
2)Interpolation
Handling
2) Distributed
otion Control Functionality
Motion
1)
Camming
ab 1) Gearing
s.
(absolut) • Rotary knife
rel.
Gearing
(relative)
1)Output cams
Mo
Measuring
input
Positioning
S
Speed
d
2)Interpolation
Handling
2) Distributed
otion Control Functionality
Motion
1)
• Deltapickers
Camming
ab 1) Gearing
s.
(absolut)
rel.
Gearing
(relative)
1)Output cams
Mo
Measuring
input
Positioning • Milling, CNC Machining
S
Speed
d
Dedicated
Simotion
Sinumerik
Dedicated FM
Motion C
Control in extra C
Controller
Dedicated
Motion technology in the drive
Control from PLC
EPOS
Masterdrive technology cards
Sinamics S DCB library
Restricted / © Siemens AG 2015. All Rights Reserved.
When use the different motion solutions?
Dedicated
S7 1200 / S7
S7-1200 S7-1500
1500 Technology
T h l objects
bj t
Dedicated
Motion C
Control in extra C
Controller
Siemens Solution
2) Interpolation
Handling
2)
2) Distributed
otion Control Functionality
Motion
1)
Camming
arious
Va
abs. 1) Gearing
SINUMERIK
SIMOTION
(absolut) 1)
rel.
Gearing
(relative)
CPU
DCB
CPU
1) Output cams
1500T-C
Mo
D
300T-C
Measuring input 1)
S7-1500
EPOS
TO S7-1200
TO S7-1500
Positioning
S
Speed
d
Legend: 1) Planned for V14
2) Planned for higher V14 Centralized Decentralized Dedicated
Restricted / © Siemens AG 2015. All Rights Reserved.
When use the different motion solutions?
When to think of a dedicated solution.
Siemens
Is the customer in a specific industry like Solution
Interpolation CNC or printing. Does the machine match an
Handling available 80% solution like Vertical Filler?
2)
Distributed
otion Control Functionality
Motion
Camming
arious
Does the application need interpolation, camming
or absolute g g Are there high
gearing? g demands on
Va
abs. Gearing
SINUMERIK
the
1) motion ?
SIMOTION
(absolut)
rel.
Gearing
(relative)
CPU
DCB
CPU
1500T-C
D
300T-C
EPOS
TO S7-1200
TO S7-1500
Positioning
S
Speed
d
Legend: 1) Planned for V14
Contact the APC for more information or assistance.
2) Planned for higher V14 Centralized Decentralized Dedicated
Restricted / © Siemens AG 2015. All Rights Reserved.
When use the different motion solutions?
When think of decentralized solutions (not including EPOS)
Motion
1)
Camming
arious
Machine in series production
Va
abs. 1) Gearing
SINUMERIK
SIMOTION
(absolut) 1)
rel.
Gearing
(relative)
CPU
DCB
CPU
D
300T-C
EPOS
TO S7-1200
TO S7-1500
Positioning
S
Speed
d
Legend: 1) Planned for V14
Contact the APC for more information or assistance. Contact the APC for more information or assistance.
2) Planned for higher V14 Centralized Decentralized Dedicated
Restricted / © Siemens AG 2015. All Rights Reserved.
When use the different motion solutions?
S7-technology or EPOS
Siemens Solution
Interpolation
Handling
Distributed
otion Control Functionality
Motion
Camming
abs. Gearing
(absolut)
rel.
Gearing
(relative)
Output cams
Mo
Measuring input 1)
S7-1500
EPOS
TO S7-1200
TO S7-1500
Positioning
S
Speed
d
Legend: 1) Planned for V14
2) Planned for higher V14 Centralized Decentralized Dedicated
Restricted / © Siemens AG 2015. All Rights Reserved.
Decentralized solution
Drive Library + EPOS
Decentral Central
Motion Control with SINAMICS G/S (FB) Motion Control with SIMATIC S7-1500 (TO)
FB SINA_SPEED
SINA SPEED PLCopen Bl
PLC Blocksk
Motion instructions
FB SINA_POS (EPos)
Technology object (TO)
Axis behaviour
Decentral Low PLC load and very high numbers of axis feasible Central
Extensive drive diagnostics and messages
Harmonized Standard-FBs with intuitive interface
Additional drive integrated functions feasible
(monitoring and compensation functions)
Axis behavior and dynamics instantaneously NOT changeable
Decentral Central
Motion Control with SINAMICS G/S (FB) Motion Control with SIMATIC S7-1500 (TO)
How many EPos axis can be controlled How many TO axis can be calculated
in maximum by S7-1500? in maximum by S7-1500 (FW1.6)?
Number of I/O Devices depending on
PROFINET RT-Communication:
S7-1511/13: 128 Drive CUs *)
S7-1515/16:
S7 1515/16: 256 Drive CUs *))
S7-1517/18: 512 Drive CUs *)
Whi h PLCs
Which PLC are suitable?
it bl ? Whi h drives
Which di are suitable?
it bl ?
Every PLC including PROFINET– Every drive with PROFIdrive or
Controller or PROFIBUS-Master analog interface, especially
interface, especially SIMATIC PLCs. SINAMICS G/S.
((S7-300, S7-400, S7-1200, S7-1500).
)
Decentral Central
Number of axis
Decentral CPU Type CPU Type Central
S7-1511 1 up to 6 S7-1511/13
EPos S7 1511
S7-1511 7 up to 30 S7 1515/16
S7-1515/16 TO
S7-1511 31 up to 96 S7-1517
CU250S-2
6x PN CU250S-2 PN
6SL3246-0BA22-1FA0
6x
6SL3246-0BA22-1FA0
Ʃ 6- Axis Ʃ 6- Axis
The customer and the application determine the best applicable configuration
Restricted / © Siemens AG 2015. All Rights Reserved.
Cost of components
Application example for 8 positioning axis:
Decentral Central
Number of axis
Decentral CPU Type CPU Type Central
S7-1511 1 up to 6 S7-1511/13
EPos S7 1511
S7-1511 7 up to 30 S7 1515/16
S7-1515/16 TO
S7-1511 31 up to 96 S7-1517
CU250S-2
8x PN CU250S-2 PN
6SL3246-0BA22-1FA0
8x
6SL3246-0BA22-1FA0
Ʃ 8- Axis Ʃ 8- Axis
The customer and the application determine the best applicable configuration
Restricted / © Siemens AG 2015. All Rights Reserved.
Performance
Accuracy and Dynamics
G110M G120C
G110M,
entral (TO)
G120 CU240B/E-2
G120D CU240D-2
G120 CU250S-2
Ce
S110
S120
EPos)
G110M, G120C
G120 CU240B/D/E-2
Decentral (E
G120 CU250D-2
G120D CU250S-2
S110
S120
Technology Objects offer new possibilities for price sensitive positioning applications
Restricted / © Siemens AG 2015. All Rights Reserved. Isochronous communication Technically feasible / recommended Restricted recommended, because of
Legend: range limitations or overdimension
NON isochronous communication Technically NOT feasible / recommended
Optimal Solution
What to consider
Possible configuration
suitable for application?
Price of components?
Live Demo
Live-Demo
Restricted / © Siemens AG 2015. All Rights Reserved.
Motion Control with SIMATIC S7-1500
1510 SP 1512 SP
Live Demo
Live-Demo
Restricted / © Siemens AG 2015. All Rights Reserved.
Technology Object Interfaces for the control of drives
S7-1200 S7-1500
U/I U/I
Step drives,
Puls Train Output SINAMICS V60, V90, S110
servo converter
Restricted / © Siemens AG 2015. All Rights Reserved.
Unique Selling Point (USP):
S7-1500 Motion Control & Safety
MC-
Programm Safety
Programm What happens, if the safety program controls the drive
Technology with an operation that conflicts with the TO?
Object
Safety OB TO always reacts in the right way!
MC OBs
Motion PLC 1) 1) 1) 1) 1) 1)
1)
Camming S7-15xxT,
S7-15xxTF
abs. 1) Gearing
(absolut)
rel.
Gearing
(relative)
1) Output cams Standard
Mo
Positioning S7-15xx,
S7-15xxF
S
Speed
d
Legend: 1) Planned for V14 2) Planned for higher V14 Price / Performance / Number of axis
Automatic generation
Libraryy concept
p for drives
of GSD-Files
GSD Files in Starter
*) Dynamic Servo Control
Identical Look & Feel for
SIMATIC & SINAMICS 1. Configure drive
2. Generate GSD-File
HMI direct access
3. Import GSD-File in TIA Portal
• P
Precise
i positioning
iti i
Servo drives +
• High dynamic • High motor price
servomotors • Precise even at low speed
• Turbulent behavior
Frequency at low speeds
• Low motor price
converters + • Separate fan necessary
• Robust
for low speeds
induction motors
• Big motor size
Team Technology
Automation Days 2015