- A turbine blade is the individual component which makes up the turbine section of a
gas turbine engine.
- It is an airfoil-shaped blade designed to absorb the maximum amount of energy from
the flow of hot gases which are produced by the combustion chamber; and converts
it into useful work.
- The blades are either forged or cast, depending on their alloy composition.
- The turbine blades are fitted to the turbine disk loosely when an engine is cold but
they will be fit tightly during the expansion of the blades at the normal operating
temperature of turbine.
- Fir Tree slot are the most commonly used method to attaches the turbine blades to
the turbine disk rim and matching bases cast / machined into the turbine blade base.
- Turbine blade can be open / shrouded at their blade tip.
Question 2: What are the forces the turbine blades are subjected to? Explain.
I. Explain the various materials that can be used for turbine blades.
- Turbine blades need to have high strength and stability at high temperature.
- Different alloy compositions have been developed which have a good stability to
withstand the thermal stresses.
- Nickel alloys have been developed extensively and are currently being used for
turbine. These alloys have superior strength and oxidation resistance even though
nickel has poor oxidation resistance.
- This weakness is overcome by combined the nickel alloy with chromium. Chromium
is generally 15 – 30 % and forms Chromium Oxide ( Cr2O3 ), a protective layer and
Chromium Carbide.
- Other elements added are aluminium and titanium to improve the strength at high
temperature.
II. What is the material currently being used for turbine blades?
- It is made up of forged steel or nickel alloy.
- The factors that have to be considered in the selection of turbine blades materials
are high temperature capability blades. High temperature makes the blade weakens
and made them more susceptible to creep and corrosion.
- High stress blade. Turbine blades are subjected to stress from centrifugal force and
fluid forces that can cause fracture, yielding or creep.
- Potentially environment of high vibration. Vibrations from the engine and turbines
can cause fatigue failures.
Question 5: Briefly explain the various manufacturing techniques for turbine blades.
- Turbine disk are inspected by using strong inspection light and magnifying glass.
- Check for crack on turbine disk that cause rejection and replacement.
- Slight pitting exist can be blended by stowing and polishing.
Question 7: Why the turbine blades are to be cooled?
- It will have a particular rate of creep. It means the elongation stress is not a fixed
quantity as it is in case of normal temperature.
- Elongation continues to increase through time and blades gradually reduces the
original gap provided at the blade tips. Therefore, contacts with casing result in
failure.
Question 9: What is meant by internal and external cooling of turbine blades? Explain.
- Internal cooling is by passing cool air through passages internal to the blades. Heat is
transferred by conduction through the blade, and then by convection into the air
flow. Cooling is achieved by passing the air through these passages from hub
towards the blade tip. This cooling air comes from the compressor.
- External cooling is by allows higher heat transfer rates than either convection or
impingement cooling. This technique consists of pumping the cooling air out of the
blade through multiple small holes in the structure. Injecting the cooler bleed into
the flow reduces turbine isentropic efficiency, the compression of the cooling air
incurs an energetic penalty, and the cooling added considerable complexity to the
engine.