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PRATT & WHITNEY POWER SYSTEMS

FT8 TWINPAC™ and SWIFTPAC™ Commissioning Manual Sign-Off


Sheets Unit No.
Project:

United Technologies Corporation


Pratt & Whitney Power Systems
80 Lamberton Road
Windsor, CT 06095

Revision 5
May 2005
WARNING
This document is the property of United Technologies Corporation (UTC). You may not possess, use,
copy, or disclose this document or any other information in it, for any purpose including without limitation
to design, manufacture, or repair parts, or to obtain FAA or other government approval to do so, without
United Technologies Corporation’s express written permission. Neither receipt nor possession of this
document alone, from any source, constitutes such permission. Possession, use, copying, or disclosure
by anyone without United Technologies Corporation’s express written permission is not authorized and
may result in criminal and/or civil liability.

Revision 5 2
PWPS CONTRACTOR SIGN-OFF SHEET (SHEET 1 OF 4)

NOTE

All individuals designated by the Contractor to perform checkout procedures in accordance with
this manual shall provide the following information prior to commencement of all system checkout procedures.

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Revision 5 3
PWPS CONTRACTOR SIGN-OFF SHEET (SHEET 2 OF 4)

NOTE

All individuals designated by the Contractor to perform checkout procedures in accordance with
this manual shall provide the following information prior to commencement of all system checkout procedures.

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Revision 5 4
PWPS CONTRACTOR SIGN-OFF SHEET (SHEET 3 OF 4)

NOTE

All individuals designated by the Contractor to perform checkout procedures in accordance with
this manual shall provide the following information prior to commencement of all system checkout procedures.

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Revision 5 5
PWPS CONTRACTOR SIGN-OFF SHEET (SHEET 4 OF 4)

NOTE

All individuals designated by the Contractor to perform checkout procedures in accordance with
this manual shall provide the following information prior to commencement of all system checkout procedures.

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Print Name Initials Signature

Company or Organization Date Company Position

Revision 5 6
FT8® COMMISSIONING MANUAL SIGN-OFF SHEETS REVISION RECORD

Revision Number Date of Issue Issued By


Initial Issue K. Nagy

Rev 1 9/12/01 J. Picard

Rev 2 4/1/02 M. Cowan

Rev 3 6/1/04 M. Cowan and K. Nagy

Rev 4 12/1/04 M. Cowan and K. Nagy

Rev 5 May 2005 M. Cowan and K. Nagy

Revision 5 7
FT8TM COMMISSIONING MANUAL SWIFTPAC SIGN-OFF SHEETS
TEMPORARY REVISION RECORD (REV. 5)

TEMPORARY INCORPORATED
DATE OF ISSUE AFFECTED SECTION(S)
REVISION NUMBER INTO MANUAL
Procedure 35 (modified to
07-01 3/30/07 include the On-Line 3/30/07
Protective Relay Test)
Procedure 04 – Piping
08-02 12/17/08 Systems Inspection, Testing, 12/18/08
Cleaning And Fluid Fill

Dec 12/08 TRR-1


Rev -
INTRODUCTION TO THE FT8® COMMISSIONING MANUAL SIGN-OFF SHEETS

1.0 Checkout and Start-Up Duties and Responsibilities

The checkout and start-up of the FT8 is the sole responsibility of the Customer through the Contractor.

PWPS, being very protective of the FT8 reputation and performance, supports this activity by providing an experienced site Checkout and Start-up Technical
Advisor (C&STA) and furnishing the Customer with copies of the FT8 Commissioning Manual and the FT8 Commissioning Manual Sign-Off sheets.

The PWPS Project Manager, prior to the commencement of the scheduled checkout activities, sends the C&STA to the site. While on site, C&STA activities
are directed by the PWPS Site Manager. His primary area of responsibility is to work with the Customer and the Contractor to ensure that all systems are
checked and started in accordance with current FT8 procedures. The C&STA does not schedule the checkout activities nor does he supervise the
contractor’s laborers.

1.1 C&STA Work Scope

C&STA work scope consists of the following duties and responsibilities:

1) The C&STA reports to the PWPS Site Manager.

2) Provides advice and suggestions to the Customer and Contractor regarding checkout and start-up of the FT8.

3) Works closely with the electrical and mechanical subcontractors to ensure adherence to the checkout procedures.

NOTE

The PWPS site manager, on the advice of the C&STA, will stop checkout activities if procedures are not being
followed.

4) Assists the Contractor in loading the control system software and adjusting the software tunables.

5) Coordinates the site activities of the electrical generator and fire protection system representatives and any other FT8 vendor representatives sent
to the site.

6) Ensures that the system checkout sheets are signed off and placed in the PWPS Site Managers master-commissioning book.

Revision 5 8
NOTE

The C&STA will check the commissioning book on a daily basis. If the sheets are not filled out in a timely fashion
after the checks have been completed, The PWPS site manager, on the advice of the C&STA, will stop checkout
activities until the data in the commissioning books catches up to the checks being done.

7) Does not supervise laborers

8) Does not use tools.

9) Does not assist in fixing, adjusting or setting instruments, controls, relays or other devises.

10) Is not responsible for scheduling checkout and start-up activities.

1.2 Customer and/or Contractor Work Scope


The Customer and/or Contractor work scope consists of the following duties and responsibilities:

1) Has overall responsibility for both FT8 and Balance of Plant (BOP) checkout and start-up.

2) Is responsible for providing electrical, mechanical and controls labor to complete these tasks.

3) Is responsible for supervision of the above labor and work scope.

4) Is responsible, under the direction of the C&STA, for loading the control system software and adjusting the software tunables. This might be
accomplished using a dial-in phone connection in the control house, a PWPS controls representative on site, by the Customer/EPC Contractor
PWPS or by the C&STA through mutual consent.

5) Is responsible for scheduling and monitoring the checkout and start-up activities to meet the contractual dates.

6) Is responsible for providing the appropriate and necessary tooling, instruments and equipment to complete checkout of each procedure provided
in the FT8 Commissioning Manual. Test equipment shall have current, valid calibration stickers.

7) Will utilize the PWPS provided FT8 Commissioning Manual and sign off sheets to complete the checkout of the FT8 scope.

8) Is responsible for checking and setting, as required, all instruments, gauges, protective relays, meters and controls provided in the FT8 scope.
This includes recording all information required by the checkout procedures.

9) Is responsible for ensuring that each FT8 procedure has been completed as described and that the person doing the work or the foreman has
signed the corresponding sign off sheet.

Revision 5 9
10) Will ensure that the signed procedure sign off sheets have been copied and the originals are placed in the master-commissioning book. This master-
commissioning book shall have a record of all the latest checkout data prior to first fire and initial synchronization.

11) Will provide the PWPS site manager with the completed master-commissioning book and a complete set of as-built documentation for any changes
or modifications made during the installation and/or checkout phase. These documents will be used by PWPS to generate the customer required
as-built drawings

2.0 Safety

Because of its importance, site safety information is a prominent part of this manual. In order to insure safety at PWPS gas turbine installations, the
following rules must be adhered to:

 The only time personnel are allowed in the gas turbine enclosure when the unit is operating is when the unit is at gas generator idle and/or
synchronous idle.

 No personnel are allowed in the gas turbine enclosure during a start cycle. The start cycle is defined from initial rotation on the starter until the gas
generator reaches idle operating conditions. For dual engine configurations, this includes no personnel being allowed in the enclosure on the
opposite side not starting, even for de-coupled gas turbines.

 No personnel are allowed in the gas turbine enclosure when the gas turbine is above synchronous idle speed (any time after breaker closure).

 If one side of a dual engine configuration is operating, after the start cycle is completed, it is acceptable to be in the opposite side's enclosure if the
gas turbine is windmilling or de-coupled.

 It is acceptable to enter the gas turbine enclosure when the gas generator is rotated on the starter only, start cycle not initiated, or during coast down
after the gas turbine has been shutdown (fuel shutoff).

 All personnel must be at least 20 feet away from the gas turbine enclosure during start cycles. Start cycle is defined as from when the start horn
activates and until the gas turbine, including both sides of a dual engine configuration if both gas turbines are to be started, reach GG idle and / or
sync idle.

 It is recommended that suitable high visibility tape or lines on ground be used to define the 20 feet boundary.

3.0 Change Recommendations

Recommended changes to this manual or any other Pratt and Whitney Power Systems manual may be submitted by anyone via email, standard ground mail
or facsimile transmission. If submitting a change via email, please transmit to: michael.cowan@pw.utc.com

Revision 5 10
If submitting via standard mail, please address to:

Pratt and Whitney Power Systems


80 Lamberton Road
Windsor, CT 06095

Attn: Mike Cowan, Customer Technical Services Publications

If submitting a manual change recommendation via facsimile transmission, please send to: (860) 565-8500. Address the facsimile cover sheet to the
attention of the Publications Supervisor, PWPS Customer Technical Services.

4.0 Change Symbols

All Pratt and Whitney Manuals are subject to amplification and revision as additional information becomes available. Revised text is indicated by a black
vertical line in either margin of the page, adjacent to the affected text, like the one printed next to this paragraph. The change symbol identifies the addition
of either new information, a changed procedure, the correction of an error, or a rephrasing of the previous material .

5.0 Warnings, Cautions and Notes


The following definitions apply to WARNINGS, CAUTIONS and NOTES found throughout this manual.

WARNING

A procedure, practice or condition, etc. which may result in injury or death if not carefully observed or followed.

CAUTION

A procedure, practice, or condition, etc. which may result in damage to equipment if not carefully observed or followed.

NOTE

A procedure or condition, etc. which is essential to emphasize or expand upon.

Revision 5 11
6.0 Use of Tools and Instrumentation On PWPS Equipment

All Subcontractor tools and/or instrumentation used for the installation and maintenance of PWPS equipment shall be calibrated and/or certified in
accordance with the specific tool or instrument manufacturer’s recommended calibration cycle.

All Subcontractor tools and/or instrumentation shall be used or operated in accordance with the specific tool or instrument manufacturers recommended
operating procedures

Revision 5 12
PROCEDURE 01 – SITE SPECIFIC DATA
Description S/N or Data Remarks
Project Number

Project Manager

Customer

Site

Unit #

Model

Engine(s)

Fuel

H2O Injection

Evaporative Cooler

Inlet Fogger

Water Wash

Control House

Synchronizer

Sync Check Relay

Brush AVR Software Version =


Beckwith Relay

Beckwith Relay Backup

76E Exciter Field Overcurrent


Relay
Generator WH Meter

Auxiliary WH Meter

Fire Protection System

HMI System CPU

HMI System CITECT Key

Revision 5 15
HMI Monitor

Printer

Network Switch

Inverter

Micronet Name =
Vibration Monitor

125VDC Battery Charger

24 VDC Battery Charger

Main Breaker

HV Bus Duct

Motorized Aux Transformer


Switch
Automatic Transfer Switch

Liquid Fuel Flow Meter A

Gas Fuel Flow Meter A

Liquid Fuel Flow Meter B

Gas Fuel Flow Meter B

MW Transducer

MVAR Transducer

Voltage Transducer

Current Transducer

Current Transformers

Potential transformers

LMV Driver A

GMV Driver A

LMV Driver B

GMV Driver B

CAB VFD A

Revision 5 16
H2O Injection VFD A

CAB VFD B

H2O Injection VFD B

Unit Aux Transformer

Remote HMI CPU

Remote HMI System CITECT Key

Remote HMI Monitor

Remote HMI Printer

Remote HMI Network Switch

Remote UPS

GG A PWPS

PT A PWPS, Single or Split Case

LO Skid A

H2O Injection Skid A

H2O Flowmeter A

LMV A

GMV A

Liquid Fuel Filter & Metering Skid A

Gas Fuel Filter & Metering Skid A

Inlet Air Filter A

Inlet Fogger A

Evaporative Cooler A

CAB Fan Unit A

Engine Heater A

GG B PWPS

PT B PWPS, Single or Split Case

H2O Injection Skid B

Revision 5 17
H2O Flowmeter B

LMV B

GMV B

Liquid Fuel Filter & Metering Skid B

Gas Fuel Filter & Metering Skid B

Inlet Air Filter B

Inlet Fogger B

Evaporative Cooler B

CAB Fan Unit B

Engine Heater B

Generator Brush

Generator LO System

Hydraulic Start Pac

Liquid Fuel Forwarding Skid

Liquid Fuel Filter Skid

Centrifuge Skid

Gas Fuel Filter Skid

Water Wash Cart

Water Treatment System

Site Fire Protection System

Revision 5 18
PROCEDURE 01 – NOTES OR DISCREPANCIES

Revision 5 19
PROCEDURE 02 - AIRCONDITIONER
DESCRIPTION UNITS UNIT 1 INITIALS DATE UNIT 2 INITIALS DATE REMARKS
VERIFY FREE ROTATION OF CONDENSER
FAN
A= A=
TOTAL AMPERAGE DRAW – COOLING CYCLE Amps B= B=
C= C=
A= A=
TOTAL AMPERAGE DRAW – HEATING CYCLE Amps B= B=
C= C=
CORRECT PHASE ROTATION AT UNIT
TERMINALS – A-B-C
CONDENSATE DRAINS INSTALLED

SET THERMOSTATS

UNIT COOL HEAT INITIALS DATE REMARKS

UNIT 1

UNIT 2

PROCEDURE 02 – NOTES OR DISCREPANCIES

Revision 5 20
PROCEDURE 03 - BATTERY BANKS AND CHARGER NOTE: Refer to PWPS drawing XXXX-187-E101D
OPERATING
DEVICE DESCRIPTION DEVICE TAG ADDRESS ACTION OBSERVATIONS INITIALS DATE
POINT
125 VDC BATTERY CHARGER 120 VDC LIFT 5 TO 6 AT 125 VDC ALARM
27DC125_1 2 – 5 - B – 37
VOLTAGE LOW FALLING BATTERY CHARGER ON SM
125 VDC BATTERY CHARGER JUMPER 7 TO 8 AT 125 VDC ALARM
59DC125 2 – 5 – B – 38 145 VDC RISING
VOLTAGE HIGH BATTERY CHARGER ON SM
125 VDC BATTERY CHARGER JUMPER 1 TO 2 AT 125 VDC ALARM
27_59AC125 2 – 5 – B – 39 NO AC INPUT
AC SUPPLY FAILURE BATTERY CHARGER ON SM
125 VDC BATTERY CHARGER SEE NOTE JUMPER 10 TO 11 AT 125 VDC ALARM
BCF125 2 – 5 – B – 40
FAILURE BELOW BATTERY CHARGER ON SM
125 VDC BATTERY CHARGER EITHER LEG JUMPER 13 TO 14 AT 125 VDC ALARM
64BG125 2 – 5 – B – 41
GROUND ALARM GROUNDED BATTERY CHARGER ON SM
24 VDC BATTERY CHARGER JUMPER 4 TO 5 AT 24 VDC ALARM
27DC24 2 – 5 – B – 42 23 VDC FALLING
VOLTAGE LOW BATTERY CHARGER ON SM
24 VDC BATTERY CHARGER JUMPER 7 TO 8 AT 24 VDC ALARM
59DC24 2 – 5 – B – 43 29.5 VDC RISING
VOLTAGE HIGH BATTERY CHARGER ON SM
24 VDC BATTERY CHARGER JUMPER 1 TO 2 AT 24 VDC ALARM
27_59AC24 2 – 5 – B – 44 NO AC INPUT
AC SUPPLY FAILURE BATTERY CHARGER ON SM
24 VDC BATTERY CHARGER SEE NOTE JUMPER 10 TO 11 AT 24 VDC ALARM
BCF24 2 – 5 – B – 45
FAILURE BELOW BATTERY CHARGER ON SM
24 VDC BATTERY CHARGER EITHER LEG JUMPER 13 TO 14 AT 24 VDC ALARM
64BG24 2 – 5 – B – 46
GROUND ALARM GROUNDED BATTERY CHARGER ON SM

LOSS OF INVERTER AC 27AC1 1 – 11 – 4 – 2 –04

NOTE: Loss of charger output will be accompanied by a battery charger failure or loss of AC power failure.

SET FLOAT AND EQUALIZE VOLTAGES


TARGET FLOAT
VOLTAGE ACTUAL TARGET EQUALIZE VOLTAGE ACTUAL INITIALS DATE
VOLTAGE
24 VDC 27 27.6

125 VDC 135 138

Revision 5 21
125 VDC Battery Bank Part Number:
Name: Date:

Cell No. Voltage Temp.  F Cell No. Voltage Temp.  F Cell No. Voltage Temp.  F

1 21 41
2 22 42

3 23 43

4 24 44
5 25 45

6 26 46

7 27 47
8 28 48

9 29 49

10 30 50
11 31 51

12 32 52
13 33 53

14 34 54
15 35 55

16 36 56
17 37 57

18 38 58
19 39 59
20 40 60

Revision 5 22
24 VDC Battery Bank Part Number:
Name: Date:

Cell No. Voltage Temp.  F Cell No. Voltage Temp.  F Cell No. Voltage Temp.  F

1 5 9

2 6 10

3 7 11

4 8 12

PROCEDURE 03 – NOTES OR DISCREPANCIES

Revision 5 23
PROCEDURE 04 – PIPING SYSTEMS INSPECTION, TESTING, CLEANING and FLUID FILL
4.4 SYSTEMS INSPECTION
ENGINE ENGINE
DESCRIPTION REMARKS INITIALS DATE
A B
Gas Turbine Instrumentation
Liquid Fuel System
Gas Fuel System
Water Injection System
Hydraulic System
GG/PT Lube Oil
Hydraulic Start
Bleed Air System
Thrust Balance System
Muscle Air System
Engine Drying System
Fire Protection System
Buffer Air System
Water Wash
Vent and Drain
Inlet Fogging System
Evaporative Cooler System
Generator Lube Oil System
Balance of Plant

Revision 5 24
Gas Fuel
Liquid Fuel
Demineralized Water
Potable water
Plant Air
Equipment Skid Drains

4.5 FILTERS AND STRAINERS

DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

F-604 GG/PT LUBE OIL TANK FILL FILTER


F-605-1 GAS TURBINE LUBE OIL SUPPLY
FILTER #1
F-605-2 GAS TURBINE LUBE OIL SUPPLY
FILTER #2
F-606-1 POWER TURBINE LUBE OIL SUPPLY
FILTER #1
F-606-2 POWER TURBINE LUBE OIL SUPPLY
FILTER #2
F-607-1 GG/PT LUBE OIL SCAVENGE FILTER
#1
F-607-2 GG/PT LUBE OIL SCAVENGE FILTER
#2
F-421 LIQUID FUEL FILTER

F-422 LIQUID FUEL FILTER

F-1001 LIQUID FUEL FILTER

-1101 GAS FUEL FILTER

F-801 WATER INJECTION FILTER

F-3001 GENERATOR LUBE OIL FILTER

F-3002 GENERATOR LUBE OIL FILTER

Revision 5 25
F-101 HYDRAULIC START SYSTEM FILTER

F-102 HYDRAULIC START SYSTEM FILTER

F-103 HYDRAULIC START SYSTEM FILTER

F-104 HYDRAULIC START SYSTEM FILTER

4.6 CLEAN AND INSPECT LUBE OIL RESERVOIR

DESCRIPTION REMARKS INITIALS DATE

GG/PT LUBE OIL SKID – ENGINE A

GG/PT LUBE OIL SKID – ENGINE B

GENERATOR LUBE OIL SYSTEM

HYDRAULIC START SYSTEM

4.7 CUSTOMER or FIELD PIPING

LIQUID FUEL

GAS FUEL

DEMINERALIZED WATER

POTABLE WATER

PLANT AIR

VENTS AND DRAINS

4.8.1 LIQUID FUEL SYSTEM FLUSHING – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

Revision 5 26
LEAK CHECK COMPLETED

4.8.1 LIQUID FUEL SYSTEM FLUSHING – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.2 GAS FUEL SYSTEM FLUSHING – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.2 GAS FUEL SYSTEM FLUSHING – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.3 HYDRAULIC START SYSTEM FLUSHING - ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

Revision 5 27
PUMP LUBE OK

FAN LUBE OK

4.8.3 HYDRAULIC START SYSTEM FLUSHING - ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.4 LUBE OIL SYSTEM FLUSHING – ENGINE A

CHECK PUMP ALIGNMENT

ITEM CHECKED INITIALS DATE ITEM CHECKED INITIALS DATE ITEM CHECKED INITIALS DATE

PUMP #1 #1 FACE #1 OFFSET

PUMP #2 #2 FACE #2 OFFSET

DC PUMP DC FACE DC OFFSET

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED
ACM 501 ACCUMULATOR
PRECHARGE SET
A601 ACCUMULATOR PRECHARGE
SET
LEAK CHECK COMPLETED

PUMP LUBE OK

4.8.4 LUBE OIL SYSTEM FLUSHING – ENGINE B

Revision 5 28
CHECK PUMP ALIGNMENT

ITEM CHECKED INITIALS DATE ITEM CHECKED INITIALS DATE ITEM CHECKED INITIALS DATE

PUMP #1 #1 FACE #1 OFFSET

PUMP #2 #2 FACE #2 OFFSET

DC PUMP DC FACE DC OFFSET

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED
ACM 501 ACCUMULATOR
PRECHARGE SET
A 601 ACCUMULATOR PRECHARGE
SET
LEAK CHECK COMPLETED

PUMP LUBE OK

4.8.5 GENERATOR LUBE OIL SYSTEM FLUSHING

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

PUMP LUBE OK

4.8.6.1 BLEED AIR TO THRUST BALANCE SYSTEM FLUSHING – ENGINE A

Revision 5 29
TASK REMARKS INITIALS DATE

CLEANING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.6.1 BLEED AIR TO THRUST BALANCE SYSTEM FLUSHING – ENGINE B

TASK REMARKS INITIALS DATE

CLEANING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.6.2 BLEED AIR TO COLD AIR BUFFER SYSTEM FLUSHING – ENGINE A

TASK REMARKS INITIALS DATE

CLEANING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

MOTOR LUBE OK

4.8.6.2 BLEED AIR TO COLD AIR BUFFER SYSTEM FLUSHING – ENGINE B

TASK REMARKS INITIALS DATE

CLEANING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

MOTOR LUBE OK

Revision 5 30
4.8.7 WATER INJECTION SYSTEM FLUSHING – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

LUBRICANTS OK

4.8.7 WATER INJECTION SYSTEM FLUSHING – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

LUBRICANTS OK

4.8.8 WATER WASH SYSTEM FLUSHING – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.8 WATER WASH SYSTEM FLUSHING – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

Revision 5 31
LEAK CHECK COMPLETED

4.8.9 ENGINE DRYING – ENGINE A

TASK REMARKS INITIALS DATE

CLEANED AND CONNECTED

4.8.9 ENGINE DRYING – ENGINE B

TASK REMARKS INITIALS DATE

CLEANED AND CONNECTED

4.8.10 HYDRAULIC SYSTEM IGV/VSV – ENGINE A

TASK REMARKS INITIALS DATE

INSPECTED FOR LEAKS

4.8.10 HYDRAULIC SYSTEM IGV/VSV – ENGINE B

TASK REMARKS INITIALS DATE

INSPECTED FOR LEAKS

4.8.11 DRAIN AND VENT SYSTEM – ENGINE A

TASK REMARKS INITIALS DATE

INSPECTED FOR LEAKS

4.8.11 DRAIN AND VENT SYSTEM – ENGINE B

TASK REMARKS INITIALS DATE

INSPECTED FOR LEAKS

Revision 5 32
COMPRESSED AIR SYSTEM – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.12 COMPRESSED AIR SYSTEM – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

EVAPORATIVE COOLER – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.13 EVAPORATIVE COOLER – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

Revision 5 33
4.8.14 INLET FOGGER – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.14 INLET FOGGER – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.15 FIRE EXTINGUISHING SYSTEM – ENGINE A

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

4.8.15 FIRE EXTINGUISHING SYSTEM – ENGINE B

TASK REMARKS INITIALS DATE

FLUSHING COMPLETED

PIPING RESTORED

LEAK CHECK COMPLETED

Revision 5 34
Pratt and Whitney Power Systems, Inc.
Commissioning Manual Sign-Off Sheets (Swift Pac) – Revision 5
TEMPORARY REVISION NO. 08-02

Please insert this Temporary Revision 08-02 in the Commissioning Manual Sign-Off Sheets Rev 5, before page 35.
4.8.16 FUEL NOZZLE LOCKWIRE – ENGINE A

TASK REMARKS INITIALS DATE

LIQUID FUEL TUBE NUT – 9 PLACES

GAS FUEL-HOSE HEX END – 9 PLACES


GAS/LIQUID FUEL FITTING CAP – 9 PLACES
(IF LIQUID FUEL ONLY OR GAS ONLY WITHOUT
WATER INJ. SITE)

4.8.16 FUEL NOZZLE LOCKWIRE – ENGINE B

TASK REMARKS INITIALS DATE

LIQUID FUEL TUBE NUT – 9 PLACES

GAS FUEL-HOSE HEX END – 9 PLACES


GAS/LIQUID FUEL FITTING CAP – 9 PLACES
(IF LIQUID FUEL ONLY OR GAS ONLY WITHOUT
WATER INJ. SITE)

PROCEDURE 04 – NOTES OR DISCREPANCIES

Revision 5 35
TR 08-02, Page 1 of 1
PROCEDURE 05 - FUEL, WATER AND LUBE OIL SAMPLING
DATE DATE RESULTS COPY OF TEST
SYSTEM REMARKS INICIALES FECHA
SAMPLED RETURNED RESULTS INCLUDED
LIQUID FUEL SAMPLE

GAS FUEL SAMPLE


DEMINERALIZED WATER
SAMPLE
POTABLE WATER SAMPLE

ENGINE A LUBE OIL SAMPLE

ENGINE B LUBE OIL SAMPLE

GENERATOR LUBE OIL SAMPLE

HYDRAULIC START OIL SAMPLE

NOTES: 1. All sampling procedures shall be in accordance with PWPS specifications and site instructions.

2. Include copies of test results after this sheet.

PROCEDURE 05 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 36
6.0 – JUNCTION BOX INSPECTION

DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

JB E - ENCLOSURE

JB FC – ENCLOSURE

JB FP - ENCLOSURE

JB P – ENCLOSURE

JBP1 - ENCLOSURE

JBL C - ENCLOSURE

JB L – LUBE SKID

JB CHIPD – LUBE SKID

JB F1– FUEL PLATE

JB F2 – FUEL PLATE

JB TL - TRANSDUCER BOX LEFT SIDE

JB TR - TRANSDUCER BOX RIGHT SIDE

JB LF – LIQUID FUEL SKID

JB – GF – FAS FUEL SKID

JB-GT-WI-1 – WATER INJECTION SKID

ENGINE HEATER

COLD AIR BUFFER HEAT EXCHANGER

INLET AIR FILTER

INLET AIR EVAPORATIVE COOLER

Revision 5 37
INLET AIR FOGGER SKID
ENGINE ENCLOSURE QUICK
DISCONNECTS
LIQUID FUEL DUPLEX FILTER

LIQUID FUEL FORWARDING SKID

LIQUID FUEL HEATER SKID

GAS FUEL SCRUBBER SKID

HYDRAULIC START PAC

CONTROL HOUSE QUICK DISCONNECTS

CONTROL HOUSE PANELS

GENERATOR LUBE OIL

GENERATOR INSTRUMENTATION

GENERATOR POWER

GENERATOR VIBRATION MONITOR

NEUTRAL CUBICAL

ROTOR EARTH FAULT MONITOR

BUS DUCT FLEX JOINTS

JB A – ENCLOSURE

VELOMETER LINE DRIVER – ENGINE BASE

LUBE OIL ENCLOSURE

T5 EGT THERMOCOUPLES

DIODE INSTALLATION PER TABLE

Revision 5 38
Diode Installation
Device Location A B Remarks
SOV103 HS C/5-C/6
SOV104 HS C/7-C8
SOV601 P 21-22
SOV603 TR 2/32-2/33
SOV604 L 78-79
SOV605 L 88-89
SOV701 P 23-24
SOV801 W 2/1-2/2
SOV802 W 2/3-2/4
SOV1001 F1 1/1-1/2
SOV1002 F1 1/3-1/4
SOV1101 F1 1/5 – 1/6
SOV1102 F1 1/8 – 1/9
SOV1103 DLN Only
SOV1104 DLN Only
SOV1105 F1 1/11 – 1/12
SOV1301 TR 2/35-2/36
SOV1401 F1 1/13 – 1/14
SOV1402 F1 1/15 – 1/16
SOV1403 F1 1/17-1/18
SOV1404 F1 1/19-1/20
SOV1405 F1 1/21 – 1/22
SOV1406 F1 1/23-1/24
SOV1407 F1 1/25-1/26 Not on liquid only
EC017 TR 2/29 – 2/30
EC003 TL 1/19-1/20
EC004 TL 1/22-1/23
EC005 TL 1/25-1/26
EC006 TL 1/28-1/29
EC007 TR 1/26-1/27
EC008 TR 1/29-1/30
EC009 TR 1/32-1/33

Revision 5 39
PROCEDURE 06 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 40
PROCEDURE 07 – GROUNDING ELECTRODE SYSTEM AND EQUIPMENT GORUNDING CONDUCTOR VISUAL INSPECTION
AREA OR SYSTEM ENGINE A ENGINE B REMARKS INITIALS DATE

GENERATOR

NEUTRAL CUBICLE

MAIN TRANSFORMER

AUXILIARY TRANSFORMER

CONTROL ENCLOSURE

GAS TURBINE GENERATOR ENCLOSURE

GAS TURBINE ENGINE BASE

GAS TURBINE EXHAUST ENCLOSURE

GAS TURBINE ENGINE ENCLOSURE


GAS TURBINE ENGINE HEATER
ENCLOSURE
HYDRAULIC START PAC

HYDRAULIC START MOTOR

LUBE OIL SKID

WATER INJECTION SKID

380/480 VOLT MOTOR CONTROL CENTER

BATTERY CHARGER

BATTERY RACK

ELECTRONIC CABINETS

RELAY CABINETS

LIQUID FUEL FILTER SKID

Revision 5 41
LIQUID FUEL FORWARDING SKID

LIQUID FUEL METERING SKID

GENERATOR BUS DUCT

GENERATOR LUBE OIL SKID

CABLE TRAYS POWER

CABLE TRAYS CONTROL

COLD AIR BUFFER HEAT EXCHANGER

INLET AIR FILTER

INLET FOGGER SKID

CONTROL PANEL DOORS BONDED

HV SWITCHGEAR DOORS BONDED

MCC DOORS BONDED

JUNCTION BOX DOORS BONDED (See Section 6)

PROCEDURE 07 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 42
PROCEDURE 08 - INLET FILTER, INLET PLENUM, ENGINE INLET AND GENERATOR INSPECTIONS
DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

INLET FILTER

INLET PLENUM

ENGINE INLET

PLENUM DOORS BOLTED CLOSED

LIGHT CHECK AT FILTER HOUSE

INLET FOGGER

EVAPORATIVE COOLER

GENERATOR INTERNAL

PROCEDURE 08 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 43
PROCEDURE 9 – MCC AND MOTOR ROTATION
INITIALS DATE
MCC BUS Megger 5) 5) 5)
2) 2) 2)
OVERLOAD RESETS IN AUTOMATIC
A TO B B TO C A TO C

NAME- (1) PHASE TO PHASE OHMS (3) MTS ON DRAWING


ROTATION RUNNING I/O
DESCRIPTION MCC PLATE INITIALS DATE
(2) PHASE TO GRD MEG (4) OLVD CHECK AMPS CHECK
AMPS FLA HP/KW
(5) PHASE TO PHASE OHMS

F1-A1) A1-L2) L2-F1) A=


MCS3002 (DC)
3A B=
GENERATOR LUBE PUMP
F1) A1) L2)
C=

M602XA (DC) F1-A1) A1-L2) L2-F1) A=


ENGINE A POWER 3B B=
TURBINE LUBE PUMP F1) A1) L2)
C=

M602XB (DC) F1-A1) A1-L2) L2-F1) A=


ENGINE B POWER 3C B=
TURBINE LUBE PUMP F1) A1) L2)
C=

H3004 5.0 KW 1) 1) 1) 3) A=
GENERATOR LUBE OIL 7A B=
HEATER 2) 2) 2) 4) C=

AC3005 1.7 KW 1) 1) 1) 3) A=
GENERATOR LUBE OIL 7BL B=
COOLING FAN # 1 2) 2) 2) 4) C=

AC3007 1.7 KW 1) 1) 1) 3) A=
GENERATOR LUBE OIL 7BR B=
COOLING FAN # 2 2) 2) 2) 4) C=

MS3001 7.5 KW 1) 1) 1) 3) A=
GENERATOR LUBE OIL 7CL B=
PUMP # 1 2) 2) 2) 4)
Revision 5 44
C=

MS3003 7.5 KW 1) 1) 1) 3) A=
GENERATOR LUBE OIL 7 CR B=
PUMP # 2 2) 2) 2) 4) C=

Revision 5 45
AC3006 .55 KW 1) 1) 1) 3) A=
GENERATOR VAPOR 7D B=
EXTRACTOR FAN 2) 2) 2) 4) C=

H3001 5.0 KW 1) 1) 1) 3) A=
GENERATOR/EXCITER 7E B=
SPACE HEATER 2) 2) 2) 4) C=

AC103 0.5 HP 1) 1) 1) 3) A=
GT HYDRAULIC STARTER 8A B=
OIL COOLER FAN 2) 2) 2) 4) C=

Y-∆STARTER 150 HP - GT A=
1) 1) 1) 3)
HYDRAULIC STARTER
8B B=
PUMP # 1 (Winding
2) 2) 2) 4)
resistance at 1) ) C=

AC1501A 10 HP 1) 1) 1) 3) A=
GT A SECONDARY AIR 9AL B=
FAN # 1 2) 2) 2) 4) C=

AC1502A 10 HP 1) 1) 1) 3) A=
GT A SECONDARY AIR 9AR B=
FAN # 2 2) 2) 2) 4) C=

MS601A 20 HP 1) 1) 1) 3) A=
POWER TURBINE A LUBE 9BL B=
OIL PUMP # 1 2) 2) 2) 4) C=

MS603A 20 HP 1) 1) 1) 3) A=
POWER TURBINE A LUBE 9BR B=
OIL PUMP # 2 2) 2) 2) 4) C=

1) 1) 1) 3) A=
HC601A 4.5 KW
9CL B=

Revision 5 46
GT A LUBE OIL HEATER 2) 2) 2) 4) C=

ACC601 5.0 HP 1) 1) 1) 3) A=
GT A LUBE OIL COOLING 9CR B=
FAN 2) 2) 2) 4) C=

VP601A 1.5 HP 1) 1) 1) 3) A=
GT A LUBE OIL VACUUM 9DL B=
PUMP 2) 2) 2) 4) C=

Revision 5 47
1) 1) 1) 3) A=
SPARE 9DR B=
2) 2) 2) 4) C=

M1601A 5.0 HP 1) 1) 1) 3) A=
GT A COLD AIR BUFFER 10A B=
HEAT EXCHANGER 2) 2) 2) 4) C=

M1601B 5.0 HP 1) 1) 1) 3) A=
GT B COLD AIR BUFFER 10B B=
HEAT EXCHANGER 2) 2) 2) 4) C=

AC1501B 10 HP 1) 1) 1) 3) A=
GT B SECONDARY AIR 11AL B=
FAN # 1 2) 2) 2) 4) C=

AC1502B 10 HP 1) 1) 1) 3) A=
GT B SECONDARY AIR 11AR B=
FAN # 2 2) 2) 2) 4) C=

MS601B 20 HP 1) 1) 1) 3) A=
POWER TURBINE B LUBE 11BL B=
OIL PUMP # 1 2) 2) 2) 4) C=

MS603B 20 HP 1) 1) 1) 3) A=
POWER TURBINE B LUBE 11BL B=
OIL PUMP # 2 2) 2) 2) 4) C=

1) 1) 1) 3) A=
H601B
11CL B=
GT B LUBE OIL HEATER
2) 2) 2) 4)
C=

AC601B 5.0 HP 1) 1) 1) 3) A=
GT B LUBE OIL COOLING 11CR B=

Revision 5 48
FAN 2) 2) 2) 4) C=

VP601B 1.5 HP 1) 1) 1) 3) A=
GT B AC LUBE OIL 11DL B=
VACUUM PUMP 2) 2) 2) 4) C=

1) 1) 1) 3) A=
SPARE 11DR B=
2) 2) 2) 4) C=

Revision 5 49
M801A 1) 1) 1) 3) A=
VSD801
GT A WATER INJECTION B=
A
PUMP 2) 2) 2) 4)
C=

M801B 1) 1) 1) 3) A=
VSD801
GT B WATER INJECTION B=
B
PUMP 2) 2) 2) 4)
C=

Revision 5 50
PANEL ACD 1 (110/220 VAC, 1-PHASE)
TEST RESISTANCE DATE
DESCRIPTION CIRCUIT POLES INITIALS
POINT CHECK ENERGIZED
MAIN BREAKER MAIN 2 ACD 1

CONTROL CENTER RECEPTACLES 1 1 ACD 1

CONTROL CENTER LIGHTS 2 1 ACD 1

SPARE 3 1 ACD 1

BUS DUCT HEATER 4 1 ACD 1

GT “A” ENCLOSURE LIGHTS 5 and 7 2 ACD 1

SPARE 6 and 8 2 ACD1

CONTROL CABINET COOLING FANS 9 1 ACD 1

SWITCHGEAR SPACE HEATER AND GENERATOR OIL MIST PRECIPITATOR 10 1 ACD 1

INVERTER 11 1 ACD 1

GENERATOR NEUTRAL CUBICLE ANTI-CONDENSATION HEATER 12 1 ACD 1

CONTROL CABINET RECEPTACLES 13 1 ACD 1

FIRE SYSTEM 14 1 ACD 1

METERING 15 1 ACD 1

GT “A” WATER INJECTION SKID HEATERS 16 and 18 2 ACD 1

GT “A” CHIP DETECTORS AND LUBE OIL MIST ELIMINATOR 17 1 ACD 1

GT “B” CHIP DETECTORS AND LUBE OIL MIST ELIMINATOR 19 1 ACD 1

GT “B” WATER INJECTION SKID HEATERS 20 and 22 2 ACD 1

GT “A” WATER INJECTION COOLING FAN 21 1 ACD 1

GT “A” EXTERIOR LIGHTS 23 1 ACD 1

Revision 5 51
GT “B” ENCLOSURE LIGHTS 24 and 26 2 ACD 1

GT “A” EXTERIOR RECEPTACLES 25 1 ACD 1

GT “B” EXTERIOR LIGHTS 27 1 ACD 1

GENERATOR DC LUBE PUMP ANTI-CONDENSATION HEATERS 28 1 ACD 1

GT “B” EXTERIOR RECEPTACLES 29 1 ACD 1

NOT USED 30 1 ACD 1

SPARE 31 1 ACD 1

GENERATOR LIGHTS 32 1 ACD 1

GT “A”FILTER HOUSE 33 2 ACD 1

CONTROL CENTER EXTERIOR LIGHTS 34 and 36 1 ACD 1

GT “B” INLET FILTER HOUSE 35 1 ACD 1

GT “B” WATER INJECTION COOLING FAN 37 1 ACD 1

15 KV BREAKER CAPACITIVE TRIP 38 and 40 2 ACD 1

THRUST BALANCE CONTROL VALVES 39 and 41 2 ACD 1

SPARE 42 1 ACD 1

Revision 5 52
PANEL ACD 2 (380/480 VAC, 3-PHASE)
TEST RESISTANCE DATE
DESCRIPTION CIRCUIT POLES INITIALS
POINT CHECK ENERGIZED
HYDRAULIC STARTER OIL HEATER 1 3 (20A) ACD 2

30 KVA TRANSFORMER TO ACD 1 2 2 (90A) ACD 2

24 VDC BATTERY CHARGER 3 2 (20A) ACD 2

124 VDC BATTERY CHARGER 4 2 (30A) ACD 2

GAS TURBINE “A” HEATER 5 3 (30A) ACD 2

GAS TURBINE “B” HEATER 6 3 (30A) ACD 2

GAS TURBINE “A” WATER INJECTION VARIABLE SPEED DRIVE 7 3 (100A) ACD 2

GAS TURBINE “B” WATER INJECTION VARIABLE SPEED DRIVE 8 3 (100A) ACD 2

SPARE 9 2 (90A) ACD 2

30 KVA HEAT TRACE TRANSFORMER TO ACD 3 10 3 (90A) ACD 2

HVAC # 1 11 3 (20A) ACD 2

HVAC # 2 12 3 (20A) ACD 2

GT “A” FOGGING SKID 13 3 (30A) ACD 2

GT “A” FOGGING SKID 14 3 (30A) ACD 2

Revision 5 53
PANEL ACD 3 (110/220 VAC HEAT TRACING)
TEST RESISTANCE DATE
DESCRIPTION CIRCUIT POLES INITIALS
POINT CHECK ENERGIZED
MAIN BREAKER MAIN 2 ACD 3

H851A 1 1 (20A) ACD 3

H851B 2 1 (20A) ACD 3

RESERVED 3 1 (20A) ACD 3

RESERVED 4 1 (20A) ACD 3

SPARE 5 1 (20A) ACD 3

RESERVED 6 1 (20A) ACD 3

H801A 7 1 (20A) ACD 3

H801B 8 1 (20A) ACD 3

SPARE 9 1 (20A) ACD 3

SPARE 10 1 (20A) ACD 3

SPARE 11 1 (20A) ACD 3

SPARE 12 1 (20A) ACD 3

H1001A 13 1 (20A) ACD 3

H1001B 14 1 (20A) ACD 3

H1002A 15 1 (20A) ACD 3

H1002B 16 1 (20A) ACD 3

H1003A 17 1 (20A) ACD 3

H1003B 18 1 (20A) ACD 3

H1004A 19 1 (20A) ACD 3

Revision 5 54
H1004B 20 1 (20A) ACD 3

H1005A 21 1 (20A) ACD 3

H1005B 22 1 (20A) ACD 3

H1006A 23 1 (20A) ACD 3

H1006B 24 1 (20A) ACD 3

SPARE 25 1 (20A) ACD 3

SPARE 26 1 (20A) ACD 3

SPARE 27 1 (20A) ACD 3

SPARE 28 1 (20A) ACD 3

H701A 29 1 (20A) ACD 3

H701B 30 1 (20A) ACD 3

Revision 5 55
PANEL ACD 4 (55 – 0 – 55 VAC)
TEST RESISTANCE DATE
DESCRIPTION CIRCUIT POLES INITIALS
POINT CHECK ENERGIZED
MAIN BREAKER MAIN 2 ACD 4

SPARE 1 and 3 2 (20A) ACD4

CONTROL CENTER EMERGENCY LIGHTS 2 and 4 2 (20A) ACD 4

SPARE 5 and 7 2 (20A) ACD 4

GENERATOR ENCLOSURE LIGHTS AND RECEPTACLES 6 and 8 2 (20A) ACD 4

GT A EXTERIOR LIGHTS AND RECEPTACLES 9 and 11 2 (20A) ACD 4

GT B EXTERIOR LIGHTS AND RECEPTACLES 10 and 12 2 (20A) ACD 4

SPARE 13 and 15 2 (20A) ACD 4

SPARE 14 and 16 2 (20A) ACD 4

GT A INLET FILTER LIGHTS AND RECEPTACLES 17 and 19 2 (20A) ACD 4

GT B INLET FILTER LIGHTS AND RECEPTACLES 18 and 20 2 (20A) ACD 4

GT A ENCLOSURE LIGHTS 21 and 23 2 (20A) ACD 4

GT B ENCLOSURE LIGHTS 22 and 24 2 (20A) ACD 4

SPARE 25 and 27 2 (20A) ACD 4

SPARE 26 and 28 2 (20A) ACD 4

SPARE 29 and 31 2 (20A) ACD 4

SPARE 30 and 32 2 (20A) ACD 4

Revision 5 56
PANEL ACD 5 (230 VAC)
TEST RESISTANCE DATE
DESCRIPTION CIRCUIT POLES INITIALS
POINT CHECK ENERGIZED
MAIN BREAKER MAIN 1 ACD 5

CONTROL HOUSE DOOR RECEPTACLES 1 1 ACD 5

CONTROL HOUSE PANEL RECEPTACLES 2 1 ACD 5

GT A WATER WASH RECEPTACLE 3 1 ACD 5

GT B WATER WASH RECEPTACLE 4 1 ACD 5

GENERATOR ENCLOSURE LIGHTS 5 1 ACD 5

CONTROL ENCLOSURE LIGHTS 6 1 ACD 5

Revision 5 57
PANEL DCD 1 (125 VDC)
TEST RESISTANCE DATE
DESCRIPTION CIRCUIT POLES INITIALS
POINT CHECK ENERGIZED
MAIN BREAKER MAIN 2 DCD 1

INVERTER 1 2 (15A) DCD 1

GENERATOR DC LUBE OIL PUMP 2 2 (90A) DCD 1

MAIN 15 KV BREAKER 3 2 (30A) DCD 1

SPARE 4 2 (15A) DCD 1

CONTROL CABINET POWER DISTRIBUTION 5 2 DCD 1

VOLTAGE REGULATOR AND 76E RELAY 6 2 (15A) DCD 1

SPARE 7 2 DCD 1

EMERGENCY LIGHTING 8 2 DCD 1

GT IGNITION CIRCUITS 9 2 (15A) DCD 1

SPARE 10 2 DCD 1

GT A SOLENOIDS 11 2 (15A) DCD 1

GT A DC LUBE OIL PUMP 12 2 (40A) DCD1

GT B SOLENOIDS 13 2 (15A) DCD 1

GT B DC LUBE OIL PUMP 14 2 (40A) DCD 1

86G1 TRIP CIRCUIT 15 2 DCD 1

86G2 TRIP CIRCUIT 16 2 DCD 1

86E TRIP CIRCUIT AND BECKWITH RELAYS 17 2 DCD 1

86EA AND 86EB TRIP CIRCUIT 18 2 DCD 1

SPARE 19 2 DCD 1

SPARE 20 2 DCD 1

Revision 5 58
PANEL DCD 2 (24 VDC)
TEST RESISTANCE
DESCRIPTION CIRCUIT POLES INITIALS DATE
POINT CHECK
MAIN BREAKER MAIN 2 DCD 2

GT A BLEED VALVES 1 2 (20A) DCD 2

GENERATOR RECIRCULATION DAMPERS 2 2 DCD 2

CONTROL CABINET POWER DISTRIBUTION 3 2 (25A) DCD 2

VIBRATION MONITOR 4 2 DCD 2

FCV1101A GAS FUEL MOD VALVE DRIVER 5 2 (20A) DCD 2

FCV1101B GAS FUEL MOD VALVE DRIVER 6 2 (20A) DCD 2

FCV1001A LIQUID FUEL MOD VALVE DRIVER 7 2 (20A) DCD 2

FCV1001B LIQUID FUEL MOD VALVE DRIVER 8 2 (20A) DCD 2

SPARE 9 DCD 2

LINKNET MODULES 10 DCD 2

CONTROL CHASSIS # 1 POWER SUPPLY # 1 11 2 (40A) DCD 2

SPARE 12 2 (40A) DCD 2

CONTROL CHASSIS # 2 POWER SUPPLY # 1 13 2 (40A) DCD 2

SPARE 14 2 (40A) DCD 2

SPARE 15 2 (20A) DCD 2

SPARE 16 2 (20A) DCD 2

GT B BLEED VALVES 17 2 (20A) DCD 2

SPARE 18 2 (20A) DCD 2

SPARE 19 2 DCD 2

SPARE 20 2 DCD 2

Revision 5 59
PROCEDURE 9 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 60
PROCEDURE 10 - NL AND NH ROTATION
DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

NL ROTATION

NH ROTATION

PROCEDURE 10 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 61
PROCEDURE 11 - VIBRATION MONITOR
CONTROL INPUTS DISCRETE ADDRESS FUNCTIONAL TEST INITIALS DATE

CONTROL OUTPUT
SYSTEM CONTACTS – TRIP MULTIPLY VRM39A
2-3-11 C-37/38

CONTROL INPUT
OK RELAY – MALFUNCTION VAM39A
2-5-B B-6/33
DANGER RELAY ACTIVATED E SLOT 4 CH 2
SLOT 6 CH 2 86EX TRIP 1-7-C/71
B/N SLOT 7 CH 1 SLOT 3 CH 1,2,3,4

DANGER RELAY ACTIVATED E SLOT 4 CH 1


86EAX TRIP 2-4-C/86
B/N SLOT 7 CH 2 SLOT 4 CH 3

DANGER RELAY ACTIVATED E SLOT 6 CH 1


86EBX TRIP 2-4-C/92
B/N SLOT 7 CH 3 SLOT 6 CH 3

VIBRATION MONITORS TO MICRONET


ALARM TRIP TEST RESISTANCE RESISTANCE
ENGINE A – VMA (39-A) INITIALS DATE
SETPOINT SETPOINT POINT SIG / COM TO GROUND
(NL) GG COMPRESSOR INLET BENTLY
2 Mils 4 Mils
VT001A CHANNEL 1 SLOT 4 CH 1

(NH) K-FLANGE BENTLY


1 Mils 2 Mils
VT002A CHANNEL 2 SLOT 4 CH 3

(NP) S-FLANGE PT EXHAUST BENTLY


3 Mils 4 Mils
VT003A CHANNEL 3 SLOT 4 CH 2
29mm/sec
WATER INJECTION for N/A
10 Seconds
80 mm/sec
ALIGNMENT for N/A
1800 Seconds

VERIFY CHANNELS FROM ENGINE

ALARM TRIP TEST RESISTANCE RESISTANCE


ENGINE B – VMB (39-B) INITIALS DATE
SETPOINT SETPOINT POINT SIG/COM TO GROUND
(NL) GG COMPRESSOR INLET BENTLY
2 Mils 4 Mils
VT001B CHANNEL 1 SLOT 6 CH 1

Revision 5 62
PT INLET BENTLY
1 Mils 2 Mils
VT002B CHANNEL 2 SLOT 6 CH 3

PT EXHAUST BENTLY
3 Mils 4 Mils+
VT003B CHANNEL 3 SLOT 6 CH 2
29 mm/sec
WATER INJECTION for N/A
10 Seconds
80 mm/sec.
ALIGNMENT for N/A
1800 Seconds

VERIFY CHANNELS FROM ENGINE

ALARM TRIP TEST RESISTANCE RESISTANCE


GENERATOR INITIALS DATE
SETPOINT SETPOINT POINT SIG / COM TO GROUND
SIG =
VIBRATION PROBE - X
4 Mils 6 Mils N/A COM =
NON-EXCITER END
PWR =
SIG =
VIBRATION PROBE - Y
4 Mils 6 Mils N/A COM =
NON-EXCITER END
PWR =
SIG =
VIBRATION PROBE - X
4 Mils 6 Mils N/A COM =
EXCITER END
PWR =
SIG =
VIBRATION PROBE - Y
4 Mils 6 Mils N/A COM =
EXCITER END
PWR =

DESCRIPTION GAP VOLTAGE INITIALS DATE

VIBRATION PROBE - X – NON-EXCITER END GAP VOLTAGE - 9.5 to -10 VDC

VIBRATION PROBE - Y – NON-EXCITER END GAP VOLTAGE - 9.5 to -10 VDC

VIBRATION PROBE - X – EXCITER END GAP VOLTAGE - 9.5 to -10 VDC

Revision 5 63
VIBRATION PROBE - Y – EXCITER END GAP VOLTAGE - 9.5 to -10 VDC

PROCEDURE 11 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 64
PROCEDURE 12 - MANUAL TRANSFER SWITCH
DESCRIPTION REMARKS INITIALS DATE
PHASE SEQUENCE RELATIONSHIP
EMERGENCY AND NORMAL POWER
KEY INTERLOCK VERIFICATION

MECHANICAL LINKAGE VERIFICATION

PROCEDURE 12 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 65
PROCEDURE 13 - AUTOMATIC TRANSFER SWITCH NOTE: Refer to PWPS drawings XXXX-185-E600D, XXXX-1870E101D and ASCO 940 Operators Manual

DESCRIPTION REMARKS INITIALS DATE

CHECK PHASING AND VOLTAGE LEVEL


ON NORMAL AND EMERGENCY POWER
CHECK TRANSFER DUE TO LOSS OF
POWER
STATUS REPORT ON ICE MONITOR
(Refer to XXXX-187-E101D)

PROCEDURE 13 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 66
PROCEDURE 14 - GAS TURBINE ENGINE HEAT SYSTEM NOTE: Refer to PWPS drawing XXXX-187-E101D

BREAKE UNIT (1) PHASE TO PHASE OHMS I/O CHECK


ROTATION RUNNING
DESCRIPTION ACD 1 R CONTROL
CHECK AMPS
SIZE ADDRESS (2) PHASE TO GROUND MEG INITIALS DATE

(1) (1) (1) A=


HC1201A - ENGINE A HEATER
5 30A 2-3-C-9 B=
BLOWER
(2) (2) (2)
C=

(1) (1) (1) A=


ENGINE A HEATER ELEMENT N/A N/A NA B=
(2) (2) (2)
C=

(1) (1) (1) A=


HC1201B - ENGINE B HEATER
6 30A 2-4-C-9 B=
BLOWER
(2) (2) (2)
C=

(1) (1) (1) A=


ENGINE B HEATER ELEMENT N/A N/A NA B=
(2) (2) (2)
C=
XA1201A - ENGINE A HEATER
N/A N/A 2-3-A-26
COMMON ALARM
PSHH1201A - ENGINE A
HEATER TRIP (DUCT N/A N/A 2-3-A-27
PRESSURE HIGH)
PSHH1202A - ENGINE A
HEATER TRIP (DUCT N/A N/A 2-3-A-28
PRESSURE HIGH)
COS-1, COS-2, COS-3 - SET TO W/ COM
NA NA
ACTIVATE <2 AMPS ALARM

XA1201B - ENGINE B HEATER


N/A N/A 2-4-A-26
COMMON ALARM
PSHH1201B - ENGINE B
HEATER TRIP (DUCT N/A N/A 2-4-A-27
PRESSURE HIGH)
PSHH1202B - ENGINE B
HEATER TRIP (DUCT N/A N/A 2-4-A-28
PRESSURE HIGH)
COS-1, COS-2, COS-3 - SET TO W/ COM
NA NA
ACTIVATE <2 AMPS ALARM

Revision 5 67
PROCEDURE 14 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 68
PROCEDURE 15 - LOADING SOFTWARE
DESCRIPTION VERSION NUMBER REMARKS INITIALS DATE

MONITOR SOFTWARE (PWPS)

MICRONET SOFTWARE (PWPS)


VIBRATION MONITOR SOFTWARE
(BENTLEY NEVADA)
AUTOMATIC VOLTAGE REGULATOR (AVR)
SOFTWARE (BRUSH)
FIRE PROTECTION SYSTEM SOFTWARE
(AFP)
GENERATOR PROTECTIVE RELAY(S)
(BECKWITH)
STATION WATTHOUR METER

PROCEDURE 15 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 69
PROCEDURE 16 - ENGINE AND UNIT CONTROL
16A DISCRETE INPUTS – PRESSURE, TEMPERATURE, LEVEL AND POSITION SWITCHES
NOTE: Refer to PWPS drawing XXXX-187-E101D
ENGINE A
RESIST. RESIST.
CALIBRATION
INPUT POLE TO POLE TO RESIST. TO SWITCH
DESCRIPTION VALUE – INITIALS DATE
ADDRESS POLE - POLE - GROUND OPERATION
SP/ACTUAL
CLOSED OPEN

PDSH 601A - GT LUBE FILTER 10 PSI R


2 – 3 IN 37 CLOSE ON HIGH
DIFFERENTIAL PRESSURE HIGH

PDSHH 601A - GT LUBE FILTER


DIFFERENTIAL PRESSURE HIGH – 2 – 3 IN 38 20 PSI R OPEN ON HIGH
HIGH

PSL 604A - GT LUBE – PT PUMP #1


2 – 3 IN 41 35 PSI F CLOSE ON LOW
DISCHARGE PRESSURE LOW

PLS 606A - GT LUBE – PT PUMP #2 35 PSI F


2 – 3 IN 42 CLOSE ON LOW
DISCHARGE PRESSURE LOW

PSL 609A - GR LUBE – PT DC PUMP


2 – 3 IN 43 14 PSI R CLOSE ON LOW
DISCHARGE PRESSURE LOW

PDSH801A – FILTER DIFFERENTIAL


2 – 3 IN 32 10 PSI R CLOSE ON HIGH
PRESSURE HIGH

PDSH 1001A - LIQUID FUEL – FUEL


10 PSI R
INTLET FILTER DIFFERENTIAL 2 – 3 IN 25 CLOSE ON HIGH
PRESSURE HIGH

PDSH1101A – FILTER DIFFERENTIAL


2-3 IN 29 10 PSI R CLOSE ON HIGH
PRESSURE HIGH

PSHH 1201A - ENGINE HEAT DUCT


2 – 3 IN 27 0.85 PSI R OPEN ON HIGH
PRESSURE HIGH-HIGH

PSHH 1202A - ENGINE HEAT DUCT


2 – 3 IN 28 0.85 PSI R OPEN ON HIGH
PRESSURE HIGH – HIGH

Revision 5 70
PSH 1301A - ENGINE BLEED HIGH
2 – 3 IN 21 10 PSI R CLOSE ON HIGH
PRESSURE SWITCH

PSL 1302A - ENGINE BLEED LOW 35 PSI F


2 – 3 IN 20 CLOSE ON LOW
PRESSURE SWITCH

PDSH 4001A - INLET FILTER DIFF.


2 – 3 IN 18 5-INCH WC R CLOSE ON HIGH
PRESSURE HIGH

PDSH 4002A - INLET FILTER DIFF.


2 – 3 IN 19 5-INCH WC R OPEN ON HIGH
PRESSURE HIGH – HIGH

ENGINE B
RESIST. RESIST.
CALIBRATION
INPUT POLE TO POLE TO RESIST. TO SWITCH
DESCRIPTION VALUE – INITIALS DATE
ADDRESS POLE - POLE - GROUND OPERATION
SP/ACTUAL
CLOSED OPEN

PDSH 601B - GT LUBE FILTER


2 – 4 IN 37 10 PSI R CLOSE ON HIGH
DIFFERENTIAL PRESSURE HIGH

PDSHH 601B - GT LUBE FILTER


DIFFERENTIAL PRESSURE HIGH – 2 – 4 IN 38 20 PSI R OPEN ON HIGH
HIGH

PSL 604B - GT LUBE – PT PUMP #1


2 – 4 IN 41 35 PSI F CLOSE ON LOW
DISCHARGE PRESSURE LOW

PSL 606B - GT LUBE – PT PUMP #2


2 – 4 IN 42 35 PSI F CLOSE ON LOW
DISCHARGE PRESSURE LOW

PSL 609B - GR LUBE – PT DC PUMP


2 – 4 IN 43 14 PSI R CLOSE ON LOW
DISCHARGE PRESSURE LOW

PDSH801B – FILTER DIFFERENTIAL


2 – 3 IN 32 10 PSI R CLOSE ON HIGH
PRESSURE HIGH

PDSH 1001B - LIQUID FUEL – FUEL


INLET FILTER DIFFERENTIAL 2 – 4 IN 25 10 PSI R CLOSE ON HIGH
PRESSURE HIGH

Revision 5 71
PDSH1101B – FILTER DIFFERENTIAL 10 PSI R
2-4 IN 29 CLOSE ON HIGH
PRESSURE HIGH

PSHH 1201B - ENGINE HEAT DUCT


2 – 4 IN 27 0.85 PSI R OPEN ON HIGH
PRESSURE HIGH – HIGH

PSHH 1202B - ENGINE DUCT


2 – 4 IN 28 0.85 PSI R OPEN ON HIGH
PRESSURE HIGH – HIGH

PSH 1301B - ENGINE BLEED HIGH


2 – 4 IN 21 10 PSI R CLOSE ON HIGH
PRESSURE SWITCH

PSL 1302B - ENGINE BLEED LOW 35 PSI F


2 – 4 IN 20 CLOSE ON LOW
PRESSURE SWITCH

PDSH 4001B - INLET FILTER


2 – 4 IN 18 5-INCH WC R CLOSE ON HIGH
DIFFERENTIAL PRESSURE HIGH

PDSH 4002B - INLET FILTER


DIFFERENTIAL PRESSURE HIGH - 2 – 4 IN 19 5-INCH WC R OPEN ON HIGH
HIGH

GENERATOR LUBE OIL


RESIST. RESIST.
INPUT POLE TO POLE TO RESIST. TO SWITCH
DESCRIPTION JB SP/ACT INITIALS DATE
ADDRESS POLE - POLE - GROUND OPERATION
CLOSED OPEN
PDSH 3001 - GENERATOR LUBE –
36.25
FILTER DIFFERENTIAL PRESSURE 2 – 5 IN 1 GD CLOSE ON HIGH
PSI R
HIGH

PSL 3001 - GENERATOR LUBE –


18.8
PUMP #1 DISCHARGE PRESSURE 2 – 5 IN 2 GD CLOSE ON LOW
PSI F
LOW

PSL 3003 - GENERATOR LUBE –


18.8
PUMP #2 DISCHARGE PRESSURE 2 – 5 IN 3 GD CLOSE ON LOW
PSI F
LOW

Revision 5 72
PSL 3002 - GENERATOR LUBE – DC 18.8
2 – 5 IN 4 GD OPEN ON LOW
PUMP DISCHARGE PRESSURE LOW PSI R

FUEL DELIVERY SYSTEM

PDSH301 – GAS SCRUBBER FILTER 20 CLOSE ON


2 – 2 IN 45 GS
DIFFERENTIAL PRESSURE HIGH PSI R HIGH

PDSH421 & PDSH422 – DUPLEX


12 CLOSE ON
FILTER DIFFERENTIAL PRESSURE 2 – 5 IN 14 LFF
PSI R HIGH
HIGH

DISCRETE INPUTS – TEMPERATURE SWITCHES NOTE: Refer to PWPS drawing XXXX-187-E101D


RESIST RESIST.
INPUT SET POLE TO POLE TO RESIST. TO SWITCH
TEMPERATURE SWITCH JB INITIALS DATE
ADDRESS POINT POLE - POLE - GROUND OPERATION
CLOSED OPEN

TSH 101 - START – HYDRAULIC OIL


2–5 IN 11 HS 160°F R CLOSE ON HIGH
TANK TEMPERATURE HIGH

TSHH 102 - START – HYDRAULIC OIL


2–5 IN 12 HS 180°F R OPEN ON HIGH
TANK TEMPERATURE HIGH - HIGH

TSH 103 - START – HYDRAULIC OIL


NA HS 130°F R CLOSE ON HIGH
COOLING FAN START

DISCRETE INPUTS – LEVEL SWITCHES NOTE: Refer to PWPS drawing XXXX-187-E101D


RESIST RESIST
INPUT SET POLE TO POLE TO RESIST TO SWITCH
LEVEL SWITCHES JB INITIALS DATE
ADDRESS POINT POLE - POLE - GROUND OPERATION
CLOSED OPEN
LSL101 - HYDRAULIC OIL TANK 40 GAL F
2-5-A-9 HS CLOSE ON LOW
LEVEL LOW

LSLL102 - HYDRAULIC OIL TANK


2-5-A-10 HS 20 GAL F OPEN ON LOW
LEVEL LOW – LOW

LSL601A - GT LUBE LEVEL 9-INCH


2-3-A-39 L CLOSE ON LOW
LOW ALARM A OIL

Revision 5 73
LSLL601A - GT A LUBE LEVEL 7-INCH
2-3-A-40 L OPEN ON LOW
LOW - LOW OIL

LSL801A - GT A WATER AT ENGINE WATER


2-3-A-22 F1 OPEN ON HIGH
BASE AT BASE

LSHH1404A – GT A WATER HIGH


2-3-A-17 F1 30” OPEN ON HIGH
LEVEL FUEL PLATE DRAIN

LSL601B - GT LUBE LEVEL 9-INCH


2-4-B-39 L CLOSE ON LOW
LOW ALARM B OIL

LSLL601B - GT B LUBE LEVEL 7-INCH


2-4-B-40 L OPEN ON LOW
LOW - LOW OIL

LSL801B - GT B WATER AT ENGINE WATER


2-4-A-22 F1 OPEN ON HIGH
BASE AT BASE

LSHH1404B – GT B WATER HIGH


2-4-A-17 F1 30” OPEN ON HIGH
LEVEL FUEL PLATE DRAIN
300 MM
LSL3001 - GENERATOR OIL TANK
2-5-A-6 GD 11.81 CLOSE ON LOW
LEVEL LOW
INCHES
480 MM
LSLL3001 - GENERATOR OIL TANK
2-5-A-5 GD 18.9 OPEN ON LOW
LEVEL LOW – LOW SENSOR #1
INCHES
LSHH-301 – GAS SCRUBBER FILTER 10
2-2-A-41 GS CLOSE ON HIGH
A STAGE 1, LEVEL HIGH HIGH INCHES

LSHH-302 – GAS SCRUBBER FILTER 10


2-2-A-42 GS CLOSE ON HIGH
A STAGE 2, LEVEL HIGH HIGH INCHES

LSHH-303 – GAS SCRUBBER FILTER 10


2-2-A-43 GS CLOSE ON HIGH
B STAGE 1, LEVEL HIGH HIGH INCHES

LSHH-304 – GAS SCRUBBER FILTER 10


2-2-A-44 GS CLOSE ON HIGH
B STAGE 2, LEVEL HIGH HIGH INCHES

DISCRETE INPUTS – POSITION SWITCHES NOTE: Refer to PWPS drawing XXXX-187-E101D


RESIST RESIST
INPUT SET POLE TO POLE TO RESIST TO SWITCH
POSITION SWITCHES JB INITIALS DATE
ADDRESS POINT POLE - POLE - GROUND OPERATION
CLOSED OPEN
ZS604A – GT “A” SCAVENGE ASSIST CLOSED WHEN
2-3-A-16 L CLOSED
VALVE VALVE CLOSED

Revision 5 74
ZS605A – GT “A” LUBE OIL ASSIST CLOSED WHEN
2-3-A-33 L CLOSED VALVE CLOSED
VALVE

CLOSED WHEN
ZS1001A – LIQUID FUEL FIRE VALV E 2-3-A-34 LF CLOSED
FV CLOSED
CLOSED WHEN
ZS1101A – GAS FUEL FIRE VALV E 2-4-A-34 LF CLOSED FV CLOSED

ZS604B – GT “B” SCAVENGE ASSIST CLOSED WHEN


2-4-A-16 L CLOSED
VALVE VALVE CLOSED

ZS605B – GT “B” LUBE OIL ASSIST CLOSED WHEN


2-4-A-33 L CLOSED
VALVE VALVE CLOSED
CLOSED WHEN
ZS1001B – LIQUID FUEL FIRE VALVE 2-3-A-35 GF CLOSED FV CLOSED

CLOSED WHEN
ZS1101B – GAS FUEL FIRE VALVE 2-4-A-35 GF CLOSED FV CLOSED

OPEN WITH
ZS3301 – GENERATOR DAMPER #1 2-5-A-15 G5 OPEN DAMPER
CLOSED
OPEN WITH
ZS3302 – GENERATOR DAMPER #2 2-5-A-16 G5 OPEN DAMPER
CLOSED
52G_CLSD – GENERATOR BREAKER OPEN WITH
1-7-A-16 TB-S2 OPEN
CLOSED (MOC) BREAKER OPEN
CLOSED WITH
52G_TEST – GENERATOR BREAKER
1-7-A-17 TB-S2 CLOSED BREAKER IN
IN TEST POSITION (TOC)
TEST POSITION

PROCEDURE 16A – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 75
16B DISCRETE INPUTS – OTHER CONTACT CLOSURES NOTE: Refer to PWPS drawing XXXX-187-E101D
INPUT
CONTROL INPUT DISCRETE REMARKS INITIALS DATE
ADDRESS
MANUAL SPEED LOWER 18 – 1L 1-11-4-2-01

MANUAL SPEED RAISE 18 – 1R 1-11-4-2-02

AUTOMATIC OPERATING MODE SELECTED 43 – 2A 1-11-4-2-08

MANUAL OPERATING MODE SELECTED 43 – 2M 1-11-4-2-09

ISOLATED DROOP GENERATING MODE SELECTED 43 – 31D 1-11-4-2-13

ISOLATED PRECISE GENERATING MODE SELECTED 43 – 31P 1-11-4-2-14

PARALLEL GENERATING MODE SELECTED 43 – 3P 1-11-4-2-12

SYNCHRONOUS CONDENSER MODE SELECTED 43 – 3SC 1-11-4-2-11

ENGINE A OPERATION SELECTED 43 – 7A 1-11-4-2-07

ENGINE B OPERATION SELECTED 43 – 7B 1-11-4-2-10

EMERGENCY STOP BUTTON PRESSED 5 – 1ESB 1-11-4-2-15

MANUAL GENERATOR BREAKER CLOSURE REQUEST 52CSG – C 1-11-4-2-03

MANUAL LOWER VOLTS 90VC – L 1-11-4-2-05

MANUAL RAISE VOLTS 90VC – R 1-11-4-2-06

GENERATOR SYSTEMS TESTS (EXCITATION)

DESCRIPTION INPUT ADDRESS FUNCTIONAL TEST REMARKS INITIALS DATE

XS3604 - DIODE FAILURE 1-7-A-26

XS3601 - EXCITATION STATE TRIPPED


1-7-A-27
(TRIPPED/RESET)

MAVR_A – VOLTAGE REGULATOR


1-7-A-28
CONTROL CIRCUIT ACTIVE

XS3603 – VAR LIMIT REACHED


1-7-A-29
(LIMITERS OPERATING)

Revision 5 76
XS3602 – AUTOMATIC VOLTAGE
1-7-A-30
REGULATOR FAULT

XS4501 – TROUBLE ALARM 1-7-A-31

XS4502 – POWER STATUS 1-7-A-32

XSS_L – LOWER SPEED COMMAND


1-7-A-33
FROM SYNCHRONIZER

XSS_R – RAISE SPEED COMMAND


1-7-A-34
FROM SYNCHRONIZER

XSV_L – SYNCHRONIZER LOWER


1-7-A-35
VOLT/VARS

XSV_R – SYNCHRONIZER RAISE


1-7-A-36
VOLT/VARS

PROCEDURE 16B – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 77
16C T5.0 THERMOCOUPLES (Cr, Al, Type K) NOTE: Refer to PWPS drawing XXXX-187-E101D

ENGINE A
LOWER UPPER RESISTANCE RESISTANCE
INPUT TEST CALIBRATION
DESCRIPTION CALIBRATION CALIBRATION POLE TO TO GROUND INITIALS DATE
ADDRESS POINT OFFSET / GAIN
VALUE VALUE POLE (OHMS) (OHMS)
O=
TE001A 1-8-A-1 AT ENGINE A 0°F +1700°F
G=

O=
TE002A 1-8-A-2 AT ENGINE A 0°F +1700°F
G=

O=
TE003A 1-8-A-3 AT ENGINE A 0°F +1700°F
G=

O=
TE004A 1-8-A-4 AT ENGINE A 0°F +1700°F
G=

O=
TE005A 1-8-A-5 AT ENGINE A 0°F +1700°F
G=

O=
TE006A 1-8-A-6 AT ENGINE A 0°F +1700°F
G=

O=
TE007A 1-8-A-7 AT ENGINE A 0°F +1700°F
G=

O=
TE008A 1-8-A-8 AT ENGINE A 0°F +1700°F
G=

O=
TE009A 1-8-A-9 AT ENGINE A 0°F +1700°F
G=

ENGINE B
O=
TE001B 1-8-B-13 AT ENGINE B 0°F +1700°F
G=
O=
TE002B 1-8-B-14 AT ENGINE B 0°F +1700°F
G=

Revision 5 78
O=
TE003B 1-8-B-15 AT ENGINE B 0°F +1700°F
G=
O=
TE004B 1-8-B-16 AT ENGINE B 0°F +1700°F
G=

O=
TE005B 1-8-B-17 AT ENGINE B 0°F +1700°F
G=

O=
TE006B 1-8-B-18 AT ENGINE B 0°F +1700°F
G=

O=
TE007B 1-8-B-19 AT ENGINE B 0°F +1700°F
G=

O=
TE008B 1-8-B-20 AT ENGINE B 0°F +1700°F
G=

O=
TE009B 1-8-B-21 AT ENGINE B 0°F +1700°F
G=

PROCEDURE 16C – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 79
16D RTDs 100 OHM ANALOG INPUTS NOTE: Refer to PWPS drawing XXXX-187-E101D and XXXX-187-E303D

ENGINE A
LOW / HIGH RESISTANCE COMMON
INPUT TEST GROUND CALIBRATION
DESCRIPTION CALIBRATION ELEMENT RESISTANCE INITIALS DATE
ADDRESS POINT RESISTANCE OFFSET/GAIN
VALUE (OHMS) (OHMS)
1–11–2–3–1 L = - 40° F O=
TE010A – T1.7 RTD
100 OHMS AT 0° C
1–11–2–3–1
6–5/4 H = 500° F G=
TE601A – LOW TANK 1–11–2–5–1 L = - 40° F O=
TEMPERATURE RTD 1–11–2–5–1
100 OHMS AT 0° C 6–5/4 H = 500° F G=
TE603A – PT A #8 AND #9 1–11–2–5–2 L = - 40° F O=
BEARINGS SCAVENGE
1–11–2–5–2
TEMPERATURE RTD
10–9/8 H = 500° F G=
100 OHMS AT 0° C
TE604A – PT A #7 1–11–2–5–3 L = - 40° F O=
BEARING SCAVENGE
1–11–2–5–3
TEMPERATURE RTD H = 500° F G=
14–13/12
100 OHMS AT 0° C
TE607A – PT A #4 AND #5 1–11–2–4–2 L = - 40° F O=
BEARING SCAVENGE
1–11–2–4–2
TEMPERATURE RTD
10–9/8 H = 500° F G=
100 OHMS AT 0° C
TE801A – WATER 1–11–2–4–1 L = - 40° F O=
INJECTION INLET
1–11–2–4–1
TEMPERATURE RTD H = 500° F G=
5–6/4/7
100 OHMS AT 0° C
TE1001A – LIQUID FUEL 1–11–2–3–6 L = - 40° F O=
INLET TEMPERATURE RTD 1–11–2–3–6
100 OHMS AT 0° C 26–25/24 H = 500° F G=
TE1002A – LIQUID FUEL 1–11–2–3–2 L = - 40° F O=
SOV INLET TEMPERATURE 1–11–2–3–2
RTD - 100 OHMS AT 0° C 10–9/8 H = 500° F G=
TE1101A – GAS FUEL 1–11–2–3–3 L = - 40° F O=
INLET TEMPERATURE RTD 1–11–2–3–3
100 OHMS AT 0° C 14–13/12 H = 500° F G=
TE1103A – GAS FUEL 1–11–2–4–5
INLET TEMPERATURE RTD 1–11–2–4–5 L = - 40° F O=
100 OHMS AT 0° C 22-21/20
TE1501A – ENCLOSURE 1–11–2–3–4 L = - 40° F O=
ENGINE TEMPERATURE 1–11–2–3–4
RTD - 100 OHMS AT 0° C 18–17/16 H = 500° F G=

Revision 5 80
TE1502A – ENCLOSURE 1–11–2–3–5 L = - 40° F O=
EXHAUST TEMPERATURE 1–11–2–3–5
RTD - 100 OHMS AT 0°C 22–21/20 H = 500° F G=
TE1601A - #4 AND #5 1–11–2–4–3 L = - 40° F O=
BEARING AIR SUPPLY RTD 1–11–2–4–3
100 OHMS AT 0°C 14–13/12 H = 500° F G=
TE1602A - #6 BEARING AIR 1–11–2–4–4 L = - 40° F O=
SUPPLY RTD 1–11–2–4–4
100 OHMS AT 0°C 18–17/16 H = 500° F G=

ENGINE B
1–11–3–3–1 L = - 40° F O=
TE010B – T1.7 RTD
100 OHMS AT 0° C
1–11–3–3–1
6–5/4 H = 500° F G=
TE601B – LOW TANK 1–11–3–5–1 L = - 40° F O=
TEMPERATURE RTD 1–11–3–5–1
100 OHMS AT 0° C 6–5/4 H = 500° F G=
TE603B – PT A #8 AND #9 1–11–3–5–2 L = - 40° F O=
BEARINGS SCAVENGE
1–11–3–5–2
TEMPERATURE RTD
10–9/8 H = 500° F G=
100 OHMS AT 0° C
TE604B – PT A #7 1–11–3–5–3 L = - 40° F O=
BEARING SCAVENGE
1–11–3–5–3
TEMPERATURE RTD H = 500° F G=
14–13/12
100 OHMS AT 0° C
TE607B – PT A #4 AND #5 1–11–3–4–2 L = - 40° F O=
BEARING SCAVENGE
1–11–3–4–2
TEMPERATURE RTD
10–9/8 H = 500° F G=
100 OHMS AT 0° C
TE801B – WATER 1–11–3–4–1 L = - 40° F O=
INJECTION INLET
1–11–3–4–1
TEMPERATURE RTD H = 500° F G=
5–6/4/7
100 OHMS AT 0° C
TE1001B – LIQUID FUEL 1–11–3–3–3 L = - 40° F O=
INLET TEMPERATURE RTD 1–11–3–3–3
100 OHMS AT 0° C 26–25/24 H = 500° F G=
TE1002B – LIQUID FUEL 1–11–3–3–2 L = - 40° F O=
SOV INLET TEMPERATURE 1–11–3–3–2
RTD - 100 OHMS AT 0° C 10–9/8 H = 500° F G=
TE1101B – GAS FUEL 1–11–3–2–4 L = - 40° F O=
INLET TEMPERATURE RTD 1–11–3–2–4
100 OHMS AT 0° C 14–13/12 H = 500° F G=

Revision 5 81
TE1103B – GAS FUEL 1–11–2–4–5 L = - 40° F O=
INLET TEMPERATURE RTD 1–11–3–4–5
100 OHMS AT 0° C 22-21/20 H = 500° F G=
TE1501B – ENCLOSURE 1–11–3–3–4 L = - 40° F O=
ENGINE TEMPERATURE 1–11–3–3–4
RTD - 100 OHMS AT 0° C 18– 17/16 H = 500° F G=
TE1502B – ENCLOSURE 1–11–3–3–5 L = - 40° F O=
EXHAUST TEMPERATURE 1–11–3–3–5
RTD - 100 OHMS AT 0°C 22–21/20 H = 500° F G=
TE1601B - #4 AND #5 1–11–3–4–3 L = - 40° F O=
BEARING AIR SUPPLY RTD 1–11–3–4–3
100 OHMS AT 0°C 14–13/12 H = 500° F G=
TE1602B - #6 BEARING AIR 1–11–3–4–4 L = - 40° F O=
SUPPLY RTD 1–11–3–4–4
100 OHMS AT 0°C 18–17/16 H = 500° F G=

PROCEDURE 16D – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 82
16E NL, NH, NP SPEED TRANSDUCERS NOTE: Refer to PWPS drawing XXXX-187-E101D

ENGINE A
CONTINUITY RESISTANCE RESISTANCE TO
INPUT APPROXIMATE SIGNAL
DESCRIPTION TEST POLE TO POLE GRD. INITIALS DATE
ADDRESS RESISTANCE INJECTION
POINT (OHMS) (OHMS)
1–5–A–1
ST001A – SPEED, LOW
ROTOR (NL SENSOR #1)
1–5–A–1 200 Ohms
1–45/2
1–5–A–2
ST002A – SPEED, LOW
ROTOR (NL SENSOR #2)
1–5–A–2 200 Ohms
48–5/49
1–3–A–1
ST003A – SPEED, HIGH
1–3–A–1 200 Ohms
ROTOR (NH SENSOR #1)
20–21/2
1–4–A–1
ST004A – SPEED, HIGH
1–4–A–1 200 Ohms
ROTOR (NH SENSOR #2)
20–21/2
SLOT 2 CH 1
ST005A – SPEED, HIGH BENTLY
200 Ohms
ROTOR (NH SENSOR #3) VIBRATION
KPH - COM
1–4–A–2
ST006A – SPEED, POWER
TURBINE (NP SENSOR #1)
1–4–A–2 200 Ohms
22–23/4
1–3–A–2
ST007A – SPEED, POWER
TURBINE (NP SENSOR #1)
1–3–A–2 200 Ohms
22–23/4
ST008A – SPEED, POWER
AIRPAX
TURBINE. REFER TO AIRPAX
200 Ohms
SHEET 14 OF XXXX-187- N3 TACH
E101D
TB2/7–8/9

ENGINE B
1–5–A–3
ST001B – SPEED, LOW
1–5–A–3 200 Ohms
ROTOR (NL SENSOR #1)
8–52/4
1–5–A–4
ST002B – SPEED, LOW
ROTOR (NL SENSOR #2)
1–5–A–4 200 Ohms
55–12/56

Revision 5 83
1–3–A–3
ST003B – SPEED, HIGH
1–3–A–3 200 Ohms
ROTOR (NH SENSOR #1)
24–25/6
1–4–A–3
ST004B – SPEED, HIGH
1–4–A–3 200 Ohms
ROTOR (NH SENSOR #2)
24–25/6
SLOT 2 CH 2
ST005B – SPEED, HIGH BENTLY
200 Ohms
ROTOR (NH SENSOR #3) VIBRATION
KPH - COM
1–4–A–4
ST006B – SPEED, POWER
TURBINE (NP SENSOR #1)
1–4–A–4 200 Ohms
26–27/8
1–3–A–4
ST007B – SPEED, POWER
TURBINE (NP SENSOR #1)
1–3–A–4 200 Ohms
26–27/8
ST008B – SPEED, POWER
MTB 2
TURBINE. REFER TO AIRPAX
SHEET 14 OF XXXX-187-
200 Ohms
N3 TACH
E101D
54–55/56

PROCEDURE 16E – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 84
16F PRESSURE TRANSDUCERS NOTE: Refer to PWPS drawing XXXX-187-E101D – Analog Inputs

ENGINE A
RESIST
RESIST
APPROX. LOW / HIGH POLE
INPUT TEST TO CALIBRA.
DESCRIPTION LOC RESIST. CALIB. TO INITIALS DATE
ADDRESS POINT GRD. OFFSET / GAIN
(OHMS) VALUE POLE
(OHMS)
(0HMS)

PT004A – POWER TURBINE 1–6–A–5 L = 0 PSIG O=


TR 1–6–A–5 1 – 1.5M
THRUST BALANCE (PTTB) H = 100 PSIG G=
11–13

PT006A – COMPRESSOR INLET 1–6–A–6 L = 12.0 PSIA O=


TL 1–6–A–6 1 – 1.5M
PRESSURE (P1.7) H = 18.0 PSIA O=
50–52

PT007A – COMPRESSOR 1–6–A-7 L = 0 PSIA G=


TL 1–6–A-7 1 – 1.5M
DISCHARGE PRESSURE (P3.0) H = 340 PSIA O=
22–24

PT008A – PT DISCHARGE 1–6–A–8 L = 0 PSIA O=


TR 1–6–A–8 1 – 1.5M
PRESSURE (P5.0) H = 75 PSIA G=
61–63

PT009A – 13th STAGE METERED 1–11–2–1–6 L = 0 PSIG O=


TL 1–11–2–1–6 1 – 1.5M
AIR PRESSURE H = 300 PSIG O=
24–25/27

PT501A – GT HYDRAULIC 1–11-2–2–2 L = 0 PSIG G=


TR 1–11–2–2–2 1 – 1.5M
FILTER OUTLET PRESSURE H = 1000 PSIG O=
8–9/11

PT502A – GT HYDRAULIC 1–11–2–2–3 L = 0 PSIG O=


TL 1–11–2–2–3 1 – 1.5M
FILTER INLET PRESSURE H = 1000 PSIG G=
12–13/15
PDT605A – GAS TURBINE A 1–11–2–1–1 L = 0 PSIG O=
LUBE OIL SUPPLY L 1–11–2–1–1 1 – 1.5M
DIFFERENTIAL PRESSURE 4–5/7 H = 80 PSIG O=
PDT606A – POWER TURBINE A 1–11–2–1–5 L = 0 PSIG G=
LUBE OIL SUPPLY FILTER L 1–11–2–1–5 1 – 1.5M
DIFFERENTIAL PRESSEURE 20–21/23 H = 80 PSIG O=

PT612A – GG LUBE OIL SUPPLY 1–6–A–1 L = 0 PSIG O=


TL 1–6–A–1 1 – 1.5M
PRESSURE H = 100 PSIG G=
1–3

Revision 5 85
PT616A – PT LUBE OIL SUPPLY 1–6–A–2 L = 0 PSIG O=
TR 1–6–A–2 1 – 1.5M
PRESSURE H = 200 PSIG G=
40–42

PT620A – # 7 BEARING 1–11–2–1–3 L = 0 PSIA O=


TL 1–11–2–1–3 1 – 1.5M
SCAVENGE PRESSURE H = 50 PSIA O=
12–13/15

PT621A – # 8 AND # 9 BEARING 1–6–A–3 L = PSIA G=


TL 1–6–A–3 1 – 1.5M
SCAVENGE PRESSURE H = 50 PSIA O=
6–8

PT625A – GAS TURBINE 1–11–2–1–2 L = 0 PSIG O=


L 1–11–2–1–2 1 – 1.5M
SCAVENGE PRESSURE H = 100 PSIG G=
8–9/11

PT628A – GAS TURBINE 1–6–A–4 L = 0 PSIG O=


TL 1–6–A–4 1 – 1.5M
BREATHER PRESSURE H = 10 PSIG O=
45–47
PDT629A – GAS TURBINE 1–11–2–1–4 L = 0 PSIG G=
BREATHER DIFFERENTIAL TL 1–11–2–1–4 1 – 1.5M
PRESSURE 16–17/19 H = 10 PSIG O=
PT803A – GT A WATER 1–5–A–8 L = 0 PSIG O=
INJECTION PUMP DISCHARGE W 1–5–A–8 1 – 1.5M
PRESSURE 85–87 H = 1500 PSIG G=
1–11–2–2–5 L = 0 PSIG O=
PT1002A – MAIN FUEL 0:1
TR 1–11–2–2–5 1 – 1.5M
PUMP DISCHARGE PRESSURE H = 1500 PSIG O=
20–21/23

PT1003A – LIQUID FUEL 1–11–2–2–1 L = 0 PSIG G=


LF 1–11–2–2–1 1 – 1.5M
SUPPLY PRESSURE H = 200 PSIG O=
4/5/2007

PT1101A – GAS FUEL INLET 1–11–2–2–4 L = 0 PSIG O=


TL 1–11–2–2–4 1 – 1.5M
PRESSURE H = 750 PSIG G=
16–17/18

PT1102A – GAS FUEL INLET GAS FLOW L = 0 PSIG O=


8-13 500
PRESSURE COMPUTER H = 750 PSIG O=
1–6–A–9 L = 0 PSIG G=
PT1701A – THRUST BALANCE
TR 1–6–A–9 1 – 1.5M
SECONDARY PRESSURE H = 200 PSIG O=
27–29

Revision 5 86
ENGINE B
RESIST
RESIST
APPROX. LOW / HIGH POLE
INPUT TEST TO CALIBRA.
DESCRIPTION LOC RESIST. CALIB. TO INITIALS DATE
ADDRESS POINT GRD. OFFSET / GAIN
(OHMS) VALUE POLE
(OHMS)
(OHMS)

PT004B – POWER TURBINE 1–6–B–17 L = 0 PSIG O=


TR 1–6–B–17 1 – 1.5M
THRUST BALANCE (PTTB) H = 100 PSIG G=
11–13/12

PT006B – COMPRESSOR INLET 1–6–B–18 L = 12.0 PSIA O=


TL 1–6–B–18 1 – 1.5M
PRESSURE (P1.7) H = 18.0 PSIA O=
50–52/51

PT007B – COMPRESSOR 1–6–B–19 L = 0 PSIA G=


TL 1–6–B–19 1 – 1.5M
DISCHARGE PRESSURE (P3.0) H = 340 PSIA O=
22–24/23

PT008B – PT DISCHARGE 1–6–B–20 L = 0 PSIA O=


TR 1–6–B–20 1 – 1.5M
PRESSURE (P5.0) H = 75 PSIA G=
15–34/16

PT009B – 13th STAGE METERED 1–11–3–1–6 L = 0 PSIG O=


TL 1–11–3–1–6 1 – 1.5M
AIR PRESSURE H = 300 PSIG O=
24–25/27

PT501B – GT HYDRAULIC 1–11–3–2–2 L = 0 PSIG G=


TR 1–11–3–2–2 1 – 1.5M
FILTER OUTLET PRESSURE H = 1000 PSIG O=
8–9/11
1–11–3–2–3 L = 0 PSIG O=
PT502A – GT HYDRAULIC
TL 1–11–3–2–3 1 – 1.5M
FILTER INLET PRESSURE H = 1000 PSIG G=
12–13/15
PDT605B – GAS TURBINE B 1–11–3–1–1 L = 0 PSIG O=
LUBE OIL SUPPLY L 1–11–3–1–1 1 – 1.5M
DIFFERENTIAL PRESSURE 4–5/7 H = 80 PSIG O=
PDT606B – POWER TURBINE B 1–11–3–1–5 L = 0 PSIG G=
LUBE OIL SUPPLY FILTER L 1–11–3–1–5 1 – 1.5M
DIFFERENTIAL PRESSEURE 20–21/23 H = 80 PSIG O=

PT612B – GG LUBE OIL SUPPLY 1–6–B–13 L = 0 PSIG O=


TL 1–6–B–13 1 – 1.5M
PRESSURE H = 100 PSIG G=
1–3/2

PT616B – PT LUBE OIL SUPPLY 1–6–B–14 L = 0 PSIG O=


TR 1–6–B–14 1 – 1.5M
PRESSURE H = 200 PSIG G=
40–42/41

Revision 5 87
PT620B – # 7 BEARING 1–11–3–1–3 L = 0 PSIA O=
TL 1–11–3–1–3 1 – 1.5M
SCAVENGE PRESSURE H = 50 PSIA G=
12–13/15

PT621B – # 8 AND # 9 BEARING 1–6–B–15 L = 0 PSIA O=


TL 1–6–B–15 1 – 1.5M
SCAVENGE PRESSURE H = 50 PSIA G=
6–8/7

PT625B – GAS TURBINE 1–11–3–1–2 L = 0 PSIG O=


L 1–11–3–1–2 1 – 1.5M
SCAVENGE PRESSURE H = 100 PSIG G=
8–9/11

PT628B – GAS TURBINE 1–6–B–16 L = 0 PSIG O=


TL 1–6–B–16 1 – 1.5M
BREATHER PRESSURE H = 10 PSIG G=
45–47/46
PDT629B – GAS TURBINE 1–11–3–1–4 L = 0 PSIG O=
BREATHER DIFFERENTIAL TL 1–11–3–1–4 1 – 1.5M
PRESSURE 16–17/19 H = 10 PSIG G=
PT803B – GT A WATER 1–6–B–23 L = 0 PSIG O=
INJECTION PUMP DISCHARGE W 1–6–B–23 1 – 1.5M
PRESSURE 32/34 H = 1500 PSIG G=

PT1002B – MAIN FUEL 0:1 1–11–3–2–5 L = 0 PSIG O=


TR 1–11–3–2–5 1 – 1.5M
PUMP DISCHARGE PRESSURE H = 1500 PSIG G=
20–21/23
1–11–3–2–1 L = 0 PSIG O=
PT1003B – LIQUID FUEL
LF 1–11–3–2–1 1 – 1.5M
SUPPLY PRESSURE H = 200 PSIG G=
4–5/7

PT1101B – GAS FUEL INLET 1–11–3–2–4 L = 0 PSIG O=


TL 1–11–3–2–4 1 – 1.5M
PRESSURE H = 750 PSIG G=
16–17/19

PT1102B – GAS FUEL INLET GAS FLOW L = 0 PSIG O=


8-13 500
PRESSURE COMPUTER H = 750 PSIG G=

1–6–B–21 L = 0 PSIG O=
PT1701B – THRUST BALANCE
TR 1–6–B–21 1 – 1.5M
SECONDARY PRESSURE H = 200 PSIG G=
27–29/28

Revision 5 88
HYDRAULIC START AND GENERATOR
RESIST
RESIST
APPROX. LOW / HIGH POLE
INPUT TEST TO CALIBRA.
DESCRIPTION LOC RESIST. CALIB. TO INITIALS DATE
ADDRESS POINT GRD. OFFSET / GAIN
(OHMS) VALUE POLE
(OHMS)
(OHMS)

PT101 – HYDRAULIC START 1–6–A–10 L = 0 PSIG O=


HS 1–6–A–10 1 – 1.5M
SUPPLY PRESSURE H = 6000 PSIG G=
66–68

PT102 – HYDRAULIC START 1–11–3–2–4 L = 0 PSIG O=


HS 1–11–3–2–4 1 – 1.5M
RETURN PRESSURE H = 600 PSIG G=
16–17/19

1–11–2–2–6 L = 0 PSIG O=
PT3004 – GENERATOR OIL
GA 1–11–2–2–6 1 – 1.5M
PRESSURE SUPPLY H = 72.5 PSIG G=
24–25/27

PROCEDURE 16F – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 89
16G CLUTCH, IGNITORS AND SHUT-OFF VALVES (SOVs) NOTE: Refer to PWPS drawing XXXX-187-E101D

ENGINE A
RESIST
TEST APPROX. POLE RESIST
OUTPUT CONDITION OPERATIONAL
TAG DESCRIPTION POINT RESIST TO TO GRD INITIALS DATE
ADDRESS REQUIRED TEST
MTB (OHMS) POLE (OHMS)
(OHMS)
13TH STAGE BLEED SHUT-OFF
EC003A 1–10–A–25 2A–39/40 N 30
VALVE

8TH STAGE BLEED SHUT-OFF


EC004A 1–10–A–26 2A–41/42 N 30
VALVE #2

6TH STAGE BLEED SHUT-OFF


EC005A 1–10–A–27 2A–43/44 N 30
VALVE #1

8TH STAGE BLEED SHUT-OFF


EC006A 1–10–A–28 2A–45/46 N 30
VALVE #1

LOW PRESSURE C&CC SHUT-


EC007A 1–10–A–29 2A–47/48 N 30
OFF VALVE

8TH STAGE BLEED SHUT-OFF


EC008A 1–10–A–30 2A–49/50 N 30
VALVE #3

6TH STAGE BLEED SHUT-OFF


EC009A 1–10–A–31 2A–51/52 N 30
VALVE #2

EC017A FUEL PUMP CLUTCH 1–10–A–9 2A–17/18 N 250

IGN001A EXCITER / IGNITOR 1–10–A–32 2A–53/54 N 50

IGN001A EXCITER / IGNITOR VOLTAGE

LIQUID FUEL SHUT-OFF


SOV1001A 1–10–A–3 2A–7/8 Y 750
VALVE #1

LIQUID FUEL SHUT-OFF


SOV1002A 1–10–A–4 2A–5/6 Y 750
VALVE #2

GAS FUEL SHUT-OFF VALVE


SOV1101A 1–10–A–1 2A–1/2 Y 1400
#1

Revision 5 90
GAS FUEL SHUT-OFF VALVE
SOV1102A 1–10–A–2 2A–3/4 Y 1400
#2

GAS FUEL SHUT-OFF VALVE –


SOV1103A 1–10–A–3 2A–5/6 Y 400
DLN ONLY

GAS FUEL SHUT-OFF VALVE –


SOV1104A 1–10–A–4 2A–7/8 Y 400
DLN ONLY

GAS FUEL VENT SHUT-OFF


SOV1105A 1–10–A–10 2A–19/20 Y 400
VALVE

SOV1301A MUSCLE AIR SHUT-OFF VALVE 1–10–A–12 2A–23/24 N 235

SOV1401A GAS VENT VALVE 1–10–A–13 2A–25/26 N 235

GAS FUEL MANIFOLD PURGE


SOV1402A 1–10–A–14 2A–27/28 N 235
VALVE

SOV1403A MIXING BLOCK DRAIN VALVE 1–10–A–15 2A–29/30 N 235

SOV1404A FLOW DIVIDER DRAIN VALVE 1–10–A–16 2A–31/32 N 235

LIQUID FUEL SHUT-OFF


SOV1405A 1–10–A–17 2A–35/36 N 235
VALVE DRAIN VALVE

INJECTION WATER DRAIN


SOV1406A 1–10–A–18 2A–36/36 N 250
VALVE #1

INJECTION WATER DRAIN


SOV1407A 1–10–A–19 2A–37/38 N 235
VALVE #2

GT LUBE OIL VACUUM PUMP


SOV601A 1–10–A–7 2A–13/14 N 250
SHUT-OFF VALVE

PT SCAVENGE PRESSURE
SOV603A 1–10–A–11 2A–21/22 N 235
SHUTTLE VALVE

WATER WASH CONTROL


SOV701A 1–10–A–8 2A–15/16 N 235
VALVE

WATER INJECTION SUPPLY


SOV801A 1–10–A–5 C1–251/252 Y 235
VALVE

WATER INJECTION RETURN


SOV802A 1–10–A–6 C1–253/252 N 235
VALVE

Revision 5 91
MTB2/FU25-
SOV604A GT SCAVENGE ASSIST 2–3–C–21 N 250
MTB2–47

MTB2/FU25-
SOV605A GT A OIL ASSIST 2–3–C–22 N 250
MTB2–48

MTB1/FU23–
SOV103 HYDRAULIC START ENGINE A 2–2–C–19 N
MTB1/39

MTB1/FU23
SOV104 HYDRAULIC START ENGINE B 2–2–C–20 N
MTB1/40

HYDRAULIC START SERVO 1–5–A–21–


HYDSERVO 1–5–A–ACT 1 N
CONTROL VALVE 65

ENGINE B
13TH STAGE BLEED SHUT-
EC003B 1–10–B–57 3A–39/40 N 30
OFF VALVE

8TH STAGE BLEED SHUT-OFF


EC004B 1–10–B–58 3A–41/42 N 30
VALVE #2

6TH STAGE BLEED SHUT-OFF


EC005B 1–10–B–59 3A–43/44 N 30
VALVE #1

8TH STAGE BLEED SHUT-OFF


EC006B 1–10–B–60 3A–45/46 N 30
VALVE #1

LOW PRESSURE C&CC


EC007B 1–10–B–61 3A–47/48 N 30
SHUT-OFF VALVE

8TH STAGE BLEED SHUT-OFF


EC008B 1–10–B–62 3A–49/50 N 30
VALVE #3

6TH STAGE BLEED SHUT-OFF


EC009B 1–10–B–63 3A–51/52 N 30
VALVE #2

EC017B FUEL PUMP CLUTCH 1–10–B–41 3A–17/18 N 250

IGN001B EXCITER / IGNITOR 1–10–B–64 3A–53/54 N 50

EXCITER / IGNITOR
IGN001B
VOLTAGE

LIQUID FUEL SHUT-OFF


SOV1001B 1–10–B–35 3A–7/8 Y 750
VALVE #1

Revision 5 92
LIQUID FUEL SHUT-OFF
SOV1002B 1–10–B–36 3A–5/6 Y 750
VALVE #2

GAS FUEL SHUT-OFF VALVE


SOV1101B 1–10–B–33 3A–1/2 Y 1400
#1

GAS FUEL SHUT-OFF VALVE


SOV1102B 1–10–B–34 3A–3/4 Y 1400
#2

GAS FUEL SHUT-OFF VALVE


SOV1103B 1–10–B–35 3A–5/6 Y 400
– DLN ONLY

GAS FUEL SHUT-OFF VALVE


SOV1104B 1–10–B–36 3A–7/8 Y 400
– DLN ONLY

GAS FUEL VENT SHUT-OFF


SOV1105B 1–10–B–42 32A–19/20 Y 400
VALVE

MUSCLE AIR SHUT-OFF


SOV1301B 1–10–B–44 3A–23/24 N 235
VALVE

SOV1401B GAS VENT VALVE 1–10–B– 45 3A–25/26 N 235

GAS FUEL MANIFOLD PURGE


SOV1402B 1–10–B–46 3A–27/28 N 235
VALVE

SOV1403B MIXING BLOCK DRAIN VALVE 1–10–B–47 3A–29/30 N 235

SOV1404B FLOW DIVIDER DRAIN VALVE 1–10–B–48 3A–31/32 N 235

LIQUID FUEL SHUT-OFF


SOV1405B 1–10–B–49 3A–33/34 N 235
VALVE DRAIN VALVE

INJECTION WATER DRAIN


SOV1406B 1–10–B–50 3A–35/36 N 250
VALVE #1

INJECTION WATER DRAIN


SOV1407B 1–10–B–51 3A–37/38 N 235
VALVE #2

VACUUM PUMP SHUT-OFF


SOV601B 1–10–B–39 3A–13/14 N 250
VALVE

PT SCAVENGE PRESSURE
SOV603B 1–10–B–43 3A–21/22 N 235
SHUTTLE VALVE

WATER WASH CONTROL


SOV701B 1–10–B–40 3A–15/16 N 235
VALVE

Revision 5 93
WATER INJECTION SUPPLY
SOV801B 1–10–B–37 C–1–254/255 Y 235
VALVE

WATER INJECTION RETURN


SOV802B 1–10–B–38 C–1–256/255 N 235
VALVE

MTB3/FU21-
SOV604B GT SCAVENGE ASSIST 2–4–C–21 N 250
MTB3–33

MTB3/FU21-
SOV605B GT A OIL ASSIST 2–4–C–22 N 250
MTB3–34

NOTES: A = common (-) 125-VDC bus at terminal MTB2/FU15 (P25–590) Engine A and MTB3/FU15 (P25–620) Engine B.

B = common (-) 24-VDC bus at terminal MTB2/FU11 (P28–160) Engine A and MTB3/FU15 (P28–470) Engine B.

PROCEDURE 16G – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 94
16H GENERATOR RTD CALIBRATION NOTE: Refer to PWPS drawing XXXX-187-E101D
RESIST.
LOW / HIGH RESIST. TO
RTD INPUT POLE TO CALIBRATION
RTD DESCRIPTION TEST POINT CALIBRATION GROUND INITIALS DATE
TAG ADDRESS POLE OFFSET / GAIN
VALUE (OHMS)
(OHMS)
GENERATOR LOW 1–11–1–3–1 L = - 40° F O=
TE3001 BEARING SUPPLY 1–11–1–3–1
TEMPERATURE 4–5/6/7 H = 500° F G=
1–11–1–3–2 L = - 40° F O=
GENERATOR LOW TANK
TE3002 1–11–1–3–2
TEMPERATURE H = 500° F G=
8–9/10/11
GENERATOR LOW 1–11–1–4–2 L = - 40° F O=
TE3003 BEARING DRAIN 1–11–1–4–2
TEMPERATURE – NEE 4–5/6/7 H = 500° F G=
GENERATOR LOW 1–11–1–4–3 L = - 40° F O=
TE3004 BEARING DRAIN 1–11–1–4–3
TEMPERATURE – EE 12–13/14/15 H = 500° F G=
GENERATOR LOW AIR/OIL 1–11–1–4–4 L = - 40° F O=
TE3005 COOLER INLET 1–11–1–4–4
TEMPERTURE 16–17/18/19 H = 500° F G=
GENERATOR STATOR 1–11–1–1–1 L = - 40° F O=
TE3201 TEMPERATURE – 1–11–1–1–1
PHASE 1 - NEE 4/5/2007 H = 500° F G=
GENERATOR STATOR 1–11–1–1–2 L = - 40° F O=
TE3202 TEMPERATURE – 1–11–1–1–2
PHASE 2 - NEE 8/9/2011 H = 500° F G=
GENERATOR STATOR 1–11–1–1–3 L = - 40° F O=
TE3203 TEMPERATURE – 1–11–1–1–3
PHASE 3 - NEE 12/13/2015 H = 500° F G=
GENERATOR STATOR 1–11–1–1–4 L = - 40° F O=
TE3204 TEMPERATURE – 1–11–1–1–4
PHASE 1 - EE 16–17/19 H = 500° F G=
GENERATOR STATOR 1–11–1–1–5 L = - 40° F O=
TE3205 TEMPERATURE – 1–11–1–1–5
PHASE 2 - EE 20–21/23 H = 500° F G=
GENERATOR STATOR 1–11–1–1–6 L = - 40° F O=
TE3206 TEMPERATURE – 1–11–1–1–6
PHASE 3 - EE 24–25/27 H = 500° F G=

Revision 5 95
GENERATOR BEARING 1–11–1–3–3 L = - 40° F O=
TE3213 METAL TEMPERATURE – 1–11–1–3–3
NEE 12–13/14/15 H = 500° F G=
GENERATOR BEARING 1–11–1–3–4 L = - 40° F O=
TE3214 METAL TEMPERATURE – 1–11–1–3–4
EE 16–17/18/19 H = 500° F G=
1–11–1–3–5 L = - 40° F O=
GENERATOR COOLING
TE3301 1–11–1–3–5
AIR INLET TEMPERATURE H = 500° F G=
20–21/22/23
GENERATOR COOLING 1–11–1–3–6 L = - 40° F O=
TE3302 AIR OUTLET 1–11–1–3–6
TEMPERATURE 26–27/7/8 H = 500° F G=

1–11–1–4–1 L = - 40° F O=
EXCITER AIR DISCHARGE
TE3601 1–11–1–4–1
TEMPERATURE
4–5/6/7 H = 500° F G=

PROCEDURE 16H – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 96
16I IGV,VSV & FUEL VALVE RESISTANCE CHECK, CALIBRATION AND DRIBER SETUP
NOTE: Refer to PWPS drawing XXXX-187-E101D – Sheets 55, 56, 57 and 58
ENGINE A INLET GUIDE VANES AND VARIABLE STATOR VANES
NOMINAL RESISTANCE RESISTANCE
WINDING
RESISTANCE TO TO
TERMINAL TEST POINTS ON TERMINAL BLOCK 2–8–A RESISTANCE INITIALS DATE
RANGE GROUND GROUND
(OHMS)
(OHMS) (OHMS) (OHMS)
INLET GUIDE VANES (IGVs)
FY001A – TORQUE MOTOR, 2–3 25 Ω 2M Ω TO ∞

EXCITATION, 5–6 10 Ω 2M Ω TO ∞

FEEDBACK 1A, 8–9 100 Ω 2M Ω TO ∞

FEEDBACK 1B, 11–12 100 Ω 2M Ω TO ∞

VARIABLE STATOR VANES (VSVs)


FY002A – TORQUE MOTOR, 21–22 25 Ω 2M Ω TO ∞

EXCITATION, 24–25 10 Ω 2M Ω TO ∞

FEEDBACK 1A, 27–28 100 Ω 2M Ω TO ∞

FEEDBACK 1B, 30–31 100 Ω 2M Ω TO ∞

ENGINE A LIQUID FUEL VALVE – LQ25 FCV1001A (IF INSTALLED)


NOMINAL RESISTANCE RESISTANCE
WINDING
RESISTANCE TO TO
TERMINAL TEST POINTS IN DRIVER RESISTANCE INITIALS DATE
RANGE GROUND GROUND
(OHMS)
(OHMS) (OHMS) (OHMS)
POSITION RESOLVER
EXC 35 – 36 36 – 39 Ω 2M Ω TO ∞

SIN E38 – 39 75 – 101 Ω 2M Ω TO ∞

COS 41 – 42 75 – 101 Ω 2M Ω TO ∞
ACTUATOR MOTOR
55/56 – 57/58 < 1.0 Ω 2M Ω TO ∞

Revision 5 97
SET DRIVER ADDRESS

TERMINATION RESISTORS

OFFSET ANGLE SET IN CONTROL (34.0) A2_A10.FY1001A.RES1_OFSET

STROKE VALVE

ENGINE A GAS FUEL VALVE – FCV1101A (IF INSTALLED)


NOMINAL RESISTANCE RESISTANCE
WINDING
RESISTANCE TO TO
TERMINAL TEST POINTS IN DRIVER RESISTANCE INITIALS DATE
RANGE GROUND GROUND
(OHMS)
(OHMS) (OHMS) (OHMS)
MOTOR POSITION RESOLVER
EXC 26 – 27 40 – 50 Ω 2M Ω TO ∞

SIN E29 – 30 100 – 200 Ω 2M Ω TO ∞

COS 32 – 33 100 – 200 Ω 2M Ω TO ∞

POSITION FEEDBACK RESOLVER

EXC 35 – 36 40 – 50 Ω 2M Ω TO ∞

SINE 38 – 39 7 – 15 Ω 2M Ω TO ∞

COS 41 – 42 7 – 15 Ω 2M Ω TO ∞
ACTUATOR MOTOR
< 1.0 Ω
55/56 – 57/58 2M Ω TO ∞
< 1.0 Ω
55/56 – 59/60 2M Ω TO ∞

57/58 – 59/60 < 1.0 Ω 2M Ω TO ∞

SET DRIVER ADDRESS

TERMINATION RESISTORS

OFFSET ANGLE SET IN CONTROL A2_A10.FY1101A.RES1_OFSET

STROKE VALVE

Revision 5 98
ENGINE B INLET GUIDE VANES AND VARIABLE STATOR VANES
NOMINAL RESISTANCE RESISTANCE
WINDING
RESISTANCE TO TO
TERMINAL TEST POINTS ON TERMINAL BLOCK 2–9–A RESISTANCE INITIALS DATE
RANGE GROUND GROUND
(OHMS)
(OHMS) (OHMS) (OHMS)
INLET GUIDE VANES (IGVs)

FY001B – TORQUE MOTOR, 2–3 25 Ω 2M Ω TO ∞

EXCITATION, 5–6 10 Ω 2M Ω TO ∞

FEEDBACK 1A, 8–9 100 Ω 2M Ω TO ∞

FEEDBACK 1B, 11–12 100 Ω 2M Ω TO ∞

VARIABLE STATOR VANES (VSVs)

FY002B – TORQUE MOTOR, 21–22 25 Ω 2M Ω TO ∞

EXCITATION, 24–25 10 Ω 2M Ω TO ∞

FEEDBACK 1A, 27–28 100 Ω 2M Ω TO ∞

FEEDBACK 1B, 30–31 100 Ω 2M Ω TO ∞

ENGINE B LIQUID FUEL VALVE – LQ25 FCV1001B (IF INSTALLED)


RESISTANCE RESISTANCE
NOMINAL WINDING
TO TO
TERMINAL TEST POINTS IN DRIVER RESISTANCE RESISTANCE INITIALS DATE
GROUND GROUND
RANGE (OHMS)
(OHMS) (OHMS)
POSITION RESOLVER
EXC 35 – 36 36 – 39 Ω 2M Ω TO ∞

SIN 38 – 39 75 – 101 Ω 2M Ω TO ∞

COS 41 – 42 75 – 101 Ω 2M Ω TO ∞
ACTUATOR MOTOR
55/56 – 57/58 < 1.0 Ω 2M Ω TO ∞

SET DRIVER ADDRESS

Revision 5 99
TERMINATION RESISTORS

OFFSET ANGLE SET IN CONTROL (34.0) A2_A10.FY1001B.RES1_OFSET

STROKE VALVE

ENGINE B GAS FUEL VALVE – FCV1101B (IF INSTALLED)


NOMINAL RESISTANCE RESISTANCE
WINDING
RESISTANCE TO TO
TERMINAL TEST POINTS IN DRIVER RESISTANCE INITIALS DATE
RANGE GROUND GROUND
(OHMS)
(OHMS) (OHMS) (OHMS)
MOTOR POSITION RESOLVER
EXC 26 - 27 40 – 50 Ω 2M Ω TO ∞

SIN E29 - 30 100 – 200 Ω 2M Ω TO ∞

COS 32 - 33 100 – 200 Ω 2M Ω TO ∞

POSITION FEEDBACK RESOLVER

EXC 35 – 36 40 – 50 Ω 2M Ω TO ∞

SINE 38 - 39 7 – 15 Ω 2M Ω TO ∞

COS 41 - 42 7 – 15 Ω 2M Ω TO ∞
ACTUATOR MOTOR
< 1.0 Ω
55/56 – 57/58 2M Ω TO ∞
< 1.0 Ω
55/56 – 59/60 2M Ω TO ∞

57/58 – 59/60 < 1.0 Ω 2M Ω TO ∞

SET DRIVER ADDRESS

TERMINATION RESISTORS

OFFSET ANGLE SET IN CONTROL A2_A10.FY1101B.RES1_OFSET

STROKE VALVE

Revision 5 100
INLET GUIDE VANE (IGV) AND VARIABLE STATOR VANE (VSV) CALIBRATION
DESCRIPTION REMARKS – DISCREPANCIES ENCOUNTERED INITIALS DATE

ENGINE A

ENGINE A IGV CALIBRATED

ENGINE A VSV CALIBRATED

ENGINE B

ENGINE B IGV CALIBRATED

ENGINE B VSV CALIBRATED

PROCEDURE 16I – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 101
PROCEDURE 17 – FIRE PROTECTION SYSTEM NOTE: Refer to PWPS drawing XXXX-185-E501D

NOTE: See Fire Protection System Vendor Report for complete Commissioning details and a list of all installed devices.

DESCRIPTION REMARKS INITIALS DATE

FIRE SYSTEM OPERATION

HVAC INTERLOCK TESTED

SPECIAL TESTING COMPLETED (AS REQUIRED)

CO2 DISCHARGE HEADS INSTALLED

FIRE PROTECTION SYSTEM VENDOR REPORT INCLUDED


FUNCTIONAL
TAG DESCRIPTION INPUT DEVICE REMARKS
TEST
GAS TURBINE A ENCLOSURE FIRE
XA203A 1–11–4–3–01
ALARM
GENERATOR ENCLOSURE FIRE
XA206 1–11–4–3–02
ALARM
XA209 CONTROL ROOM FIRE ALARM 1–11–4–3–03

QAH2001A GAS MONITOR A DENSITY HIGH 1–11–4–3–04

QAHH2001A GAS MONITOR A DENSITY HIGH-HIGH 1–11–4–3–05

XA201 FIRE SYSTEM TROUBLE ALARM 1–11–4–3–06

XA202 SYSTEM DISABLED 1–11–4–3–07


GAS TURBINE A LUBE OIL SKID FIRE
XA210A 1–11–4–3–08
ALARM
GAS TURBINE B LUBE OIL SKID FIRE
XA210B 1–11–4–3–09
ALARM
HYDRAULIC START SKID ENCLOSURE
XA212 1–11–4–3–10
FIRE ALARM
GAS TURBINE B ENCLOSURE FIRE
XA203B 1–11–4–3–11
ALARM
QAH2001B GAS MONITOR B DENSITY HIGH 1–11–4–3–12

Revision 5 102
QAHH2001B GAS MONITOR B DENSITY HIGH-HIGH 1–11–4–3–13

FV1001A LIQUID FUEL A FIRE VALVE FAULT 2–3–A–34

FV1001B LIQUID FUEL B FIRE VALVE FAULT 2–4–A–34

FV1101A GAS FUEL A FIRE VALVE FAULT 2–3–A–35

FV1101B GAS FUEL B FIRE VALVE FAULT 2–4–A–35


GENERATOR ENCLOSURE
ZS3301 2–5–15
RETENTION DAMPNER # 1
GENERATOR ENCLOSURE
ZS3302 2–5–16
RETENTION DAMPNER # 2

Revision 5 103
ENGINE A – FIRE PROTECTION SYSTEM
EMPTY BOTTLE WEIGHT CO2 BOTTLE SERIAL NUMBER LOCATION – UNIT # WEIGHT INITIALS DATE

Revision 5 104
ENGINE B – FIRE PROTECTION SYSTEM
EMPTY BOTTLE WEIGHT CO2 BOTTLE SERIAL NUMBER LOCATION – UNIT # WEIGHT INITIALS DATE

Revision 5 105
GENERATOR – FIRE PROTECTION SYSTEM
EMPTY BOTTLE WEIGHT CO2 BOTTLE SERIAL NUMBER LOCATION – UNIT # WEIGHT INITIALS DATE

PROCEDURE 17 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 106
PROCEDURE 18 – HYDRAULIC START-PAC NOTE: Refer to PWPS drawing XXXX-187-E101D

DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE


MCC SOFT START TUNABLES SET PER
DRAWING XXX-187-E303D Sheet 10
INSTALLATION INSPECTION

FLUSH FIELD INSPECTION

START-UP LEAK CHECK

STARTER PIPING FILLED

REFER TO BELOW LISTED PROCEDURE FOR CALIBRATION, CONTINUITY AND


DEVICE TAG NUMBER OPERATIONAL TEST INITIALS DATE
RESISTANCE CHECKS.

SOV103 – ENGINE A REFER TO PROCEDURE 17G

SOV104 – ENGINE B REFER TO PROCEDURE 17G

HYD_SERVO REFER TO PROCEDURE 17G

LSL101 REFER TO PROCEDURE 17A

LSLL102 REFER TO PROCEDURE 17A

TSH101 REFER TO PROCEDURE 17A

TSHH102 REFER TO PROCEDURE 17A

TSH103 HYDRAULIC COOLING FAN START

PT101 REFER TO PROCEDURE 17F

PT102 REFER TO PROCEDURE 17F

AC103 REFER TO PROCEDURE 10 –GT HYDRAULIC STARTER OIL COOLER FAN

M101 REFER TO PROCEDURE 8 – GT HYDRAULIC STARTER PUMP # 1

Revision 5 107
PROCEDURE 18.3 – HYDRAULIC STARTER SPEED
PARAMETER ENGINE A ENGINE B REMARKS INITIALS DATE

NH – NOMINAL TARGET 2850 RPM

NL

PT101

PT102

PT501

PT502

PT612

PT616

PT620

PT621

PT1002

PT1003

PROCEDURE 18 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 108
PROCEDURE 19 – CHIP DETECTORS NOTE: Refer to PWPS drawing XXXX-187-E101D

TAG NUMBER ENGINE ENGINE LOCATION INPUT ADDRESS FUNCTIONAL TEST PROBE CLEARED INITIALS DATE

XS601A ENGINE A GAS GENERATOR 2–3–A–44

XS602A ENGINE A # 7 BEARING 2–3–A–45

XS603A ENGINE A # 8 and # 9 BEARINGS 2–3–A–46

XS601B ENGINE B GAS GENERATOR 2–4–A–44

XS602B ENGINE B # 7 BEARING 2–4–A–45

XS603B ENGINE B # 8 and # 9 BEARINGS 2–4–A–46

PROCEDURE 19 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 109
PROCEDURE 20 – AIRPAX TACHPAK 3 – OVERSPEED NOTE: Refer to PWPS drawing XXXX-187-E101D – Unit Control Schematic
DESCRIPTOR CONSTANT
DESCRIPTION INITIALS DATE
(See NOTE 1) (See NOTE 2)
FS *500003

A0 00000

AF 0000000
*300003 OR
CF 3000 or 3600 RPM
*360003
S1 *100002

H1 *EAh010

S2 (60-Hz) *396003
3300, 3450 OR 3960 RPM DROPOUT
*330003 OR
S2 (50-Hz)
*345003
H2 *dAh010

S3 (60-Hz) *396003
3300, 3450 OR 3960 RPM DROPOUT
*330003 OR
S3 (50-Hz)
*345003
H3 *dAh010

S4 000000

H4 *eAh10.0

SP *0*P*01

NOTE 1: An asterisk (*) is used to denote a blank, therefore NO value should be entered into this slot.

NOTE 2: Descriptors A0, AF, S4 and H4 are NOT used, therefore all input values are zero (0).

Revision 5 110
DESCRIPTION A B INITIALS DATE

ST008 RESISTANCE

ST008 GROUND

NP OVERSPEED ALARM AT ICE MONITOR

TUNABLES CHECKED

SIMULATED FUNCTIONAL CHECK

PROCEDURE 20 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 111
PROCEDURE 21 – FLOW METERS
21.1 LIQUID FUEL FLOW METERS
WIRING CHECKS
DEVICE TEST POINT @ Liq Fuel Flow RESIST RESIST – INITIAL DATE
Computer P-P GRND
TEC410A – TEMPERATURE Input 4-20 Temp – 24VDC IN to +
CONDITIONER
FTC410A – FLOW Input Pulse Flow – COM to +
CONDITIONER
TEC410B – TEMPERATURE Input 4-20 Temp – 24VDC IN to +
CONDITIONER
FTC410B – FLOW Input Pulse Flow – COM to +
CONDITIONER
Engine A Data Engine B Data
“A” Serial Number “B” Serial Number
POINT K FACTOR FREQ/VISC K FACTOR FREQ/VISC
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Revision 5 112
16
17
18
19
20
ITEM SETTING A B INITIAL DATE
TABLE DATA ENTERED
KDP 0000.00
RATE MULTIPLIER 6000.00
DEFAULT VISCOSITY 4.0 cSt @104° F
V max 15.
T max 20° F
V min 4.0
T min 104° F
TEMP @ 4ma 0° F
TEMP @ 20MA 200° F
FLOW @ 4ma 0 GPM
FLOW @ 20ma 40 GPM
RATE SMOOTHING 0.5
RATE CTRL INPUTS NONE
RESET NONE
DEC Pt. 0000.00
RATE HEADER GPM
TEMP HEADER F

21.2 GAS FUEL FLOW METERS


WIRING CHECKS
DEVICE TEST POINT @ Gas Fuel RESIST P-P RESIST – INITIAL DATE
Flow Processor GRND
TE1102A – RTD1 RTD Analog IN TMP to -S
RTD Analog IN TMP to +S
RTD Analog IN -S to+S
PT1102A – PPRESSURE Pressure Analog IN +Supply
TRANSDUCER to 4-20ma

Revision 5 110
FT1101A – VORTEX Vortex Pulse Input + Supply
XDUCER to - Supply
Vortex Pulse Input + Supply
to SIG
Vortex Pulse Input - Supply
to SIG
TE1102B – RTD1 RTD Analog IN TMP to -S
RTD Analog IN TMP to +S
RTD Analog IN -S to+S
PT1102B – PPRESSURE Pressure Analog IN +Supply
TRANSDUCER to 4-20ma
FT1101B – VORTEX Vortex Pulse Input + Supply
XDUCER to - Supply
Vortex Pulse Input + Supply
to SIG
Vortex Pulse Input - Supply
to SIG
“A” FLOW METER SERIAL NUMBER
“A” RTD SERIAL NUMBER
“B” FLOW METER SERIAL NUMBER
“B” RTD SERIAL NUMBER
COLUMN DATA VALUE SETTING A B INITIAL DATE
1 – APPLICATION FLUID NATURAL GAS
2 – FLOW INPUT FLOW FREQUENCY
FLOWMETER LINEAR
BIDIRECTIONAL OFF
PIPE DIAMETER 2”
K-FACTOR (From flow meter)
3 – ANALOG INPUT TEMP INPUT RTD
SUB TEMP #1 60° F
RTD #1 cal A (From cal sheet)
RTD #1 cal B (From cal sheet)
RTD #1 cal R 0 (From cal sheet)
PRESSURE INPUT 4-20ma
SUB PRESSURE 400 PSIG
Revision 5 111
ZERO SCALE 0 PSIG
FULL SCALE 750 PSIG
ATM PRESSURE 14.73
4- FLUID REF DENSITY 0.044923 LB/Ft3 (Based
PARAMETERS on SG = 0.587)
SPECIFIC GRAVITY 0.5870
MOLE FRAC CO2 0.7920
MOLE FRAC N2 1.1227
SUPERCOMP 1.00849 @ (450 PSIG,
236° F assumed)
5 – TOTALIZER TOTALIZER #1 MASS FLOW
SCALE FACTOR 1 LB/Hr
TOTALIZER #2 NONE
6 – ANALOG OUTPUT ANALOG OUTPUT MASS FLOW
ZERO SCALE 0 PPH
FULL SCALE 16,719 PPH
7 – RELAY OUTPUT RELAY OUTPUT NONE
8 – DISPLAYED BAR GRAPH OFF
VALUES
DENSITY ON
TEMPERATURE ON
TEMP STATS ON
PRESSURE ON
PRESSURE STATS ON
LINE VELOCITY ON
VOLUME FLOW ON
VOL FLOW STATS ON
COMP VOL FLOW ON
COMP VOL STATS ON
MASS FLOW ON
MASS FLOW STATS ON
ANALOG OUTPUT ON
RELAY OUTPUT OFF
TOTAL #1 ON
TOTAL #2 OFF
Revision 5 112
CLOCK/CALENDAR ON
VERIFICATION OFF
9 – DISPLAY UNITS VELOCITY FT/SEC
VOLUME CUBIC FEET
MASS POUNDS
FLOW TIME BASE /SECOND
TEMP °F
PRESSURE PSI
PRESSURE DISPLAY GAUGE
DENSITY LB/FT3
10 – SYSTEM UNIT NUMBER
BAUD RATE NOT USED
DATA FORMAT NOT USED
STOP BITS NOT USED
COMM HAND NOT USED
SHAKE
MODEM COM OFF
PASSWORD 37540 (default)
DISPLAY SCAN SEC
SYNC CALC ON
TEMPERATURE TC 2.0 SEC (default)
PRESSURE TC 2.0 SEC (default)
FLOW TC 0.0 SEC (default)
A/D REFERENCE FACTORY SET
A/D INT COUNT
D/A ZERO COUNT 700 (default)
D/A SPAN COUNT 2800 (default)

Revision 5 113
21.3 WATER INJECTION FLOW METERS
DEVICE CIRCUIT TEST POINT RESIST P-P RESIST – GND INITIAL DATE
FM801A – Water Injection Flow Meter A PWR MTB2 FU5-FU9
OUTPUT 1-5-A / 84-41
ZERO METER
FM801B – Water Injection Flow Meter B PWR MTB3 FU5-FU9
OUTPUT 1-6-B / 31-68
ZERO METER

PROCEDURE 21 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 114
PROCEDURE 22 ALIGNMENT VERIFICATION OF POWER TURBINE AND GENERATOR
DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

LAITANCE CHIPPED AWAY AT GT BASE ASSEMBLY

ANCHOR BOLT SLEEVES AND BOLTS PREPARED

GENERATOR HEATERS ENERGIZED FOR 48-HOURS


MINIMUM
GG AND PT MOUNTING BOLTS ON BASE ASSEMBLY
TORQUED TO SPECIFICATIONS
PT AXIAL POSITION (COUPLING FACE TO KEEL
BLOCK CENTERLINE)
VERIFY AND IDENTIFY ORIENTATION AND
REFERENCE

GENERATOR PIN GAGE (RUNNING POSITION)

PRINTOUT OF FINAL ALIGNMENT INCLUDED

OUTPUT SHAFT CENTERLINE


12:00 12:00

RUNOUT AT °F

9:00 A 3:00 9:00 B 3:00 CALIBRATION STICKER #

INTIALS DATE

6:00 6:00

Revision 5 115
PERIPHERAL RUNOUT
12:00 12:00

RUNOUT AT °F

9:00 A 3:00 9:00 B 3:00 CALIBRATION STICKER #

INTIALS DATE

6:00 6:00

OUTPUT SHAFT CENTERLINE


12:00 12:00

RUNOUT AT °F

9:00 A 3:00 9:00 B 3:00 CALIBRATION STICKER #

INTIALS DATE

6:00 6:00

Revision 5 116
AXIAL MEASUREMENT
12:00 12:00

RUNOUT AT °F

9:00 A 3:00 9:00 B 3:00 CALIBRATION STICKER #

INTIALS DATE

6:00 6:00

AXIAL GAP DISTANCE


12:00 12:00

RUNOUT AT °F

9:00 A 3:00 9:00 B 3:00 CALIBRATION STICKER #

INTIALS DATE

6:00 6:00

Revision 5 117
PROCEDURE 22 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 118
PROCEDURE 23 – LUBE OIL SYSTEM FUNCTIONAL CHECKS
DESCRIPTION ENGINE A ENGINE B GENERATOR REMARKS INITIALS DATE

SELT LO SKID HEATER THERMOSTAT (200°F)

RESET ALL LOCKOUT RELAYS

ALL LUBE OIL PUMPS IN AUTOMATIC

#1 AC PUMP START – LUBE OIL TRANSFER TEST


SELECTED

#2 AC PUMP START – #1 AC PUMP STOP SWITCH


PUMP SELECTED

#1 AC PUMP START – #2 AC OVERLOAD RELAY


INDICATOR PULLED

TEST ABORT - #1 AC OVERLOAD RELAY


INDICATOR PULLED

FULL FUNCTIONAL TEST

READY TO START ACHIEVED

RESET ALL LOCKOUT RELAYS

ALL LUBE OIL PUMPS IN AUTOMATIC

#1 AC PUMP START-RUN SEQUENCE INITIATED

DC PUMP START – STOP AFTER 20 SECONDS

SWITCH AC PUMPS

#2 AC OVERLOAD REALY INDICATOR PULLED - #1


AC PUMP START

Revision 5 119
#1 AC OVERLOAD RELAY INDICATOR PULLED -
DC PUMP START

LOCKOUT RELAY TRIP – 86EA

LOCKOUT RELAY TRIP – 86EB

LOCKOUT RELAY TRIP – 86E

RESET AC PUMP OVERLOAD RELAYS - #2 AC


START / DC STOP AFTER 20-SECONDS

SWITCH AC PUMPS - #1 AC RUNNING

#1 AC OVERLOAD RELAY INDICATOR PULLED - #2


AC PUMP START

#2 AC OVERLOAD RELAY INDICATOR PULLED -


DC PUMP START

LOCKOUT RELAY TRIP – 86EA

LOCKOUT RELAY TRIP – 86EB

LOCKOUT RELAY TRIP – 86E

RESET AC PUMP OVERLOAD RELAYS - #1 AC


START / DC STOP AFTER 20-SECONDS –

PROCEDURE 23 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 120
PROCEDURE 24 – COLD AIR BUFFER SYSTEM INSTALLATION Refer to PWPS drawings XXXX-187-E101D Sheets 9,10,26,30,43,47,50; XXX-181-M502D

DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

PIPING INSTALLATION

ORIFICE INSTALLATION
MOTOR ROTATION CHECK – REFER TO
PROCEDURE 9
RTD CALIBRATION – REFER TO PROCEDURE 16D

PRESSURE RATIO CHECK

ORIFICE SIZE 4/ BEARING

ORIFICE SIZE #6 BEARING


PRESSURE RATIO CALCULATION SHEET
ATTACHED

NOTE: Check Allen-Bradley variable frequency drive (VFD) set-up before proceeding.

VARIABLE FREQUENCY DRIVE


ENGINE A REMARKS INITIALS DATE
REQUIRED SETTINGS FINAL SETTINGS

INPUT MODE RUN FWD/REV

FREQUENCY SELECT 1 4 – 20 mA

ACCEL TIME 1 30-Seconds

DECEL TIME 1 30-Seconds

BASE FREQUENCY 60-Hz (50-Hz) Motor nameplate – Default = 60


Motor nameplate – Default = 460
BASE VOLTAGE 460-Volts (380-Volts)
Motor nameplate – Default = 460
MAXIMUM VOLTAGE 460-Volts (380-Volts)

MINIMUM FREQUENCY 5-Hz (NOT 0-Hz)

Revision 5 121
MAXIMUM FREQUENCY 60-Hz (50-Hz)

STOP SELECT Ramp

CURRENT LIMIT 150 Percent

OVERLOAD MODE NO DE-RATING

OVERLOAD CURRENT 7.83 Amps

SECONDARY CURRENT LIMIT Zero (0) Percent

DC BOOST SELECT FAN SELECT #1

4 – 20 mA LOSS SELECT MIN/ALARM

VARIABLE FREQUENCY DRIVE


ENGINE B REMARKS INITIALS DATE
REQUIRED SETTINGS FINAL SETTINGS

INPUT MODE RUN FWD/REV

FREQUENCY SELECT 1 4 – 20 mA

ACCEL TIME 1 30-Seconds

DECEL TIME 1 30-Seconds

BASE FREQUENCY 60-Hz (50-Hz) Motor nameplate – Default = 60


Motor nameplate – Default = 460
BASE VOLTAGE 460-Volts (380-Volts)
Motor nameplate – Default = 460
MAXIMUM VOLTAGE 460-Volts (380-Volts)

MINIMUM FREQUENCY 5-Hz (NOT 0-Hz)

MAXIMUM FREQUENCY 60-Hz (50-Hz)

STOP SELECT Ramp

CURRENT LIMIT 150 Percent

OVERLOAD MODE NO DE-RATING

Revision 5 122
OVERLOAD CURRENT 7.83 Amps

SECONDARY CURRENT LIMIT Zero (0) Percent

DC BOOST SELECT FAN SELECT #1

4 – 20 mA LOSS SELECT MIN/ALARM

PROCEDURE 24 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 123
PROCEDURE 25 – THRUST BALANCE NOTE: Refer to PWPS drawing XXXX-187-E101D Sheets 18,19,32
RESISTANCE TO GRD
DESCRIPTION INPUT ADDRESS TEST POINT RESIST P-P CALIBRATION INITIALS DATE
(OHMS)
V1701O_A – THRUST BALANCE MOV 61
1–10–A–21
OPEN COMMAND 62

V1701C_A – THRUST BALANCE MOV 64


1–10–A–22
CLOSE COMMAND 65

ZS1701O – MOV1701A FULLY OPEN –


1–11–4–1–1 5–10
75 DEGREES (AS-1)

ZS1701C – MOV1701A FULLY CLOSED


1–11–4–1–2 5–11
– 18 DEGREES (AS-2)

MOV1701A MOTOR STOP ON VALVE


ON VALVE LS-1 C-NO
OPEN – 80 DEGREES (LS-1)

MOV1701A MOTOR STOP ON VALVE


ON VALVE LS-2 C-NO
CLOSE – 13 DEGREES (LS-2)

V1701O_B – THRUST BALANCE MOP 61


1–10–B–53
OPEN COMMAND 62

V1701C_B – THRUST BALANCE MOP 64


1–10–B–54
CLOSE COMMAND 65

ZS1701O – MOP1701B FULLY OPEN –


1–11–4–1–9 8–18
75 DEGREES

ZS1701C – MOP1701B FULLY CLOSED


1–11–4–1–10 8–19
– 18 DEGREES

MOV1701B MOTOR STOP ON VALVE


ON VALVE LS-1 C-NO
OPEN – 80 DEGREES (LS-1)

MOV1701B MOTOR STOP ON VALVE


ON VALVE LS-2 C-NO
CLOSE – 13 DEGREES (LS-2)

Revision 5 124
PROCEDURE 25 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 125
PROCEDURE 26 – EVAPORATIVE COOLER
INPUT
DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE
ADDRESS

PUMP DISCHARGE PRESSURE (PSI) LOCAL

PUMP FLOW RATE (GPM) LOCAL

FLOAT SWITCH PERMISSIVE/CUTOUT (AT


LOCAL
EVAPORATIVE COOLER CONTROLLER)
AMBIENT TEMPERATURE/RELATIVE
HUMIDITY PERMISSIVE (AT LOCAL
EVAPORATIVE COOLER CONTROLLER)
4000_ALMA/B PERMISSIVE/ALARM TO
1–11–4–1–03/11
TURBINE

4000_RUNA/B PERMISSIVE FROM A = 2–3 OUT 20


TURBINE B = 2–4 OUT 20

PROCEDURE 26 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 126
PROCEDURE 27 – FUEL FORWARDING AND CONDITIONING, LIQUID AND GAS Refer to PWPS drawings XXXX-181-M201D, XXXX-M202D,
XXXX-187-E101D
27.1 – LIQUID FUEL FORWARDING SKID
INSPECTION /
INPUT
DESCRIPTION I/O FUNCTION REMARKS INITIALS DATE
ADDRESS
CHECK

INSTALLATION INSPECTION NA NA

FUEL FLUSH NA NA SEE SECTION 4

LFX – LIQUID FUEL FORWARDING


2-2-C-22 OUTPUT
RUN/STOP

LFF_OK – LIQUID FUEL FORWARDING


2-2-A-48 INPUT
ALARM

CAL - 35
PSL421 – FUEL PUMP #1 LOW PRESSURE LOCAL
PSI F

CAL - 35
PSL422 – FUEL PUMP #2 LOW PRESSURE LOCAL
PSI F

SKID OUTPUT PRESSURE SET LOCAL 50 PSI

SET / CHECK CONTROL JUNCTION BOX


LOCAL
HEATER THERMOSTAT

NAME PLATE (1) PHASE TO PHASE OHMS (3) MTS ROTATION


DESCRIPTION RUNNING AMPS INITIAS DATE
AMPS (2) PHASE TO GRD MEG (4) OLVD CHECK
(5) PHASE TO PHASE OHMS

1) 1) 1) 3)
M421 – LIQUID FUEL OIL
A= B= C=
PUMP #1
2) 2) 2) 4)

1) 1) 1) 3)
M422 – LIQUID FUEL OIL
A= B= C=
PUMP #1
2) 2) 2) 4)

27.2 LIQUID FUEL DUPLEX FILTER

Revision 5 127
INSPECTION /
INPUT
DESCRIPTION I/O FUNCTION REMARKS INITIALS DATE
ADDRESS
CHECK

INSTALLATION INSPECTION NA NA

FUEL FLUSH NA NA SEE SECTION 4

PDSH421/PDSH422 – DUPLEX FILTER


2-5-A-14 INPUT CAL IN SECTION 16A
HIGH DIFFERENTIAL PRESSURE ALARM

AUTO AIR BLEED OK NA NA

AUTO WATER DRAIN OK NA NA SEE SECTION 4

SET / CHECK CONTROL JUNCTION BOX


LOCAL LOCAL
HEATER THERMOSTAT

FILTER ELEMENTS INSTALLED NA NA

27.3 – LIQUID FUEL HEATER

INSPECTION /
INPUT
DESCRIPTION I/O FUNCTION REMARKS INITIALS DATE
ADDRESS
CHECK

INSTALLATION INSPECTION NA NA

FUEL FLUSH NA NA

HEATER SKID RUN/STOP LF_HTR_PRM OUTPUT

HEATER SKID ALARM VARIES INPUT

SET / CHECK CONTROL JUNCTION BOX


LOCAL LOCAL
HEATER THERMOSTAT

27.4 – GAS FUEL SCRUBBER SKID

INSPECTION /
INPUT
DESCRIPTION I/O FUNCTION REMARKS INITIALS DATE
ADDRESS
CHECK
Revision 5 128
INSTALLATION INSPECTION NA NA

FUEL FLUSH NA NA SEE SECTION 4

SET / CHECK CONTROL JUNCTION BOX


LOCAL LOCAL
HEATER THERMOSTAT

LSHH-301 – GAS SCRUBBER FILTER A


2-2-A-41 INPUT CAL IN SECTION 16A
STAGE 1, LEVEL HIGH HIGH

LSHH-302 – GAS SCRUBBER FILTER A


2-2-A-42 INPUT CAL IN SECTION 16A
STAGE 2, LEVEL HIGH HIGH

LSHH-303 – GAS SCRUBBER FILTER B


2-2-A-43 INPUT CAL IN SECTION 16A
STAGE 1, LEVEL HIGH HIGH

LSHH-304 – GAS SCRUBBER FILTER B


2-2-A-44 INPUT CAL IN SECTION 16A
STAGE 2, LEVEL HIGH HIGH

PDSH-301 – GAS SCRUBBER FILTER


2-2-A-45 INPUT CAL IN SECTION 16A
DIFFERENTIAL PORESSURE HIGH

XA-301 – GAS SCRUBBER CONTROL


2-2-A-46 INPUT OPEN FOR ALARM
VOLTAGE NOT AVAILABLE

PROCEDURE 27 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 129
PROCEDURE 28 – INCOMPLETE SEQUENCE STARTS
ENGINE A

DESCRIPTION REMARKS INITIALS DATE

COMPLETE WALK AROUND

FIRST INCOMPLETE SEQUENCE WITHOUT HYDRAULIC START-PAC

SECOND INCOMPLETE SEQUENCE WITH HYDRAULIC START-PAC

ENGINE B

COMPLETE WALK AROUND

FIRST INCOMPLETE SEQUENCE WITHOUT HYDRAULIC START-PAC

SECOND INCOMPLETE SEQUENCE WITH HYDRAULIC START-PAC

PROCEDURE 28 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 130
PROCEDURE 29 – INITIAL LIGHT-OFF AND POWER TURBINE BREAK-IN
ENGINE A

DESCRIPTION REMARKS INITIALS DATE

INITIAL LIGHT-OFF – LIQUID FUEL INSPECTION

INITIAL LIGHT-OFF – GAS FUEL INSPECTION


LIGHT-OFF TO GENERATOR BREAKAWAY AND OVERSPEED
TRIP (AT 350 RPM) INSPECTION
TWIN-PAC™ LIGHT-OFF TO STABLE ENGINE IDLE INSPECTION

COMPLETE POWER TURBINE BREAK-IN PROCEDURE INSPECTION

TREND TRACES AND DATA PRINTOUTS INCLUDED

ENGINE B

INITIAL LIGHT-OFF – LIQUID FUEL INSPECTION

INITIAL LIGHT-OFF – GAS FUEL INSPECTION


LIGHT-OFF TO GENERATOR BREAKAWAY AND OVERSPEED
TRIP (AT 350 RPM) INSPECTION
TWIN-PAC™ LIGHT-OFF TO STABLE ENGINE IDLE INSPECTION

COMPLETE POWER TURBINE BREAK-IN PROCEDURE INSPECTION

TREND TRACES AND DATA PRINTOUTS INCLUDED

PROCEDURE 29 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 131
PROCEDURE 30 – OVERSPEED TEST
DESCRIPTION TRIP SPEED REMARKS INITIALS DATE

ENGINE A ENGINE CONTROL OVERSPEED

DATA TRACE INCLUDED

ENGINE A SPEED RELAY OVERSPEED

DATA TRACE INCLUDED

ENGINE B ENGINE CONTROL OVERSPEED

DATA TRACE INCLUDED

ENGINE B SPEED RELAY OVERSPEED

DATA TRACE INCLUDED

SPEED RELAY CALIBRATION TRIP SET Refer to PROCEDURE 20

PROCEDURE 30 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 132
PROCEDURE 31 – HIGH VOLTAGE SWITCHGEAR
DESCRIPTION INSPECT/SET REMARKS INITIALS DATE

INSTALLATION INSPECTION
REMOVE PT FUSE DRAWER SHIPPING
RESTRAINTS
REMOVE MAIN BREAKER SHIPPING
RESTRAINTS
TORQUE BUS BOLTS
VERIFY ALL WIRING ON S1, S2 & S3 TERMINALS
IS TIGHT
VERIFY PROPER CT JUMPERS & SHORTING
BLOCKS INSTALLED PER 3 LINE DIAGRAM
AUX TRANSFORMERDISCONNECT SWITCH
OPERATION
BREAKER DISCONNECT SWITCH OPERATION

GROUNDING SWITCH OPERATION

INTERLOCK KEY OPERATION

CABINET LOCK OPERATION

MEGGER AUX TRANSFORMER

SWITCHGEAR HI POT TEST TYPE & VOLTAGE

BREAKER TIMING TEST OPEN = CLOSE =


VACUUM INTERRUPTER OPERATING ROD GAP
PHASE A
VACUUM INTERRUPTER OPERATING ROD GAP
PHASE B
VACUUM INTERRUPTER OPERATING ROD GAP
PHASE C
BREAKER OPERATING CYCLES AS RECEIVED = AFTER PERFORMANCE TEST =

TH-1 HEATER THERMOSTAT SET

VERIFY HEATER OPERATION

Revision 5 133
CURRENT SW 1

CURRENT SW 2

FAN ALARM

HV CONTROL FUSES IN & SIZED CORRECTLY

MEGGER AUX TRANSFORMER VOLTAGE = INSULATION RESISTANCE =


AUX TRANSFORMER FUSES IN & SIZED
CORRECTLY
VERIFY CORRECT SETTING ON PT4 VARIABLE
RESISTOR (96 Ω)
ALL BOOTING, WRAPPING, TAPING, SHIELDS
AND BARRIERS IN PLACE ON ALL USED AND
UNUSED BUS

PROCEDURE 31 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 134
PROCEDURE 32 – PROTECTIVE RELAY CALIBRATION AND TESTING
OPERATED UNIT CONTROL FUNCTIONAL
DEVICE TAG FUNCTION CALIBRATION INITIALS DATE
DEVICE ADDRESS TEST

21 86G1 DISTANCE RELAY (Presently not used)

24 86G2 VOLTS / HERTZ N/A

25 MAIN BREAKER AUTO SYNCHRONIZER 1–7–A–32

25SC MAIN BREAKER SYNCHRONIZER CHECK RELAY N/A

27 86G1 GENERATOR UNDER VOLTAGE N/A

3rd HARMONIC UNDERVOLTAGE (Field set if


27TN 86E N/A
used)

32 86G1 REVERSE POWER N/A

40 86G2 LOSS OF EXCITATION N/A

46 86G1 NEGATIVE SEQUENCE O/C ALARM 1–7–A–40

50/27 86G1 INADVERTENT ENERGIZING N/A

OUT 4 – 86BF 86BF


50BF BREAKER FAILURE
OUT 5 – Alarm 1/7A/42

51V 86G1 TIME O/C WITH VOLTAGE CONTROL N/A

59 86G1 PHASE OVERVOLTAGE N/A

59BG Customer BUS GROUND N/A

59N 86E NEUTRAL OVERVOLTAGE N/A

60FL Out 7 VT FUSE LOSS 1/7A/39

Out 6 1/7A/41
76E EXCITER FIELD OVERCURRENT
86G2 86G2

Revision 5 135
78 86E OUT OF STEP N/A

81 86G1 GENERATOR OVER/UNDER FREQUENCY N/A

87 86E PHASE DIFFERENTIAL N/A

DBR N/A DEAD BUS RELAY N/A

ALTERNATOR PROTECTION CHECKS

DESCRIPTION REMARKS INITIALS DATE

MEASURE ALL CT SECONDARY CIRCUITS AT LOW CURRENT

CARRY OUT SHORT CIRCUIT RUN-UP TO FULL LOAD CURRENT AND


TAKE SHORT CIRCUIT CURVE READINGS AND CHECK METERS
INSURE THAT 87G DIFFERENTIAL PROTECTION IS STABLE AT FULL
LOAD
MEASURE 87G OPERATING COIL CURRENTS AT FULL LOAD
A= B= C=
CURRENT
CHECK VOLTAGE CONTROLLED OVERCURRENT PROTECTION AT
REDUCED VOLTAGE SETTING

CHECK NEGATIVE PHASE SEQUENCE PROTECTION

CHECK DIFFERENTIAL PROTECTION TRIP IN ZONE FOR ALL THREE


PHASES

CHECK STATOR GROUND FAULT PROTECTION

CARRY OUT OPEN CIRCUIT RUN AND RECORD OPEN CIRCUIT


CURVE READINGS

CHECK OVERVOLTAGE RELAY PROTECTION

CHECK UNDERVOLTAGE RELAY PROTECTION

CHECK OVER FREQUENCY RELAY PROTECTION

CHECK UNDER FREQUENCY RELAY PROTECTION

Revision 5 136
CHECK VOLTAGE BALANCE RELAY

CHECK DIODE FAILURE INDICATION

PROCEDURE 32 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 137
PROCEDURE 33 – SHORT CIRCUIT TEST
DESCRIPTION REMARKS INITIALS DATE

VERIFY SHORT CIRCUIT TEST HAS BEEN COMPLETED

PROCEDURE 33 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 138
PROCEDURE 34 – PHASING AND SYNCHRONIZING CHECKS NOTE: Refer to Brush Generator vendor report for additional data.

DESCRIPTION REMARKS INITIALS DATE

CLOSE 52G BREAKER ONTO DEAD BUS

PHASE CHECK POTENTIAL TRANSFORMER METERING CIRCUITS

GENERATOR PT A B C

B
BUS PT
C

CHECK PHASE ROTATION ON PTs

GENERATOR PTs

BUS PTs

CHECK SYNCHROSCOPE POSITION AT 12 O’CLOCK

CHECK BUS PT ROTATION WHEN ENERGIZED FROM BUS

GENERATOR HIGH VOLTAGE SIDE ROTATION

CHECK PHASING ACROSS THE 52G BREAKER WITH HOT STICK VOLTMETER

HIGH VOLTAGE AC TEST VOLTAGE DURATION

HIGH VOLTAGE DC TEST VOLTAGE DURATION

PHASE CHECK – GENERATOR TO GRID

MANUAL VOLTAGE REGULATION

AUTOMATIC VOLTAGE REGULATION

MANUAL SYNCHRONIZATION

AUTOMATIC SYNCHRONIZATION

Revision 5 139
INPUT FUNCTIONAL
DESCRIPTION REMARKS INITIALS DATE
ADDRESS TEST
XS4501 – TROUBLE ALARM 1–7–A–31

XS4502 – POWER STATUS 1–7–A–32

XSS_L – LOWER SPEED COMMAND FROM SYNCHRONIZER 1–7–A–33

XSS_R – RAISE SPEED COMMAND FROM SYNCHRONIZER 1–7–A–34

XSV_L – SYNCHRONIZER LOWER VOLTS/VARS 1–7–A–35

XSV_R – SYNCHRONIZER RAISE VOLTS/VARS 1–7–A–36

43_2X – GENERATOR VOLTAGE TO AUTO CIRCUIT 1–7–C–21

AUTO_STBY – ENABLE AUTO STANDBY MODE 1–7–C–13

AUTO_SYNC – ENABLE AUTO SYNCHRONIZE MODE 1–7–C–14

DEAD_BUS – ENABLE DEAD BUS MODE 1–7–C–15

SYNC_PWR – ENERGIZE POWER TO SYNCHRONIZER 1–7–C–16

XS3601 – EXCITATION STATE TRIPPED (TRIPPED/RESET) 1–7–A–27

MAVR_A – VOLTAGE REGULATOR CONTROL CIRCUIT ACTIVE 1–7–A–28

XS3603 – VAR LIMIT REACHED (LIMITERS OPERATING) 1–7–A–29

XS3602 – AUTOMATIC VOLTAGE REGULATOR FAULT 1–7–A–30

EXC_ARM – ARM AUTOMATIC EXCITATON CIRCUIT 1–7–C–2

EXC_TRIP – TRIP 1–7–C–1

AVR_L – LOWER AUTOMATIC EXCITATION VOLTAGE 1–7–C–3

AVR_R – RAISE AUTOMATIC EXCITATION VOLTAGE 1–7–C–4

MVR_L – LOWER MANUAL EXCITATION VOLTAGE 1–7–C–5

Revision 5 140
MVR_R – RAISE MANUAL EXCITATION VOLTAGE 1–7–C–6

EXC_RST – MAVR DATUM RESET 1–7–C–7

SHED_VARS – AUTOMATIC VAR SHED 1–7–C–8

PF_CONTROL – ACTIVATE POWER FACTOR CONTROLLER 1–7–C–9

POWER FACTOR/VARS – LOWER (90 PF_L) 1–7–C–11

POWER FACTOR/VARS – RAISE (90PF_R) 1–7–C–12

VAR_CNTRL – ACTIVATE VAR CONTROL 1–7–C–10

PROCEDURE 34 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 141
Pratt and Whitney Power Systems, Inc.
Commissioning Manual Sign-Off Sheets - Revision 4
TEMPORARY REVISION NO. 07-01
Please insert this Temporary Revision 07-01 in the Commissioning Manual Sign-Off Sheets Rev 4, before page 129.
This Sign-Off Sheet has been modified the to include the On-Line Protective Relay Test.

PROCEDURE 35 – BREAKER CLOSURE, ON-LINE AVR AND PROTECTIVE RELAY TESTS NOTE: Refer to Brush
Generator vendor report for additional data.
CAUTION: ENSURE THE GENERATOR BREAKER OPEN RACK GENERATOR BREAKER IS IN PLACE AND LOCKED
BEFORE COMMENCING TEST.
DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE
VOLTS /
PMG SUPPLY
Hz

PHASE ROTATION AT MAVR

CHECK MANUAL EXCITATION AT MINIMUM


INDICATION

CHECK MANUAL EXCITATION CONTROL

CHECK AUTOMATIC EXCITATION


CONTROL

NOMINAL VOLTAGE IN AUTOMATIC

CHECK AUTOMATIC RANGE ± PERCENT

CHECK SMOOTH TRANSFER FROM


MANUAL TO AUTOMATIC
CHECK DIODE FAULT INDICATON VIA
PUSH BUTTON

CHECK IF LIMIT (X10)

CHECK FREQUENCY FALL-OFF

March 30, 2007 Page 1 of 3


Pratt and Whitney Power Systems, Inc.
Commissioning Manual Sign-Off Sheets - Revision 4
TEMPORARY REVISION NO. 07-01

CHECK SOFT START

CHECK AVR RESPONSE USING TEST


PUSH BUTTON

CHECK FIELD SUPPRESSION

CHECK QCC SETTING

VOLTAGE MONITOR

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE

OVER-VOLTAGE SET POINT

OVER-VOLTAGE TIME DELAY Seconds

UNDER-VOLTAGE SET POINT

UNDER-VOLTAGE TIME DELAY Seconds

EXCITATION MONITOR

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE

OVER-EXCITATION MONITOR X4

OVER-EXCITATION TIME DELAY Seconds


CALIBRATE TRANSDUCER FOR
TEMPERATURE COMPENSATION ON X4 AS
PER MANUAL
UNDER-EXCITATION LIMITER ON X1

March 30, 2007 Page 2 of 3


Pratt and Whitney Power Systems, Inc.
Commissioning Manual Sign-Off Sheets - Revision 4
TEMPORARY REVISION NO. 07-01

SET-UP FOR CONTROL AS PER


REQUIREMENTS
CHECK STABILITY ON UNDER-EXCITATION
LIMITER
GENERAL REQUIREMENT

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE


INCLUDE BRUSH GENERATOR VENDOR
REPORT
PROTECTIVE RELAY ON-LINE TEST

INCLUDE TPM375

March 30, 2007 Page 3 of 3


PROCEDURE 35 – BREAKER CLOSURE AND ONLINE AVR TESTS NOTE: Refer to Brush Generator vendor report for additional data.

CAUTION: ENSURE THE GENERATOR BREAKER OPEN RACK GENERATOR BREAKER IS IN PLACE AND LOCKED BEFORE COMMENCING TEST.

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE

PMG SUPPLY VOLTS / Hz

PHASE ROTATION AT MAVR

CHECK MANUAL EXCITATION AT MINIMUM INDICATION

CHECK MANUAL EXCITATION CONTROL

CHECK AUTOMATIC EXCITATION CONTROL

NOMINAL VOLTAGE IN AUTOMATIC

CHECK AUTOMATIC RANGE ± PERCENT

CHECK SMOOTH TRANSFER FROM MANUAL TO AUTOMATIC

CHECK DIODE FAULT INDICATON VIA PUSH BUTTON

CHECK IF LIMIT (X10)

CHECK FREQUENCY FALL-OFF

CHECK SOFT START

CHECK AVR RESPONSE USING TEST PUSH BUTTON

CHECK FIELD SUPPRESSION

Revision 5 142
CHECK QCC SETTING

VOLTAGE MONITOR

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE

OVER-VOLTAGE SET POINT

OVER-VOLTAGE TIME DELAY Seconds

UNDER-VOLTAGE SET POINT

UNDER-VOLTAGE TIME DELAY Seconds

EXCITATION MONITOR

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE

OVER-EXCITATION MONITOR X4

OVER-EXCITATION TIME DELAY Seconds

CALIBRATE TRANSDUCER FOR TEMPERATURE


COMPENSATION ON X4 AS PER MANUAL

UNDER-EXCITATION LIMITER ON X1

SET-UP FOR CONTROL AS PER REQUIREMENTS

CHECK STABILITY ON UNDER-EXCITATION LIMITER

GENERAL REQUIREMENT

DESCRIPTION SETTING / VALUE REMARKS INITIALS DATE

INCLUDE BRUSH GENERATOR VENDOR REPORT

Revision 5 143
PROCEDURE 35 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 144
PROCEDURE 36 – WATER INJECTION
DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

J1 ON PINS 2-3 (Max Frequency)

J2 ON PINS 1-2 (4-20 ma)

TERMINALS 39-40 JUMPERED

TRANSFORMER VOLTAGE TAP SET TAP SET AT VOLTS

VFD TUNABLES CHECKED

SKID HEATERS CHECKED

HEATER THERMOSTAT SET TO 40° F

SKID COOLING FANS CHECKED

FAN THERMOSTAT SET TO 80° F

PIPING FLUSHED

LEAK CHECK COMPLETED

AUTOMATIC FUNCTION TEST COMPLETED

MANUAL ON / OFF TEST COMPLETED

WATER INJECTION TUNABLES


BLOCK TITLE PARAMETER FACTORY DEFAULT PWPS SETTING
LEVEL 1 BLOCKS
ACCEL/DECEL RATE ACCEL TIME 1 3.0 S 3.8S
DECEL TIME 1 3.0S 3.9S
KEYPAD SETUP KEYPAD RUN REV ON OFF
KEYPAD JOG REV ON OFF
INPUT OPERATING MODE KEYPAD FAN PUMP 2 WIRE
COMMAND SELECT POTENTIOMETER 4-20ma
Revision 5 145
OUTPUT DIGITAL OUT #1 READY ZERO SPEED
DIGITAL OUT #2 ZERO SPEED FAULT
SETPOINT SPEED 60Hz 70Hz
V/Hz & BOOST CONTROL BASE FREQU 60Hz 70Hz
LEVEL 2 BLOCKS
OUTPUT LIMITS MIN OUTPUT FREQUENCY 0 13Hz
MAX OUTPUT FREQUENCY 60Hz 70Hz
PK CURRENT LIMIT (Pk Control Rating) 72.6
MOTOR DATA MOTOR VOLTAGE 460
MOTOR RATED AMPS 67
MOTOR RATED SPD 1750 RPM 3550 RPM
MOTOR MAG AMPS 13.2

PROCEDURE 36 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 146
PROCEDURE 37 – FULL LOAD DATA RUN
TAG
FUNCTION UNITS A BASE B BASE INITIALS DATE
NUMBER
PDI 421 LIQUID FUEL FILTER F421 DIFFERENTIAL PRESSURE PSID

PDI 422 LIQUID FUEL FILTER F422 DIFFERENTIAL PRESSURE PSID

PDI 601 LUBE OIL SKID – MAIN FILTER DELTA P PSID

PDI 605 PT SUPPLY FILTER F605 DIFFERENTIAL PRESSURE PSID

PDI 606 GG SUPPLY FILTER F606 DIFFERENTIAL PRESSURE PSID

PDI 607 LUBE OIL SKID - # 8 AND # 9 BEARING SCAVENGE PRESSURE INCHES Hg

PDI 608 LUBE OIL SKID - # 7 BEARING SCAVENGE PRESSURE INCHES Hg

PI 614 GG LUBE OIL SCAVENGE PRESSURE PSI

PI 615 LUBE OIL COOLER INLET PRESSURE PSI

PI 616 LUBE OIL COOLER OUTLET PRESSURE PSI

PDI 630 LUBE OIL MIST ELIMINATOR OME602 DIFFERENTIAL PRESSURE INCHES H2O

PI VACUUM PUMP VP601 SUCTION PRESSURE INCHES Hg

PDI 801 WATER INJECTION INLET FILTER DIFFERENTIAL PRESSURE PSID

PI 801 WATER INJECTION PUMP DISCHARGE PRESSURE PSI

PI 802 WATER INJECTION PUMP INLET PRESSURE PSI

PI 1001 LIQUID FUEL FILTER OUTLET PRESSURE PSI

PDI 1001 LIQUID FUEL FILTER DIFFERENTIAL PRESSURE PSID

PDI 4005 INLET AIR FILTER FINAL FILTER DIFFERENTIAL PRESSURE INCHES H2O

PDI 4006 INLET AIR FILTER TOTAL DIFFERENTIAL PRESSURE INCHES H2O

TI 605 OIL SKID – GG SCAVENGE TEMPERATURE °F

Revision 5 147
TI 606 OIL SKID – OIL COOLER OUTPUT TEMPERATURE °F

PDI 3001 GENERATOR LUBE OIL FILTER DIFFERENTIAL PRESSURE PSID

N/A GENERATOR ENCLOSURE DIFFERENTIAL PRESSURE INCHES H2O

N/A CAB FAN FREQUENCY Hz

INITIATE AN ANALOG DATA REPORT AT PARTIAL AND BASE LOADS. INCLUDE COPIES.

ANALOG DATA PRINTOUT MW REMARKS INITIALS DATE

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT PARTIAL LOAD INCLUDED

ANALOG DATA PRINTOUT AT BASE LOAD INCLUDED

PROCEDURE 37 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 148
PROCEDURE 38 – DROP LOAD TEST
DESCRIPTION REMARKS INITIALS DATE

DROP LOAD TEST COMPLETED

DATA TRACES INCLUDED

PROCEDURE 38 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 149
PROCEDURE 39 – WATER WASH SYSTEM
DESCRIPTION ENGINE A ENGINE B REMARKS INITIALS DATE

PIPING FLUSHED

LEAK CHECK COMPLETED

WATER WASH CYCLE FUNCTION CHECK COMPLETED

MINIMUM NL SPEED DURING WASH

MINIMUM NH SPEED DURING WASH


COPY OF WATER WASH CYCLE TREND CURVES OF NL
AND NH INCLUDED

PROCEDURE 39 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 150
PROCEDURE 40 – PERFORMANCE TESTING NOTE: See Performance Report for complete details.

DESCRIPTION REMARKS INITIALS DATE

NOX TRIM COMPLETED

POWER TRIM COMPLETED

PERFORMANCE TEST COMPLETED

LIQUID FUEL SAMPLES SENT TO LABORATORY

GAS FUEL SAMPLES SENT TO LABORATORY

UNIT RESTORED TO OPERATIONAL STATUS

TEST REPORT INCLOSED – PRELIMINARY REPORT IS SATISFACTORY

PROCEDURE 40 – NOTES, COMMENTS OR DISCREPANCIES

Revision 5 151

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