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Ergonomic evaluation of manually operated six-


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108
International CHIH-KAI
Agricultural Engineering YANG2007,
Journal AND CHUNG-KEE YEH
16(3-4):147-157

ERGONOMIC EVALUATION OF MANUALLY OPERATED SIX-ROW PADDY


TRANSPLANTER

Rajvir Yadav*, Mital Patel†, S.P. Shukla‡ and S. Pund§


ABSTRACT

India is one of the major rice producing and consuming countries in the world. In India, transplanting of the
paddy crop depends completely on human labour. In changing scenario of agricultural mechanization, ergonomics
plays crucial role for effectiveness of the operation. Therefore the study was undertaken to evaluate the paddy
transplanting operation on ergonomic basis and to work out the energy expenditure rate involved in the operation.
Manually operated six row paddy transplanter was selected for the study and the male and female subjects selected
randomly in the age group of 25-35 years operated it. The heart rate (HR) of the subjects was measured by
computerized polar heart rate monitor (HRM) and it was taken as a base to work out energy expenditure rate. A
Novatech load cell with digital indicator was used for the measurement of push-pull force. The field capacity of
six row manually operated paddy transplanter was found to be 0.38 ha day-1 while for transplanting by hand it was
found to be 0.04 ha day-1. The average energy expenditure for male and female workers for transplanting
operation by manually operated paddy transplanter was found to be 30.70 and 32.58 kJ min-1, respectively. The
operation was graded as 'heavy work' on the basis of heart rate. The rest pause, for achieving functional
effectiveness during transplanting the paddy by six-row transplanter, was found to be 14.30 min followed 30
minutes of work. More force in pulling the transplanter in forward direction is required by the subjects as
compared to handle up and handle down operation. The average force required for pulling the trasplanter was
130.32 and 145.12 N for male and female subjects, respectively. More force is required for female workers as
compared to male workers because of males are taller and thus exerted a more upward-oriented force on the unit
thus reducing the drag force on the runners.

Keywords: Paddy transplanter; Physiological cost; Heart rate monitor; Torque transducer © 2007 AAAE

1. INTRODUCTION in other rice-growing regions such as Piedmont


(Italy), the Camargue (France) and the Artibonite
India is one of the major rice producing and Valley (Haiti). Paddy is generally grown by
consuming countries in the world. Rice is also the transplanting under wetland conditions or direct
single most important crop in Indian agriculture. seeding depending upon the availability of water.
Paddy is grown in about 44.55 Mha in India (22.8% of Transplanting essentially refers to the planting of 20-
the total cropped area) and has the largest acreage in 35 days old and 20-30 cm high seedlings raised in
the world after China. It is the staple food for two- nurseries and uprooted for transplanting either
thirds of Indian population and provides 20-25% of manually or mechanically (Mehta et al., 1990).
agricultural income (De and Babu, 2004). Rice can Presently in India, transplanting of the paddy crop
also be grown in dry-fields, but from the twentieth completely depends upon manual labour. Manual
century paddy field agriculture became the dominant paddy transplanting is a labour-intensive operation
form of growing rice. Paddy fields are typical in comprising nursery raising, uprooting of the seedlings,
feature of rice-growing countries of east and southeast transporting and transplanting the uprooted seedlings
Asia, including Malaysia, Nepal, China, Sri Lanka, in the main fields, with a total labour requirement of
Myanmar, Thailand, Korea, Japan, Vietnam, Taiwan, about 250-320 man-hour ha-1 (Jain and Philip, 2003).
Indonesia, India, and Philippines. They are also found High labour demand during the peak periods
*
Professor, and Corresponding Author, College of Agril. Engg. & Technology, Junagadh Agril. University, Junagadh 362001, India. E-
mail: ryadav61@gmail.com and rajvir_yadav1961@yahoo.co.in

Design Engineer, Jain Irrigation Ltd., Gitanjali-2 Chikuwadi, Jetalpur Road, Vadodara, India. E-mail: mb_patel81@yahoo.co.in

Associate Professor, Department of Agril. Engineering, Navsari Agril. University, Navsari, India
§
Dy. Manager, R&D Centre, Mahindra & Mahindra Ltd., Satpur, Nashik – 422 007, India. E-mail : pund.s@mahindra.com
148 RAJVIR YADAV, MITAL PATEL, S. P. SHUKLA AND S. PUND

adversely affects the timeliness of operation, thereby physical workload on the basis of energy expenditure
reducing the crop yield. To offset these problems, and heart rate as given in the Table 1.
mechanical transplanting is the solution. There are It was therefore evident that estimation of EER by
more than 200 million agricultural workers of which measuring HR under field or laboratory conditions
more than 35% are female workers (Gite and Singh, would be an acceptable and fairly accurate method for
1997). These workers are exposed to all kind of operator’s performance assessment.
machine and environmental hazards. Mechanization Lehmann (1958) stressed upon the need to figure
not only changes the structure of labour in agriculture, out the reasonable ceiling of energy expenditure over
but also influences the nature of the workload. Farm the period of conventional working day. He found that
implements and machinery hitherto have not been the maximum energy output, a normal man can afford
ergonomically designed. Hence there is an urgent in long run, is about 4800 kcal day-1 subtracting his
need to study the ergonomic aspects to quantify the estimate of basal and leisure requirements of about
drudgery involved in agricultural operations especially 2300 kcal day-1, leaves a maximum of about 2500 kcal
in rice farming. day-1 available for the working day. Although he
Physiological cost of work is influenced by the proposed a maximum of about 2000 kcal day-1 as a
health of the operator, nutrition, basal metabolic rate normal load. In continuation to this, Murrell (1965)
(BMR) and energy expended while working. These developed equation (1) for total amount of rest
measurements are also important from the safety point required during a certain work period based on
of view because whenever physical capacity of a average energy cost
person in exceeded, it is bound to cause considerable
fatigue and decrease in the degree of alertness of the T ( K − 5)
subject, making the operation unsafe. Heart rate bears R= (1)
a linear relationship with the intensity of physical K − 1.5
exercise and oxygen consumption especially if the
steady state is reached. Moreover heart rate monitor Where, R= Rest time (min);
can measure instantaneous heart rate continuously T= Total working time (min) and
over a period of time under field condition. Therefore, K= Average kilocalories per minute of work
several research workers have used heart rate for and value 5 kcal min-1 adopted as
assessment of physical and physiological workload on standard. The value 1.5 is an
the workers (Le Blanc, 1957; Suggs and Splinter, approximation of resting level in kcal
1961). Keeping in view the above aspects, ergonomic min-1.
evaluation of manually six-row paddy transplanter is
undertaken. Morehouse and Miller (1963) concluded that a
period of 3-5 minutes is considered suitable for pulse
2. REVIEW OF LITERATURE rate to stabilize depending upon the nature of exercise.
Tomilson (1970) reported that a rapid increase occurs
Christensen (1953) and Zander (1969) suggest the in the heart rate at the start of work and highest

Table 1: Grade of physical work based on EER, HR and OCR

EER, HR, OCR,


Sl. No. Grade of work
kcal min-1 beats min-1 l min-1
1 <2.5 <75 <0.5 Very light
2 2.5-5.0 75-100 0.5-1.0 Light
3 5.0-7.5 100-125 1.0-1.5 Moderately heavy
4 7.5-10.0 125-150 1.5-2.0 Heavy
5 10.0-12.5 150-175 2.0-2.5 Very heavy
6 >12.5 >175 >2.5 Unduly heavy
ERGONOMIC EVALUATION OF MANUALLY OPERATED SIX-ROW PADDY TRANSPLANTER 149

increase takes place within the first 15 seconds of as compared to hand transplanting. Mechanically
exercise and it gradually becomes constant. For better transplanted seedling gave 13.34% higher yield
muscular efficiency, the dynamic effort of a repetitive compared to hand transplanted and 50% higher yield
nature should not exceed 30% of maximum (Van compared to direct seeded fields. The benefit/cost
Wely, 1970). Therefore, the tools should be such that ratio for mechanically transplanted fields (2.55) was
the operator does not have to exert more than 7.5 kg maximum followed by 2.04 for hand transplanted and
push or 6.0 kg pull. 1.88 for direct seeded fields.
Martin and Chaffin (1972), Ayoub and McDaniel An improved version of power tiller operated
(1974), and Chaffin et al. (1983) found that the height paddy transplanter developed in Kerala has been
at which push-pull forces were applied was the most reported to achieve a field capacity of 0.13 ha per hour
important variable in affecting the force output. with saving of 50% in cost and 85% in labour
Chaffin et al. also reported volitional postures during (Anonymous, 2001). An eight row self-propelled
maximal push and pull exertions in sagital plane of 67 paddy transplanter (Model: 2ZT-238-8 power driven
cm, 109 cm, and 152 cm heights. They concluded that rice transplanter) being introduced for transplanting of
the foot placement, handle height and body postures paddy seedlings in India. Field trials for performance
all affected the push-pull strength. evaluation of this planter have been conducted at
McCormick (1976) reported that the posture of different places in India (Chhuneja and Ahuja, 2001;
workers while performing some tasks is another factor Swain, 2002 and Varma, 2002). Performance of an
that can influence energy requirements. Transplanting eight-row self propelled paddy transplanter with
in bending posture required the highest energy than respect to the technological feasibility, economic
any other posture. Saha et al. (1979) reported that merits, and energetic was compared with manual
acceptable workload for average young Indian worker transplanting (Baruah et al., 2001). Cost of machine
varies between 30 - 40% of an individual maximum transplanting was found to be only Rs 1310/ha in
aerobic power under comfortable environment comparison to Rs 2463/ha for manual transplanting.
conditions. The corresponding heart rate and energy The energy requirements for mechanical and manual
expenditure reported by the author were 110 beats methods of transplanting were found to be 1074 and
min-1 and 18 kJ min-1 respectively. Considering the 757 MJ/ha, respectively.
limit for acceptable workload (AWL) for Indian Ergonomical evaluation of paddy transplanter was
workers is considered as 14.6 kJ min-1 they worked carried out and they observed that the mean heart rate
out the relation between energy expenditure rate and energy expenditure of the male subjects were
(EER) and heart rate (HR) as presented by equation 136.03 beats min-1 and 24.45 kJ min-1. The
(2). corresponding oxygen consumption for this heart rate
( HR − 66.0) was 1.171 l min-1 and the operation of paddy
EER = (2) transplanter was graded as ‘heavy’ (Anonymous,
2.4
2002). Karunanithi and Tajuddin (2003) studies the
energy expenditure of male workers varied from 2.4 to
Nag and Dutt (1980) concluded that, the
4.9 kcal min-1 whereas that of female workers varied
transplanting of rice by hand demanded higher energy
from 2.3 to 3.5 kcal min-1. Male workers consumed 2
as the workers have to immerse their feet in mud (mid
to 10% more energy than female workers for
calf to knee depth). As a result it requires 240 man-
performing the same task.
hours to transplant paddy in one hectare area. Walking
Sharma and Singh (2004) developed a mat type
in a puddle field itself required 22% more oxygen
nursery-raising device for rice planter. They reported
uptake and the heart rate was higher by 11 beats min-1.
that 72.02 and 33.33% saves the time and labour
Baqui and Latin (1982) studied human energy
respectively, over the manual method of raising type
expenditure in rice transplanting using IRRI manual
nursery. The cost of raising mat type nursery for 1 ha
rice transplanter in comparison with traditional hand
was Rs. 299.50 with the developed device where as it
transplanting by indirect calorimetry. The maximum
was Rs. 1608.75 with manual method. Sivaswami and
energy expenditure in machine and hand transplanting
Anie John (2004) found that nearly 85% of labour cost
were 3.79 and 3.09 kcal min-1 respectively. Singh and
was reduced by the introduction of paddy
Gangwar (1999) reported that 70% labour and 48%
transplanters compared to manual transplanting. The
cost might be save by using mechanical transplanting
150 RAJVIR YADAV, MITAL PATEL, S. P. SHUKLA AND S. PUND

labour shortage has been overcome by the use of 3.3 Preparation of the Field for Transplanting
transplanters and also the total cost of paddy
cultivation was reduced by 50% as Japanese and Cono Through ergonomic evaluation point of view, test
weeders were also used for weeding. The yield in plot of 21 x 20 m was chosen. The texture of the field
machine transplanted fields had shown an increase of soil was 62.86% clay, 21.16% silt and 8.83% sand.
10-18% because of maintaining the correct hill The field was prepared with mould board plough and
density, no. of seedlings/hills and depth of planting, then it was flooded with water. After a period of 24
increased tillering, easy wind passage and shock free hours, the field was puddled thoroughly using power
transplanting of seedlings. However paddy tiller operated rotavator. The puddle field was leveled
transplanter are considerably expensive for almost all using a bullock drawn wooden leveler. The leveled
Asian small hold farmers. Paddy transplanters are field was left undisturbed for natural settlement of soil
popular in industrialized countries where labour cost particles forming a relatively impermeable layer to
is high like South Korea. retain water on the surface. A thin layer of water was
maintained in the field for conducting the trial with
3. MATERIALS AND METHODS manually operated paddy transplanter and hand
transplanting.
3.1 Selection of Subjects for the Transplanting
Operation 3.4 Transplanting of Paddy Seedlings

Three male and three female subjects were Paddy seedlings were transplanted by manually
randomly selected for the ergonomic study. The due operated six row paddy transplanter which is generally
care was taken that the subjects are medically fit to used in the region and also by hand transplanting. Fig.
under go the trials and they are true representative of 1 discloses a manually operated six row paddy
the user’s population for the operation of paddy transplanter used in the study. The study was
transplanter. For the selection of the subjects, his age conducted at the farm of Department of Soil and
as the main criterion was used. The age group of the Water Conservation, Navsari Agricultural University,
subjects varied in the range of 25 – 35 years because Navsari. Single person can carry it comfortably. Table
in this range maximum strength level is attained (Gite, 2 shows the specifications of the planter.
1997).
3.5 Ergonomic Evaluation
3.2 Growing of Seedlings
The ergonomic evaluation of paddy transplanter
Seedlings were grown on raised bed in wooden was conducted to work out energy expenditure rate,
compartment of 200 x 100 cm. Ordinary plastic sheets rest pause required and force required during the
was laid on the raised bed surrounded by open ditch operation. The transplanter was loaded seedlings mats
and the wooden frames were kept on plastic sheets. and kept ready for the operation. The subjects were
The paste of soil, farm yard manure (FYM) and sand acclimatized with experimental protocol and asked to
was prepared 4:1:1 proportion respectively and adding take sufficient rest before start of the operation. Both
required quantity of water. The paste was laid over the mechanical and hand transplanting operations were
plastic sheet in the form of bed (1.5 cm high). Pre- replicated thrice by male and female operators to
germinated seeds of paddy were placed over the bed avoid the error in data recording (Figs. 2 and 3).
and then pressed slightly by hand for uniform
coverage. Water was sprinkled very frequently for 3.5.1 Heart Rate Measurement
three days to avoid any crack in the soil. From forth
day, the open channel around beds was filled with During transplanting, heart rate was measured by
water to maintain 2 cm water above the bed surface. computerized polar heart rate monitor (Series–S610).
After 12 to 15 days good quality seedlings were ready It consists of polar coded transmitter, elastic strap,
for transplanting. wristwatch type receiver and interface. The sensor of
heart rate monitor was fixed on the chest of the
operator and its display was fixed on wrist of the
ERGONOMIC EVALUATION OF MANUALLY OPERATED SIX-ROW PADDY TRANSPLANTER 151

Fig 1: Six row manually operated paddy transplanter

Table 2: Specifications of six row manually operated paddy transplanter

Sl. Details Specification


No.
1 Type Manually operated six-row transplanter
2 Dimensions (L x W x H) 91.5 cm x 96.0 cm x 63.5 cm
3 Weight 33.0 kg
4 Planting mechanism Fixed fishing hook type fingers actuated by hand
operated lever mechanism
5 No. of rows Six
6 Row spacing 19.0 cm
7 Power source One person
8 Effective width 114.0 cm
9 No. of floats 2
10 Float Size 90.5 x 5.0 cm
11 Seedling tray dimensions 123 x 53.5 cm
12 No. of person needed for the Two (alternate operation and bring seedlings)
operation
13 Cost of paddy transplanter Rs. 7500

operator, i.e., within the signal range of the device. heart value. Energy expenditure rate was calculated by
After the data was downloaded for analysis. using the equation (3) developed by Saha et al., 1979.

3.5.2 Energy Expenditure Rate ( HR − 66.0)


EER = (3)
2.4
As suggested by Tewari and Gite (1998), the
recorded heart rate values at resting level and 6th to
Where, EER= Energy expenditure rate (kJ min-1) and
15th minute of operation were taken for calculating the
HR= Heart rate (beats min-1)
physiological responses of the subjects. The stabilized
values of heart rate for each subject from 6th to 15th
minute of operation were used to calculate the mean
152 RAJVIR YADAV, MITAL PATEL, S. P. SHUKLA AND S. PUND

The energy cost of the subjects for transplanting T ( K − 5)


operation by paddy transplanter and by hand was R= (4)
K − 1.5
worked out and the operation was graded as per the
classification of physical work based on EER, HR and
Where, R= Rest time (minute);
OCR (Christesen, 1953 and Zander, 1969).
T= Total working time (minute) and
K= Average kilocalories per minute of work
3.5.3 Rest Pause During Work
and value 5 kcal min-1 adopted as
standard. The value 1.5 is an
During every strenuous work in field, adequate
approximation of resting level in kcal
rest is required to have an optimum work output.
min-1.
Better performance results can be expected from both
the operator only when proper attention is given for
3.5.4 Measurement of Force Required in Paddy
the work rest schedule for different operations. The
Transplanting Operation
rest time was measured from the cease of the
operation till the heart rate of the subject reaches
During transplanting operation, the force on the
resting level. The rest pause for paddy transplanting
implement is applied through the handle of the
operation in both the cases was calculated by using
implement. During transplanting, the implement
Murrel’s equation:
experiences sequence of different operations viz.

Male Female
Figs. 2: Transplanting operation by male and female subjects with paddy transplanter

Male Female
Figs. 3: Transplanting operation by male and female subjects with hand
ERGONOMIC EVALUATION OF MANUALLY OPERATED SIX-ROW PADDY TRANSPLANTER 153

planting, pulling to next planting position without The mean value of heart rate of the male and
moving the leg, pulling while stepping backward, and female subjects was found 119.90 and 115.09 beats
end of pulling. Based on the above sequence of min-1 respectively during transplanting by hand. The
operation, there are three types of forces coming in the heart rate of the male and female subjects was
transplanting process. The force pushing the handle to stabilized in the range of 121.0 and 116.0 beats min-1
pick the seedling and planting, force in pulling the after 6th minute of the operation. It can be concluded
fork back from the soil to the next planting position that the heart rate of the operator is almost stabilized
and the force in pulling the tranplanter in forward after 5 min of the start of the operation.
direction is experienced. So the arrangement was
made on the handle to accommodate the load cell. A 4.3.2 Energy Expenditure Rate
Novatech load cell (0-40 kg) with digital indicator
was used for the measurement of push-pull force. The energy expenditure for transplanting
operation by paddy transplanter and by hand for all
4. RESULTS AND DISCUSSION the subjects was worked out on the basis of mean
heart rate during the operation. The mean heart rate
4.1 Selection of Subjects was calculated after 6th min of the operation starts.
The mean heart rate was found to be 139.68 beats min-
1
For the ergonomic evaluation of manually for a male subject and 144.19 beats min-1 for female
operated six-row paddy tranplanter, three male and subjects. The energy expenditure rate as worked out
three female agricultural workers were randomly from equation (3) for the operation of transplanting by
selected. The average anthropometric data of selected six row transplanter was found to be 30.70 kJ min-1
subjects are shown in Table 3. for male subjects while 32.58 kJ min-1 for female
subjects. On the basis of heart rate, operation was
categorized as ‘heavy’ work. Fig. 4(a) shows the
4.2 Performance of Paddy Transplanter comparison of heart rate and energy expenditure rate
for male and female subjects during transplanting
The paddy transplanter was tested for its operation by paddy transplanter. It is clear from the
performance. The transplanting efficiency, field figure that the energy expenditure of the female
capacity and cost of operation was found to be 94.2%, subjects is more as compared to male subjects because
0.38 ha day-1 and Rs 1020 da y-1, respectively (Table in transplanting operation heart rate of the female
4). subjects is more than the male subjects. Further, the
male workers were taller, and thus exerted a more
4.3 Ergonomic Evaluation of the Subjects upward-oriented force on the unit thus reducing the
drag force on the runners. It was observed that energy
4.3.1 Heart Rate Variation expenditure rate varies among the subjects for the
same implement under the similar conditions and it
Three male and three female subjects were may be due to the variation of strength and skill level
participated in the study and the energy expenditure of the subjects.
was worked out from heart rate measured during During hand transplanting, the mean heart rate of
transplanting operation. Transplanting trials were male and female subjects was found to be 119.90 and
carried out for a period of 30 minutes because of the 115.09 beats min-1 respectively. The energy
fact that, the time taken for emptying the seedling tray expenditure rate for male subject was found to be
matched with the same. The average heart rate of the 22.46 kJ min-1 whereas it was 20.45 kJ min-1 for
male subjects was 139.68 while for female subjects female subjects. Therefore, the operation of hand
was 144.19 beats min-1 during transplanting operation transplanting was categorized as ‘moderately heavy’
by paddy transplanter. The heart rate of the male work. Fig. 4(b) shows the comparison of heart rate
subjects increased steeply from the beginning of the and energy expenditure rate between male and female
operation and stabilized in the range of 141.0 beats subjects during transplanting operation by hand.
min-1 after 6th minute of the operation while female Again in hand transplanting also, the energy
subjects it was 145.0 beats min-1. expenditure of male subjects is more than that of
154 RAJVIR YADAV, MITAL PATEL, S. P. SHUKLA AND S. PUND

Male Female

Energy expenditure rate, kJ min-1 33.00

32.50

32.00

31.50

31.00

30.50

30.00

29.50
139.68 144.19

Heart rate, beats min -1

(a) By Paddy Transplanter

Female Male
Energy expenditure rate, kJ min-1

23.00
22.50
22.00
21.50
21.00
20.50
20.00
19.50
19.00
115.09 119.90

Heart rate, beats min -1

(b) By Hand

Figs. 4 (a and b): Comparison of heart rate and energy expenditure rate between male and female subjects
during transplanting operation
ERGONOMIC EVALUATION OF MANUALLY OPERATED SIX-ROW PADDY TRANSPLANTER 155

Table 3. Average anthropometric dimensions of subjects under test

Subject Age Height Weight Elbow height Metacarpal-III height


(Year) (cm) (kg) (cm) (cm)
Male 30.0 159.7 49.7 100.0 67.0
Female 29.0 153.7 44.0 95.9 66.3

Table 4. Performance data of paddy transplanter in the puddle field during planting

Sl. No. Item of observation Observed data


1 Time of transplanting 1 day after puddling
2 Total numbers of seedling per hill 3.0 to 5.0
3 Depth of planting, cm 3.0 to 4.0
4 Hill to hill spacing, cm 15.0 to 18.0
5 Row to row spacing, cm 19.0 to 20.0
6 Missing hills, % 5.0 to 6.0
7 Transplanting efficiency, % 94.2
-1
8 Field capacity, ha day 0.38
-1
9 Labour requirement, man-hr ha 35 to 40
-1
10 Cost of operation, Rs ha 1020/-
-1
11 Saving in transplanting cost, Rs ha 1480/-
12 Percent saving in transplanting cost, % 59.2

Table 5. The rest pause calculated for the subjects during transplanting operation

Subject Total work Mean energy cost, Rest time, Proposed work rest cycle
time, min kJ min-1 min
Male 30 30.70 12.00 30 minutes of work followed by 14 min
rest with two operators.
Female 30 32.58 13.29 30 minutes of work followed by 14 min
rest with two operators.

female subjects. During hand transplanting the major 4.3.3 Rest Pause
portion of energy expended is consumed in walking in
the puddle field. The workers had to spend more The rest pause for the transplanting operation was
energy for taking out their legs out of the puddle field worked out as explained in section 3.5.3 and it is
at each and every step. It was also found that the presented in Table 5. The calculated rest pause was
female subjects were more habituated to transplanting compared with the actual rest pause taken by the
by hand in puddle field as compared to male subjects subjects in the field to reach the heart rate to normal
and therefore, the level of energy expenditure rate is level. It was observed that, the actual rest time taken
comparatively less in females. for transplanter (14.30 min) was in agreement with the
computed value of rest pause. Two operators were
employed in cyclic system for transplanting to
156 RAJVIR YADAV, MITAL PATEL, S. P. SHUKLA AND S. PUND

enhance the comfort of the subjects and to maintain exerted a more upward-oriented force on the unit
the efficiency of the implements. thus reducing the drag force on the runners.

4.3.4 Transplanting Force


List of Symbols
The average force for handle down, handle up and
pulling was found to be 101.93, 94.61 and 130.32 N Agril. Agricultural
respectively for male subjects whereas for female All India Co-coordinated Research
AICRP
subjects it was 117.08, 109.34 and 145.12 N Project
respectively. More force was required in pulling the AWL acceptable workload
transplanter by female workers as compared to male BMR basal metabolic rate
workers because the male workers were taller, and
thus exerted a more upward-oriented force on the unit EER energy expenditure rate
thus reducing the drag force on the runners. FYM farm yard manure
HR heart rate
5. CONCLUSIONS
IRRI International rice research institute
1. The field capacity of six row manually operated OCR oxygen consumption rate
paddy transplanter was found to be 0.38 ha day-1 Sl serial number
while for transplanting by hand it was found to be
0.04 ha day-1.
2. The average heart rate for operating six-row REFERENCES
paddy transplanter was found to be 139.68 and
1. Wang, C. C. (1994). Shape Optimum Design on
144.19 beats min-1 for male and female subjects,
Force Transducers, Master Thesis, Dep. of
respectively. Whereas for transplanting paddy by
Mechanical Eng., Feng Chia University. (in
hand, it was found to be 119.90 and 115.09 beats
Chinese)
min-1 for male and female subjects, respectively.
2. Anonymous (1984). Recommended dietary
3. The average energy expenditure of male and
intakes for Indians. ICMR, Delhi, pp.58-59.
female workers for transplanting operation by
3. Anonymous (2001). Website based report of
manually operated paddy transplanter was found
Kelappaji College of Agricultural Engineering &
to be 30.70 and 32.58 kJ min-1, respectively. The
Technology, Kerela Agricultural University,
operation of six row paddy transplanter was
Kerela.
graded as ‘heavy’ on the basis of heart rate.
4. Anonymous (2002). Progress Report of AICRP
4. The average energy expenditure of male and
on Ergonomic and Safety inAgriculture
female workers for transplanting paddy by hand
Submitted by TNAU- Coimbatore Centre to
was found to be 22.46 and 20.45 kJ min-1,
ICAR, New Delhi.
respectively. The operation was graded as
5. Ayoub, M. M. and J. W. McDaniel (1974). Effect
‘moderately heavy’.
of operator stance and pushing and pulling tasks.
5. The rest pause, for achieving functional
Transactions of Institute of Industrial
effectiveness during transplanting the paddy by
Engineering, 6(3): 185-195.
six row paddy transplanter, was found to be 14.30
6. Baqui, A. and R. M. Latin (1982). Human energy
min followed by 30 minutes of work.
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ERGONOMIC EVALUATION OF MANUALLY OPERATED SIX-ROW PADDY TRANSPLANTER 157

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