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J Therm Anal Calorim

DOI 10.1007/s10973-015-4670-5

Assessment of polyamide-6 crystallinity by DSC


Temperature dependence of the melting enthalpy

Coraline Millot1,2 • Louise-Anne Fillot2 • Olivier Lame1 • Paul Sotta2 •

Roland Seguela1

Received: 4 February 2015 / Accepted: 22 March 2015


 Akadémiai Kiadó, Budapest, Hungary 2015

Abstract This study addresses the question of the crys- Introduction


tallinity determination of PA6 by means of DSC in the case
when structural changes occur over a very large tem- Semi-crystalline polymers display a structural hierarchy
perature domain during the heating scan. The temperature that is strongly sensitive to processing conditions and
dependence of the melting enthalpy is then of crucial im- thermo-mechanical treatments. The crystal weight fraction
portance for determining the amount of crystalline phase or crystallinity, Xc, is particularly processing dependent
involved in the various processes, and thus the initial owing to texturing and chain orientation effects. This
crystallinity. Both DSC and WAXS measurements have phenomenon has an impact on the material macroscopic
been carried out of a PA6 sample submitted to various behavior since the intrinsic properties of the crystalline and
thermal treatments in order to identify the crystalline forms amorphous phases are generally quite different [1–3].
and the temperature-induced structural changes. The Rapid cooling after melt processing generally makes Xc
melting enthalpy dependence on temperature of PA6 was lower than its maximum value, noticeably in the case of
computed from heat capacity data of the solid and liquid polymers having low crystallization kinetics. This may be
borrowed from literature data tables. Similar computations detrimental for the physical characteristics and use prop-
were performed for PA66 which is likely to exhibit ana- erties of manufactured parts. In the case of polymers
logous structural changes during DSC analysis. having a glass transition temperature above room tem-
perature, crystallization may even be completely inhibited
Keywords Polyamide-6  Melting enthalpy  DSC  upon fast cooling.
WAXS  Crystallinity The quantitative determination of the crystallinity of a
semi-crystalline polymer after thermo-mechanical pro-
cessing is mandatory for understanding its properties.
Several methods are commonly used in this aim: differ-
ential scanning calorimetry (DSC), density measurements,
X-ray scattering, infrared and Raman spectroscopy, and
nuclear magnetic resonance [4]. DSC is the easiest and
most largely used one. This method relies on the mea-
surement of heat that must be provided to the material for
& Olivier Lame the melting of its crystalline phase during heating at con-
olivier.lame@insa-lyon.fr
stant rate. A major drawback of this method is that ther-
Roland Seguela modynamically unstable phases present in the initial
roland.seguela@insa-lyon.fr
material can take advantage of the heating to reorganize
1
MATEIS, UMR 5510 CNRS - INSA de Lyon, Lyon Tech La into stable ones during the DSC scan. Therefore, the final
Doua, 69621 Villeurbanne, France melting endotherm does not provide information on the
2
LPMA, UMR 5268 CNRS - SOLVAY, 85 avenue des Frères actual structure of the material since it combines the
Perret, 69192 Saint-Fons, France

123
C. Millot et al.

melting of both the initial crystals and the reorganized polydispersity index Ip & 1.86. The material was received
ones. in the form of 1.6-mm-thick injection-molded plates stored
Aromatic semi-crystalline polymers, some aliphatic into tightly sealed bags just after processing in order to
polyesters and aliphatic polyamides [5, 6], are typical prevent moisture absorption.
polymers undergoing restricted crystallization under fast Four different thermal treatments were performed on
cooling. During the heating scan of the DSC analysis, cold samples of about 5 mg that were inserted into hermetic
crystallization may take place above the glass transition DSC pans in order to prevent moisture uptake prior to
temperature (Tg). Provided that the DSC baseline was treatment and pollution by the silicon oil during of the
properly adjusted prior to the analysis, it is quite easy to thermal treatment bath:
determine the amount of matter involved in the melting and
• Quenching was carried out by dropping one of these
the cold crystallization processes. Computing the actual
sealed samples into an ice water bath at 0 C imme-
crystallinity of the original material is then straightforward.
diately after melting in an oven at 270 C for 10 min in
This computation is generally carried out by assuming
order to erase memory effect [17].
that the specific heat of fusion, or melting enthalpy DHm  ,
• Isothermal crystallization at 213 C for 24 h was
and the specific heat of crystallization, DHc  , of the 100 %
performed by plunging the sample in a thermo-
crystalline material have the same absolute value at the
regulated silicon oil bath after melting for 10 min in
equilibrium temperature of fusion, Tm  . This would be
the oven at 270 C.
theoretically true if the two processes occurred in the same
• Isothermal annealing at 200 C for 30 min of quenched
temperature range. However, the temperature gap between
samples was made in the same oil bath.
cold crystallization and melting may be very large, typically
• Isothermal annealing at 80 C for 30 min of quenched
100 C or more for the kind of polymers previously men-
samples was also performed in order to better under-
tioned. Moreover, the specific heat of melting, or crystal-
stand the crystalline changes involved in the cold
lization, strongly depends on temperature due to the different
crystallization process.
T-dependences of the heat capacities of the solid and the
liquid [7]. A significant depression of DHm  can be observed Differential scanning calorimetry (DSC) was performed
below Tm  , as already reported for several polymers [5, 8]. on a Q2000 apparatus from TA Instrument at a heating rate
Therefore, an accurate determination of the crystallinity re- of 10 C min-1. The temperature and heat flow scales were
quires an analytical expression for the DHm  ðTÞ relationship. calibrated using high purity indium and zinc samples. The
In spite of rather fast crystallization kinetics, incomplete thermally treated samples in their closed DSC pans were
crystallization of aliphatic polyamides may occur upon directly used in the DSC measurements.
quenching from the melt. This is evidenced by the occurrence Wide-angle X-ray scattering (WAXS) experiments were
of crystal reorganization effects during subsequent heating carried out on the BM02 beamline at ESRF (European
just above Tg. Khanna and Kuhn [6] have argued on the re- Synchrotron Radiation Facility, Grenoble, France) equip-
liability of DSC for determining the crystallinity of poly- ped with a CCD camera from Princeton Instrument, using a
amides, particularly in the case of poorly crystallized samples wavelength k = 0.154 nm. The thermally treated samples
that precisely may exhibit structural reorganization events were extracted from the hermetic pans just before the
during the heating scan, including cold crystallization just WAXS measurements. Corrections of the 2D frames were
above Tg. These authors have also pointed out that the melting routinely performed using the bm2img software of ESRF.
enthalpy of nylons is likely to exhibit a T-dependence [6]. Azimuthal integration of the isotropic 2D patterns was
The impact of crystallinity on the mechanical properties carried out by means of the Fit2D software.
of polyamides [9–11] makes its accurate determination a
crucial issue. In continuation of Khanna and Kuhn’s paper
[6], the present work deals with the practical assessment of Results and discussion
polyamide-6 crystallinity by taking into account the
DHm  ðTÞ relationship when structural changes occur far It is worth to briefly review the most common crystal forms
below the melting point during the DSC scan [12–16]. of PA6 in relation to thermal treatments. The monoclinic a-
form is the most stable one, generally obtained from qui-
escent melt at crystallization temperatures Tc [ 150 C
Experimental [14, 18–20]. The pseudo-hexagonal c-crystals can be ob-
tained from the quiescent melt at Tc \ 150 C [14, 18–21].
The polyamide-6 (PA6), otherwise nylon-6, under inves- Fiber spinning from the melt at low or moderate spinning
tigation is an industrial grade from Solvay. The number rates is also well known to generate c-crystals [22–24].
average molecular weight is Mn & 31 kg mol-1, and the However, spun fibers may contain defective c-crystals that

123
Assessment of polyamide-6 crystallinity by DSC

display an early melting and then undergo recrystallization the glass transition. Then, a broad melting endotherm occurs
in the a-crystal form during the heating scan [22]. with a peak temperature T m peak  216  C. It is to be noticed
Films cast on cold rolls exhibit the so-called meso- that complete (or nearly complete) amorphization has been
morphic phase or mesophase, otherwise b-form, that is reported for PA6 thin films, according to the height of the
hardly distinguishable from the c-form by means of X-ray heat capacity jump at the glass transition [6, 26]. This re-
scattering. This metastable mesophase also undergoes re- sulted in a cold crystallization peak with greater amplitude
organization into the a-crystal form during the heating scan than in the present case, which means that amorphization is
[14, 16, 19]. partial for the present quenched PA6 sample. Moreover, the
Yet, it is not clear from literature data whether the b- above-mentioned works also reported the observation of a
form and the defective c-form are actually different kinds weak and broad exotherm extending from the cold crystal-
of ill-ordered crystals or just two different views of the lization up to the final melting. This was ascribed to the
same species (see Murthy [19], Kolesov et al. [16] and occurrence of a gradual reorganization of the amorphous
Auriemma et al. [25]). material into crystal, and/or perfectioning of the formerly
To sum up, in spite of the fairly good knowledge of the grown crystals [6, 26]. In the present quenched PA6 sample,
morphogenesis of the various PA6 crystal forms, the such kind of broad exotherm appears beyond the cold crys-
situation remains unclear in many cases. tallization peak up to about 120 C (see top curve in Fig. 1).
The origin of this phenomenon will be further discussed in
Thermal and structural behavior of PA6 the ‘‘Concluding discussion’’ section.
Isothermal annealing at 80 C of the quenched sample
Figures 1 and 2 report the DSC heating traces and the WAXS suppresses the cold crystallization phenomenon due to the
intensity profiles of PA6 samples submitted to the various annealing-induced crystallization. In addition, it results in a
thermal treatments. Regarding the DSC data first, Fig. 1 shift of the melting endotherm up to Tpeak
m & 220 C. The
shows that quenching at 0 C partially prevents crystalliza- faint exotherm pointing at 190 C is relevant to reorgani-
tion of the sample as can be seen from the cold crystallization zation processes of probably unstable crystals. This phe-
exotherm at 55 C, i.e., just above the temperature range of nomenon has been commonly observed in PA6 samples

55.0 °C Isotherm at 213 °C Quenched at 0 °C


+ annealed at 80 °C

Quenched at 0 °C Quenched at 0 °C
+ annealed at 200 °C Quenched at 0 °C
15.3 J g–1 56.2 J g–1
Intensity/arbitrary units

216.5 °C
Heat flow/W g–1

Quenched at 0 °C + annealed at 80 °C

Quenched at 0 °C + annealed at 200 °C

202.0 °C 221.0 °C
Isotherm at 213 °C

Exo

1 W g–1
230 °C
Endo

0 50 100 150 200 250 10 15 20 25 30 35


Temperature/°C Scattering angle 2θ /°

Fig. 1 DSC heating traces of PA6 samples after various thermal Fig. 2 WAXS intensity profiles of PA6 samples after various thermal
treatments treatments

123
C. Millot et al.

and largely discussed elsewhere in relation to processing information on the (020) reflection is given in this latter
condition [27]. work, so that no clear-cut conclusion can be made.
Isothermal crystallization at 213 C, as well as anneal-
ing at 200 C, no longer lead to cold crystallization. In both
cases, the shift of the melting peak to higher temperature Temperature dependence of the PA6 melting
indicates a better thermal stability of the crystallites, due to enthalpy
more favorable growth conditions. Concerning isothermal
crystallization at 213 C, the DSC trace reveals a unique The large gap (of the order of 160 K) between the cold
and rather narrow melting peak with Tpeak & 230 C. This crystallization exotherm and the final melting endotherm
m
suggests the melting of a-crystals after Kyotani and Mit- raises the question of the T-dependence of the melting (or
suhashi’s study [18]. In contrast, the DSC trace of the crystallization) enthalpy of 100 % crystalline PA6, which
sample annealed at 200 C exhibits a double endotherm is important for determining the index of the material by
suggesting the melting of two kinds of crystallites either of DSC. For any kind of physical or chemical transformation,
the same crystal form but having two different crystal the temperature dependence of the enthalpy is given by
thickness or of different kind, namely a- and c-crystals, Kirchhoff’s law, which takes the following form in the case
melting respectively in the major endotherm at of melting enthalpy
Z
Tpeak
m & 221 C and in the minor one at Tpeak m & 202 C.
DHm ðT2 Þ  DHm ðT1 Þ ¼ DCp dT ð1Þ
The next WAXS data support the second hypothesis. The
occurrence of a small amount of c-crystals upon annealing
where DCp is the difference of the heat capacities of the
at 200 C for 30 min is consistent Kyotani and Mit-
material in the final and initial states at every temperature
suhashi’s [18] regarding the PA6 crystallization kinetics.
over the range (T1 - T2).
Regarding the WAXS data, the intensity profiles of
The T-dependence of the melting enthalpy, that also
Fig. 2 confirm that the sample isothermally crystallized at
applies to the crystallization enthalpy, can be determined
213 C is in the a-crystal form as evidenced by the (200)
from Eq. 1 provided that the heat capacities of the liquid
and (002/020) reflections located at 2h & 20 and
and the solid can be extrapolated over the temperature
2h & 24, respectively [28]. The WAXS data for the
range (Tg  –Tm  ). Computations were performed by Wun-
sample annealed at 200 C show the characteristic (002/
derlich [8] in the case of polyethylene and by Seguela [5] in
200) reflections of the c-form at 2h & 22, between the
the case of poly(ethylene-terephthalate) and poly(aryl-
two major reflections of the a-crystal form. Besides, the
ether-ether-ketone). Such computations are based on the
characteristic (020) reflection of the c-form is clearly ob-
experimental heat capacity data reported by Wunderlich
served at 2h & 10.5 [29]. It is to be noticed that, except
et al. [32, 33] for a number of semi-crystalline polymers.
for the last one, the angular positions of the various re-
Worth noticing is that the term ‘‘solid’’ includes crystalline
flections may be slightly different from literature data due
and glassy materials for which the heat capacities are as-
to different degrees of crystal perfection inducing varia-
sumed identical, for all polymers [32, 33]. As a matter of
tions in the unit cell parameters [30].
fact, slight differences of Cp data between the two solid
Regarding the sample quenched at 0 C, the very broad
states have only been observed at very low temperature,
scattering halo without sharp reflection suggests amor-
i.e., below 100 K. This comment also applies for the var-
phous and/or mesomorphic b-form. After annealing at
ious crystalline forms of PA6 that may display slight dif-
80 C, a narrowing of this broad scattering occurs ac-
ferences in Cp values also assumed to be negligible in
companied by a fairly well-resolved reflection on the right-
comparison with the DCp between solid and liquid. A well-
hand side having an apex at 2h & 21. This is a priori
known property in favor of this assumption is that the a and
consistent with cold crystallization into the c-form of PA6
c crystals of PA6 practically have the same enthalpy of
as reported by Khanna and Kuhn [6]. However, the present
melting at their respective melting points [8, 34].
WAXS data display only a weak (020) reflection charac-
Regarding PA6, experimental data of the heat capacities
teristic of the c-form at 2h & 10.5. This may indicate that
of the liquid and the solid, Cp,l and Cp,s, respectively, are
cold crystallization generates a relatively disordered form
available from the above-mentioned data tables. The
of c-crystals, otherwise a kind of b-mesophase. A parallel
computed polynomial fittings are the followings:
can be made with a similar study on quenched PA6 sub-
mitted to annealing at various temperatures by Kolesov and • for the liquid in the range 320–600 K:
Androsch [31]. These authors claimed for a cold crystal- Cp;l ¼ 0:001348 T þ 1:9793 in J g1 K1 ð2Þ
lization into b-mesophase that gradually transforms into a-
crystals during the DSC heating scan. Unfortunately no • for the solid in the range 70–310 K:

123
Assessment of polyamide-6 crystallinity by DSC

Cp;s ¼ 0:004502 T þ 0:1387 in J g1 K1 ð3Þ Temperature/°C


50 100 150 200 250

Figure 3 shows the PA6 experimental heat capacity data 240


together with the fitted polynomial plots according to
Eqs. 2 and 3. 220
Taking the above linear relationships for Cp,l and Cp,s

Melting enthalpy/J g–1


and assuming linear extrapolation over the whole tem- 200
perature range, the specific melting enthalpy of 100 %
crystalline PA6 at any temperature between Tg  and Tm  180
can be written from Eq. 1 as
160
DHm  ðPA6Þ ¼ 03:03 þ 1:8406T
 0:001577T 2 in J g1 ; with T in K ð4Þ
140 PA 66
The integration constant of Eq. 4 was determined by PA 6
using literature data for the enthalpy of fusion 120
DHm  & 230 J g-1 [8] of 100 % crystalline PA6 at
Tm  = 533 K. Though several different values have been 100
reported for DHm  (PA6), the above-mentioned value is 300 350 400 450 500 550
rather consensual. Temperature/K
The variation curve of DHm for PA6 as a function of
Fig. 4 Melting enthalpy, DHm , versus temperature of 100 % crys-
temperature is plotted in Fig. 4 according to Eq. 6. The
talline PA6 and PA66
roughly twofold increase in DHm between Tg  and Tm  is
surprisingly large and has never been mentioned so far in slow cooling of droplets dispersed in a polyethylene matrix
the literature. Only Sanchez et al. [35] mentioned the DHc which occurs about 50 C below that of bulk PA6 under
depression of PA6 in the case of the crystallization under similar conditions.
Considering the occurrence of crystal phase transfor-
mations during the DSC heating scan from Tg to Tm, one
Temperature/°C may wonder whether the difference in T-dependence of
–200 –100 0 100 200 300 DHm for the c-form and a-form crystals should be con-
3.0 sidered. This questioning can be alleviated by taking into
account the experimental evidence that the two forms have
very close DHm  values [8, 34].
2.5
Heat capacity/J g–1 K–1

Temperature dependence of the PA66 melting


2.0 enthalpy

Cpl
Cps
Polyamide-66 (PA66) is structurally close to PA6 and
1.5
Cps exp displays very similar thermal and thermo-mechanical
Cpl exp properties due to equivalent densities of H-bonds and
1.0 similar crystallinity. Moreover, as does PA6, PA66 may
display unstable crystal forms that reorganize into more
0.5
stable ones upon heating above Tg [12, 13].
Tg Tm Heat capacity values for PA66 are available from data
tables of Wunderlich et al. [32, 33]. The fitted polynomials
0.0 for Cp,l and Cp,s are the following ones
0 100 200 300 400 500 600
• for the liquid in the range 330–600 K:
Temperature/K
Cp;l ¼ 0:002069T þ 1:5517 in J g1 K1 ð5Þ
Fig. 3 Temperature variations of the heat capacities of the liquid,
Cp,l, and the solid, Cp,s, for PA6 obtained by curve-fitting of the • for the solid in the range 230–320 K:
experimental data from Ref. [31] (dashed curves are linear
extrapolations) Cp;s ¼ 0:005012T  0:0397 in J g1 K1 ð6Þ

123
C. Millot et al.

Using Eqs. 1, 5, and 6, the temperature dependence of computed without considering the T-dependence of the
the melting enthalpy of 100 % crystalline PA66 is then specific enthalpy of both fusion and crystallization of
given by the relation 100 % crystalline PA6. A more rigorous way of computing

DHm  ðPA66Þ ¼ 200:05 þ 1:5914T Xc would be to consider the T-dependence of DHm and

DHc over the whole temperature range, not just in the T-
 0:0014715T 2 in J g1 ; with T in K
domains of the major transformations, i.e., cold crystal-
ð7Þ lization and melting. The incidence is insignificant as
taking DHm  = 230 ± 70 J g-1 [5] at Tm  = 553 K. This compared to the computation made in Eq. 9.
value of DHm  for PA66 is very close to that of PA6 Considering annealed and isothermally crystallized
[36, 37]. However, it should be noticed that the literature samples, both exhibit thermal phenomena beyond 180 C
data display a very large dispersion in the range upon heating, either exo- or endothermic. Figure 4 shows
160–300 J g-1 [5]. that in the temperature range [180 C–Tm], the deviation of
 
The DHm variation with temperature for PA66 is plotted DHm ðTÞ and DHc ðTÞ from DHm  does not exceed 10 %.
in Fig. 4 between Tg and Tm  according to Eq. 7. From In such instance, one may consider useless to take into
 account the temperature dependence of the enthalpy of
Fig. 4, it appears that DHm of PA66 increases by a factor
1.5 between 323 and 538 K, i.e., a smaller effect than that both fusion and crystallization for the computation of
observed for PA6. The amplitude of this effect, however, crystallinity.
depends on the choice of the DHm  value of PA66 in the
range 160–300 J g-1.
Concluding discussion
Computation of PA6 crystallinity
Rapidly cooled or quenched bulk PA6 undergoes partial
From a practical standpoint, the two annealed PA6 samples amorphization. Upon heating, cold crystallization occurs at
in Fig. 1 and the isothermal one display a melting en- about 20 K above Tg. The crystalline phase that develops
dotherm that does not exceed 30 K in width, and not other thereof proved to be in the b-form, in agreement with
thermal transition. In such cases, it is worthless making a observations from Kolesov and Androsch [31]. Very gra-
DHm correction in consideration of experimental errors and dual re-organization into more stable forms occurs upon
reproducibility. In contrast, the quenched PA6 sample ex- heating up to the melting that finally occurs at about 160 K
hibits cold crystallization just above Tg for which T-de- above the cold crystallization exotherm. In parallel, it is
 shown that the melting enthalpy of 100 % crystalline PA6
pendence of DHm is no longer negligible in regard to the
huge T-range between this process and the melting. hugely depends on temperature in the (Tg   Tm  ) range. If
First, disregarding the temperature dependence and not taken into account, this phenomenon entails an erro-
 
taking a constant value DHm = DHc  = DHm  = neous estimation of the crystallinity from DSC. A similar
230 J g-1 whatever the temperature at which occurred the temperature dependence is shown for the melting enthalpy
two events, the total enthalpy of transformation DHc ? of 100 % crystalline PA66.
DHm is computed by using the recommended linear inter- Khanna and Kuhn [6] as well as Kolesov and Androsch
polation of the baseline from the onset of the cold crys- [31] have reported the occurrence of a broad exotherm
tallization up to the end of the melting [6, 31]. Then it following the cold crystallization upon heating, and span-
comes ning up to about 180 C. This phenomenon was claimed to
be the footprint of a gradual increase in crystallinity of the
Xc ¼ ðDHc þ DHm Þ=DHm  ¼ 40:7=230 ¼ 0:18 ð8Þ
material and/or perfectioning of the ill-ordered crystals
Considering secondly the significant depression of the initially grown during the cold crystallization process
specific heat of crystallization at the peak temperature of (likely in b-form). In the present context of a strong T-
the cold crystallization exotherm, Eq. 4 gives |DHc (55 C) dependence of both the melting and the crystallization
 
| = 131 J g-1. This huge drop of DHc  as compared to enthalpies of PA6, i.e., DHm ðTÞ and DHc ðTÞ, the above
DHm  is worth being taken into account. In such circum- observation could be attributed in part to the gradual in-
 
stances, the crystallinity can be computed as crease in both DHm ðTÞ and DHc ðTÞ during the heating-
induced perfecting process. Indeed, the crystals that melt at
Xc ¼ DHc =DHc  ð55  CÞ þ DHm =DHm  ð216  CÞ
T1 with a melting enthalpy DHm (T1) recrystallize subse-
¼ ð15:3=131Þ þ ð56:2=230Þ ¼ 0:13 ð9Þ
quently at T2 [ T1 with a heat of crystallization DHc(T2)
This latter value of the crystallinity is significantly lower such that |DHc(T2)| [ DHm(T1) so that the resulting heat
and certainly more correct than the one previously balance is exothermic. In this instance, there would be no

123
Assessment of polyamide-6 crystallinity by DSC

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Acknowledgements The authors gratefully acknowledge the 2006;44:1763–82.
Rhone-Alpes Region for the grant of a doctoral fellowship to C. Millot 20. Miri V, Elkoun S, Peurton F, Vanmansart C, Lefebvre J-M,
(Academic Research Communities—Energies Division). The Euro- Krawczak P, Seguela R. Crystallization kinetics and crystal
pean Synchrotron Radiation Facility (Grenoble, France) is also ac- structure of nylon6-clay nanocomposites: combined effects of
knowledged for time allocation on the BM02 beamline for the WAXS thermomechanical history, clay content, and cooling conditions.
experiments. The authors are indebted to Dr. C. Rochas (CERMAV, Macromolecules. 2008;41:9234–44.
Grenoble) for assistance in the WAXS experiments and working of 21. Murthy NS, Aharoni SM, Szollosi AB. Stability of the c form and
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